CN113020980A

CN113020980A - Tube bank clamp processing integrated device

Info

Publication number: CN113020980A
Application number: CN202110258369.2A
Authority: CN
Inventors: 宦勇
Original assignee: Jiangsu Ruihao Electric Co ltd
Current assignee: Jiangsu Ruihao Electric Co ltd
Priority date: 2021-03-10
Filing date: 2021-03-10
Publication date: 2021-06-25

Abstract

The invention discloses a tube bank and clamp processing integrated device, which comprises a workbench, a base, a manipulator waist, a groove die, a drilling die, a die assembly, a drilling device and a second pressure sensor, wherein a tube bank and clamp raw material placing box is fixed on the left side of the top end of the workbench, a manipulator base rotating motor is fixed on the top end of the base, a connecting sleeve is fixed on the right side of the manipulator waist, a mounting hole is formed in the left side of the groove die, threaded holes are formed in two sides of the drilling die, the drilling die is fixed on the right side of the top end of the workbench, the second pressure sensor is fixed on the top end of the drilling die, the tube bank and clamp processing integrated device is provided with a manipulator base rotating motor, a vacuum suction cup is driven by the manipulator base rotating motor to move to place a tube bank and clamp raw material in the die assembly for die-pressing forming, and the working, the automation and integration are realized in the whole operation process.

Description

Tube bank clamp processing integrated device

Technical Field

The invention relates to the technical field of pipe bank clamps, in particular to a pipe bank clamp processing integrated device.

Background

The pipe gang card is a device for arranging and fixing objects such as cables, pipelines and the like, is widely applied in real life, and not only is the working efficiency low but also safety accidents are easily caused because the existing processing equipment is operated manually, and the service life of the equipment is easily shortened and the labor cost is increased by using manual operation equipment.

Disclosure of Invention

The invention aims to provide a tube bank and clamp processing integrated device aiming at the defects of the prior art, and aims to solve the problems that safety accidents are easily caused due to low working efficiency, the service life of equipment is easily shortened and the labor cost is increased due to the use of manual operation equipment in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a tube bank clamp processing integrated device comprises a workbench, a base, a manipulator waist, a groove die, a drilling die, a die pressing device, a drilling device and a second pressure sensor, wherein a tube bank clamp raw material placing box is fixed on the left side of the top end of the workbench, a control box is fixed on the left side of the bottom of the workbench, a signal receiver is arranged above the inner part of the control box through a hexagon bolt, an actuator is fixed below the signal receiver, a central control plate is fixed below the actuator, a manipulator base rotating motor is fixed on the top end of the base, a pin sleeve is fixed on the right side of the waist of the manipulator, a first hydraulic cylinder is fixed right above the pin sleeve, a mechanical big arm is connected on the right side of the pin sleeve through a pin, the left side of the mechanical big arm is fixedly connected with the output end of a first hydraulic cylinder, a second hydraulic cylinder is fixed on the right side of the mechanical big arm, the mechanical big arm is connected with, the mechanical forearm bottom and the output end of the second hydraulic cylinder are fixedly connected, a third hydraulic cylinder is fixed on the right side of the bottom of the mechanical forearm, the mechanical forearm is connected with a mechanical wrist through a bayonet lock, the left side of the mechanical wrist is fixedly connected with the output end of the third hydraulic cylinder, a connecting plate is fixed at the bottom of the mechanical wrist, a vacuum chuck is fixed at the bottom of the connecting plate, a waist of the mechanical arm is fixedly connected with the output end of a rotating motor of a mechanical arm base, the base is fixed at the top end of a workbench, the rotating motor of the mechanical arm base, the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder are all electrically connected with a central control panel through electric wires, a finished product collecting box is placed on the right side of the workbench, a mounting hole is formed in the left side of a groove die, a first pressure sensor is fixed inside the mounting hole, a, The actuator is electrically connected with the central control board, threaded holes are formed in two sides of the drilling die, the drilling die is fixed on the right side of the top end of the workbench, the second pressure sensor is fixed on the top end of the drilling die, and the second pressure sensor is electrically connected with the signal receiver, the actuator and the central control board through electric wires;

the die assembly is used for fixing the die assembly for the tube bank clamp extrusion molding right above the groove die;

and the drilling device is used for drilling holes in the pipe row clamp forming process and is fixed right above the drilling die.

Preferably, the die assembly comprises a mounting frame, a telescopic cylinder, a connecting block, a pressing plate, a connecting column, a male die, a lower limiting block, a sliding rod, a compression spring, an upper limiting block and a touch sensor, the telescopic cylinder is fixed at the top end inside the mounting frame, the connecting block is fixed at the output end of the telescopic cylinder, the pressing plate is fixed at the bottom of the connecting block, the connecting column is fixed at the bottom of the pressing plate in a welding manner, the male die is connected to the bottom of the connecting column through a fixing bolt, the lower limiting block is fixed at the bottom of the mounting frame, the sliding rod is fixed at the top end of the lower limiting block, the compression spring penetrates through the sliding rod, the bottom of the compression spring is fixedly connected with the top end of the lower limiting block, the pressing plate penetrates through the sliding rod, the bottom of the pressing plate is fixedly connected, the touch sensor and the telescopic cylinder are electrically connected with the signal receiver, the actuator and the central control panel through electric wires, the mounting frame is mounted at the top end of the workbench, and the male die is vertically connected with the groove die.

