CN113053563A - Automatic winding device for steel-cored aluminum strand and operation method thereof - Google Patents
Automatic winding device for steel-cored aluminum strand and operation method thereof Download PDFInfo
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- CN113053563A CN113053563A CN202110330896.XA CN202110330896A CN113053563A CN 113053563 A CN113053563 A CN 113053563A CN 202110330896 A CN202110330896 A CN 202110330896A CN 113053563 A CN113053563 A CN 113053563A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/08—Several wires or the like stranded in the form of a rope
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/36—Securing packages to supporting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
- B65H2701/341—Handled filamentary material electric cords or electric power cables in a manufacturing process
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
An automatic winding device for steel-cored aluminum strands and an operation method thereof comprise the following steps: the device comprises a turntable support, a driving device, a multi-dimensional feeding device, a magnetic discharging device, a winding device and a control device; the turntable support is provided with a turntable, turntable columns and a wire spool, the turntable is rotatably mounted in the center of the turntable support through a bearing, a plurality of turntable columns are uniformly distributed on the circumference of the turntable, the wire spool is mounted on each turntable column in a non-relative-rotation manner, and the turntable columns and the wire spool are correspondingly provided with limiting grooves and wire-aligning holes; the invention realizes the actions of a plurality of working procedures such as feeding, wire winding, discharging and the like by arranging the turntable support, the driving device, the multi-dimensional feeding device, the magnetic discharging device and the wire winding device, and the intelligent regulation and control of the control device are matched, so that the problem of automatic winding of the steel-cored aluminum strand is fundamentally solved.
Description
Technical Field
The invention relates to the technical field of engineering machinery auxiliary devices, in particular to an automatic winding device for a steel-cored aluminum strand and an operation method thereof.
Background
The steel-cored aluminum strand is a reinforced wire formed by twisting a single-layer or multi-layer aluminum strand outside a galvanized steel core, the inside of the reinforced wire is a steel core, and the aluminum wire is wound outside the steel core in a twisting way; the steel-cored aluminum strand has the characteristics of simple structure, strong conductivity, high tensile strength and the like, and is widely applied to overhead power transmission and distribution lines with various voltage grades.
However, when the aluminum stranded wire is produced and recovered, the aluminum stranded wire is always wound with great time and energy of workers, and in order to solve the problem, patent numbers: CN 201821912015.5's chinese utility model patent discloses a winding device is retrieved to old and useless aluminum stranded conductor, but this scheme has only been solved the problem of automatic recovery old and useless aluminum stranded conductor, can't realize the automatic problem of winding on the steel core of steel-cored aluminum stranded conductor, also can't realize full automatic operation, needs artifical the participation.
Therefore, the invention is urgently needed to invent an automatic winding device for steel-cored aluminum strands, and the technical problem is fundamentally solved.
Disclosure of Invention
Aiming at the problems, the invention provides an automatic steel-cored aluminum strand winding device and an operation method thereof, which realize the actions of a plurality of procedures such as feeding, wire winding, discharging and the like by arranging a turntable support, a driving device, a multi-dimensional feeding device, a magnetic force discharging device and a wire winding device, and fundamentally solve the problem of automatic steel-cored aluminum strand winding by matching with the intelligent adjustment and control of a control device.
One of the technical schemes used by the invention is as follows: an automatic winding device of steel-cored aluminum strand wires comprises: the device comprises a turntable support, a driving device, a multi-dimensional feeding device, a magnetic discharging device, a winding device and a control device; the turntable support is provided with a turntable, turntable columns and a wire spool, the turntable is rotatably mounted in the center of the turntable support through a bearing, a plurality of turntable columns are uniformly distributed on the circumference of the turntable, the wire spool is mounted on each turntable column in a non-relative-rotation manner, and the turntable columns and the wire spool are correspondingly provided with limiting grooves and wire-aligning holes;
the driving device is fixedly arranged on one side of the turntable support and drives the turntable to rotate so as to realize station transfer of the turntable column; the multi-dimensional feeding device is arranged at the lower end of the turntable support and used for installing the unwound wire spool on the turntable column; the winding device is movably arranged at the upper end of the turntable support and used for driving the turntable column to rotate so as to drive the wire spool to complete automatic winding of the aluminum stranded wire; the magnetic unloading device is arranged in the center of the front of the turntable support and unloads the wound wire spool through an unloading plate arranged on the magnetic unloading device; and the electric elements in the turntable support, the driving device, the multi-dimensional feeding device, the magnetic discharging device and the winding device are electrically connected with the control device.
Further, the turntable support further comprises: the wire guide device comprises a base, a wire inlet bracket, an adjusting electric cylinder, a wire guide port, a base electric cylinder and a front base; the front base is positioned in front of the base and is in sliding connection with the base through an electric cylinder; the wire guide port is connected to the wire inlet support in a sliding mode through the adjusting electric cylinder, and the wire inlet support is fixedly arranged at the upper end of the base; the aluminum stranded wire penetrates through the wire guide opening to enter the wire fixing hole of the wire spool, and is inserted into the limiting groove of the turntable column for limiting, so that preparation is made for automatic winding.
