CN113086761A - Wire coiling machine - Google Patents
Wire coiling machine Download PDFInfo
- Publication number
- CN113086761A CN113086761A CN202110338475.1A CN202110338475A CN113086761A CN 113086761 A CN113086761 A CN 113086761A CN 202110338475 A CN202110338475 A CN 202110338475A CN 113086761 A CN113086761 A CN 113086761A
- Authority
- CN
- China
- Prior art keywords
- wire guide
- cable
- cable shaft
- wire
- coiling machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Coiling Of Filamentary Materials In General (AREA)
Abstract
The invention relates to the technical field of winding equipment, in particular to a wire coiling machine which comprises a rack, a cable shaft, a motor and a wire guide mechanism, wherein the cable shaft and the motor are respectively arranged on the rack; the wire guide mechanism is configured to adjust the position of the cable on the cable shaft when the cable shaft rotates, so that the cable can be automatically and neatly arranged on the cable shaft. The whole process can be completed without manual intervention, and the working efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of winding equipment, in particular to a wire coiling machine.
Background
The wire coiling machine is a wire coil for providing the function of winding wires and cables for industrial and mining enterprises, and is widely applied to various industries such as oil field mines, building construction, mechanical manufacturing units, scientific research units, ports and docks, markets, hotels, road and bridge construction and the like at present. However, at present, manual cooperation is still needed in the using process to enable the wire coiling to be tidy, so that the working efficiency is not high. Moreover, the existing equipment is large in size, does not have an automatic wire arranging function, can only be used for projects with low precision requirements, and can be used for tidying the wire coiling only by manual matching, so that the working efficiency is not high. The radio frequency cable is a high-precision cable, and the electrical performance of the radio frequency cable can be damaged to different degrees by excessive pulling, winding and bending in the production and use processes of the cable.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the wire coiling machine can automatically and neatly coil wires and further improve the working efficiency.
In order to solve the technical problems, the invention adopts the technical scheme that:
a wire coiling machine comprises a rack, a cable shaft and a motor, wherein the cable shaft and the motor are respectively arranged on the rack; the wire guide mechanism is configured to adjust a position of the cable on the cable shaft when the cable shaft is rotated.
The invention has the beneficial effects that:
according to the wire coiling machine provided by the invention, on the basis of the existing wire coiling machine, the wire guide mechanism is additionally arranged, and when the cable shaft rotates, the wire guide mechanism adjusts the position of the cable on the cable shaft, so that the cable can be automatically and uniformly arranged on the cable shaft, and the working efficiency of the wire coiling machine is further improved.
Drawings
Fig. 1 is a schematic structural diagram of a wire coiling machine according to the present invention;
description of reference numerals:
1. a frame; 2. a motor; 3. a cable shaft; 4. a bearing seat; 5. a wire guide support; 6. a slide bar; 7. a wire guide; 8. a cylinder; 9. a compression spring; 10. a movable block; 11. a proximity switch; 12. a counterweight; 13. and a limiting baffle.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1, the wire coiling machine provided by the present invention includes a rack, a cable shaft and a motor respectively disposed on the rack, wherein the motor is in transmission connection with the cable shaft, and further includes a wire guiding mechanism; the wire guide mechanism is configured to adjust a position of the cable on the cable shaft when the cable shaft is rotated.
From the above description, the beneficial effects of the present invention are:
according to the wire coiling machine provided by the invention, on the basis of the existing wire coiling machine, the wire guide mechanism is additionally arranged, and when the cable shaft rotates, the wire guide mechanism adjusts the position of the cable on the cable shaft, so that the cable can be automatically and uniformly arranged on the cable shaft, and the working efficiency of the wire coiling machine is further improved.
Further, the wire guide mechanism is specifically configured to adjust the reciprocal movement of the position of the cable on the cable shaft from one end of the cable shaft to the other end when the cable shaft is rotated.
According to the above description, the wire guiding mechanism can enable the position of the cable on the cable shaft to move back and forth from one end of the cable shaft to the other end of the cable shaft, the whole process can be completed without manual intervention, and the working efficiency is greatly improved.
Furthermore, the wire guide mechanism comprises a wire guide bracket, a sliding rod, a wire guide and an air cylinder; the air cylinder is arranged on the frame; the sliding rod is erected on the wire guide bracket, the wire guide can be arranged on the sliding rod in a sliding manner, and a wire guide hole for a cable to pass through is formed in the wire guide;
the wire guide support is hinged with a rotating pin arranged on the frame at a part corresponding to one position, the wire guide support is hinged with a movable end of an air cylinder at a part corresponding to the other position, and the movable end of the air cylinder is used for adjusting the inclination direction of the sliding rod so as to control the sliding direction of the wire guide.