Preferably, the drilling device comprises a mounting frame, an upper limit sensor, a lower limit sensor, a ball nut, a slide rail, a threaded rod, an output motor, a sliding block group, a material pushing cylinder, a mounting plate, a drilling motor, a bearing, a connecting sleeve, a coupling, a drilling shaft, an oil tank, an oil inlet, an oil meter, an oil pipe and an oil pump, wherein the upper limit sensor is fixed above the inside of the mounting frame, the lower limit sensor is fixed below the inside of the mounting frame, the mounting frame is fixed on the right side of the top end of the workbench, the slide rail is fixed on the right side of the ball nut in a welding manner, the bottom end of the threaded rod penetrates through the mounting frame and the ball nut, the bottom end of the threaded rod extends to the bottom end inside the mounting frame, the top end of the threaded rod is fixedly connected with the output end of the output motor, the output motor is fixed on the top end, push away material cylinder bottom and installing frame left side fixed connection, and push away material cylinder output and sliding block group right side fixed connection, sliding block group left side welded fastening has the mounting panel, the mounting panel bottom is fixed with drilling motor, drilling motor output shaft is fixed with the bearing, and the bearing outer loop is fixed with the adapter sleeve, shaft coupling bottom is fixed with the drilling axle through hexagon socket head cap screw, and shaft coupling top and drilling motor output shaft bottom fixed connection, the oil inlet has been seted up to oil tank top right side, the oil tank, the oil pipe right side is fixed with the oil pump, and the oil pump is installed inside the oil tank, and the oil tank is installed in slide rail top right side simultaneously, the oil pipe left side runs through the adapter sleeve and extends on the shaft coupling top, go up spacing inductor, lower spacing inductor, output motor, push away material cylinder, drilling motor and oil pump all pass through electric wire and signal, The actuator is electrically connected with the central control board.

Preferably, the number of the vacuum suction cups is 2, and the vacuum suction cups are symmetrically arranged around the central line of the connecting plate.

Preferably, the number of the compression springs is 2, and the compression springs are symmetrically arranged about the central line of the pressure plate.

Preferably, the output motor, the threaded rod and the ball nut form a lifting mechanism, and the lifting distance of the lifting mechanism ranges from 5cm to 40 cm.

Preferably, the material pushing cylinder, the sliding block group, the sliding rail and the mounting plate form a sliding mechanism, and the sliding distance range of the sliding mechanism is 0-20 cm.

Preferably, the range of the connecting gap between the coupling and the connecting sleeve is not more than 0.2-0.4 mm.

Compared with the prior art, the invention has the beneficial effects that: the pipe row clamp processing integrated device is provided with a plurality of clamping grooves,

(1) the central control board is arranged, so that the running time and parameters of all equipment are stored in the central control board, the central control board is convenient for regulating the normal running work of the whole equipment, and the equipment is prevented from colliding with each other through the central control board, so that the equipment is damaged, and the production yield of the pipe row clamp is reduced;

(2) the vacuum sucker is arranged, the tube bank clamp raw materials and the tube bank clamps formed by die casting are conveyed to the next step for processing through the central control sucker, so that the tube bank clamp raw materials are prevented from being manually placed in the die assembly, the hand is damaged due to die pressing of die pressing equipment in the manual misoperation process, and the tube bank clamp raw materials are manually placed in the die assembly for die pressing, so that the working efficiency is low, and the manual use cost is increased;

(3) the pipe bank clamping and die pressing device is provided with a pressure sensor and a touch sensor, when a male die is in contact with the pressure sensor, a pipe bank is clamped and molded, the pressure sensor transmits signals to an actuator, the actuator controls a telescopic cylinder to move upwards, a mechanical wrist on the right side of the die pressing device demolds a die-pressed finished product, the finished product is placed on a drilling device to be further processed, when a pressing plate is in contact with the touch sensor, the actuator controls the telescopic cylinder to move downwards to press the die, the whole device can work through signal transmission, the whole device can work continuously, manual operation is avoided, and therefore production efficiency is improved while labor cost is reduced;

(4) the automatic drilling device is provided with an upper limiting sensor and a lower limiting sensor, the output motor is controlled to operate through the upper limiting sensor and the lower limiting sensor, the sensors touched by the ball nuts are controlled to move left and right through the actuator, so that the drilling motor is driven to drill a pressed finished product in a middle hole, a drilled pipe array clamp finished product is placed in a finished product collecting box through a mechanical wrist on the right side of the drilling device, the whole drilling operation is automatic and controllable, and meanwhile, manual operation equipment is prevented from drilling the pressed finished product.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;

FIG. 3 is an enlarged view of the structure at B in FIG. 1 according to the present invention;

FIG. 4 is a schematic view of a die assembly according to the present invention;

FIG. 5 is a schematic view of the drilling apparatus of the present invention;

FIG. 6 is a schematic diagram of the right-side view of the slider group and the mounting plate of the present invention;

FIG. 7 is a schematic front view of the slider group and the pushing cylinder according to the present invention;

FIG. 8 is a schematic top view of the connecting sleeve and bearing of the present invention;

FIG. 9 is a schematic structural diagram of the operation principle of the center control board and the actuator of the present invention.