Further, the driving device comprises: the connecting arm, the driving motor, the connecting seat, the rotating bearing and the driving gear; the driving motor is fixedly arranged on the base through a connecting arm, the front end of a shell of the driving motor is fixedly provided with a connecting seat, and a rotating bearing is fixedly arranged in the connecting seat; the inner ring of the rotating bearing is provided with an inner gear ring, and an outer gear is engaged with the inner gear ring; the outer gear is fixedly arranged on a motor shaft of the driving motor and is fixedly connected with the driving gear; the driving gear is meshed with an outer gear ring arranged on the rotary table and drives the rotary table to rotate.
Furthermore, a damping spring is arranged between the connecting seat and the base.
Further, the multidimension degree loading attachment includes: the device comprises a mechanical large arm, a driving motor, a swinging gear, a mechanical small arm, a rotating motor, a rotating gear, a rotating arm, a grabbing arm, a connecting rod electric cylinder, a telescopic electric cylinder and a mechanical claw;
one end of the large mechanical arm is fixedly provided with a rotating shaft, one end of the rotating shaft is connected with an output shaft of a mechanical motor through a first crawler belt, the rotating shaft is rotatably arranged on the base, and the mechanical motor is fixedly arranged on the base; the swing motor is fixed at the front end of the mechanical large arm, and a swing gear is fixedly installed on an output shaft; the small mechanical arm is in rotating connection with the large mechanical arm, and a rotating end of the small mechanical arm is provided with a semicircular tooth meshed with the swing gear; the rotating motor is arranged at the front end of the mechanical small arm, and a rotating gear is fixedly arranged on an output shaft; the rotating arm is rotatably connected with the mechanical small arm, a driven gear is arranged at the rear end of the rotating arm, and the driven gear is meshed with the rotating gear; the rear end of the grabbing arm is hinged with the front end of the rotating arm, the front end of the grabbing arm is connected to the rear end of the rotating arm through a connecting rod electric cylinder in a supporting mode, and two ends of the connecting rod electric cylinder are respectively hinged with the grabbing arm and the rotating arm;
the mechanical motor drives the mechanical large arm to rotate, the swing motor drives the mechanical small arm to rotate, and the rotary motor drives the rotary arm to rotate, so that the multi-dimensional rotation of the grabbing arm is realized; the mechanical claw is movably arranged at the front end of the grabbing arm through a mechanical claw base, and grabbing actions are realized through the driving of telescopic electric cylinders arranged on two sides of the outer wall of the grabbing arm.
Furthermore, an adjustable sliding sleeve is arranged on the outer wall of the grabbing arm in a sliding mode, and one end of the connecting rod electric cylinder is hinged to the sliding sleeve.
Further, the magnetic unloading device further comprises: the device comprises a guide column, a translation driving motor, a magnet gear, a magnet, an electromagnet motor, an electromagnet and a coil; the guide post is arranged between the base and the front base; the discharging plate is sleeved on the guide post in a sliding manner back and forth, and the moving track is limited by a limiting plate arranged on the base; the translation driving motor is fixedly arranged on the base, and the magnet gear is fixedly arranged on the output shaft; a first rack meshed with the magnet gear is arranged on one side edge of the discharging plate; the electromagnetic motor is fixed on the front base through a connecting support, and the electromagnet is rotatably arranged on the connecting support and is driven by the electromagnetic motor to rotate; the magnet is fixedly arranged on the discharging plate, and the position of the magnet corresponds to the position of the electromagnet; the coil is wound on the electromagnet, and magnetic pole conversion of the electromagnet is achieved.
Further, the winding device comprises: the device comprises a supporting plate, a winding motor, a winding clamping jaw, a gear shaft and a supporting column; the support column is slidably arranged at the upper end of the front base, and the support plate is fixedly connected with the support column; the winding motor is fixedly arranged on the supporting plate, and the main gear is fixedly arranged on the output shaft; the main gear is meshed with winding clamping teeth arranged on the winding clamping jaws, and the winding clamping jaws are rotatably arranged on the supporting columns through driving bearings; the lower surface of the supporting plate is provided with a rack meshed with a gear shaft, the gear shaft is rotatably installed on the front base through a support and is rotatably connected with a sliding motor arranged on the front base through a second crawler belt, and the sliding motor is used for adjusting the axial displacement of the winding clamping jaw.
Furthermore, a man-machine interaction touch screen and an audible and visual alarm are arranged on the control device.