From the above description, through the above structural cooperation, the inclination direction of the slide bar is adjusted by controlling the moving amount of the movable end of the cylinder, and then the sliding direction of the wire guide, that is, the offset direction of the cable on the cable shaft is controlled, so that the whole structure is simple and the operation is convenient.
Further, the wire guide support is U-shaped, the two side walls of the wire guide support corresponding to the U-shaped are cylinders, a compression spring and a movable block are sleeved on each cylinder, one end of each compression spring is in contact with the bottom of the wire guide support corresponding to the U-shaped, the other end of each compression spring is in contact with the movable block, and the two ends of each sliding rod are fixedly connected with the two movable blocks respectively.
From the above description, through above-mentioned structural design, realize that the wire guide is adjustable in vertical direction to the adaptation is in the change of the different thickness of cable on the cable shaft, promptly when the cable thickness on the cable shaft is more and more thick, the level of wire guide will slowly promote, does benefit to the wire effect.
Furthermore, a proximity switch is arranged on the movable block, and the proximity switch and the lead block are arranged oppositely.
From the above description, through the above structural design, the proximity switch is used as a trigger device for the operation of the air cylinder, that is, when the lead block moves to one end of the slide rod, the lead block will contact with the corresponding proximity switch, so as to trigger the air cylinder to switch the motion state, at this time, the lead block will move to the other end of the slide rod, and when the lead block moves to the other end of the slide rod, the lead block will contact with the corresponding proximity switch, so as to trigger the air cylinder again to switch the motion state, so as to realize the reciprocating movement of the lead block on the slide rod, so as to adapt to the reciprocating.
Furthermore, the axial angle range between the sliding rod and the cable shaft is 0-4 degrees.
Further, the angle formed by the sliding rod and the axial direction of the cable shaft is 3 degrees.
Further, the level of the wire guide is lower than the highest level of the cable wound on the cable shaft.
According to the above description, through the above structural design, the wire guide generates a downward acting force on the cable passing through the wire guide, so that the cable is prevented from upwarping, the cable winding process can be tightly attached to the surface of the cable shaft as much as possible, and the wire coiling effect is improved.
Furthermore, two end parts of the cable shaft are respectively provided with a limit baffle.
As can be seen from the above description, the limit stop not only serves to limit the winding range on the cable shaft, but also serves to limit the moving range of the wire guide by the above structural design.
Furthermore, a transmission gear assembly is also arranged on the rack; and an output shaft of the motor is in transmission connection with the cable shaft through a transmission gear component.
As can be seen from the above description, the driving function of the cable shaft is realized by the above structure cooperation.
Referring to fig. 1, a first embodiment of the present invention is:
the invention provides a wire coiling machine, which comprises a rack 1, a cable shaft 3 and a motor 2, wherein the cable shaft 3 and the motor 2 are respectively arranged on the rack 1, a bearing seat 4 is arranged on the rack and positioned between the motor 2 and the cable shaft 3, and a transmission shaft for connecting the motor and the cable shaft is arranged on the bearing seat 4 in a penetrating manner, so that the motor and the cable shaft are in transmission connection, and a transmission gear assembly is also arranged on the rack 1; and an output shaft of the motor is in transmission connection with the cable shaft through a transmission gear component. The transmission gear assembly can adopt a speed change gear set and can be adapted to different application scenes. And two end parts of the cable shaft are respectively provided with a limiting baffle 13 which is disc-shaped.
The coiling machine also comprises a wire guide mechanism; the wire guide mechanism is configured to adjust a position of the cable on the cable shaft when the cable shaft is rotated. In particular, the wire guide mechanism is specifically configured to adjust the reciprocal movement of the position of the cable on the cable shaft from one end of the cable shaft to the other end of the cable shaft when the cable shaft is rotated.
In this embodiment, the cable shaft 3 is horizontally disposed on a side surface of the rack 1, the wire guiding mechanism and the cable shaft are disposed on the same side and are disposed close to the cable shaft, and a distance is provided between the wire guiding mechanism and the cable shaft 3, which is in a range of 30-120cm, and a large number of experiments show that when the distance between the wire guiding mechanism and the cable shaft is in a range of 30-120cm, the wire guiding effect is good, preferably 80cm, and the effect is optimal.
In the present embodiment, the wire guide mechanism includes a wire guide bracket 5, a slide bar 6, a wire guide 7, and a cylinder 8; the air cylinder 8 is arranged on the frame 1; the sliding rod 6 is a straight rod with a smooth surface.
