CN113066363A - Display panel and manufacturing method thereof - Google Patents

Display panel and manufacturing method thereof Download PDF

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Publication number
CN113066363A
CN113066363A CN202110256095.3A CN202110256095A CN113066363A CN 113066363 A CN113066363 A CN 113066363A CN 202110256095 A CN202110256095 A CN 202110256095A CN 113066363 A CN113066363 A CN 113066363A
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substrate
layer
conductive layer
display panel
sub
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CN202110256095.3A
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CN113066363B (en
Inventor
任维
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TCL Huaxing Photoelectric Technology Co Ltd
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TCL Huaxing Photoelectric Technology Co Ltd
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    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1339—Gaskets; Spacers; Sealing of cells
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1345—Conductors connecting electrodes to cell terminals

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

The application discloses a display panel and a manufacturing method thereof, comprising the following steps: the packaging structure comprises a first substrate, a second substrate, a sealing layer, a conductive layer and a binding assembly, wherein the first substrate is provided with a first side surface and comprises metal pins, the metal pins are provided with one side surface, and the side surfaces of the metal pins are flush with the first side surface; the second substrate is arranged opposite to the first substrate, and is provided with a second side surface which is flush with the first side surface; the sealing layer is attached between the first substrate and the second substrate and provided with a third side surface which is flush with the first side surface and the second side surface; the conducting layer is arranged on the first side surface, the second side surface and the third side surface, and the conducting layer is arranged on one surface of the first substrate far away from the second substrate and is electrically connected with the side surfaces of the metal pins; the binding assembly is arranged on one surface, far away from the first substrate, of the conductive layer.

Description

Display panel and manufacturing method thereof
Technical Field
The application relates to the technical field of display, in particular to a display panel and a manufacturing method thereof.
Background
With the rapid development of display panels, consumers have higher and higher requirements on the quality of the display panels; the product demand of the spliced screen is increasingly greater for narrow frames and frameless frames, and the technology for narrow frames and extremely narrow frames also faces some technical problems. The main technical difficulty is that the binding frame is narrower and narrower, and the requirements on material characteristics and peripheral circuit design are higher.
The Side Bonding Technology (Side Bonding Technology) refers to a Technology for Bonding a COF (Chip On Film) at a glass boundary section. In order to realize the side binding technology, a printed circuit on the glass section is needed to realize the connection between the circuit in the glass surface and the COF circuit.
However, due to the limitation of the side-bonding technology, the COF lines have a low yield in the processes of manufacturing and transporting Anisotropic Conductive Film (ACF) glue.
Therefore, a new technical solution is needed to solve the above technical problems.
Disclosure of Invention
The embodiment of the application provides a display panel and a manufacturing method thereof, which are used for improving the yield of the display panel in the processing, manufacturing and transporting processes.
The embodiment of the present application provides a display panel, display panel includes:
the first substrate is provided with a first side face and comprises metal pins, the metal pins are provided with a side face, and the side faces of the metal pins are flush with the first side face;
the second substrate is arranged opposite to the first substrate and provided with a second side surface, and the second side surface is flush with the first side surface;
the sealing layer is attached between the first substrate and the second substrate and provided with a third side face, and the third side face is flush with the first side face and the second side face;
the conducting layer is arranged on the first side face, the second side face and the third side face, the conducting layer is arranged on one face, far away from the second substrate, of the first substrate, and the conducting layer is electrically connected with the side faces of the metal pins;
the binding assembly is arranged on one surface, far away from the first substrate, of the conductive layer.
In the display panel provided by the embodiment of the application, the width of the sealing layer is less than or equal to 400 micrometers.
In the display panel provided in the embodiment of the present application, the conductive layer includes a first sub conductive layer and a second sub conductive layer, and the first sub conductive layer and the second sub conductive layer are electrically connected;
the first sub-conductive layer is arranged on the first side surface, the second side surface and the third side surface, and the first sub-conductive layer is electrically connected with the side surfaces of the metal pins;
the second sub-conducting layer is arranged on one surface, far away from the second substrate, of the first substrate.
In the display panel provided in the embodiment of the present application, the binding component includes:
the adhesive layer is arranged on one surface, far away from the first substrate, of the second sub-conductive layer;
the chip on film is arranged on one surface of the bonding layer, which is far away from the second sub-conductive layer;
the printed circuit board is arranged on one surface of the first substrate, which is far away from the second substrate, and the printed circuit board is electrically connected with the second sub-conductive layer, the bonding layer and one side of the chip on film.