The other technical scheme used by the invention is as follows: an operation method of an automatic steel-cored aluminum strand winding device is characterized by comprising the following steps:
firstly, an operator inputs work task load through a human-computer interaction touch screen;
secondly, leading the steel-cored aluminum strand into the wire inlet bracket, and enabling the steel-cored aluminum strand to pass through a wire guide port to prepare for winding work; simultaneously, starting a driving device to drive the rotary table to rotate until one of the rotary table columns reaches a loading position and then stopping the rotary table column to prepare for loading work;
thirdly, starting the multidimensional feeding device, and sequentially loading the winding disc onto the rotary disc column under the cooperation of the driving devices;
fourthly, after the wire spool rotates below the wire guide opening, the steel-cored aluminum stranded wire enters a wire positioning hole of the wire spool to be fixed, and preparation is made for automatic winding;
fifthly, starting the wire winding device, driving the winding clamping jaw to firmly clamp the turntable column by the sliding motor, and driving the winding clamping jaw to wind the steel-cored aluminum strand on the wire spool by the winding motor; after the winding is finished, the winding clamping jaw loosens the rotary table column, the rotary table rotates to wait for unloading, and meanwhile, the next wire winding disc rotates to the position below the wire guide opening to prepare for winding of the steel-cored aluminum stranded wire;
sixthly, starting the magnetic unloading device, moving the unloading plate to a position between the wire spool and the turntable by the translation driving motor, electrifying the coil to attract the magnet, driving the unloading plate to move outwards at the same time, and finally unloading the wire spool; then the electromagnet motor drives the electromagnet to turn over by 180 degrees, the discharging plate is reset inwards by repelling the magnet, and the discharging plate is retracted by the translation driving motor to prepare for next discharging;
seventhly, after the work task amount is finished, the man-machine interaction touch screen displays that the work is finished, and meanwhile, the audible and visual alarm gives an alarm;
the working steps of the device of the invention are completed.
Due to the adoption of the technical scheme, the invention has the following advantages:
(1) according to the invention, the plurality of turntable columns are arranged on the turntable support, so that the plurality of turntable columns can be operated simultaneously, and resources and space are saved.
(2) According to the invention, the multi-dimensional feeding device is arranged, so that the wire spool can be flexibly and freely installed on the rotary disk column, the manual carrying time and labor pressure can be saved, the operation is more continuous, and the working efficiency is improved.
(3) The magnetic unloading device is different from common electric drive, so that unloading is more efficient and stable.
(4) The invention realizes the axial positioning of the wire winding disc and the circumferential driving of the turntable column simultaneously through the arranged wire winding device, and is matched with the intelligent axial adjustment of the adjusting electric cylinder, so that the steel-cored aluminum stranded wire is wound more uniformly and compactly, and the wire winding quality is greatly improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the structure of the turntable support of the present invention.
Fig. 3 is a schematic structural diagram of the driving device of the present invention.
Fig. 4 is a partially enlarged schematic view of the internal structure of the driving device of the present invention.
Fig. 5 and 6 are schematic diagrams of the specific structure of the multi-dimensional feeding device of the invention.
Fig. 7 is a schematic structural diagram of the magnetic unloading device of the present invention.
FIG. 8 is a schematic view of the winding device of the present invention.
Reference numerals: 1-turntable support; 2-a drive device; 3-a multidimensional feeding device; 4-magnetic unloading device; 5-a winding device; 6-a control device; 101-a base; 102-a wire-inlet bracket; 103-adjusting an electric cylinder; 104-wire guide port; 105-base electric cylinder; 106-a front base; 107-external gear ring; 108-a turntable; 109-carousel column; 110-a wire spool; 111-a limiting groove; 112-alignment holes; 201-connecting arm; 202-a damping spring; 203-driving motor; 204-a connecting seat; 205-a rotational bearing; 206-ring gear; 207-an outer gear; 208-a drive gear; 301-mechanical big arm; 302-a rotating shaft; 303-driving the motor; 304-track one; 305-a swing motor; 306-a wobble gear; 307-mechanical forearm; 308-semicircular teeth; 309-a rotating electrical machine; 310-a rotating gear; 311-driven gear; 312-a rotating arm; 313-a grasping arm; 314-connecting rod electric cylinder; 315-telescopic electric cylinder; 316-sliding sleeve; 317-mechanical claw base; 318-gripper; 401-guide post; 402-a limiting plate; 403-translation drive motor; 404-magnet gear; 405-a stripper plate; 406-a magnet; 407-an electromagnetic ferroelectric; 408-a connecting bracket; 409-an electromagnet; 410-a coil; 501-a support plate; 502-a wound motor; 503-main gear; 504-winding jaws; 505-winding the clip teeth; 506-a rack; 507-a gear shaft; 508-track two; 509-support column; 510-a slide motor; 601-human interaction touch screen.
Detailed Description
The invention discloses an automatic steel-cored aluminum strand winding device and an operation method thereof. The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. In the description of the present invention, the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which the product of the present invention is conventionally placed in use, is only for convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Embodiment, as shown in fig. 1, an apparatus for automatically winding a steel-cored aluminum strand according to the present invention includes: the device comprises a turntable support 1, a driving device 2, a multi-dimensional feeding device 3, a magnetic discharging device 4, a winding device 5 and a control device 6; the turntable support 1 is provided with a turntable 108, turntable columns 109 and a wire spool 110, the turntable 108 is rotatably installed at the center of the turntable support 1 through a bearing, a plurality of turntable columns 109 are uniformly distributed on the circumference of the turntable 108, the wire spool 110 is installed on each turntable column 109 in a non-relative-rotation manner, and the turntable columns 109 and the wire spool 110 are correspondingly provided with limiting grooves 111 and alignment holes 112; the plurality of turntable columns 109 are arranged, so that the plurality of turntable columns 109 can be operated simultaneously, and resources and space are saved.