The wire guide device comprises a slide bar 6, a wire guide device bracket 5, a wire guide device 7 and a cable, wherein the slide bar 6 is erected on the wire guide device bracket 5, a sleeve hole is formed in the wire guide device 7 and is used for being sleeved on the slide bar, so that the wire guide device can slide on the slide bar along the extension direction of the slide bar, and a wire guide hole for a cable to pass through is formed in the wire guide device; the bore axis of the wire guide is directed towards the cable axis.
The wire guide bracket 5 is U-shaped and is formed by integrally molding a cross rod and two cylinders respectively positioned at two ends of the cross rod, and the slide rod and the cross rod are arranged in parallel. The wire guide support corresponds both sides wall of U type and is the cylinder, all overlaps on every cylinder to be equipped with compression spring 9 and movable block 10, the bottom contact of compression spring 9 one end and the wire guide support correspondence U type, the compression spring 9 other end and the contact of movable block 10, the both ends of slide bar 6 respectively with two movable block 10 fixed connection. The movable block 10 is provided with a proximity switch 11, and the proximity switch 11 is arranged opposite to the wire guide 7.
A weight-adjustable weight 12 can be arranged on the thread guide 7.
The wire guide support is hinged with a rotating pin arranged on the frame at a part corresponding to one position, the wire guide support is hinged with a movable end of an air cylinder at a part corresponding to the other position, and the movable end of the air cylinder is used for adjusting the inclination direction of the sliding rod so as to control the sliding direction of the wire guide. Wherein, a position of wire guide support corresponds the bent angle department of U type and sets up a through-hole, the aperture of through-hole and the diameter looks adaptation of commentaries on classics round pin, can realize that the wire guide support revolutes round pin swing certain limit can, the stiff end of cylinder (keeping away from the one end of expansion end promptly) and frame fixed connection, but the lug weld is in the frame, the drive end of cylinder is articulated with another position of wire guide support (another bent angle department that corresponds the U type), do benefit to the accurate control to the swing angle of wire guide support when promoting structural stability.
The axial angle between the sliding rod and the cable shaft is 0-4 degrees, preferably 3 degrees.
The horizontal height of the wire guide is lower than the highest horizontal height of the cable wound on the cable shaft, and the horizontal height of the wire guide is not lower than the horizontal height of the axis of the cable shaft.
The working principle of the wire coiling machine provided by the invention is as follows:
when the cable shaft rotates, if the cable moves from one end of the cable shaft to the other end of the cable shaft, the cylinder is operated to contract, so that the sliding rod is in an inclined state, namely the horizontal height of one end, close to the cable shaft, of the two side walls of the U-shaped corresponding to the wire guide support is lower than the horizontal height of one end, far away from the cable shaft, of the two side walls of the U-shaped corresponding to the wire guide support, and therefore the cable is tightly abutted to each other in the winding process. When the cable moves from the other end of the cable shaft to one end, the cylinder is extended.
In summary, according to the wire coiling machine provided by the invention, on the basis of the existing wire coiling machine, the wire guiding mechanism is additionally arranged, and when the cable shaft rotates, the wire guiding mechanism adjusts the position of the cable on the cable shaft, so that the cable can be automatically and uniformly arranged on the cable shaft, and the working efficiency of the wire coiling machine is further improved. Through the structural cooperation, the inclination direction of the sliding rod is adjusted by controlling the movement amount of the movable end of the air cylinder, so that the sliding direction of the wire guide is controlled, and the wire guide is simple in integral structure and convenient to operate. In addition, the wire guide is adjustable in the vertical direction to adapt to the change of different thicknesses of cables on the cable shaft, namely, when the thickness of the cables on the cable shaft is thicker and thicker, the horizontal height of the wire guide can be slowly lifted, and the wire guide effect is facilitated.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.
Claims (10)
1. A wire coiling machine comprises a rack, a cable shaft and a motor, wherein the cable shaft and the motor are respectively arranged on the rack; the wire guide mechanism is configured to adjust a position of the cable on the cable shaft when the cable shaft is rotated.
2. The machine of claim 1, wherein said wire guide mechanism is specifically configured to adjust the reciprocal movement of the position of the cable on the cable shaft from one end of the cable shaft to the other as the cable shaft rotates.
3. The wire coiling machine as recited in claim 1, wherein said wire guide mechanism comprises a wire guide bracket, a slide bar, a wire guide and a cylinder; the air cylinder is arranged on the frame; the sliding rod is erected on the wire guide bracket, the wire guide can be arranged on the sliding rod in a sliding manner, and a wire guide hole for a cable to pass through is formed in the wire guide;
the wire guide support is hinged with a rotating pin arranged on the frame at a part corresponding to one position, the wire guide support is hinged with a movable end of an air cylinder at a part corresponding to the other position, and the movable end of the air cylinder is used for adjusting the inclination direction of the sliding rod so as to control the sliding direction of the wire guide.