In the display panel provided in the embodiment of the present application, the display panel includes a display portion, a non-display portion and a binding portion, the non-display portion is located on at least one side of the display portion, the binding portion is located on a side of the non-display portion away from the display portion, wherein a non-display width is less than or equal to 1.5 centimeters.
In the display panel provided in the embodiment of the present application, the first sub conductive layer is formed by printing a conductive material on the first side surface, the second side surface, and the third side surface, and the second sub conductive layer is formed by printing a conductive material on a surface of the first substrate away from the second substrate.
In the display panel provided by the embodiment of the application, the thickness of the conductive layer is less than or equal to 8 micrometers.
In the display panel provided by the embodiment of the application, the first side face, the second side face, the third side face and the side face of the metal pin are formed through a side face edging process.
In the display panel provided in the embodiment of the present application, the display panel further includes a common electrode layer, the common electrode layer is disposed on one surface of the second substrate close to the first substrate, and a distance between the common electrode layer and the sealing layer in a horizontal direction is greater than or equal to zero.
The embodiment of the application further provides a manufacturing method of the display panel, which comprises the following steps:
providing a first substrate and a second substrate, wherein the first substrate comprises metal pins;
aligning the first substrate and the second substrate;
forming a sealing layer, wherein the sealing layer is arranged on the same side of the first substrate and the second substrate, and a part of the sealing layer is attached in the first substrate and the second substrate;
performing side grinding on the same side of the first substrate, the second substrate and the sealing layer by using a side grinding process to expose the first side surface of the first substrate, the second side surface of the second substrate, the third side surface of the sealing layer and the side surfaces of the metal pins;
forming a conductive layer on the first side surface, the second side surface, the third side surface and one surface of the first substrate far away from the second substrate;
and forming a binding assembly on one surface of the conductive layer, which is far away from the first substrate.
The embodiment of the application provides a display panel and a manufacturing method thereof, in the display panel provided by the embodiment of the application, a first side face, a second side face and a third side face are arranged in a flush mode, moreover, a conducting layer of the display panel provided by the embodiment of the application is arranged on the first side face, the second side face and the third side face, and the first substrate is far away from one face of the second substrate, therefore, a binding assembly is bound on the back face of the first substrate by the display panel provided by the embodiment of the application, and the yield of the display panel in the processing, manufacturing and transporting processes is improved.
In order to make the aforementioned and other objects of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of a display panel in the prior art;
fig. 2 is a schematic structural diagram of a display panel according to an embodiment of the present disclosure;
fig. 3 is another schematic structural diagram of a display panel according to an embodiment of the present disclosure;
fig. 4 is a flowchart illustrating a manufacturing method of a display panel according to an embodiment of the present disclosure.
Detailed Description
For purposes of clarity, technical solutions and advantages of the present application, the present application will be described in further detail with reference to the accompanying drawings, wherein like reference numerals represent like elements throughout the several views, and the following description is based on the illustrated embodiments of the present application and should not be construed as limiting the other embodiments of the present application which are not detailed herein. The word "embodiment" as used herein means an example, instance, or illustration.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a display panel in the prior art. The display panel 100 includes a lower substrate W1 and an upper substrate W2 disposed opposite to each other, a sealant 1, a dam 2, a metal conductive layer 3, an anisotropic conductive film 4, a flip chip 5, a printed circuit board 6, and the like.
In order to implement a narrow frame design of a display panel, in the prior art, a Chip On Film (COF) is bonded to the sides of the lower substrate W1 and the upper substrate W2 through an anisotropic conductive Film 4 by using a Side Bonding Technology (Side Bonding Technology), and is electrically connected to metal pins of the lower substrate W1 through a metal conductive layer 3 to connect the lower substrate W1 and the Chip On Film 5. Since the metal material printing is required for the side surface to form the metal conductive layer 3, in order to prevent the metal material from flowing onto the lower substrate W1, a signal short circuit of the metal pin in the lower substrate W1 is caused. Therefore, it is often necessary to fabricate the retaining wall 2 to block the metal material from flowing onto the lower substrate W1. On one hand, the process of the display panel manufactured by the method is complicated, and the cost investment and the time investment are increased, on the other hand, the width of the non-display area of the display panel manufactured by the method is large, the width d1 is between 1 cm and 2.5 cm, and the ultra-narrow frame design in the true sense cannot be realized.
The embodiment of the application provides a display panel, which is used for realizing the design of a narrow frame of the display panel.
Referring to fig. 2, fig. 2 is a schematic structural diagram of a display panel according to an embodiment of the present disclosure. The display panel 200 includes a display part AA, a non-display part NA located on at least one side of the display part AA, and a binding part BA located on a side of the non-display part NA away from the display part AA.
In one embodiment, the width of the non-display portion NA is less than or equal to 1.5 cm. For example, the width of the non-display portion NA is any one of 0.2 cm, 0.4 cm, 0.5 cm, 0.7 cm, 0.9 cm, 1.1 cm, 1.3 cm, or 1.5 cm. The width of the non-display part NA in the embodiment of the application is obviously smaller than that of the non-display part in the prior art, and the narrow frame setting of the display panel is realized.
The display panel 200 includes a first substrate 10, a second substrate 20, and a sealing layer 30. The display part AA includes a portion of the first substrate 10 and a portion of the second substrate 20, and the non-display part NA includes another portion of the first substrate 10, another portion of the second substrate 20, and the sealing layer 30. The second substrate 20 is disposed opposite to the first substrate 10. Specifically, the first substrate 10 has a first side surface 10a, the second substrate 20 has a second side surface 20a, and the first side surface 10a and the second side surface 20a are flush. The sealing layer 30 is attached between the first substrate 10 and the second substrate 20, and the sealing layer 30 has a third side surface 30a which is flush with the first side surface 10a and the second side surface 20 a. In the present embodiment, the width of the sealing layer 30 is less than or equal to 400 microns.
In an embodiment, the width of the sealing layer 30 may be any one of 100 microns, 150 microns, 200 microns, 250 microns, 300 microns, 350 microns, or 400 microns.
In the embodiment of the present application, one side of the sealing layer 30 is flush with the sides of the first substrate 10 and the second substrate 20, so that the number of the retaining wall structures is reduced compared with the prior art. On one hand, the display panel 200 in the embodiment of the present application saves the manufacturing process of manufacturing the retaining wall, and on the other hand, the width of the sealing layer 30 of the display panel 200 in the embodiment of the present application is smaller, so that the width of the non-display portion NA of the display panel 200 is reduced, thereby implementing the narrow frame design.
In one embodiment, the first substrate 10 may be a Thin Film Transistor (TFT) substrate. Specifically, the first substrate 10 includes a base layer 101, an active layer 102, a gate insulating layer 103, a gate electrode 104, an interlayer dielectric layer 105, a source electrode 106, a drain electrode 107, a first passivation layer 108, a pixel electrode 109, a second passivation layer 110, and a bonding pad 111.
Specifically, the display portion AA of the display panel 200 includes an active layer 102, a gate electrode 104, a source electrode 106, a drain electrode 107, and a pixel electrode 109.
With reference to fig. 2, the base layer 101 has a first surface and a second surface opposite to each other, and the base layer 101 may include a first flexible substrate layer, a silicon dioxide layer, a second flexible substrate layer, and a buffer layer, which are sequentially stacked. Wherein the second flexible substrate layer is the same material as the first flexible substrate, and may include at least one of PI (polyimide), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), PC (polycarbonate), PES (polyethersulfone), PAR (aromatic fluorotoluene containing polyarylate), or PCO (polycyclic olefin). The buffer layer is composed of a stack structure of one or two or more of silicon-containing nitride, silicon-containing oxide or silicon-containing oxynitride.
An active layer 102 is disposed on the base layer 101, the active layer 102 including a channel region and a doped region, the doped region being located in the channelOn both sides of the zone. The active layer 102 may be an oxide active layer or a low temperature polysilicon active layer. For example, in some embodiments, the material of the active layer 102 is indium tin oxide, and Ln-IZO, ITZO, ITGZO, HIZO, IZO (InZnO), ZnO: F, In can be used2O3:Sn、In2O3:Mo、Cd2SnO4、ZnO:Al、TiO2Nb, Cd-Sn-O or other metal oxides. The doped region can be a P-type doped region or an N-type doped region, and when the doped region is a P-type doped region, the doping element of the doped region is one or a mixture of two of boron and indium. When the doped region is an N-type doped region, the doping element of the doped region is one or a mixture of several of phosphorus, arsenic and antimony.