In the figure: 1. a workbench, 2, a tube bank card raw material placing box, 3, a control box, 4, a signal receiver, 5, an actuator, 6, a central control board, 7, a base, 8, a mechanical hand base rotating motor, 9, a mechanical hand waist, 10, a pin sleeve, 11, a first hydraulic cylinder, 12, a bayonet lock, 13, a mechanical big arm, 14, a second hydraulic cylinder, 15, a mechanical small arm, 16, a third hydraulic cylinder, 17, a mechanical wrist, 18, a connecting plate, 19, a vacuum chuck, 20, a finished product collecting box, 21, a groove die, 22, a mounting hole, 23, a first pressure sensor, 24, a drilling die, 25, a threaded hole, 26, a die assembly, 2601, a mounting frame, 2602, a telescopic cylinder, 2603, a connecting block, 2604, a pressing plate, 2605, a connecting column, 2606, a male die, 2607, a lower limit block, 2618, a sliding rod, 2609, a compression spring, an upper limit block, a touch sensor, 27 and a drilling device, 2701. the mounting frame, 2702, go up spacing inductor, 2703, lower spacing inductor, 2704, ball nut, 2705, slide rail, 2706, threaded rod, 2707, output motor, 2708, slider group, 2709, push away the material cylinder, 2710, mounting panel, 2711, drilling motor, 2712, bearing, 2713, adapter sleeve, 2714, shaft joint, 2715, drilling axle, 2716, the oil tank, 2717, the oil inlet, 2718, the oil gauge, 2719, oil pipe, 2720, oil pump, 28, second pressure sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-9, the present invention provides a technical solution: a tube bank clamp processing integrated device is disclosed, as shown in figure 1, figure 2, figure 3 and figure 9, a tube bank clamp raw material placing box 2 is fixed on the left side of the top end of a workbench 1, a control box 3 is fixed on the left side of the bottom of the workbench 1, a signal receiver 4 is arranged above the inner part of the control box 3 through a hexagon bolt, an actuator 5 is fixed below the signal receiver 4, a central control plate 6 is fixed below the actuator 5, a manipulator base rotating motor 8 is fixed on the top end of a base 7, a pin sleeve 10 is fixed on the right side of a manipulator waist 9, a first hydraulic cylinder 11 is fixed right above the pin sleeve 10, a mechanical big arm 13 is connected on the right side of the pin sleeve 10 through a bayonet 12, the left side of the mechanical big arm 13 is fixedly connected with the output end of the first hydraulic cylinder 11, a second hydraulic cylinder 14 is fixed on the right side of the mechanical big arm 13, a mechanical small arm 15 is connected with the mechanical arm 13 through the bayonet 12, the right side of the bottom of the mechanical small arm 15 is fixed with a third hydraulic cylinder 16, the mechanical small arm 15 is connected with a mechanical wrist 17 through a bayonet 12, the left side of the mechanical wrist 17 is fixedly connected with the output end of the third hydraulic cylinder 16, the bottom of the mechanical wrist 17 is fixed with a connecting plate 18, the bottom of the connecting plate 18 is fixed with 2 vacuum chucks 19, the vacuum chucks 19 are symmetrically arranged about the central line of the connecting plate 18, the raw material of the tube bank clamp, the semi-finished product and the finished product which are subjected to die pressing are conveyed to different procedures for processing and collection through the vacuum chucks 19, the two vacuum chucks 19 are arranged to keep the stability and balance in the conveying process of the tube bank clamp, the gravity center of the tube bank clamp is prevented from being uneven and falling to the top end of the workbench 1 in the conveying process of the vacuum chuck 19, the processing equipment can not process the tube bank clamp, and the two vacuum chucks 19 are arranged to keep the symmetry and the, the manipulator waist 9 is fixedly connected with the output end of a manipulator base rotating motor 8, the base 7 is fixed at the top end of the workbench 1, the manipulator base rotating motor 8, a first hydraulic cylinder 11, a second hydraulic cylinder 14 and a third hydraulic cylinder 16 are all electrically connected with a central control board 6 through electric wires, a finished product collecting box 20 is placed at the right side of the workbench 1, a mounting hole 22 is formed at the left side of a groove die 21, a first pressure sensor 23 is fixed inside the mounting hole 22, a groove film 21 is fixed at the left side of the top end of the workbench 1, and the first pressure sensor 23 is electrically connected with the signal receiver 4, the actuator 5 and the central control board 6 through electric wires, threaded holes 25 are arranged at two sides of the drilling die 24, the drilling die 24 is fixed at the right side of the top end of the workbench 1, the second pressure sensor 28 is fixed at the top end of the drilling die 24, and the second pressure sensor 28 is electrically connected with the signal receiver 4, the actuator 5 and the central control board 6 through electric wires.

As shown in fig. 4, a die assembly 26 for extrusion molding of a tube bank card is fixed right above a groove die 21, the die assembly 26 includes a mounting bracket 2601, a telescopic cylinder 2602, a connecting block 2603, a pressing plate 2604, a connecting post 2605, a male die 2606, a lower limiting block 2607, a sliding rod 2608, a compression spring 2609, an upper limiting block 2610 and a touch sensor 2611, the telescopic cylinder 2602 is fixed at the top end inside the mounting bracket 2601, the connecting block 2603 is fixed at the output end of the telescopic cylinder 2602, the pressing plate 2604 is fixed at the bottom of the connecting block 2603, the connecting post 2605 is fixed at the bottom of the pressing plate 2604 by welding, the male die 2606 is connected at the bottom of the connecting post 2605 by a fixing bolt, the lower limiting block 2607 is fixed at the bottom of the mounting bracket 2601, the sliding rod 2608 is fixed at the top end of the lower limiting block 2607, the compression spring 2609 penetrates the sliding rod 2608, the bottom of the compression spring 2609 is fixedly connected with, therefore, the male die 2606 and the groove die 21 are prevented from being adsorbed in the process of pressing and contacting the male die 2606 and the groove die 21, the mechanical wrist 17 cannot be timely taken out of the pressed semi-finished product from the groove die 21, the normal operation time and the working procedure of the equipment are influenced, a certain gap is formed in the process of pressing the male die 2606 and the groove die 21 through the compression spring 2609, the male die 2606 and the groove die 21 are prevented from being adsorbed, the mechanical wrist 17 cannot be timely taken out, the compression spring 2609 is provided with two parts for keeping the stability and the balance of the pressing plate 2604 in the descending and ascending processes, the pressing plate 2604 penetrates through the sliding rod 2608, the bottom of the pressing plate 2604 is fixedly connected with the top end of the compression spring 2609, the upper limit block 2610 is fixed at the top end of the sliding rod 2608, the touch sensor 2611 is fixed at the right side of the bottom of the upper limit block 2610, and the touch sensor, Executor 5 and well accuse board 6 electric connection, mounting bracket 2601 is installed in 1 top of workstation, and terrace die 2606 is connected with slot former 21 is perpendicular, extrudees through terrace die 2606 and slot former 21 and is connected the bank of tubes card and extrude corresponding shape to terrace die 2606 is convenient for change and dismantlement according to the bank of tubes card specification difference, just so makes things convenient for the bank of tubes card of different models to process.

