CN113003124A - Transfer system and operation method of welding device - Google Patents
Transfer system and operation method of welding device Download PDFInfo
- Publication number
- CN113003124A CN113003124A CN202110282200.0A CN202110282200A CN113003124A CN 113003124 A CN113003124 A CN 113003124A CN 202110282200 A CN202110282200 A CN 202110282200A CN 113003124 A CN113003124 A CN 113003124A
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- China
- Prior art keywords
- transfer
- controller
- welding device
- elevator
- butt joint
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Abstract
The invention relates to the technical field of material transportation, in particular to a transfer system and an operation method of a welding device, which comprises the following steps: the transfer elevator is used for transferring the welding device and is electrically connected with the controller; the bottom of the welding device is provided with a guide mechanism; the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator and is electrically connected with the controller, and the transfer mechanism comprises a transfer trolley and a transfer drive for driving the transfer trolley; the transfer trolley is provided with a jacking mechanism, and the upper surface of the jacking mechanism is provided with a positioning mechanism; docking mechanism, docking mechanism's quantity is 2, sets up the transportation elevator export at the transportation elevator entry that connects the material floor and pay-off floor respectively, in the transportation that welds the outfit upstairs and downstairs, has satisfied the strict requirement of the Z axle direction height requirement of transportation mechanism, has solved the transportation problem that welds the outfit of multiple size upstairs and downstairs.
Description
Technical Field
The invention relates to the technical field of material transportation, in particular to a transfer system and an operation method of a welding device.
Background
In the transportation process of the welding device going upstairs and downstairs, a transfer elevator is needed, the welding device is large in size, the space height of the transfer elevator is limited, and therefore the requirement on the height of the transfer mechanism in the Z-axis direction is strict, and therefore the transfer system and the operation method of the welding device are provided for meeting transportation of the welding device going upstairs and downstairs in various sizes.
Disclosure of Invention
The invention aims to provide a transfer system and an operation method of a welding device, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a transfer system for welding equipment, comprising:
the transfer elevator is used for transferring the welding device and is electrically connected with the controller;
the bottom of the welding device is provided with a guide mechanism;
the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator and is electrically connected with the controller, and the transfer mechanism comprises a transfer trolley and a transfer drive for driving the transfer trolley; the transfer trolley is provided with a jacking mechanism, and the upper surface of the jacking mechanism is provided with a positioning mechanism;
the quantity of the butt joint mechanisms is 2, and the butt joint mechanisms are respectively arranged at the transfer elevator inlet of the material receiving floor and the transfer elevator outlet of the feeding floor.
Preferably, the guide mechanism is a guide plate; the bottom centrosymmetry of deflector is equipped with four guiding holes, the bottom of deflector and be equipped with four direction balls at the outside centrosymmetry of guiding hole.
Preferably, the positioning mechanism is positioning balls, the number of the positioning balls is 4, and the positioning balls are respectively matched with the four guide holes.
Preferably, each docking mechanism comprises a guide post, a base and a mounting plate, and the number of the guide posts, the number of the bases and the number of the mounting plates are all 4; the one end setting of guide post is on the base, and the other end and the mounting panel of guide post are connected, be equipped with the direction base on the mounting panel, the direction base is equipped with the through-hole with direction ball looks adaptation along the axis direction.
Preferably, the transfer system still includes pressure sensor, pressure sensor sets up on the direction base, pressure sensor is used for judging whether having placed on the docking mechanism and welds the dress utensil, pressure sensor and controller electric connection work as weld the dress utensil place in when docking mechanism is last, docking mechanism can output pressure signal extremely the controller.
A method of operating a transfer system for a welding equipment, comprising the steps of:
s1, a controller controls a transfer elevator to move downwards to a material receiving floor;
s2, placing the welding device on the butt joint mechanism by using a forklift, placing the guide balls in the through holes at the corresponding positions, and enabling the forklift to leave after the guide balls are placed;
s3, detecting whether a welding device is placed on the butt joint structure or not through a pressure sensor, outputting a pressure signal to a controller by the pressure sensor when the welding device is placed on the butt joint structure, controlling a transfer trolley to extend out of an inlet of a transfer elevator by the controller after the controller receives the pressure signal, stopping the transfer trolley after a positioning ball reaches the position below a corresponding guide hole, jacking a jacking mechanism upwards to jack the positioning ball into the guide hole at the corresponding position, and lifting the welding device to separate from the butt joint structure;
s4, after the welding device is separated from the butt joint structure, the pressure sensor stops outputting a pressure signal, when the controller does not receive the pressure signal any more, the controller controls the transfer trolley to drive the welding device to retract into the transfer elevator, the controller sends a lifting signal to the transfer elevator after the transfer trolley retracts, and the transfer elevator ascends to a feeding floor after receiving the lifting signal;
s5, after the transfer elevator ascends to a feeding floor, the controller controls the transfer trolley to extend out of an outlet of the transfer elevator, when the guide balls reach the positions above the corresponding through holes, the transfer trolley stops moving, the jacking mechanism descends, and the welding device is placed on the butt joint structure;
s6, when a welding device is placed on the butt joint structure, the pressure sensor outputs a pressure signal to the controller, and after the controller receives the pressure signal, the controller controls the transfer trolley to retract from an outlet of the transfer elevator;
s7, the welding device is forked away from the butting mechanism by the forklift, and the controller controls the transfer elevator to return to the material receiving port layer.