The driving device 2 is fixedly arranged on one side of the turntable support 1 and drives the turntable 108 to rotate so as to realize station transfer of the turntable column 109; the multidimensional feeding device 3 is arranged at the lower end of the turntable support 1 and is used for installing an unwound wire spool 110 on a turntable column 109; the winding device 5 is movably arranged at the upper end of the turntable support 1 and is used for driving the turntable column 109 to rotate so as to drive the wire spool 110 to complete automatic winding of the aluminum stranded wire; the magnetic unloading device 4 is arranged in the center of the front of the turntable support 1 and unloads the wound wire spool 110 through an unloading plate 405 arranged on the magnetic unloading device; the electrical elements in the turntable support 1, the driving device 2, the multi-dimensional feeding device 3, the magnetic discharging device 4 and the winding device 5 are electrically connected with the control device 6; through the arrangement of the turntable support 1, the driving device 2, the multi-dimensional feeding device 3, the magnetic discharging device 4 and the winding device 5, the actions of multiple working procedures such as feeding, wire feeding, winding and discharging are realized, and the intelligent adjustment and control of the control device 6 are matched, so that the problem of automatic winding of the steel-cored aluminum strand is fundamentally solved.
As shown in fig. 2, the turntable support 1 of the present invention further includes: the device comprises a base 101, an incoming line bracket 102, an adjusting electric cylinder 103, a wire guide port 104, a base electric cylinder 105 and a front base 106; wherein, the front base 106 is positioned in front of the base 101 and is connected with the base by the base electric cylinder 105 in a sliding way; the wire guide port 104 is connected to the wire inlet bracket 102 in a sliding manner through the adjusting electric cylinder 103, and the wire inlet bracket 102 is fixedly arranged at the upper end of the base 101; the aluminum stranded wire passes through the wire guide opening 104, enters the routing hole 112 of the wire spool 110, and is inserted into the limiting groove 111 of the turntable column 109 for limiting, so that preparation is made for automatic winding. The front base 106 is driven to slide by the base electric cylinder 105, and the wire guide 104 is driven to slide back and forth by the electric cylinder 103, so that the winding path of the steel-cored aluminum strand on the wire spool 110 is not a fixed circle but a spiral upward or downward smooth curve; the base electric cylinder 105 also supports the front base 106, so that the base 101 and the front base 106 are kept in a parallel state, and the stability of the turntable 108 is ensured.
As shown in fig. 3 and 4, the driving device 2 of the present invention includes: a connecting arm 201, a driving motor 203, a connecting seat 204, a rotating bearing 205 and a driving gear 208; the driving motor 203 is fixedly arranged on the base 101 through the connecting arm 201, the front end of the shell of the driving motor 203 is fixedly provided with a connecting seat 204, and the interior of the connecting seat 204 is fixedly provided with a rotating bearing 205; an inner ring 206 is arranged on the inner ring of the rotating bearing 205, and an outer gear 207 is engaged with the inner ring 206; the outer gear 207 is fixedly installed on a motor shaft of the driving motor 203 and is fixedly connected with the driving gear 208; the driving gear 208 is meshed with an outer gear ring 107 arranged on the turntable 108 and drives the turntable 108 to rotate; the arrangement of the rotary bearing 205, the inner gear ring 206 and the outer gear 207 enables the driving force output by the driving motor 203 to be smoothly transferred to the driving gear 208, thereby ensuring good driving of the turntable 108 by the driving device 2.
In order to reduce unnecessary vibration of the turntable support 1 caused by the driving device 2 during operation, in an optional implementation manner of the embodiment of the present invention, a damping spring 202 is disposed between the bearing base 204 and the base 101, and the damping spring 202 is configured to provide a good buffering effect for the turntable support 1 due to an external force.