As shown in fig. 5, 6, 7 and 8, a drilling device 27 for forming and drilling a pipe rack card is fixed right above a drilling die 24, and the drilling device 27 comprises a mounting frame 2701, an upper limit sensor 2702, a lower limit sensor 2703, a ball nut 2704, a sliding rail 2705, a threaded rod 2706, an output motor 2707, a sliding block set 2708, a material pushing cylinder 2709, a mounting plate 2710, a drilling motor 2711, a bearing 2712, a connecting sleeve 2713, a shaft connector 2714, a drilling shaft 2715, an oil tank 2716, an oil inlet 2717, an oil gauge 2718, an oil pipe 2719 and an oil pump 2720, wherein the upper limit sensor 2702 is fixed above the inside of the mounting frame 2701, the lower limit sensor 2703 is fixed below the inside of the mounting frame 2701, the mounting frame 2701 is fixed at the right side of the top end of the workbench 1, the mounting frame 2701 is provided with 2, the mounting frame 2701 is symmetrically arranged around the center line of the sliding rail 2705, and the stability and balance of the whole device are kept by the mounting frame 2701 during the, meanwhile, the center of gravity of the whole equipment is kept vertically downward through the installation frame 2701, so that the phenomenon that the center of gravity shifts in the operation process of the equipment to cause the inclination of the whole equipment to two sides of the workbench 1 to influence the normal operation condition and the processing efficiency of the equipment is avoided, meanwhile, the equipment is easy to fall on the ground to cause the damage of the equipment due to the inclination of the whole equipment, two installation frames 2701 are arranged to be convenient for keeping the relative symmetry of the installation frame 2701 and being convenient for the installation of other equipment, a slide rail 2705 is fixedly welded on the right side of a ball nut 2704, the bottom end of a threaded rod 2706 penetrates through the installation frame 2701 and the ball nut 2704, the bottom end of the threaded rod 2706 extends to the bottom end inside the installation frame 2701, the top end of the threaded rod 2706 is fixedly connected with the output end of an output motor 2707, the threaded rod 2706 and the ball nut 2704, the distance between the drilling motor 2711 and the drilling die 24 is changed by driving the ball nut 2704 to move by the output motor 2707, so that the tube bank clamps with different thicknesses can be conveniently drilled, the maximum ascending distance of the whole lifting mechanism is 40cm, if the maximum ascending distance is exceeded, the ball nut 2704 continuously extrudes the upper limit sensor 2702, the upper limit sensor 2702 is damaged, the normal work of the whole equipment is influenced, meanwhile, the minimum descending distance of the whole lifting distance is 5cm, the lifting mechanism exceeds the minimum descending distance to cause the ball nut 2704 to continuously extrude the lower limit sensor 2703, the lower limit sensor 2703 is damaged, the lifting distance range of the whole lifting mechanism is the distance between the upper limit sensor 2702 and the lower limit sensor 2703, the sliding block groups 2708 are arranged on two sides of the sliding rail 2705 through fixing bolts, and the sliding block groups 2708 are connected with the sliding rail 2705 in a sliding manner, the bottom of a material pushing cylinder 2709 is fixedly connected with the left side of an installation frame 2701, the output end of the material pushing cylinder 2709 is fixedly connected with the right side of a sliding block group 2708, the left side of the sliding block group 2708 is fixedly welded with an installation plate 2710, the bottom of the installation plate 2710 is fixedly provided with a drilling motor 2711, the material pushing cylinder 2709, the sliding block group 2708, a sliding rail 2705 and the installation plate 2710 form a sliding mechanism, the sliding distance range of the sliding mechanism is 0-20cm, the installation plate 2710 is driven to move left and right by the material pushing cylinder 2709 to change the machining position of the drilling motor 2711, the maximum left side sliding distance of the whole sliding mechanism is 20cm, if the maximum sliding distance is exceeded, the output end of the material pushing cylinder 2709 exceeds the running distance, the output end of the material pushing cylinder 2709 cannot be restored to the initial position, the drilling motor, The disassembly, maintenance and replacement are convenient, the bearing 2712 is fixed on the output shaft of the drilling motor 2711, the connecting sleeve 2713 is fixed on the outer ring of the bearing 2712, the range of the connecting gap between the bearing 2712 and the connecting sleeve 2713 is not more than 0.2-0.4mm, if the connecting gap between the bearing 2712 and the connecting sleeve 2713 is too large, the connecting sleeve 2713 is separated from the outer ring of the bearing 2712, the oil pipe 2719 can not drop lubricating oil on the top end of the coupling 2714, the drilling shaft 2715 and the pipe bank clamp are in dry friction in the drilling process, the service life of the drilling shaft 2715 is easy to shorten, and the connecting gap between the bearing 2712 and the connecting sleeve 2713 is too small, the disassembly of the connecting sleeve 3 and the outer ring of the bearing 2712 is more troublesome, the replacement of the connecting sleeve 2713 and the maintenance of the bearing 2712 are inconvenient, the drilling shaft 2715 is fixed on the bottom of the coupling 2714 through an inner hexagon bolt, the top end of the coupling 2714 is fixedly connected with, the surface of oil tank 2716 is inlayed and is fixed with fuel gauge 2718, oil pipe 2719 right side is fixed with oil pump 2720, and oil pump 2702 installs inside oil tank 2716, and oil tank 2716 installs in slide rail 2705 top right side simultaneously, and oil pipe 2719 left side run through the adapter sleeve 2713 extend in the top of shaft joint 2714, go up spacing inductor 2702, lower spacing inductor 2703, output motor 2707, push away material cylinder 2709, drilling motor 2711 and oil pump 2720 all through electric wire and signal receiver 4, executor 5 and well accuse board 6 electric connection.