4. The wire coiling machine as claimed in claim 3, wherein the wire guide bracket is U-shaped, two side walls of the wire guide bracket corresponding to the U-shape are cylinders, each cylinder is sleeved with a compression spring and a movable block, one end of the compression spring is in contact with the bottom of the wire guide bracket corresponding to the U-shape, the other end of the compression spring is in contact with the movable block, and two ends of the sliding rod are fixedly connected with the two movable blocks respectively.
5. The wire coiling machine as claimed in claim 4, wherein a proximity switch is provided on the movable block, and the proximity switch is disposed opposite to the wire guider.
6. The wire coiling machine as claimed in claim 3, wherein the angle formed by the slide bar and the axial direction of the cable shaft is in the range of 0 ° to 4 °.
7. A machine according to claim 6, wherein the slide bar is angled at 3 ° to the axial direction of the cable shaft.
8. A spooling machine as claimed in claim 3, wherein the level of the thread guide is lower than the maximum level of the cable wound on the cable shaft.
9. The wire coiling machine as claimed in claim 1, wherein the two ends of the cable shaft are respectively provided with a limit baffle.
10. The wire coiling machine as recited in claim 1, wherein the frame is further provided with a transmission gear assembly; and an output shaft of the motor is in transmission connection with the cable shaft through a transmission gear component.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110338475.1A CN113086761B (en) | 2021-03-30 | 2021-03-30 | Wire coiling machine |
| CN202211129955.8A CN115417238A (en) | 2021-03-30 | 2021-03-30 | Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110338475.1A CN113086761B (en) | 2021-03-30 | 2021-03-30 | Wire coiling machine |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211129955.8A Division CN115417238A (en) | 2021-03-30 | 2021-03-30 | Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113086761A true CN113086761A (en) | 2021-07-09 |
| CN113086761B CN113086761B (en) | 2022-09-27 |
Family
ID=76671174
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211129955.8A Pending CN115417238A (en) | 2021-03-30 | 2021-03-30 | Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously |
| CN202110338475.1A Active CN113086761B (en) | 2021-03-30 | 2021-03-30 | Wire coiling machine |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211129955.8A Pending CN115417238A (en) | 2021-03-30 | 2021-03-30 | Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN115417238A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1022069A (en) * | 1963-09-05 | 1966-03-09 | Standard Telephones Cables Ltd | Winding apparatus |
| CN107098120A (en) * | 2017-06-26 | 2017-08-29 | 桐乡市唐潮广告有限公司 | One kind transports platform reciprocator |
| CN107697734A (en) * | 2017-11-20 | 2018-02-16 | 湖州市练市聚丰线缆厂 | A kind of enamel-cover line winding device |
| CN207497800U (en) * | 2017-10-20 | 2018-06-15 | 西北机器有限公司 | A kind of coiler automatic guide line sending linkage |
| CN210366338U (en) * | 2019-08-09 | 2020-04-21 | 成都零启自动化控制技术有限公司 | Cable take-up device |
| CN210884648U (en) * | 2019-10-25 | 2020-06-30 | 佛山市智博变压器有限公司 | Wire arrangement tension adjusting device for automatic winding machine |
| CN214569765U (en) * | 2021-03-30 | 2021-11-02 | 福建迈可博电子科技集团股份有限公司 | Wire coiling machine |
-
2021
- 2021-03-30 CN CN202211129955.8A patent/CN115417238A/en active Pending
- 2021-03-30 CN CN202110338475.1A patent/CN113086761B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1022069A (en) * | 1963-09-05 | 1966-03-09 | Standard Telephones Cables Ltd | Winding apparatus |
| CN107098120A (en) * | 2017-06-26 | 2017-08-29 | 桐乡市唐潮广告有限公司 | One kind transports platform reciprocator |
| CN207497800U (en) * | 2017-10-20 | 2018-06-15 | 西北机器有限公司 | A kind of coiler automatic guide line sending linkage |
| CN107697734A (en) * | 2017-11-20 | 2018-02-16 | 湖州市练市聚丰线缆厂 | A kind of enamel-cover line winding device |
| CN210366338U (en) * | 2019-08-09 | 2020-04-21 | 成都零启自动化控制技术有限公司 | Cable take-up device |
| CN210884648U (en) * | 2019-10-25 | 2020-06-30 | 佛山市智博变压器有限公司 | Wire arrangement tension adjusting device for automatic winding machine |
| CN214569765U (en) * | 2021-03-30 | 2021-11-02 | 福建迈可博电子科技集团股份有限公司 | Wire coiling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115417238A (en) | 2022-12-02 |
| CN113086761B (en) | 2022-09-27 |
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