The gate insulating layer 103 is disposed on a first surface of the base layer 101, and the gate insulating layer 103 covers the active layer 102 and the base layer 101. The material of the gate insulating layer 103 may be one of silicon nitride, silicon oxide, silicon oxynitride, or aluminum oxide, or any combination thereof.
The gate electrode 104 is disposed on the gate insulating layer 103, and an orthogonal projection of the gate electrode 104 on the base layer 101 is completely covered by an orthogonal projection of the active layer 102 on the base layer 101. The gate 104 may be made of Cr, W, Ti, Ta, Mo, Al, Cu, or other metals or alloys, and a gate metal layer made of multiple layers of metals may also meet the requirement.
The interlayer dielectric layer 105 covers the gate insulating layer 103 and the gate 104, wherein the interlayer dielectric layer 105 may be an oxide or an oxynitride.
The source 106 and the drain 107 are electrically connected to the doped regions on both sides of the channel region, respectively. The source 106 and the drain 107 may be made of Cr, W, Ti, Ta, Mo, Al, Cu, or other metals or alloys, and a gate metal layer made of a plurality of layers of metals may also suffice.
The pixel electrode 109 is disposed on the first passivation layer 108, and the pixel electrode 109 is electrically connected to the drain electrode 107 through a via hole. The first passivation layer 108 is disposed on a side of the interlayer dielectric layer 105 away from the gate insulating layer 103, and the first passivation layer 108 covers the interlayer dielectric layer 105, the source electrode 106 and the drain electrode 107.
The second passivation layer 110 covers the first passivation layer 108 and exposes the pixel electrode 109.
The first passivation layer 108 and the second passivation layer 110 may be made of SiOx、SiOx/SiNxLamination or SiOx/SiNx/Al2O3Laminated inorganic non-metal film layer material.
The non-display part NA includes a bonding pad 111, and particularly, the bonding pad 111 is disposed on a side of the gate insulating layer 103 away from the base layer 101. In one embodiment, the bonding pad 111 may include a first metal conductive layer 111a, a second metal conductive layer 111b and a metal pin 111c, wherein the second metal conductive layer 111b and the metal pin 111c are electrically connected through the pixel electrode 109. Alternatively, in another embodiment, the second metal conductive layer 111b and the metal pin 111c are electrically connected through a via.
With reference to fig. 2, the side surface of the first metal conductive layer 111a, the side surface of the second metal conductive layer 111b, and the side surface 111c1 of the metal lead 111c extend to the bonding portion BA of the display panel 200, and the side surface of the first metal conductive layer 111a, the side surface of the second metal conductive layer 111b, and the side surface 111c1 of the metal lead 111c are electrically connected to the bonding portion BA.
The display panel 200 further includes a conductive layer 201, the conductive layer 201 is disposed on the bonding portion BA, the conductive layer 201 is disposed on the first side 10a, the second side 20a and the third side 30a, and the conductive layer 201 is electrically connected to the side 111c1 of the metal pin 111 c. The display panel 200 further includes a bonding assembly 202, and the bonding assembly 202 includes an adhesive layer 202a, a flip-chip film 202b, and a printed circuit board 202 c. Wherein the adhesive layer 202a is disposed on a side of the conductive layer 201 away from the first side 10a, the second side 20a and the third side 30 a. The flip chip film 202b is disposed on a side of the adhesive layer 202a away from the conductive layer 201. The printed circuit board 202c is disposed on a side of the first substrate 10 away from the second substrate 20 and the printed circuit board 202c is disposed on a side of the flip-chip film 202b close to the adhesive layer 202a, and the printed circuit board 202c is connected to the conductive layer 201 and a side of the adhesive layer 202a close to the first substrate 10.
In some embodiments, the first side 10a, the second side 20a, the third side 30a, and the side 111c1 of the metal pin 111c are formed by a side edging process.
In some embodiments, the thickness of the conductive layer 201 is less than or equal to 8 microns. For example, the thickness of the conductive layer 201 may be any one of 1 micron, 1.5 microns, 2 microns, 3 microns, 4 microns, 5 microns, 6 microns, 7 microns, and 8 microns. The embodiment of the application sets the thickness of the conductive layer 201 to be less than or equal to 8 micrometers, so that the conductive layer 201 does not increase the width of the non-display part NA of the display panel 20 under the condition of good electrical conduction.
In one embodiment, the material of the adhesive layer 202a is Anisotropic Conductive Film (ACF), and the adhesive layer 202a functions as an adhesive to fix and electrically connect the Conductive layer 201 and the bonding element 202.
Referring to fig. 3, fig. 3 is another schematic structural diagram of a display panel according to an embodiment of the present disclosure. The display panel of the present embodiment is different from the display panel of the previous embodiment in that: the conductive layer 201 of the display panel 200 of the present embodiment includes a first sub-conductive layer 201a and a second sub-conductive layer 201 b. The first sub-conductive layer 201a and the second sub-conductive layer 201b are electrically connected. Specifically, the first sub-conductive layer 201a is disposed on the first side 10a, the second side 20a and the third side 30a, and the first sub-conductive layer 201a is electrically connected to the side 111c1 of the metal pin 111 c. The second sub-conductive layer 201b is disposed on a surface of the first substrate 10 away from the second substrate 20.
The binding assembly 202 is disposed on a surface of the conductive layer 201 away from the first substrate 10, and specifically, the binding assembly 202 is disposed on a surface of the second sub-conductive layer 201b away from the first substrate 10.
In this embodiment, the bonding assembly 202 includes an adhesive layer 202a, a flip chip film 202b, and a printed circuit board 202 c. The adhesive layer 202a is disposed on a surface of the second sub-conductive layer 201b away from the first substrate 10, the chip on film 202b is disposed on a surface of the adhesive layer 202a away from the second sub-conductive layer 201b, the printed circuit board 202c is disposed on a surface of the first substrate 10 away from the second substrate 20, and the printed circuit board 202c is electrically connected to the second sub-conductive layer 201b, the adhesive layer 202a and one side of the chip on film 202 b.
In the embodiment of the present application, the first sub-conductive layer 201a is disposed on the first side 10a, the second side 20a and the third side 30a, the second sub-conductive layer 201b is disposed on a side of the first substrate 10 away from the second substrate 20, the first sub-conductive layer 201a and the second sub-conductive layer 201b are electrically connected, and the binding component 202 is disposed on a side of the second sub-conductive layer 201b away from the first substrate 10, so as to implement back binding of the binding component 202. Due to the limitation of the side binding technology in the prior art, the yield of the chip on film circuit in the processes of processing, manufacturing and transporting the anisotropic conductive film adhesive material is low, so that the display panel provided by the embodiment of the application binds the binding assembly 202 on the back of the first substrate, and the yield of the display panel in the processes of processing, manufacturing and transporting is improved. In addition, the narrow frame design of the display panel can be further realized by the arrangement mode.
On the other hand, in the embodiment of the present application, one side surface of the sealing layer 30 is flush with the side surfaces of the first substrate 10 and the second substrate 20, so that the number of the retaining wall structures is reduced compared with the prior art. In the embodiment of the present application, the display panel 200 saves a manufacturing process of manufacturing the dam, and the width of the sealing layer 30 of the display panel 200 in the embodiment of the present application is smaller, so that the width of the non-display portion NA of the display panel 200 is reduced, thereby implementing a narrow frame design.
The display panel 200 further includes a common electrode layer 40, the common electrode layer 40 is disposed on a side of the second substrate 20 close to the first substrate 10, and a distance between the common electrode layer 40 and the sealing layer 30 in the horizontal direction is greater than or equal to zero.
Since the common electrode layer 40 is formed by vapor deposition over the entire surface, the common electrode layer 40 needs to be laser-processed before the conductive layer 201 is provided on the first side surface 10a, the second side surface 20a, and the third side surface 30a, so that the distance between the common electrode layer 40 and the conductive layer 201 in the horizontal direction is greater than zero, thereby preventing the common electrode layer 40 and the conductive layer 201 from contacting each other and causing a short circuit.
The display panel 200 further includes a liquid crystal layer 50 filled between the first substrate 10 and the second substrate 20.
It should be noted that the second substrate 20 may be a color filter substrate, and the color filter substrate may include a blue color block, a green color block, a red color block, and a black matrix disposed between the blue color block, the green color block, and the red color block.
In some embodiments, the conductive layer 201 is formed by printing a conductive material on the first side 10a, the second side 20a, and the third side 30. The conductive material includes at least one of silver, gold, nickel and tin, but is not limited thereto.
It should be noted that the display panel 200 In this embodiment is a liquid crystal display panel, which may be a Color Filter On Array (COA) or Non-COA liquid crystal display, and the display modes include Twisted Nematic (TN), In-Plane Switching (IPS) mode, Vertical Alignment (VA) mode and Fringe Field Switching (FFS) mode. This embodiment is only an example of a Vertical Alignment (VA) type display mode, but is not limited thereto.
Referring to fig. 4, an embodiment of the present application further provides a method for manufacturing a display panel, including the following steps:
step B101: a first substrate and a second substrate are provided.
Specifically, the first substrate may be a TFT substrate, and the second substrate may be a color filter substrate.
In some embodiments, the first substrate includes metal pins.
Step B102: and aligning the first substrate and the second substrate.
For example, the first substrate and the second substrate are inserted into the positioning device, at least one joint image of the first substrate and the second substrate is captured, then the image is displayed, and then the alignment command of the first substrate and the second substrate is executed, thereby completing the alignment of the first substrate and the second substrate.
Step B103: and forming a sealing layer, wherein the sealing layer is arranged on the same side of the first substrate and the second substrate, and a part of the sealing layer is attached in the first substrate and the second substrate.
For example, a sealing layer material is coated on the second substrate, and then, a vacuum is drawn to form a sealing layer, wherein the sealing layer material includes a material with better sealing property such as silicon gel.
Step B104: and performing side grinding on the same side of the first substrate, the second substrate and the sealing layer by using a side grinding process to expose the first side surface of the first substrate, the second side surface of the second substrate and the third side surface of the sealing layer.
In an embodiment, step B104 may further include: and performing side grinding on the same side of the first substrate, the second substrate and the sealing layer by using a side grinding process to expose the first side surface of the first substrate, the second side surface of the second substrate, the third side surface of the sealing layer and the side surfaces of the metal pins.
In one embodiment, the width of the sealing layer formed by the side edging process is less than or equal to 400 micrometers.
In some embodiments, after step B104, the method further includes:
step B105: and forming a conductive layer on the first side surface, the second side surface and the third side surface.
For example, the conductive layer is formed by printing a conductive material on the first side, the second side, and the third side.
In some embodiments, step B105 further comprises: and forming a conductive layer on one surface of the first substrate, which is far away from the second substrate.
For example, the conductive layer is formed by printing a conductive material on a surface of the first substrate away from the second substrate.
In some embodiments, the conductive layer includes a first sub-conductive layer and a second sub-conductive layer, the first sub-conductive layer is disposed on the first side surface, the second side surface, and the third side surface, and the first sub-conductive layer is electrically connected to the side surfaces of the metal pins. The second sub-conductive layer is disposed on a surface of the first substrate away from the second substrate, and the second sub-conductive layer is electrically connected to the first sub-conductive layer.
In some embodiments, after step B105, the method further includes:
step B106: and forming a binding assembly on one surface of the conductive layer far away from the first substrate.
The binding assembly comprises an adhesive layer, a chip on film and a printed circuit board, wherein the adhesive layer is arranged on one surface of the conductive layer, which is far away from the first substrate.
In the manufacturing method of the display panel provided by the embodiment of the application, the first side surface of the first substrate, the second side surface of the second substrate, the third side surface of the sealing layer and the side surfaces of the metal pins are processed by using a side surface edging process, so that the first side surface, the second side surface, the third side surface and the side surfaces of the metal pins are flush. Compared with the prior art, the retaining wall structure is reduced. On the one hand, the display panel saves the manufacturing process of manufacturing the retaining wall, and on the other hand, the width of the sealing layer of the display panel is smaller, so that the width of the non-display part of the display panel is reduced, and the narrow frame design is realized.
The embodiment of the application provides a display panel and a manufacturing method thereof, in the display panel provided by the embodiment of the application, a first side face, a second side face and a third side face are arranged in a flush mode, moreover, a conducting layer of the display panel provided by the embodiment of the application is arranged on the first side face, the second side face and the third side face, and the first substrate is far away from one face of the second substrate, therefore, a binding assembly is bound on the back face of the first substrate by the display panel provided by the embodiment of the application, and the yield of the display panel in the processing, manufacturing and transporting processes is improved.
In addition, the narrow frame of the display panel can be further arranged by the arrangement mode. And, the width of the sealing layer is reduced through the side grinding process, and compared with the prior art, the retaining wall structure is reduced. On the one hand, the display panel saves the manufacturing process of manufacturing the retaining wall, and on the other hand, the width of the sealing layer of the display panel is smaller, so that the width of the non-display part of the display panel is reduced, and the narrow frame design is realized.
Furthermore, the sealing layer in the embodiment of the present application may serve as a retaining wall structure, which may be used to prevent the conductive material from dropping onto the first substrate, thereby causing a short circuit phenomenon of the display panel.
In summary, although the present application has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present application, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application, so that the scope of the present application shall be determined by the appended claims.

Claims (10)

1. A display panel, comprising:
the first substrate is provided with a first side face and comprises metal pins, the metal pins are provided with a side face, and the side faces of the metal pins are flush with the first side face;
the second substrate is arranged opposite to the first substrate and provided with a second side surface, and the second side surface is flush with the first side surface;
the sealing layer is attached between the first substrate and the second substrate and provided with a third side face, and the third side face is flush with the first side face and the second side face;
the conducting layer is arranged on the first side face, the second side face and the third side face, the conducting layer is arranged on one face, far away from the second substrate, of the first substrate, and the conducting layer is electrically connected with the side faces of the metal pins;
the binding assembly is arranged on one surface, far away from the first substrate, of the conductive layer.
2. The display panel of claim 1, wherein the sealing layer has a width of less than or equal to 400 microns.
3. The display panel according to claim 1, wherein the conductive layer comprises a first sub-conductive layer and a second sub-conductive layer, and the first sub-conductive layer and the second sub-conductive layer are electrically connected;
the first sub-conductive layer is arranged on the first side surface, the second side surface and the third side surface, and the first sub-conductive layer is electrically connected with the side surfaces of the metal pins;
the second sub-conducting layer is arranged on one surface, far away from the second substrate, of the first substrate.
4. The display panel of claim 3, wherein the binding component comprises:
the adhesive layer is arranged on one surface, far away from the first substrate, of the second sub-conductive layer;
the chip on film is arranged on one surface of the bonding layer, which is far away from the second sub-conductive layer;
the printed circuit board is arranged on one surface of the first substrate, which is far away from the second substrate, and the printed circuit board is electrically connected with the second sub-conductive layer, the bonding layer and one side of the chip on film.
5. The display panel according to claim 1, wherein the display panel comprises a display portion, a non-display portion and a binding portion, the non-display portion is located on at least one side of the display portion, the binding portion is located on a side of the non-display portion away from the display portion, and wherein a width of the non-display portion is less than or equal to 1.5 cm.
6. The display panel according to claim 2, wherein the first sub-conductive layer is formed by printing a conductive material on the first side surface, the second side surface, and the third side surface, and the second sub-conductive layer is formed by printing a conductive material on a surface of the first substrate away from the second substrate.
7. The display panel of claim 1, wherein the conductive layer has a thickness of less than or equal to 8 microns.
8. The display panel of claim 1, wherein the first side, the second side, the third side, and the side of the metal pin are formed by a side edging process.
9. The display panel according to claim 1, wherein the display panel further comprises a common electrode layer disposed on a side of the second substrate close to the first substrate, and a distance between the common electrode layer and the sealing layer in a horizontal direction is greater than or equal to zero.
10. A manufacturing method of a display panel is characterized by comprising the following steps:
providing a first substrate and a second substrate, wherein the first substrate comprises metal pins;
aligning the first substrate and the second substrate;
forming a sealing layer, wherein the sealing layer is arranged on the same side of the first substrate and the second substrate, and a part of the sealing layer is attached in the first substrate and the second substrate;
performing side grinding on the same side of the first substrate, the second substrate and the sealing layer by using a side grinding process to expose the first side surface of the first substrate, the second side surface of the second substrate, the third side surface of the sealing layer and the side surfaces of the metal pins;
forming a conductive layer on the first side surface, the second side surface, the third side surface and one surface of the first substrate far away from the second substrate;
and forming a binding assembly on one surface of the conductive layer, which is far away from the first substrate.
CN202110256095.3A 2021-03-09 2021-03-09 Display panel and manufacturing method thereof Active CN113066363B (en)

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