Compared with the prior art, the invention has the beneficial effects that: a transport system and an operation method of a welding device meet the strict requirement of the height requirement of a transport mechanism in the Z-axis direction in the transportation process of the welding device going upstairs and downstairs, and solve the transportation problem of the welding devices of various sizes going upstairs and downstairs.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic bottom view of the soldering apparatus of the present invention;
FIG. 3 is a schematic top view of the transfer cart of the present invention;
fig. 4 is a schematic structural diagram of the docking mechanism of the present invention.
In the figure: 1-transferring an elevator, 2-welding an appliance, 3-transferring a trolley, 4-transferring a drive, 5-a jacking mechanism, 6-a guide plate, 7-a guide hole, 8-a guide ball, 9-a positioning ball, 10-a guide column, 11-a base, 12-an installation plate, 13-a guide base, 14-a through hole and 15-a pressure sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a transfer system for welding equipment, comprising:
the transfer elevator 1 is used for transferring the welding device 2, and the transfer elevator 1 is electrically connected with the controller;
the welding device 2 is provided with a guide mechanism at the bottom of the welding device 2;
the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator 1 and is electrically connected with the controller, and the transfer mechanism comprises a transfer trolley 3 and a transfer drive 4 for driving the transfer trolley 3; the transfer trolley 3 is provided with a jacking mechanism 5, and the upper surface of the jacking mechanism 5 is provided with a positioning mechanism;
the quantity of the butt joint mechanisms is 2, and the butt joint mechanisms are respectively arranged at the transfer elevator inlet of the material receiving floor and the transfer elevator outlet of the feeding floor.
Specifically, the guide mechanism is a guide plate 6; four guide holes 7 are symmetrically formed in the center of the bottom of the guide plate 6, and four guide balls 8 are symmetrically formed in the bottom of the guide plate 6 and on the outer side of the guide holes 7.
Specifically, the positioning mechanism is positioning balls 9, the number of the positioning balls 9 is 4, and the positioning balls are respectively matched with the four guide holes 7.
Specifically, each docking mechanism comprises a guide post 10, a base 11 and a mounting plate 12, and the number of the guide posts 10, the number of the bases 11 and the number of the mounting plates 12 are 4; the one end setting of guide post 10 is on base 11, and the other end and the mounting panel 12 of guide post 10 are connected, be equipped with direction base 13 on the mounting panel 12, direction base 13 is equipped with the through-hole 14 with guide ball 8 looks adaptation along the axis direction.
Particularly, the transfer system still includes pressure sensor 15, pressure sensor 15 sets up on the direction base, pressure sensor 15 is used for judging whether having placed welding apparatus 2 on the docking mechanism, pressure sensor 15 and controller electric connection work as welding apparatus 2 place in when on the docking mechanism, docking mechanism can output pressure signal extremely the controller.
A method of operating a transfer system for a welding equipment, comprising the steps of:
s1, a controller controls a transfer elevator 1 to descend to a material receiving floor;
s2, placing the welding device 2 on the butt joint mechanism by using a forklift, placing the guide balls 8 in the through holes 14 at the corresponding positions, and enabling the forklift to leave after placement;
s3, detecting whether a welding device 2 is placed on the butt joint structure or not through a pressure sensor 15, outputting 15 a pressure signal to a controller when the welding device 2 is placed on the butt joint structure, controlling the transfer trolley 3 to extend out of an inlet of the transfer elevator 1 through the controller after the controller receives the pressure signal, stopping the transfer trolley 3 to move after the positioning balls 9 reach the positions below the corresponding guide holes 7, jacking up through a jacking mechanism 5, placing the positioning balls 9 in the guide holes 7 at the corresponding positions, and lifting up the welding device 2 to separate from the butt joint structure;
s4, after the welding device 2 is separated from the butt joint structure, the pressure sensor 15 stops outputting pressure signals, when the controller does not receive the pressure signals any more, the controller controls the transfer trolley 3 to drive the welding device 2 to retract into the transfer elevator 1, after the transfer trolley 3 retracts, the controller sends lifting signals to the transfer elevator 1, and after the transfer elevator 1 receives the lifting signals, the transfer elevator ascends to a feeding floor;
s5, after the transfer elevator 1 ascends to a feeding floor, the controller controls the transfer trolley 3 to extend out of an outlet of the transfer elevator 1, when the guide balls 8 reach positions above the corresponding through holes 14, the transfer trolley stops moving, the jacking mechanism 5 descends, and the welding device 2 is placed on the butt joint structure;
s6, when the welding device 2 is placed on the butt joint structure, the pressure sensor 15 outputs a pressure signal to the controller, and after the controller receives the pressure signal, the controller controls the transfer trolley 3 to retract from an outlet of the transfer elevator 1;
s7, the welding device 2 is forked away from the butting mechanism by the forklift, and the controller controls the transfer elevator 1 to return to the material receiving port layer.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A transfer system for welding equipment, comprising:
the transfer elevator is used for transferring the welding device and is electrically connected with the controller;
the bottom of the welding device is provided with a guide mechanism;
the transfer mechanism is fixed on a car bottom steel beam of the transfer elevator and is electrically connected with the controller, and the transfer mechanism comprises a transfer trolley and a transfer drive for driving the transfer trolley; the transfer trolley is provided with a jacking mechanism, and the upper surface of the jacking mechanism is provided with a positioning mechanism;
the quantity of the butt joint mechanisms is 2, and the butt joint mechanisms are respectively arranged at the transfer elevator inlet of the material receiving floor and the transfer elevator outlet of the feeding floor.