The working principle is as follows: when the pipe bank and clamp processing integrated device is used, firstly, an electric wire is manually connected with a control wire 3, the whole device is in a standby state at the moment, then, a pipe bank and clamp raw material is placed in a pipe bank and clamp raw material placing box 2, the pipe bank and clamp raw material placing box 2 stops being placed after being fully placed, lubricating oil is manually injected into an oil tank 2716 through an oil inlet 2712, then, an oil gauge 2718 is observed through eyes, the lubricating oil is stopped being injected when the oil gauge 2718 is buried by the lubricating oil, then, the whole device is started through a control box 3, at the moment, a manipulator base rotating motor 8 drives a manipulator waist 9 to move towards the pipe bank and clamp raw material placing box 2, the manipulator waist 9 drives a pin sleeve 10 and a manipulator wrist 17 to move in the same direction, the manipulator wrist 17 drives a vacuum chuck 19 to move in the same direction, when the vacuum chuck 19 moves to be right above the pipe bank and clamp raw material placing box 2, at the, if the middle control plate 6 controls the first hydraulic cylinder 11 to move, the output end of the first hydraulic cylinder 11 drives the large mechanical arm 13 to move towards the left side of the tube bank clamp raw material placing box 2, and the large mechanical arm 13 moves relative to the pin bush 10 in the process of moving, meanwhile, the large mechanical arm 13 drives the small mechanical arm 15 and the mechanical wrist 17 to move in the same direction, after the large mechanical arm 13 moves for a certain distance, the middle control plate 6 stops the first hydraulic cylinder 11 to move, and starts the second hydraulic cylinder 14, the second hydraulic cylinder 14 drives the small mechanical arm 15 to move towards the right side of the large mechanical arm 13, at this time, the small mechanical arm 15 drives the mechanical wrist 17 to move in the same direction, when the small mechanical arm 15 approaches the right side of the large mechanical arm 13, the middle control plate 6 stops the second hydraulic cylinder 14 to move, the third hydraulic cylinder 16 is started again, the third hydraulic cylinder 16 drives the mechanical wrist 17 and the vacuum chuck 19 to approach the tube bank clamp raw material, when the vacuum chuck 19, the middle control plate 6 stops the third hydraulic cylinder 16 from moving, the middle control plate 6 starts the mechanical arm base rotating motor 8, the mechanical arm base rotating motor 8 drives the mechanical arm waist 9 to move towards the groove die 21, when the tube row clamp raw material is in the opposite direction of the groove die 21, the middle control plate 6 stops the mechanical arm base rotating motor 8 from moving, then the middle control plate 6 starts the second hydraulic cylinder 14, the second hydraulic cylinder 14 drives the mechanical small arm 15 to move towards the groove die 21, at the moment, the mechanical small arm 15 drives the mechanical wrist 17 to move in the same direction, when the mechanical wrist 17 is above the groove die 21, the middle control plate 6 stops the second hydraulic cylinder 14 from moving, the middle control plate 6 starts the third hydraulic cylinder 16, the third hydraulic cylinder 16 drives the mechanical wrist 17 and the vacuum chuck 19 to approach the groove die 21, when the bottom of the tube row clamp raw material contacts with the top end of the groove die 21, the vacuum chuck 19 loosens the tube row clamp raw material to just fall on the top end of the groove die 21, meanwhile, the middle control plate 6 stops moving by the third hydraulic cylinder 16, at the moment, the first pressure sensor 23 senses the pressure of the loosened tube bank clamp raw material, the pressure sensor 23 transmits a signal to the signal receiver 4, the signal receiver 4 transmits a signal to the middle control plate 6, the middle control plate 6 transmits a signal to the actuator 5, the actuator 5 controls the telescopic cylinder 2602 to move downwards, the telescopic cylinder 2602 drives the connecting block 2603 and the pressing plate 2604 to move in the same direction, the pressing plate 2604 extrudes the compression spring 2609 in the moving process, the pressing plate 2604 and the sliding rod 2608 slide, the pressing plate 2604 drives the connecting column 2605 and the male die 2606 to move in the same direction, when the bottom end of the male die 2606 is contacted with the top end of the tube bank clamp raw material, the male die 2606 extrudes the tube bank clamp raw material into an extruded shape, when the bottom of the tube bank clamp raw material is contacted with the bottom end of the groove die 21, the actuator 5 controls the telescopic cylinder 2602 to move upwards, and the compression spring 2609 is restored to the initial state during the movement of the pressing plate 2604, and the pressing plate 2604 slides with the slide bar 2608, at the same time the pressing plate 2604 drives the connecting post 2605 and the male die 2606 to move in the same direction, and when the male die 2606 moves upwards, the central control panel 6 controls the operation of the manipulator base rotating motor 8 at the right side of the mounting frame 2601, the manipulator base rotating motor 8 drives the manipulator waist 9 to move towards the slot former 21, the manipulator waist 9 drives the pin sleeve 10 and the manipulator wrist 17 to move in the same direction, the manipulator wrist 17 drives the vacuum chuck 19 to move in the same direction, when the vacuum chuck 19 moves to the right side of the slot former 21, the central control panel 6 stops the movement of the manipulator base rotating motor 8, the central control panel 6 controls the movement of the first hydraulic cylinder 11, the output end of the first hydraulic cylinder 11 drives the mechanical big arm 13 to move towards the left side of the slot former 21, meanwhile, the large mechanical arm 13 drives the small mechanical arm 15 and the mechanical wrist 17 to move in the same direction, the middle control board 6 stops moving the first hydraulic cylinder 11 after the large mechanical arm 13 moves for a certain distance, the second hydraulic cylinder 14 is started, the second hydraulic cylinder 14 drives the small mechanical arm 15 to move towards the left side of the large mechanical arm 13, the small mechanical arm 15 drives the mechanical wrist 17 to move in the same direction, the middle control board 6 stops moving the second hydraulic cylinder 14 when the small mechanical arm 15 is separated from the left side of the large mechanical arm 13 for a certain distance, the third hydraulic cylinder 16 is started again, the third hydraulic cylinder 16 drives the mechanical wrist 17 and the vacuum suction cup 19 to move towards the pipe row clamp which is well molded, when the vacuum suction cup 19 adsorbs the pipe row clamp, the middle control board 6 stops moving the third hydraulic cylinder 16, the middle control board 6 starts the mechanical hand base rotating motor 8, the mechanical hand base rotating motor 8 drives the mechanical hand waist 9 to move towards the drilling mold 24, when the tube bank card is in the opposite direction of the drilling mold 24, the central control board 6 stops the movement of the rotating motor 8 of the manipulator base, then the central control board 6 starts the second hydraulic cylinder 14, the second hydraulic cylinder 14 drives the small mechanical arm 15 to move towards the drilling mold 24, at the same time, the small mechanical arm 15 drives the mechanical wrist 17 to move in the same direction, when the mechanical wrist 17 is above the drilling mold 24, the central control board 6 stops the movement of the second hydraulic cylinder 14, the central control board 6 starts the third hydraulic cylinder 16, the third hydraulic cylinder 16 drives the mechanical wrist 17 and the vacuum chuck 19 to approach the drilling mold 24, when the bottom of the tube bank card contacts with the top of the drilling mold 24, the vacuum chuck 19 loosens the tube bank card to make the tube bank card just fall on the top of the drilling mold 24, meanwhile, the central control board 6 stops the movement of the third hydraulic cylinder 16, when the pressing plate 2604 contacts with the bottom of the touch sensor 2611 in a certain upward process, the sensor 2611 transmits a signal to the, the signal receiver 4 transmits signals to the central control board 6, the central control board 6 transmits signals to the actuator 5, the actuator 5 controls the telescopic cylinder 2602 to move downwards, when the bottom of the pipe bank card is contacted with the top end of the drilling die 24, the second pressure sensor 28 transmits signals to the signal receiver 4, the signal receiver 4 transmits signals to the central control board 6, the central control board 6 transmits signals to the actuator 5, the actuator 5 controls the output motor 2707 and the drilling motor 2711 to work, the output motor 2707 drives the threaded rod 2706 to move, the threaded rod 2706 drives the ball nut 2704 to move downwards, the ball nut 2704 drives the sliding rail 2705 to move in the same direction, the sliding rail 2705 drives the drilling motor 2711 and the oil tank 2716 to move in the same direction, when the bottom of the ball nut 2704 is contacted with the lower limit sensor 2703, the lower limit sensor 2703 transmits signals to the signal receiver 4, the signal receiver 4 transmits signals to the central control board 6, the central control plate 6 transmits signals to the actuator 5, the actuator 5 controls the pushing cylinder 2709 to move, the pushing cylinder 2709 drives the sliding block set 2708 to move towards the left side of the sliding rail 2705, when the output end of the pushing cylinder 2709 moves to the maximum distance, the actuator 5 stops the pushing cylinder 2709 to work at the moment, the drilling motor 2711 drives the bearing 2712 to move in an inner ring manner, the drilling motor 2711 drives the shaft connector 2714 and the drilling shaft 2715 to rotate, the threaded rod 3706 drives the drilling motor 2711 to drill the tube bank card, the actuator 5 controls the oil pump 2720 to work during drilling, the oil pump 2720 sucks oil in the oil tank 2716 into the oil tube 2719, the oil in the oil tube 2719 drops at the top end of the shaft connector 2714 through the connecting sleeve 2713, the lubricating oil drops on the auxiliary hole shaft 2715 on the surface of the hole shaft 2715 through the connecting gap between the shaft connector 2714 and the drilling shaft 2715 to drill, and when the drilling shaft 2715 penetrates through the threaded hole of the tube bank card, the actuator 5 controls the output motor 2707 to move reversely and stops the oil pump 2720 to output work, the output motor 2707 drives the threaded rod 2706 to move, the threaded rod 2706 drives the ball nut 2704 to move upwards, the ball nut 2704 drives the sliding rail 2705 to move in the same direction, the sliding rail 2705 drives the drilling motor 2711 and the oil tank 2716 to move in the same direction, when the bottom of the ball nut 2704 is contacted with the upper limiting sensor 2702, the upper limiting sensor 2702 transmits a signal to the signal receiver 4, the signal receiver 4 transmits a signal to the middle control plate 6, the middle control plate 6 transmits a signal to the actuator 5, the actuator 5 controls the material pushing cylinder 2709 to move, the material pushing cylinder 2709 drives the sliding block set 2708 to move towards the right side of the sliding rail 2705, when the output end of the material pushing cylinder 2709 moves to the minimum material pushing distance, at the moment, the actuator 5 controls the output motor 2707 to work in the positive direction, the output motor 2707 drives the, the threaded rod 2706 drives the ball nut 2704 to move downwards, the ball nut 2704 drives the sliding rail 2705 to move in the same direction, the sliding rail 2705 drives the drilling motor 2711 and the oil tank 2716 to move in the same direction to drill the right side of the tube bank card, when the drilling shaft 2715 penetrates through the tube bank card and extends into the threaded hole 25, the actuator 5 controls the output motor 2707 to move in the reverse direction and stops the output work of the oil pump 2720, when the drilling motor 2711 rises, the middle control plate 6 controls the manipulator base rotating motor 8 on the right side of the installation frame 2701 to work, the manipulator base rotating motor 8 drives the manipulator waist 9 to move towards the drilling die 24, the manipulator waist 9 drives the connecting sleeve 10 and the manipulator wrist 17 to move in the same direction, the manipulator wrist 17 is provided with the vacuum chuck 19 to move in the same direction, when the vacuum chuck 19 moves to the right side of the drilling die 24, the middle control plate 6 stops the manipulator base rotating motor, the output end of the first hydraulic cylinder 11 drives the mechanical big arm 13 to move towards the left side of the drilling mould 24, the mechanical big arm 13 moves relative to the pin bush 10 in the process of movement, meanwhile, the mechanical big arm 13 drives the mechanical small arm 15 and the mechanical wrist 17 to move in the same direction, the central control board 6 stops the movement of the first hydraulic cylinder 11 after the mechanical big arm 13 moves for a certain distance, the second hydraulic cylinder 14 is started, the second hydraulic cylinder 14 drives the mechanical small arm 15 to move towards the left side of the mechanical big arm 13, at the moment, the mechanical small arm 15 drives the mechanical wrist 17 to move in the same direction, the central control board 6 stops the movement of the second hydraulic cylinder 14 when the mechanical small arm 15 is separated from the left side of the mechanical big arm 13 for a certain distance, the third hydraulic cylinder 16 is started again, the third hydraulic cylinder 16 drives the mechanical wrist 17 and the vacuum chuck 19 to move towards the drilled pipe row clamp, when the vacuum chuck 19 adsorbs the pipe row clamp, the central control board 6 stops the movement of, and the central control board 6 starts the manipulator base rotating motor 8, the manipulator base rotating motor 8 drives the manipulator waist 9 to the finished product collecting box 20, when the tube bank clamps are in the opposite direction of the finished product collecting box 20, the central control board 6 stops the movement of the manipulator base rotating motor 8, the vacuum chuck 19 then loosens the tube bank clamps so that the tube bank clamps just fall inside the product collection bin 20, when a large number of tube bank cards need to be processed, all the devices repeat the above procedures, when the finished product in the finished product collecting box 20 is fully collected, the finished product is manually poured into the corresponding position, and then the finished product collecting box 20 is placed at the right side of the workbench 1, and simultaneously the tube bank clamp raw material is added into the tube bank clamp raw material placing box 2 by hand after the tube bank clamp raw material in the tube bank clamp raw material placing box 2 is used up, thus completing the whole operation, and those not described in detail in this specification are within the skill of the art.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a bank of tubes card processing integrated device, includes workstation (1), base (7), manipulator waist (9), recess mould (21), drilling mould (24), die assembly (26), drilling equipment (27) and second pressure sensors (28), its characterized in that:

the automatic pipe clamp production device comprises a workbench (1), wherein a pipe clamp raw material placing box (2) is fixed on the left side of the top end of the workbench (1), a control box (3) is fixed on the left side of the bottom of the workbench (1), a signal receiver (4) is arranged above the inside of the control box (3) through a hexagon bolt, an actuator (5) is fixed below the signal receiver (4), a central control plate (6) is fixed below the actuator (5), a mechanical arm base rotating motor (8) is fixed on the top end of a base (7), a pin sleeve (10) is fixed on the right side of a mechanical arm waist (9), a first hydraulic cylinder (11) is fixed right above the pin sleeve (10), a mechanical large arm (13) is connected on the right side of the pin sleeve (10) through a clamp pin (12), the left side of the mechanical large arm (13) is fixedly connected with the output end of the first hydraulic cylinder (11), a second hydraulic cylinder (14) is fixed on the right side, the mechanical large arm (13) is connected with a mechanical small arm (15) through a clamping pin (12), the bottom of the mechanical small arm (15) is fixedly connected with the output end of a second hydraulic cylinder (14), a third hydraulic cylinder (16) is fixed on the right side of the bottom of the mechanical small arm (15), the mechanical small arm (15) is connected with a mechanical wrist (17) through the clamping pin (12), the left side of the mechanical wrist (17) is fixedly connected with the output end of the third hydraulic cylinder (16), a connecting plate (18) is fixed on the bottom of the mechanical wrist (17), a vacuum chuck (19) is fixed on the bottom of the connecting plate (18), a manipulator waist (9) is fixedly connected with the output end of a manipulator base rotating motor (8), a base (7) is fixed on the top end of a workbench (1), and the manipulator base rotating motor (8), the first hydraulic cylinder (11), the second hydraulic cylinder (14) and the third hydraulic cylinder (16) are electrically connected with a central control board (6), a finished product collecting box (20) is placed on the right side of the workbench (1), a mounting hole (22) is formed in the left side of the groove die (21), a first pressure sensor (23) is fixed inside the mounting hole (22), the groove film (21) is fixed on the left side of the top end of the workbench (1), the first pressure sensor (23) is electrically connected with the signal receiver (4), the actuator (5) and the central control plate (6) through electric wires, threaded holes (25) are formed in two sides of the drilling die (24), the drilling die (24) is fixed on the right side of the top end of the workbench (1), the second pressure sensor (28) is fixed on the top end of the drilling die (24), and the second pressure sensor (28) is electrically connected with the signal receiver (4), the actuator (5) and the central control plate (6) through electric wires;

the die pressing device (26) is used for fixing the die pressing device (26) for tube bank clamp extrusion molding right above the groove die (21);

and the drilling device (27) is used for drilling holes in the tube bank clamp forming mode, and the drilling device (27) is fixed right above the drilling die (24).

2. The tube bank and clamp processing integrated device according to claim 1, characterized in that: the die pressing device (26) comprises a mounting frame (2601), a telescopic cylinder (2602), a connecting block (2603), a pressing plate (2604), a connecting column (2605), a male die (2606), a lower limiting block (2607), a sliding rod (2608), a compression spring (2609), an upper limiting block (2610) and a touch sensor (2611), wherein the telescopic cylinder (2602) is fixed at the top end inside the mounting frame (2601), the connecting block (2603) is fixed at the output end of the telescopic cylinder (2602), the pressing plate (2604) is fixed at the bottom of the connecting block (2603), the connecting column (2605) is fixed at the bottom of the pressing plate (2604) in a welding manner, the male die (2606) is connected at the bottom of the connecting column (2605) through a fixing bolt, the lower limiting block (2607) is fixed at the bottom of the mounting frame (2601), the sliding rod (2608) is fixed at the top end of the lower limiting block (2607), and compression spring (2609) bottom and lower spacing piece (2607) top fixed connection, slide bar (2608) is run through to clamp plate (2604), and clamp plate (2604) bottom and compression spring (2609) top fixed connection, slide bar (2608) top is fixed with upper spacing piece (2610), and upper spacing piece (2610) bottom right side is fixed with touch sensor (2611), touch sensor (2611) and telescopic cylinder (2602) all with signal receiver (4), executor (5) and central control board (6) electric connection through the electric wire, mounting bracket (2601) are installed in workstation (1) top, and terrace die (2606) are connected with groove die (21) perpendicularly.

3. The tube bank and clamp processing integrated device according to claim 1, characterized in that: the drilling device (27) comprises an installation frame (2701), an upper limiting sensor (2702), a lower limiting sensor (2703), a ball nut (2704), a sliding rail (2705), a threaded rod (2706), an output motor (2707), a sliding block set (2708), a pushing cylinder (2709), an installation plate (2710), a drilling motor (2711), a bearing (2712), a connecting sleeve (2713), a shaft connector (2714), a drilling shaft (2715), an oil tank (2716), an oil inlet (2717), an oil meter (2718), an oil pipe (2719) and an oil pump (2720), wherein the upper limiting sensor (2702) is fixed on the upper portion inside the installation frame (2701), the lower limiting sensor (2703) is fixed on the lower portion inside of the installation frame (2701), the installation frame (2701) is fixed on the right side of the top end of the workbench (1), the sliding rail (2705) is fixed on the right side of the ball nut (2704) in a welding manner, and the bottom end of the threaded rod (2706) penetrates through the installation frame (2701) and the ball, and the bottom end of the threaded rod (2706) extends to the inside bottom end of the mounting frame (2701), the top end of the threaded rod (2706) is fixedly connected with the output end of the output motor (2707), the output motor (2707) is fixed at the top end of the mounting frame (2701), the sliding block set (2708) is installed on two sides of the sliding rail (2705) through a fixing bolt, the sliding block set (2708) is slidably connected with the sliding rail (2705), the bottom of the material pushing cylinder (2709) is fixedly connected with the left side of the mounting frame (2701), the output end of the material pushing cylinder (2709) is fixedly connected with the right side of the sliding block set (2708), the left side of the sliding block set (2708) is fixedly welded with a mounting plate (2710), the bottom of the mounting plate (2710) is fixedly provided with a drilling motor (2711), the output shaft of the drilling motor (2711) is fixedly provided with a bearing (2712), the outer ring of the bearing (2712) is fixedly provided with a connecting sleeve (271, and shaft joint ware (2714) top and drilling motor (2711) output shaft bottom fixed connection, oil inlet (2717) have been seted up on oil tank (2716) top right side, oil tank (2716) surface is inlayed and is fixed with oil gauge (2718), oil pipe (2719) right side is fixed with oil pump (2720), and oil pump (2702) install in oil tank (2716) inside, and oil tank (2716) install in slide rail (2705) top right side simultaneously, oil pipe (2719) left side is run through adapter sleeve (2713) and is extended in shaft joint ware (2714) top, go up spacing inductor (2702), lower spacing inductor (2703), output motor (2707), push away material cylinder (2709), drilling motor (2711) and oil pump (2720) and all through electric connection of electric wire and signal receiver (4), executor (5) and well accuse board (6).

4. The tube bank and clamp processing integrated device according to claim 1, characterized in that: the number of the vacuum suction cups (19) is 2, and the vacuum suction cups (19) are symmetrically arranged around the central line of the connecting plate (18).

5. The tube bank and clamp processing integrated device according to claim 2, wherein: the number of the compression springs (2609) is 2, and the compression springs (2609) are symmetrically arranged around the center line of the pressing plate (2604).

6. The tube bank and clamp processing integrated device according to claim 3, wherein: the installation frame (2701) is provided with 2, and installation frame (2701) is set up with slide rail (2705) central line symmetry.

7. The tube bank and clamp processing integrated device according to claim 3, wherein: the output motor (2707), the threaded rod (2706) and the ball nut (2704) form a lifting mechanism, and the lifting distance range of the lifting mechanism is 5-40 cm.

8. The tube bank and clamp processing integrated device according to claim 3, wherein: the pushing cylinder (2709), the sliding block group (2708), the sliding rail (2705) and the mounting plate (2710) form a sliding mechanism, and the sliding distance range of the sliding mechanism is 0-20 cm.

9. The tube bank and clamp processing integrated device according to claim 3, wherein: the range of the connecting gap between the bearing (2712) and the connecting sleeve (2713) is not more than 0.2-0.4 mm.