CN113003124B - Operation method of transfer system of welding device - Google Patents
Operation method of transfer system of welding device Download PDFInfo
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- CN113003124B CN113003124B CN202110282200.0A CN202110282200A CN113003124B CN 113003124 B CN113003124 B CN 113003124B CN 202110282200 A CN202110282200 A CN 202110282200A CN 113003124 B CN113003124 B CN 113003124B
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- transfer
- guide
- welding device
- controller
- butt joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Types And Forms Of Lifts (AREA)
Abstract
The invention relates to the technical field of material transportation, in particular to an operation method of a transfer system of a welding device, which adopts the following steps: the transfer elevator is used for transferring the welding device and is electrically connected with the controller; the bottom of the welding device is provided with a guide mechanism which is a guide plate; four guide holes are symmetrically formed in the center of the bottom of the guide plate, and four guide balls are symmetrically arranged at the bottom of the guide plate and on the outer side of the guide holes; the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator and is electrically connected with the controller, and the transfer mechanism comprises a transfer trolley and a transfer drive for driving the transfer trolley; in the transportation process of the welding device going upstairs and downstairs, the requirement of strict height requirement of the transfer mechanism in the Z-axis direction is met, and the transportation problem of the welding devices of various sizes going upstairs and downstairs is solved.
Description
Technical Field
The invention relates to the technical field of material transportation, in particular to an operation method of a transfer system of a welding device.
Background
In the transportation process of welding devices going upstairs and downstairs, a transfer elevator is needed, the welding devices are large in size, the space height of the transfer elevator is limited, the height requirement of a transfer mechanism in the Z-axis direction is strict, and therefore the operation method of the transfer system of the welding devices is provided to meet the transportation of the welding devices of various sizes going upstairs and downstairs.
Disclosure of Invention
The invention aims to provide an operation method of a transfer system of a welding device, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a method for operating a transfer system of a welding device, the method using a transfer system comprising:
the transfer elevator is used for transferring the welding device and is electrically connected with the controller;
the welding device is characterized in that a guide mechanism is arranged at the bottom of the welding device, and the guide mechanism is a guide plate; four guide holes are symmetrically formed in the center of the bottom of the guide plate, and four guide balls are symmetrically arranged at the bottom of the guide plate and on the outer side of the guide holes;
the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator and is electrically connected with the controller, and the transfer mechanism comprises a transfer trolley and a transfer drive for driving the transfer trolley; the transfer trolley is provided with a jacking mechanism, the upper surface of the jacking mechanism is provided with a positioning mechanism, the positioning mechanism is positioning balls, the number of the positioning balls is 4, and the positioning balls are respectively matched with the four guide holes;
The number of the butt joint mechanisms is 2, the butt joint mechanisms are respectively arranged at an entrance of a transfer elevator of a material receiving floor and an exit of the transfer elevator of a material feeding floor, each butt joint mechanism comprises a guide post, a base and an installation plate, and the number of the guide posts, the number of the bases and the number of the installation plates are 4; one end of the guide post is arranged on the base, the other end of the guide post is connected with the mounting plate, the mounting plate is provided with a guide base, and the guide base is provided with a through hole matched with the guide ball along the axis direction;
the pressure sensor is arranged on the guide base and used for judging whether a welding device is placed on the butt joint mechanism or not, the pressure sensor is electrically connected with the controller, and when the welding device is placed on the butt joint mechanism, the butt joint mechanism can output a pressure signal to the controller;
the operation method comprises the following steps:
s1, a controller controls a transfer elevator to move downwards to a material receiving floor;
s2, placing the welding device on the butt joint mechanism by using a forklift, placing the guide balls in the through holes at the corresponding positions, and enabling the forklift to leave after the guide balls are placed;
s3, detecting whether a welding device is placed on the butt joint structure or not through a pressure sensor, outputting a pressure signal to a controller by the pressure sensor when the welding device is placed on the butt joint structure, controlling a transfer trolley to extend out of an inlet of a transfer elevator by the controller after the controller receives the pressure signal, stopping the transfer trolley after a positioning ball reaches the position below a corresponding guide hole, jacking a jacking mechanism upwards to jack the positioning ball into the guide hole at the corresponding position, and lifting the welding device to separate from the butt joint structure;
S4, after the welding device is separated from the butt joint structure, the pressure sensor stops outputting a pressure signal, when the controller does not receive the pressure signal any more, the controller controls the transfer trolley to drive the welding device to retract into the transfer elevator, after the transfer trolley retracts, the controller sends a lifting signal to the transfer elevator, and the transfer elevator ascends to a feeding floor after receiving the lifting signal;
s5, after the transfer elevator ascends to a feeding floor, the controller controls the transfer trolley to extend out of an outlet of the transfer elevator, when the guide balls reach the positions above the corresponding through holes, the transfer trolley stops moving, the jacking mechanism descends, and the welding device is placed on the butt joint structure;
s6, when a welding device is placed on the butt joint structure, the pressure sensor outputs a pressure signal to the controller, and after the controller receives the pressure signal, the controller controls the transfer trolley to retract from an outlet of the transfer elevator;
s7, forklifts fork the welding device away from the butting mechanism, and meanwhile the controller controls the transfer elevator to return to the material receiving port layer.
Compared with the prior art, the invention has the beneficial effects that: a running method of a transfer system of a welding device meets the strict requirement of the height of a transfer mechanism in the Z-axis direction in the upstairs and downstairs transportation process of the welding device, and solves the transportation problem that the welding devices with various sizes go upstairs and downstairs.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic bottom view of the soldering apparatus of the present invention;
FIG. 3 is a schematic top view of the transfer cart of the present invention;
fig. 4 is a schematic structural diagram of the docking mechanism of the present invention.
In the figure: the method comprises the following steps of 1-transferring an elevator, 2-welding an appliance, 3-transferring a trolley, 4-transferring a drive, 5-a jacking mechanism, 6-a guide plate, 7-a guide hole, 8-a guide ball, 9-a positioning ball, 10-a guide column, 11-a base, 12-an installation plate, 13-a guide base, 14-a through hole and 15-a pressure sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a method for operating a transfer system of a welding device, the method using a transfer system comprising:
The transfer elevator 1 is used for transferring the welding device 2, and the transfer elevator 1 is electrically connected with the controller;
the welding device 2 is provided with a guide mechanism at the bottom of the welding device 2, and the guide mechanism is a guide plate 6; four guide holes 7 are symmetrically formed in the bottom of the guide plate 6, and four guide balls 8 are symmetrically formed in the bottom of the guide plate 6 and on the outer sides of the guide holes 7;
the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator 1 and is electrically connected with the controller, and the transfer mechanism comprises a transfer trolley 3 and a transfer drive 4 for driving the transfer trolley 3; the transfer trolley 3 is provided with a jacking mechanism 5, the upper surface of the jacking mechanism 5 is provided with a positioning mechanism, the positioning mechanism is positioning balls 9, the number of the positioning balls 9 is 4, and the positioning balls are respectively matched with the four guide holes 7;
the number of the butt joint mechanisms is 2, the butt joint mechanisms are respectively arranged at an entrance of a transfer elevator of a receiving floor and an exit of the transfer elevator of a feeding floor, each butt joint mechanism comprises a guide post 10, a base 11 and a mounting plate 12, and the number of the guide posts 10, the base 11 and the mounting plate 12 is 4; one end of the guide post 10 is arranged on the base 11, the other end of the guide post 10 is connected with the mounting plate 12, the mounting plate 12 is provided with a guide base 13, and the guide base 13 is provided with a through hole 14 matched with the guide ball 8 along the axial direction;
The pressure sensor 15 is arranged on the guide base, the pressure sensor 15 is used for judging whether the welding device 2 is placed on the butt joint mechanism or not, the pressure sensor 15 is electrically connected with the controller, and when the welding device 2 is placed on the butt joint mechanism, the butt joint mechanism can output a pressure signal to the controller;
the operation method comprises the following steps:
s1, a controller controls a transfer elevator 1 to descend to a material receiving floor;
s2, placing the welding device 2 on the butting mechanism by using a forklift, placing the guide balls 8 in the through holes 14 at the corresponding positions, and enabling the forklift to leave after the forklift is placed;
s3, detecting whether a welding device 2 is placed on the butt joint structure or not through a pressure sensor 15, outputting 15 a pressure signal to a controller when the welding device 2 is placed on the butt joint structure, controlling the transfer trolley 3 to extend out of an inlet of the transfer elevator 1 through the controller after the controller receives the pressure signal, stopping the transfer trolley 3 to move after the positioning balls 9 reach the positions below the corresponding guide holes 7, jacking up through a jacking mechanism 5, placing the positioning balls 9 in the guide holes 7 at the corresponding positions, and lifting up the welding device 2 to separate from the butt joint structure;
S4, after the welding device 2 is separated from the butt joint structure, the pressure sensor 15 stops outputting a pressure signal, when the controller does not receive the pressure signal any more, the controller controls the transfer trolley 3 to drive the welding device 2 to retract into the transfer elevator 1, after the transfer trolley 3 retracts, the controller sends a lifting signal to the transfer elevator 1, and after the transfer elevator 1 receives the lifting signal, the transfer elevator ascends to a feeding floor;
s5, after the transfer elevator 1 moves upwards to a feeding floor, the controller controls the transfer trolley 3 to extend out of an outlet of the transfer elevator 1, when the guide balls 8 reach positions above the corresponding through holes 14, the transfer trolley stops moving, the jacking mechanism 5 descends, and the welding device 2 is placed on the butt joint structure;
s6, when the welding device 2 is placed on the butt joint structure, the pressure sensor 15 outputs a pressure signal to the controller, and after the controller receives the pressure signal, the controller controls the transfer trolley 3 to retract from an outlet of the transfer elevator 1;
s7, forklifts fork the welding device 2 away from the butting mechanism, and meanwhile the controller controls the transfer elevator 1 to return to the material receiving port layer.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. An operation method of a transfer system of a welding device is characterized in that the operation method adopts the transfer system comprising the following steps:
the transfer elevator is used for transferring the welding device and is electrically connected with the controller;
the welding device is characterized in that a guide mechanism is arranged at the bottom of the welding device, and the guide mechanism is a guide plate; four guide holes are symmetrically formed in the center of the bottom of the guide plate, and four guide balls are symmetrically arranged at the bottom of the guide plate and on the outer side of the guide holes;
the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator, electrically connected with the controller and comprises a transfer trolley and a transfer drive for driving the transfer trolley; the transfer trolley is provided with a jacking mechanism, the upper surface of the jacking mechanism is provided with a positioning mechanism, the positioning mechanism is positioning balls, the number of the positioning balls is 4, and the positioning balls are respectively matched with the four guide holes;
the number of the butt joint mechanisms is 2, the butt joint mechanisms are respectively arranged at an entrance of a transfer elevator of a receiving floor and an exit of the transfer elevator of a feeding floor, each butt joint mechanism comprises a guide post, a base and a mounting plate, and the number of the guide posts, the base and the mounting plates is 4; one end of the guide post is arranged on the base, the other end of the guide post is connected with the mounting plate, the mounting plate is provided with a guide base, and the guide base is provided with a through hole matched with the guide ball along the axis direction;
The pressure sensor is arranged on the guide base and used for judging whether a welding device is placed on the butt joint mechanism or not, the pressure sensor is electrically connected with the controller, and when the welding device is placed on the butt joint mechanism, the butt joint mechanism can output a pressure signal to the controller;
the operation method comprises the following steps:
s1, a controller controls a transfer elevator to move downwards to a material receiving floor;
s2, placing the welding device on the butting mechanism by using a forklift, placing the guide balls in the through holes at the corresponding positions, and enabling the forklift to leave after the guide balls are placed;
s3, detecting whether a welding device is placed on the butt joint structure or not through a pressure sensor, outputting a pressure signal to a controller by the pressure sensor when the welding device is placed on the butt joint structure, controlling a transfer trolley to extend out of an inlet of a transfer elevator by the controller after the controller receives the pressure signal, stopping the transfer trolley after a positioning ball reaches the position below a corresponding guide hole, jacking a jacking mechanism upwards to jack the positioning ball into the guide hole at the corresponding position, and lifting the welding device to separate from the butt joint structure;
s4, after the welding device is separated from the butt joint structure, the pressure sensor stops outputting a pressure signal, when the controller does not receive the pressure signal any more, the controller controls the transfer trolley to drive the welding device to retract into the transfer elevator, the controller sends a lifting signal to the transfer elevator after the transfer trolley retracts, and the transfer elevator ascends to a feeding floor after receiving the lifting signal;
S5, after the transfer elevator ascends to the feeding floor, the controller controls the transfer trolley to extend out of an outlet of the transfer elevator, when the guide balls reach the positions above the corresponding through holes, the transfer trolley stops moving, the jacking mechanism descends, and the welding device is placed on the butt joint structure;
s6, when a welding device is placed on the butt joint structure, the pressure sensor outputs a pressure signal to the controller, and after the controller receives the pressure signal, the controller controls the transfer trolley to retract from an outlet of a transfer elevator;
s7, forklifts fork the welding device away from the butting mechanism, and meanwhile the controller controls the transfer elevator to return to the material receiving port layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282200.0A CN113003124B (en) | 2021-03-16 | 2021-03-16 | Operation method of transfer system of welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282200.0A CN113003124B (en) | 2021-03-16 | 2021-03-16 | Operation method of transfer system of welding device |
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| CN113003124A CN113003124A (en) | 2021-06-22 |
| CN113003124B true CN113003124B (en) | 2022-06-28 |
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| CN202110282200.0A Active CN113003124B (en) | 2021-03-16 | 2021-03-16 | Operation method of transfer system of welding device |
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| CN113003124A (en) | 2021-06-22 |
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