2. The transfer system of a welding equipment according to claim 1, wherein the guiding mechanism is a guiding plate; the bottom centrosymmetry of deflector is equipped with four guiding holes, the bottom of deflector and be equipped with four direction balls at the outside centrosymmetry of guiding hole.
3. The transfer system of a welding equipment according to claim 2, wherein the positioning mechanism is a number of 4 positioning balls, and the number of the positioning balls is respectively matched with four guiding holes.
4. The transfer system of a welding equipment according to claim 2, wherein each docking mechanism comprises 4 guide posts, 4 bases and 4 mounting plates; the one end setting of guide post is on the base, and the other end and the mounting panel of guide post are connected, be equipped with the direction base on the mounting panel, the direction base is equipped with the through-hole with direction ball looks adaptation along the axis direction.
5. The transfer system of a welding apparatus according to claim 4, further comprising a pressure sensor disposed on the guiding base, wherein the pressure sensor is used for determining whether the welding apparatus is placed on the docking mechanism, the pressure sensor is electrically connected to the controller, and when the welding apparatus is placed on the docking mechanism, the docking mechanism can output a pressure signal to the controller.
6. A method for operating a transfer system of a welding equipment, comprising the steps of:
s1, a controller controls a transfer elevator to move downwards to a material receiving floor;
s2, placing the welding device on the butt joint mechanism by using a forklift, placing the guide balls in the through holes at the corresponding positions, and enabling the forklift to leave after the guide balls are placed;
s3, detecting whether a welding device is placed on the butt joint structure or not through a pressure sensor, outputting a pressure signal to a controller by the pressure sensor when the welding device is placed on the butt joint structure, controlling a transfer trolley to extend out of an inlet of a transfer elevator by the controller after the controller receives the pressure signal, stopping the transfer trolley after a positioning ball reaches the position below a corresponding guide hole, jacking a jacking mechanism upwards to jack the positioning ball into the guide hole at the corresponding position, and lifting the welding device to separate from the butt joint structure;
s4, after the welding device is separated from the butt joint structure, the pressure sensor stops outputting a pressure signal, when the controller does not receive the pressure signal any more, the controller controls the transfer trolley to drive the welding device to retract into the transfer elevator, the controller sends a lifting signal to the transfer elevator after the transfer trolley retracts, and the transfer elevator ascends to a feeding floor after receiving the lifting signal;
s5, after the transfer elevator ascends to a feeding floor, the controller controls the transfer trolley to extend out of an outlet of the transfer elevator, when the guide balls reach the positions above the corresponding through holes, the transfer trolley stops moving, the jacking mechanism descends, and the welding device is placed on the butt joint structure;
s6, when a welding device is placed on the butt joint structure, the pressure sensor outputs a pressure signal to the controller, and after the controller receives the pressure signal, the controller controls the transfer trolley to retract from an outlet of the transfer elevator;
s7, the welding device is forked away from the butting mechanism by the forklift, and the controller controls the transfer elevator to return to the material receiving port layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282200.0A CN113003124B (en) | 2021-03-16 | 2021-03-16 | Operation method of transfer system of welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282200.0A CN113003124B (en) | 2021-03-16 | 2021-03-16 | Operation method of transfer system of welding device |
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| CN113003124A true CN113003124A (en) | 2021-06-22 |
| CN113003124B CN113003124B (en) | 2022-06-28 |
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| CN202110282200.0A Active CN113003124B (en) | 2021-03-16 | 2021-03-16 | Operation method of transfer system of welding device |
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Address after: No. 1958, Chuangye street, Changchun automobile economic and Technological Development Zone, Changchun City, Jilin Province, 130011 Applicant after: The Ninth Design and Research Institute of Machinery Industry Co.,Ltd. Address before: No. 1958, Chuangye street, Changchun automobile economic and Technological Development Zone, Changchun City, Jilin Province, 130011 Applicant before: Machinery Industry Ninth Design and Research Institute Co.,Ltd. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |