CN202507108U - Hydraulic cylinder speed multiplication mechanism - Google Patents
Hydraulic cylinder speed multiplication mechanism Download PDFInfo
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Abstract
本实用新型公开了一种液压缸倍速机构,包括机架、传动绳一、传动绳二以及动滑轮组件一、液压缸一、定滑轮一和定滑轮二,液压缸一的下方设置液压缸二,动滑轮组件一的下方设置动滑轮组件二,动滑轮组件二包括设置在机架滑槽二内的动滑轮三和动滑轮四,动滑轮三和动滑轮四通过连接件二连接,传动绳一的一端和传动绳二的一端均固定在机架上,传动绳一的另一端依次绕过动滑轮三、动滑轮一、定滑轮一并固定在工件上,传动绳二的另一端依次绕过动滑轮四、动滑轮二、定滑轮二并固定在工件上。该液压缸倍速机构解决了原动件的运动行程受限的问题,同时降低了生产成本,节约了空间。
The utility model discloses a hydraulic cylinder double-speed mechanism, which comprises a frame, a transmission rope 1, a transmission rope 2, a moving pulley assembly 1, a hydraulic cylinder 1, a fixed pulley 1 and a fixed pulley 2, and a hydraulic cylinder 2 is arranged under the hydraulic cylinder 1. The movable pulley assembly 2 is arranged below the movable pulley assembly 1, and the movable pulley assembly 2 includes the movable pulley 3 and the movable pulley 4 arranged in the rack chute 2. One end is fixed on the frame, the other end of the transmission rope 1 bypasses the movable pulley 3, the movable pulley 1 and the fixed pulley in turn and is fixed on the workpiece, and the other end of the transmission rope 2 bypasses the movable pulley 4, the movable pulley 2 and the fixed pulley 2 in sequence and fixed on the workpiece. The double-speed mechanism of the hydraulic cylinder solves the problem of limited motion stroke of the original moving part, reduces the production cost and saves space at the same time.
Description
技术领域 technical field
本实用新型涉及一种倍速机构,特别是涉及一种液压缸倍速机构。The utility model relates to a double-speed mechanism, in particular to a hydraulic cylinder double-speed mechanism.
背景技术 Background technique
机床进给机构性能的好坏直接影响加工工件的质量,某些工程机械工作装置能否快速移动决定了此类机械的工作效率和作业质量。The performance of the feed mechanism of the machine tool directly affects the quality of the processed workpiece. Whether the working device of some construction machinery can move quickly determines the work efficiency and quality of such machinery.
国内常用的液压缸进给机构有以下两种:There are two types of hydraulic cylinder feed mechanisms commonly used in China:
一、液压缸单倍进给机构。这种进给机构结构简单,液压缸受力情况好,工作可靠,操作简单。但是,这种进给机构所占用的空间较大,不便于布置安装。1. Hydraulic cylinder single feed mechanism. The feed mechanism has the advantages of simple structure, good hydraulic cylinder stress, reliable operation and simple operation. However, the space occupied by this feeding mechanism is relatively large, which is not convenient for arrangement and installation.
二、液压缸二倍倍速机构。这种进给机构工件的移动速度及行程是液压缸相应参数的二倍,能在一定的程度上减少空间的占用。2. Hydraulic cylinder double speed mechanism. The moving speed and stroke of the workpiece in this feeding mechanism are twice the corresponding parameters of the hydraulic cylinder, which can reduce the space occupied to a certain extent.
目前,二倍倍速机构已被广泛应用于钻机的进给,机床的进给等。虽然能在一定程度上解决空间的布置问题,但是这种二倍倍速机构的设置方式单一,使用效果欠佳。At present, the double-speed mechanism has been widely used in the feed of drilling rigs, the feed of machine tools, etc. Although it can solve the problem of space layout to a certain extent, the setting method of this double-speed mechanism is single, and the use effect is not good.
实用新型内容 Utility model content
本实用新型的目的在于克服上述现有技术中的不足,提供一种液压缸倍速机构。该液压缸倍速机构能使工件的运动放大为液压缸运动的两倍以上,从而解决原动件的运动行程受限的问题,同时降低了生产成本,节约了空间。The purpose of the utility model is to overcome the shortcomings in the above-mentioned prior art, and to provide a hydraulic cylinder double-speed mechanism. The double-speed mechanism of the hydraulic cylinder can amplify the movement of the workpiece to more than twice the movement of the hydraulic cylinder, thereby solving the problem of the limited movement stroke of the original moving part, reducing the production cost and saving space.
为实现上述目的,本实用新型采用的技术方案是:一种液压缸倍速机构,包括机架、传动绳一、传动绳二以及设置在机架上的动滑轮组件一、液压缸一、定滑轮一和定滑轮二,所述定滑轮一和定滑轮二转动连接在机架上且位于动滑轮组件一的上方,所述动滑轮组件一包括设置在机架滑槽一内的动滑轮一和动滑轮二,所述动滑轮一和动滑轮二通过在液压缸一的驱动下能带动动滑轮一和动滑轮二在机架滑槽一内移动的连接件一连接,所述动滑轮一和动滑轮二均与连接件一转动连接,其特征在于:所述液压缸一的下方设置有液压缸二,所述动滑轮组件一的下方设置有动滑轮组件二,所述动滑轮组件二包括设置在机架滑槽二内的动滑轮三和动滑轮四,所述动滑轮三和动滑轮四通过在液压缸二的驱动下能带动动滑轮三和动滑轮四在机架滑槽二内移动的连接件二连接,所述动滑轮三和动滑轮四均与连接件二转动连接,所述传动绳一的一端和传动绳二的一端均固定在机架上且所述传动绳一和传动绳二与机架的固定点均位于连接件二的下方,所述传动绳一的另一端依次绕过动滑轮三、动滑轮一、定滑轮一并固定在位于定滑轮一和定滑轮二之间的工件上,所述传动绳二的另一端依次绕过动滑轮四、动滑轮二、定滑轮二并固定在所述工件上。In order to achieve the above purpose, the technical solution adopted by the utility model is: a hydraulic cylinder double speed mechanism, including a frame, a transmission rope 1, a
上述的一种液压缸倍速机构,其特征在于:所述连接件一和连接件二均为水平布设的杆状结构。The above-mentioned double-speed mechanism of a hydraulic cylinder is characterized in that: the connecting piece 1 and the connecting
上述的一种液压缸倍速机构,其特征在于:所述液压缸一和液压缸二均为水平布设,所述连接件一和液压缸一位于同一水平面,所述连接件二与液压缸二位于同一水平面。The above-mentioned hydraulic cylinder double speed mechanism is characterized in that: the first hydraulic cylinder and the second hydraulic cylinder are arranged horizontally, the first connecting piece and the first hydraulic cylinder are located on the same horizontal plane, and the second connecting piece and the second hydraulic cylinder are located same level.
上述的一种液压缸倍速机构,其特征在于:所述动滑轮三与动滑轮四之间的距离大于动滑轮一与动滑轮二之间的距离。The above-mentioned double-speed mechanism for a hydraulic cylinder is characterized in that: the distance between the third movable pulley and the fourth movable pulley is greater than the distance between the first movable pulley and the second movable pulley.
上述的一种液压缸倍速机构,其特征在于:所述动滑轮组件一和动滑轮组件二之间设置有转动连接在机架上的定滑轮三和定滑轮四,所述定滑轮三位于动滑轮三靠近定滑轮一的一侧,所述定滑轮四位于动滑轮四靠近定滑轮二的一侧,所述传动绳一的一端和传动绳二的一端均固定在机架上,且所述传动绳一与机架的固定点位于液压缸二的下方,所述传动绳二与机架的固定点位于定滑轮四的下方,所述传动绳一的另一端依次绕过动滑轮三、定滑轮三、动滑轮一和定滑轮一并固定在工件上,所述传动绳二的另一端依次绕过动滑轮四、定滑轮四、动滑轮二和定滑轮二并固定在工件上。The above-mentioned double-speed mechanism for a hydraulic cylinder is characterized in that:
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型的结构简单,设计新颖合理,易于安装。1. The utility model has simple structure, novel and reasonable design, and is easy to install.
2、本实用新型该液压缸倍速机构适应于水平空间受限或竖直空间受限时,如液压缸行程过长而没有足够的空间布置,或者是长行程的液压缸成本太高的情形,使用短行程的液压缸于动滑轮与定滑轮的配合来代替长行程的液压缸,从而实现倍速功能。2. The double-speed mechanism of the hydraulic cylinder of the utility model is suitable for situations where the horizontal space or vertical space is limited, such as the stroke of the hydraulic cylinder is too long and there is not enough space to arrange it, or the cost of the hydraulic cylinder with a long stroke is too high. Use a short-stroke hydraulic cylinder to cooperate with the movable pulley and the fixed pulley to replace the long-stroke hydraulic cylinder to realize the double-speed function.
3、本实用新型的实现成本低,使用效果好,便于推广使用。3. The utility model has the advantages of low cost, good application effect and convenient popularization and use.
综上所述,本实用新型结构简单,设计新颖合理,工作可靠性高,使用寿命长,能使工件的运动放大为液压缸运动的两倍以上,从而解决原动件的运动行程受限的问题,同时降低了生产成本,节约空间,其使用效果好,便于推广使用。To sum up, the utility model has the advantages of simple structure, novel and reasonable design, high working reliability and long service life. Problems, while reducing production costs, saving space, its use effect is good, easy to popularize and use.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明 Description of drawings
图1为本实用新型第一种具体实施方式的结构示意图。Fig. 1 is a schematic structural view of the first embodiment of the utility model.
图2为本实用新型第二种具体实施方式的结构示意图。Fig. 2 is a schematic structural diagram of a second specific embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-定滑轮一; 2-液压缸一; 3-液压缸二;1-fixed pulley one; 2-hydraulic cylinder one; 3-hydraulic cylinder two;
4-动滑轮三; 5-连接件二; 6-动滑轮四;4-moving pulley three; 5-connecting piece two; 6-moving pulley four;
7-动滑轮二; 8-定滑轮二; 9-传动绳二;7-moving pulley two; 8-fixed pulley two; 9-transmission rope two;
10-连接件一; 11-动滑轮一; 12-工件;10-connector one; 11-moving pulley one; 12-workpiece;
13-传动绳一; 14-定滑轮三; 15-定滑轮四。13-drive rope one; 14-fixed pulley three; 15-fixed pulley four.
具体实施方式 Detailed ways
实施例1Example 1
如图1所示的一种液压缸倍速机构,包括机架、传动绳一13、传动绳二9以及设置在机架上的动滑轮组件一、液压缸一2、定滑轮一1和定滑轮二8,所述定滑轮一1和定滑轮二8转动连接在机架上且位于动滑轮组件一的上方,具体的,所述定滑轮一1位于动滑轮组件一的左上方,所述定滑轮二8位于动滑轮组件一的右上方,所述动滑轮组件一包括设置在机架滑槽一内且能沿机架滑槽一移动的动滑轮一11和动滑轮二7,所述动滑轮一11和动滑轮二7通过在液压缸一2的驱动下能带动动滑轮一11和动滑轮二7在机架滑槽一内移动的连接件一10连接,所述动滑轮一11和动滑轮二7均与连接件一10转动连接,所述液压缸一2的缸体固定在机架上,所述液压缸一2活塞杆的外端与连接件一10相连接。A hydraulic cylinder multiplier mechanism as shown in Figure 1, comprising a frame, a transmission rope one 13, a transmission rope two 9, and a movable pulley assembly one, a hydraulic cylinder one 2, a fixed pulley one 1 and a fixed pulley two arranged on the frame 8. The fixed pulley one 1 and the fixed pulley two 8 are rotatably connected to the frame and located above the movable pulley assembly one, specifically, the fixed pulley one 1 is located on the upper left of the movable pulley assembly one, and the fixed pulley two 8 Located on the upper right of movable pulley assembly one, said movable pulley assembly one includes movable pulley one 11 and movable pulley two 7 which are arranged in frame chute one and can move along frame chute one, said movable pulley one 11 and movable pulley two 7 pass through Under the drive of hydraulic cylinder one 2, the connector one 10 that can drive movable pulley one 11 and movable pulley two 7 to move in frame chute one is connected, and described movable pulley one 11 and movable pulley two 7 are all rotatably connected with connector one 10, The cylinder body of the hydraulic cylinder one 2 is fixed on the frame, and the outer end of the piston rod of the hydraulic cylinder one 2 is connected with the connector one 10 .
如图1所示,优选的做法是,所述连接件一10为水平布设的杆状结构,所述连接件一10的一端设置有与动滑轮一11的中心转动连接的传动轴一,所述连接件一10的另一端设置有与动滑轮二7的中心转动连接的传动轴二,所述连接件一10与液压缸一2位于同一水平面。As shown in Figure 1, the preferred method is that the connecting
如图1所示,所述液压缸一2的下方设置有液压缸二3,所述动滑轮组件一的下方设置有动滑轮组件二,所述动滑轮组件二包括设置在机架滑槽二内且能沿机架滑槽二移动的动滑轮三4和动滑轮四6,所述动滑轮三4和动滑轮四6通过在液压缸二3的驱动下能带动动滑轮三4和动滑轮四6在机架滑槽二内移动的连接件二5连接,所述动滑轮三4和动滑轮四6均与连接件二5转动连接,所述液压缸二3活塞杆的外端与连接件二5相连接,所述动滑轮一11位于动滑轮三4的右上方,所述定滑轮一1位于动滑轮一11的左上方,所述动滑轮二7位于动滑轮四6的左上方,所述定滑轮二8位于动滑轮二7的右上方,所述传动绳一13的一端和传动绳二9的一端均固定在机架上且所述传动绳一13和传动绳二9与机架的固定点均位于连接件二5的下方,所述传动绳一13的另一端依次绕过动滑轮三4、动滑轮一11、定滑轮一1并固定在位于定滑轮一1和定滑轮二8之间的工件12上,所述传动绳二9的另一端依次绕过动滑轮四6、动滑轮二7、定滑轮二8并固定在所述工件12上,传动绳一13和传动绳二9的具体绕法是,所述传动绳一13与机架的固定点和传动绳二9与机架的固定点相互靠近且均位于连接件二5的正下方,所述传动绳一13的另一端依次顺时针绕过动滑轮三4的左侧、逆时针绕过动滑轮一11的右侧、顺时针绕过定滑轮一1的左侧并固定在位于定滑轮一1和定滑轮二8之间的工件12上,所述传动绳二9的另一端依次逆时针绕过动滑轮四6的右侧、顺时针绕过动滑轮二7的左侧、逆时针绕过定滑轮二8的右侧并固定在所述工件12上,所述传动绳一13和传动绳二9均呈“S”型布设。优选的做法是,所述传动绳一13和传动绳二9均采用钢丝绳。As shown in Figure 1, hydraulic cylinder two 3 is arranged below the hydraulic cylinder one 2, and a movable pulley assembly two is arranged under the movable pulley assembly one, and the movable pulley assembly two is arranged in the frame chute two and can Moving
如图1所示,优选的做法是,所述连接件一10和连接件二5为水平布设的杆状结构,所述连接件二5的一端设置有与动滑轮三4的中心转动连接的传动轴三,所述连接件二5的另一端设置有与动滑轮四6的中心转动连接的传动轴四,所述连接件二5与液压缸二3位于同一水平面。所述连接件一10和液压缸一2位于同一水平面,连接件二5与液压缸二3位于同一水平面,能够使液压缸一2和液压缸二3的动力效果发挥之最大,并且在该液压缸倍速机构运行时,各部件之间的干涉最小。As shown in Figure 1, the preferred way is that the first connecting
如图1所示,所述动滑轮三4与动滑轮四6之间的距离大于动滑轮一11与动滑轮二7之间的距离,从而使得动滑轮三4位于动滑轮一11靠近定滑轮一1的一侧,所述动滑轮四6位于动滑轮二7靠近定滑轮二8的一侧,进一步使得该液压缸倍速机构在使用时,位于动滑轮三4与动滑轮一11之间的传动绳一13的张紧力增强,以及位于动滑轮四6与动滑轮二7之间传动绳二9的张紧力增强,提高了传动绳一13和传动绳二9运行效率,其工作可靠性高。As shown in Figure 1, the distance between the movable pulley three 4 and the movable pulley four 6 is greater than the distance between the movable pulley one 11 and the movable pulley two 7, so that the movable pulley three 4 is located on the side of the movable pulley one 11 near the fixed pulley one 1, The four
本实施例在使用时,如图1所示,液压缸二3保持静止,液压缸一2的活塞杆推动连接件一10向右运动,连接件一10带动动滑轮一11和动滑轮二7在机架滑槽一内向右移动,从而带动定滑轮一1和定滑轮二8之间的传动绳一13和传动绳二9向左运动,传动绳一13和传动绳二9带动工件12向左运动,工件12的移动速度和运动行程均为液压缸一2移动速度和运行行程的两倍。当液压缸一2的行程至最大时停止运动,此时液压缸二3开始工作,液压缸二3的活塞杆向左运动,液压缸二3的活塞杆带动连接件二5向左运动,连接件二5带动动滑轮三4和动滑轮四6在机架滑槽一内左移动,从而带动定滑轮一1和定滑轮二8之间的传动绳一13和传动绳二9向左运动,传动绳一13和传动绳二9带动工件12向左运动,工件12的移动速度和运行行程为液压缸二3内活塞移动速度和运行行程的两倍。所述动滑轮组件一和动滑轮组件二的平衡依赖于传动绳一13和传动绳二9的张紧力。本实施例适用于当水平空间足够,竖直空间不够布置多组滑轮组时的特殊情况,从而解决原动件的运动行程受限的问题,同时降低了生产成本,节约了空间。When this embodiment is in use, as shown in Figure 1, the hydraulic cylinder two 3 remains stationary, the piston rod of the hydraulic cylinder one 2 pushes the joint one 10 to move to the right, and the joint one 10 drives the movable pulley one 11 and the movable pulley two 7 on the machine. The frame chute one moves to the right, thereby driving the transmission rope one 13 and the transmission rope two 9 between the fixed pulley one 1 and the fixed pulley two 8 to move to the left, and the transmission rope one 13 and the transmission rope two 9 drive the
实施例2Example 2
如图2所示,本实施例与实施例1的不同之处在于:所述动滑轮组件一和动滑轮组件二之间设置有定滑轮三14和定滑轮四15,所述定滑轮三14和定滑轮四15均转动连接在机架上,所述定滑轮三14位于动滑轮三4靠近定滑轮一1的一侧,所述定滑轮四15位于动滑轮四6靠近定滑轮二8的一侧,即所述定滑轮三14位于动滑轮三4的左侧,所述定滑轮四15位于动滑轮四6的右侧,所述动滑轮一11位于定滑轮三14的右侧,定滑轮一1位于动滑轮一11的左侧,所述动滑轮二7位于定滑轮四15的左侧,所述定滑轮二8位于动滑轮二7的右侧,所述传动绳一13的一端和传动绳二9的一端均固定在机架上,且所述传动绳一13与机架的固定点位于液压缸二3的下方,所述传动绳二9与机架的固定点位于定滑轮四15的下方,即所述传动绳一13与机架的固定点位于动滑轮三4的左侧,所述传动绳二9与机架的固定点位于动滑轮四6的右侧,所述传动绳一13的另一端依次绕过动滑轮三4、定滑轮三14、动滑轮一11和定滑轮一1并固定在工件12上,所述传动绳二9的另一端依次绕过动滑轮四6、定滑轮四15、动滑轮二7和定滑轮二8并固定在工件12上,具体的绕法是,所述传动绳一13的另一端依次逆时针绕过动滑轮三4的右侧、顺时针绕过定滑轮三14的左侧、逆时针绕过动滑轮一11的右侧、顺时针绕过定滑轮一1的左侧并固定在工件12上,所述传动绳二9的另一端依次顺时针绕过动滑轮四6的左侧、逆时针绕过定滑轮四15的右侧、顺时针绕过动滑轮二7的左侧、逆时针绕过定滑轮二8的右侧并固定在工件12上。所述传动绳一13和传动绳二9均呈“S”型布设。As shown in Figure 2, the difference between this embodiment and Embodiment 1 is that a fixed pulley three 14 and a fixed pulley four 15 are arranged between the movable pulley assembly one and the movable pulley assembly two, and the fixed pulley three 14 and the fixed pulley assembly two The fourth pulley 15 is all rotatably connected on the frame, the fixed pulley three 14 is located at the side of the movable pulley three 4 near the fixed pulley one 1, and the fixed pulley four 15 is positioned at the side of the movable pulley four 6 near the fixed pulley two 8, namely Described fixed pulley three 14 is positioned at the left side of movable pulley three 4, and described fixed pulley four 15 is positioned at the right side of movable pulley four 6, and described movable pulley one 11 is positioned at the right side of fixed pulley three 14, and fixed pulley one 1 is positioned at movable pulley one 11 The left side of the movable pulley two 7 is located on the left side of the fixed pulley four 15, and the fixed pulley two 8 is positioned on the right side of the movable pulley two 7, and one end of the transmission rope one 13 and one end of the transmission rope two 9 are all fixed on on the frame, and the fixed point of the transmission rope one 13 and the frame is located below the hydraulic cylinder two 3, and the fixed point of the transmission rope two 9 and the frame is located under the fixed pulley four 15, that is, the transmission rope The fixed point of one 13 and frame is positioned at the left side of moving pulley three 4, and the fixed point of described driving rope two 9 and frame is positioned at the right side of moving pulley four 6, and the other end of described driving rope one 13 walks around moving pulley three successively 4. Fixed pulley three 14, movable pulley one 11 and fixed pulley one 1 are fixed on the
在使用时,如图2所示,本实施例中的液压缸二3保持静止,液压缸一2的活塞杆推动连接件一10向右运动,连接件一10带动动滑轮一11和动滑轮二7在机架滑槽一内移动,从而带动传动绳一13和传动绳二9向左运动,传动绳一13和传动绳二9带动工件12向左运动,工件12的移动速度和运动行程均为液压缸一2内活塞行程的两倍,当液压缸一2行程至最大时停止运动,此时,液压缸二3开始工作,液压缸二3的活塞杆向右推动连接件二5,动滑轮三4和动滑轮四6沿机架滑槽二移动,通过动滑轮三4、定滑轮三14、动滑轮一11和定滑轮一1带动传动绳一13向左移动,从而带动工件12向左移动,此时,工件12的移动速度和运行行程均为液压缸二3移动速度和运行行程的两倍。本实施例适用于水平空间受限时的布设,实现了工件12的二倍速进给,提高了工作效率,节约了空间。When in use, as shown in Figure 2, the
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102601661A (en) * | 2012-03-26 | 2012-07-25 | 长安大学 | Speed multiplying mechanism of hydraulic cylinder |
CN106425525A (en) * | 2016-11-28 | 2017-02-22 | 洛阳利维科技有限公司 | Three-speed mobile series type sliding table combination method |
CN106425524A (en) * | 2016-11-28 | 2017-02-22 | 洛阳利维科技有限公司 | Multi-unit-combined sliding table capable of moving at double-speed |
CN106514292A (en) * | 2016-11-28 | 2017-03-22 | 洛阳利维科技有限公司 | Combined using method for combined type multifunction sliding table |
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2012
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102601661A (en) * | 2012-03-26 | 2012-07-25 | 长安大学 | Speed multiplying mechanism of hydraulic cylinder |
CN106425525A (en) * | 2016-11-28 | 2017-02-22 | 洛阳利维科技有限公司 | Three-speed mobile series type sliding table combination method |
CN106425524A (en) * | 2016-11-28 | 2017-02-22 | 洛阳利维科技有限公司 | Multi-unit-combined sliding table capable of moving at double-speed |
CN106514292A (en) * | 2016-11-28 | 2017-03-22 | 洛阳利维科技有限公司 | Combined using method for combined type multifunction sliding table |
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