Referring to fig. 5 and 6, the multi-dimensional feeding device 3 of the present invention includes: a mechanical big arm 301, a driving motor 303, a swing motor 305, a swing gear 306, a mechanical small arm 307, a rotating motor 309, a rotating gear 310, a rotating arm 312, a grabbing arm 313, a connecting rod electric cylinder 314, a telescopic electric cylinder 315 and a mechanical claw 318;
one end of the large mechanical arm 301 is fixedly provided with a rotating shaft 302, one end of the rotating shaft 302 is connected with an output shaft of a mechanical motor 303 through a first crawler 304, the rotating shaft 302 is rotatably installed on the base 101, and the mechanical motor 303 is fixedly installed on the base 101; the swing motor 305 is fixed at the front end of the mechanical large arm 301, and a swing gear 306 is fixedly arranged on an output shaft; the small mechanical arm 307 is rotatably connected with the large mechanical arm 301, and a semi-circular tooth 308 meshed with the swing gear 306 is arranged at the rotating end of the small mechanical arm 307; the rotating motor 309 is arranged at the front end of the mechanical small arm 307, and a rotating gear 310 is fixedly arranged on an output shaft; the rotating arm 312 is rotatably connected with the mechanical small arm 307, a driven gear 311 is arranged at the rear end of the rotating arm 312, and the driven gear 311 is meshed with the rotating gear 310; the rear end of the grabbing arm 313 is hinged with the front end of the rotating arm 312, the front end of the grabbing arm 313 is supported and connected with the rear end of the rotating arm 312 through a connecting rod electric cylinder 314, and two ends of the connecting rod electric cylinder 314 are respectively hinged with the grabbing arm 313 and the rotating arm 312;
the mechanical motor 303 drives the mechanical big arm 301 to rotate, the swing motor 305 drives the mechanical small arm 307 to rotate, and the rotating motor 309 drives the rotating arm 312 to rotate, so that the multi-dimensional rotation of the grabbing arm 313 is realized; the gripper 318 is movably mounted at the front end of the gripper arm 313 through a gripper base 317, and is driven by telescopic electric cylinders 315 arranged at both sides of the outer wall of the gripper arm 313 to realize gripping action.
When the device is used, the control device 6 intelligently regulates and controls the mechanical motor 303, the swing motor 305, the rotating motor 309 and the telescopic electric cylinder 315 according to the angle distance of the working requirement, then the mechanical big arm 301 drives the mechanical small arm 307 to move, the mechanical small arm 307 drives the rotating arm 312 to move, the rotating arm 312 drives the grabbing arm 313 to move, and the grabbing arm 313 pulls the mechanical claw 318 to grab the wire winding disc 110 and install the wire winding disc on the rotating disc column 109; through setting up multidimension degree loading attachment 3, can be nimble freely install wire reel 110 on carousel post 109, can save artificial transport time and labor pressure, work is more continuous, the work efficiency of improvement.
In order to drive the grabbing arm 313 more flexibly, in an alternative embodiment of the present invention, an adjustable sliding sleeve 316 is slidably disposed on the outer wall of the grabbing arm 313, and one end of the connecting rod electric cylinder 314 is hinged to the sliding sleeve 316.
As shown in fig. 7, the magnetic discharging device 4 of the present invention further includes: a guide column 401, a translation driving motor 403, a magnet gear 404, a magnet 406, an electromagnet motor 407, an electromagnet 409 and a coil 410; wherein the guide posts 401 are disposed between the base 101 and the front base 106; the discharging plate 405 is sleeved on the guide post 401 in a front-back sliding manner, and the moving track is limited by a limiting plate 402 arranged on the base 101; the translation driving motor 403 is fixedly arranged on the base 101, and a magnet gear 404 is fixedly arranged on an output shaft; one side of the discharging plate 405 is provided with a first rack meshed with the magnet gear 404; the arrangement of the translation driving motor 403 can drive the discharging plate 405 to move radially, when discharging is not needed, the discharging plate 405 is retracted to avoid interference when the turntable 108 rotates, and when discharging is needed, the discharging plate 405 is extended out for discharging;
the electromagnetic iron motor 407 is fixed on the front base 106 through a connecting bracket 408, and the electromagnet 409 is rotationally arranged on the connecting bracket 408 and is driven to rotate by the electromagnetic iron motor 407; the magnet 406 is fixedly arranged on the upper surface of the discharging plate 405, and the position corresponds to the position of the electromagnet 409; the coil 410 is wound on the electromagnet 409 to realize the magnetic pole conversion of the electromagnet 409;
the electromagnet 409 is driven by the electromagnet motor 407 to rotate, the electromagnet 409 of the winding coil 410 can change the magnetic direction, according to the principle that homopolarity between two magnets is mutually repulsive and heteropolarity is mutually attractive, when the electromagnet 409 generates attraction force on the magnet 406, the discharging plate 405 can be pulled to move outwards, and then the wire winding disc 110 wound with the steel core aluminum stranded wire is separated from the turntable column 109, so that discharging action is realized, and when the electromagnet 409 generates repulsion force on the magnet 406, the discharging plate 405 can be pushed to move inwards to return to the initial position; the magnetic unloading device 4 is different from common electric drive, so that unloading is more efficient and stable.
As shown in fig. 8, the winding device 5 of the present invention includes: a support plate 501, a winding motor 502, a winding jaw 504, a gear shaft 507 and a support column 509; the supporting column 509 is slidably mounted at the upper end of the front base 106, and the supporting plate 501 is fixedly connected with the supporting column 509; the winding motor 502 is fixedly arranged on the support plate 501, and the main gear 503 is fixedly arranged on the output shaft; the main gear 503 is meshed with winding clamping teeth 505 arranged on the winding clamping jaw 504, and the winding clamping jaw 504 is rotatably arranged on the supporting column 509 through a driving bearing; the main gear 503 is driven to rotate by the winding motor 502, and then the winding clamping jaw 504 is driven to rotate; when the winding clamping jaw 504 clamps the rotary disc column 109, the winding clamping jaw 504 rotates to drive the rotary disc column 109 to rotate, so that the winding action is realized;
in order to facilitate discharging, the lower surface of the supporting plate 501 is provided with a rack 506 meshed with a gear shaft 507, the gear shaft 507 is rotatably mounted on the front base 106 through a bracket and is rotatably connected with a sliding motor 510 arranged on the front base 106 through a second crawler belt 508, and the sliding motor 510 is used for adjusting the axial displacement of the winding clamping jaw 504; the sliding motor 510 is started to drive the gear shaft 507 to rotate, the gear shaft 507 rotates to drive the supporting plate 501 to move axially, and then the distance between the winding clamping jaw 504 and the turntable column 109 is changed; when the winding is needed, the distance is adjusted to be small to fixedly clamp the winding clamping jaw 504 and the turntable column 109, and when the discharging is needed, the distance is adjusted to be large to open the winding clamping jaw 504; according to the invention, the winding device 5 is arranged, the axial positioning of the wire spool 110 and the circumferential driving of the rotary disk column 109 are realized simultaneously, and the axial adjustment of the electric cylinder 103 is adjusted, so that the steel-cored aluminum stranded wire is wound more uniformly and compactly, and the winding quality is greatly improved.
In an alternative implementation manner of the embodiment of the present invention, as shown in fig. 1, a human-computer interaction touch screen 601 and an audible and visual alarm are provided on the control device 6, except for the same components as in the previous embodiment; the man-machine interaction touch screen 601 is used for manually inputting working task parameters to the device and outputting real-time information outwards during the working process, and the audible and visual alarm is used for giving an alarm when the device is finished.
The embodiment also provides an operation method of the steel-cored aluminum strand automatic winding device, which is listed according to the working steps:
firstly, an operator inputs work task amount through a human-computer interaction touch screen 601;
secondly, introducing the steel-cored aluminum strand into the wire inlet bracket 102, and penetrating through the wire guide opening 104 to prepare for winding work; meanwhile, the driving device 2 is started to drive the rotary disc 108 to rotate until one of the rotary disc columns 109 reaches the loading position and then stops, so as to prepare for loading work;
thirdly, starting the multi-dimensional feeding device 3, and sequentially loading the wire spool 110 on the turntable column 109 under the cooperation of the driving device 2;
fourthly, after the wire spool 110 rotates to the position below the wire guide opening 104, the steel-cored aluminum strand enters the wire positioning hole 111 of the wire spool 110 to be fixed, and preparation is made for automatic winding;
fifthly, starting the winding device 5, driving the winding clamping jaw 504 by the sliding motor 510 to clamp the turntable column 109 firmly, and driving the winding clamping jaw 504 by the winding motor 502 to wind the steel-cored aluminum strand on the wire spool 110; after the winding is finished, the winding clamping jaw 504 loosens the rotary disc column 109, the rotary disc 108 rotates to wait for discharging, and meanwhile, the next wire winding disc 110 rotates to the position below the wire guide opening 104 to prepare for winding of the steel-cored aluminum stranded wire;
sixthly, starting the magnetic unloading device 4, moving the unloading plate 405 to a position between the wire spool 110 and the turntable 108 by the translation driving motor 403, electrifying the coil 410 to attract the magnet 406, driving the unloading plate 405 to move outwards at the same time, and finally unloading the wire spool 110; then the electromagnet 407 drives the electromagnet 409 to turn 180 degrees, the discharging plate 405 is reset inwards through the repelling magnet 406, and the discharging plate 405 is retracted through the translation driving motor 403 to prepare for next discharging;
seventhly, after the work task amount is finished, the man-machine interaction touch screen 601 displays that the work is finished, and meanwhile, an audible and visual alarm gives an alarm;
the working steps of the device of the invention are completed.
It is again stated that all other embodiments, which can be derived by a person skilled in the art from the embodiments of the invention without inventive step, fall within the scope of protection of the invention.
Claims (10)
1. The utility model provides an automatic wind of steel-cored aluminum strand wires which characterized in that includes: the device comprises a turntable support (1), a driving device (2), a multi-dimensional feeding device (3), a magnetic discharging device (4), a winding device (5) and a control device (6); the turntable support (1) is provided with a turntable (108), turntable columns (109) and a wire spool (110), the turntable (108) is rotatably installed at the center of the turntable support (1) through a bearing, a plurality of turntable columns (109) are uniformly installed on the circumference of the turntable (108), the wire spool (110) is installed on each turntable column (109) in a non-relative-rotating manner, and the turntable columns (109) and the wire spool (110) are correspondingly provided with limiting grooves (111) and alignment holes (112);
the driving device (2) is fixedly arranged on one side of the turntable support (1) and drives the turntable (108) to rotate to realize station transfer of the turntable column (109); the multi-dimensional feeding device (3) is arranged at the lower end of the turntable support (1) and is used for installing an unwound wire spool (110) on a turntable column (109); the winding device (5) is movably arranged at the upper end of the turntable support (1) and is used for driving the turntable column (109) to rotate so as to drive the wire spool (110) to complete automatic winding of the aluminum stranded wire; the magnetic unloading device (4) is arranged in the center of the front of the turntable support (1), and unloads the wound wire spool (110) through an unloading plate (405) arranged on the magnetic unloading device; and electric elements in the turntable support (1), the driving device (2), the multi-dimensional feeding device (3), the magnetic discharging device (4) and the winding device (5) are electrically connected with the control device (6).
2. The automatic steel-cored aluminum strand winding device according to claim 1, wherein the turntable support (1) further comprises: the wire inlet device comprises a base (101), a wire inlet bracket (102), an adjusting electric cylinder (103), a wire guide opening (104), a base electric cylinder (105) and a front base (106); the front base (106) is positioned in front of the base (101) and is connected with the base through an electric cylinder (105) in a sliding way; the wire guide port (104) is connected to the wire inlet support (102) in a sliding mode through the adjusting electric cylinder (103), and the wire inlet support (102) is fixedly installed at the upper end of the base (101); the aluminum stranded wire penetrates through the wire guide opening (104) to enter a wire positioning hole (112) of the wire spool (110) and is inserted into a limiting groove (111) of the turntable column (109) for limiting, and preparation is made for automatic winding.
3. An automatic steel-cored aluminum strand winding device as recited in claim 1, wherein said driving means (2) comprises: the device comprises a connecting arm (201), a driving motor (203), a connecting seat (204), a rotating bearing (205) and a driving gear (208); the driving motor (203) is fixedly arranged on the base (101) through a connecting arm (201), a connecting seat (204) is fixedly arranged at the front end of a shell of the driving motor (203), and a rotating bearing (205) is fixedly arranged in the connecting seat (204); an inner ring of the rotating bearing (205) is provided with an inner ring gear (206), and an outer gear (207) is engaged with the inner ring gear (206); the external gear (207) is fixedly arranged on a motor shaft of the driving motor (203) and is fixedly connected with the driving gear (208); the driving gear (208) is meshed with an outer gear ring (107) arranged on the rotary disc (108) and drives the rotary disc (108) to rotate.
4. The automatic steel-cored aluminum strand winding device according to claim 3, wherein a damping spring (202) is disposed between the connecting seat (204) and the base (101).
5. The automatic steel-cored aluminum strand winding device according to claim 1, wherein the multi-dimensional feeding device (3) comprises: the device comprises a mechanical large arm (301), a driving motor (303), a swing motor (305), a swing gear (306), a mechanical small arm (307), a rotating motor (309), a rotating gear (310), a rotating arm (312), a grabbing arm (313), a connecting rod electric cylinder (314), a telescopic electric cylinder (315) and a mechanical claw (318);
one end of the mechanical big arm (301) is fixedly provided with a rotating shaft (302), one end of the rotating shaft (302) is connected with an output shaft of a mechanical motor (303) through a first crawler belt (304), the rotating shaft (302) is rotatably installed on the base (101), and the mechanical motor (303) is fixedly installed on the base (101); the swing motor (305) is fixed at the front end of the mechanical large arm (301), and a swing gear (306) is fixedly installed on an output shaft; the mechanical small arm (307) is rotatably connected with the mechanical large arm (301), and a semi-circular tooth (308) meshed with the swing gear (306) is arranged at the rotating end of the mechanical small arm (307); the rotating motor (309) is arranged at the front end of the mechanical small arm (307), and a rotating gear (310) is fixedly arranged on an output shaft; the rotating arm (312) is rotatably connected with the mechanical small arm (307), a driven gear (311) is arranged at the rear end of the rotating arm (312), and the driven gear (311) is meshed with the rotating gear (310); the rear end of the grabbing arm (313) is hinged with the front end of the rotating arm (312), the front end of the grabbing arm (313) is supported and connected to the rear end of the rotating arm (312) through a connecting rod electric cylinder (314), and two ends of the connecting rod electric cylinder (314) are respectively hinged with the grabbing arm (313) and the rotating arm (312);
the mechanical motor (303) drives the mechanical big arm (301) to rotate, the swing motor (305) drives the mechanical small arm (307) to rotate, and the rotating motor (309) drives the rotating arm (312) to rotate, so that the multi-dimensional rotation of the grabbing arm (313) is realized; the mechanical claw (318) is movably arranged at the front end of the grabbing arm (313) through a mechanical claw base (317) and is driven by telescopic electric cylinders (315) arranged on two sides of the outer wall of the grabbing arm (313) to realize grabbing action.
6. The automatic steel-cored aluminum strand winding device as recited in claim 5, wherein an adjustable sliding sleeve (316) is slidably disposed on an outer wall of said gripping arm (313), and one end of said connecting rod electric cylinder (314) is hinged to said sliding sleeve (316).
7. The automatic steel-cored aluminum strand winding device according to claim 1, wherein the magnetic discharging device (4) further comprises: the device comprises a guide post (401), a translation driving motor (403), a magnet gear (404), a magnet (406), an electromagnet motor (407), an electromagnet (409) and a coil (410); the guide column (401) is arranged between the base (101) and the front base (106); the discharging plate (405) is sleeved on the guide post (401) in a front-back sliding manner, and a moving track is limited by a limiting plate (402) arranged on the base (101); the translation driving motor (403) is fixedly arranged on the base (101), and the output shaft is fixedly provided with a magnet gear (404); one side of the discharging plate (405) is provided with a rack I meshed with the magnet gear (404); the electromagnetic iron motor (407) is fixed on the front base (106) through a connecting bracket (408), and the electromagnet (409) is rotationally arranged on the connecting bracket (408) and is driven to rotate by the electromagnet motor (407); the magnet (406) is fixedly arranged on the discharging plate (405) and corresponds to the electromagnet (409); the coil (410) is wound on the electromagnet (409) to realize the magnetic pole switching of the electromagnet (409).
8. An automatic winding device of aluminum conductor steel reinforced as claimed in claim 1, characterized in that said winding device (5) comprises: the device comprises a supporting plate (501), a winding motor (502), a winding clamping jaw (504), a gear shaft (507) and a supporting column (509); the supporting column (509) is slidably mounted at the upper end of the front base (106), and the supporting plate (501) is fixedly connected with the supporting column (509); the winding motor (502) is fixedly arranged on the supporting plate (501), and the output shaft is fixedly provided with a main gear (503); the main gear (503) is meshed with winding clamping teeth (505) arranged on a winding clamping jaw (504), and the winding clamping jaw (504) is rotatably arranged on a supporting column (509) through a driving bearing; the lower surface of the supporting plate (501) is provided with a rack (506) meshed with a gear shaft (507), the gear shaft (507) is rotatably mounted on the front base (106) through a bracket and is rotatably connected with a sliding motor (510) arranged on the front base (106) through a second crawler belt (508), and the sliding motor (510) is used for adjusting the axial displacement of the winding clamping jaw (504).
9. The automatic steel-cored aluminum strand winding device according to any one of claims 1 to 8, wherein the control device (6) is provided with a human-computer interaction touch screen (601) and an audible and visual alarm.
10. An operation method of an automatic steel-cored aluminum strand winding device is characterized by comprising the following steps:
firstly, an operator inputs work task amount through a human-computer interaction touch screen (601);
secondly, introducing the steel-cored aluminum strand into the wire inlet bracket (102), and penetrating through the wire guide opening (104) to prepare for winding work; simultaneously, starting a driving device (2) to drive the rotary disc (108) to rotate until one of the rotary disc columns (109) reaches a loading position and then stop to prepare for loading work;
thirdly, starting the multi-dimensional feeding device (3), and sequentially loading the wire spool (110) onto the rotary disk column (109) under the cooperation of the driving device (2);
fourthly, after the wire spool (110) rotates to the position below the wire guide opening (104), the steel-cored aluminum stranded wire enters a wire fixing hole (111) of the wire spool (110) to be fixed, and preparation is made for automatic winding;
fifthly, starting the winding device (5), driving the winding clamping jaw (504) to clamp the rotating disc column (109) firmly by the sliding motor (510), and driving the winding clamping jaw (504) to wind the steel-cored aluminum strand on the wire spool (110) by the winding motor (502); after the winding is finished, the winding clamping jaw (504) loosens the rotary disc column (109), the rotary disc (108) rotates to wait for unloading, and meanwhile, the next wire winding disc (110) rotates to the position below the wire guide opening (104) to prepare for winding of the steel-cored aluminum stranded wire;
sixthly, starting the magnetic unloading device (4), moving an unloading plate (405) between the wire spool (110) and the turntable (108) by a translation driving motor (403), electrifying a coil (410) to attract a magnet (406), driving the unloading plate (405) to move outwards at the same time, and finally unloading the wire spool (110); then an electromagnet motor (407) drives an electromagnet (409) to turn 180 degrees, the stripper plate (405) is reset inwards through a repelling magnet (406), and the stripper plate (405) is retracted through a translation driving motor (403) to prepare for next unloading;
seventhly, after the work task amount is finished, the man-machine interaction touch screen (601) displays that the work is finished, and meanwhile, an audible and visual alarm gives an alarm;
the working steps of the device of the invention are completed.
Priority Applications (1)
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| CN202110330896.XA CN113053563B (en) | 2021-03-29 | 2021-03-29 | Automatic winding device for steel-cored aluminum strand and operation method of automatic winding device |
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| CN202110330896.XA CN113053563B (en) | 2021-03-29 | 2021-03-29 | Automatic winding device for steel-cored aluminum strand and operation method of automatic winding device |
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| CN113053563B CN113053563B (en) | 2022-07-19 |
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| CN117295002A (en) * | 2023-11-23 | 2023-12-26 | 成都西亿达电子科技有限公司 | Coil winding and shaping device for emergency loudspeaker |
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Effective date of registration: 20220701 Address after: 062450 xingbieying Industrial Zone, Hejian City, Cangzhou City, Hebei Province Applicant after: HEBEI HUALUN CABLE CO.,LTD. Address before: 066000 Room 102, building 3, Science Park, Yanshan University, Haigang District, Qinhuangdao City, Hebei Province Applicant before: Liu Changqing |
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