CN113002893B - Different unification letter sorting line of strip cigarette mark - Google Patents
Different unification letter sorting line of strip cigarette mark Download PDFInfo
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- CN113002893B CN113002893B CN202110325295.XA CN202110325295A CN113002893B CN 113002893 B CN113002893 B CN 113002893B CN 202110325295 A CN202110325295 A CN 202110325295A CN 113002893 B CN113002893 B CN 113002893B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
- B65B35/205—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers linked to endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses a cigarette carton and label different-in-one sorting line which comprises a plurality of feeding and conveying mechanisms arranged up and down, wherein speed-regulating conveying mechanisms are respectively installed on machine bodies at the outlet ends of the feeding and conveying mechanisms, the feeding and conveying mechanisms and the speed-regulating conveying mechanisms are driven by driving mechanisms, the conveying distance of the feeding and conveying mechanisms is 3.5-4.2 times of that of the speed-regulating conveying mechanisms, article-placing platforms are respectively installed on the machine bodies at the outlet ends of the speed-regulating conveying mechanisms, reciprocating material-shifting mechanisms are installed at the article-placing platforms, cigarette carton groups are mutually stacked on packaging films laid on blanking frames, and the stacked cigarette carton groups are pressed down into the blanking frames through material pressing mechanisms and are packaged through film covering mechanisms installed on the corresponding sides of the article-placing platforms. The invention improves the sorting and packaging efficiency, and stacks different standard cigarettes in layers, thereby facilitating the subsequent packaging operation and avoiding the problems of insufficient compactness of cigarettes and unfavorable transfer and transportation caused by the packaging of different standard mixed cigarettes. The invention is suitable for the technical field of cigarette sorting.
Description
Technical Field
The invention belongs to the technical field of cigarette carton sorting, and particularly relates to a cigarette carton label different-in-one sorting line.
Background
The existing label-different-in-one packaging machine on the market is about one million in price, and most of the existing label-different-in-one packaging machines adopt a mode that a manipulator and a double-channel inlet respectively pack special-shaped cigarettes and standard cigarettes separately and then pack the special-shaped cigarettes and the standard cigarettes in a combined mode. The two methods have the advantages of large occupied area of equipment, high investment cost, complex equipment operation and maintenance, packing efficiency of about 8000 cigarettes/hour, less sales and low equipment utilization rate, and the period of the special-shaped cigarette sorting is generally 1 month per year. The other method is that the special-shaped cigarettes and the standard cigarettes are mixed in a channel for transmission, the special-shaped cigarettes and the standard cigarettes are transmitted to a preset position, then the standard mixed cigarette strips are laminated together through laminating equipment, and finally the cigarettes are packaged; however, this method cannot ensure the ratio of the standard mixed cigarette, and the length, width and height of the individual standard mixed cigarette are different, for example, the thinner cigarette type and the thicker cigarette type are mixed and packed together, so that the cigarette is not compact enough to be transported.
Disclosure of Invention
The invention provides a sorting line for different cigarette labels, which is used for improving sorting and packaging efficiency, and layering different cigarette labels to facilitate subsequent packaging operation, so that the problems that the cigarette labels are not compact enough and are not beneficial to transfer and transportation due to the packaging of different mixed cigarette labels are solved.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a sorting line for cigarette labels with different shapes comprises a plurality of feeding and conveying mechanisms which are arranged on a machine body and are used for parallel conveying of different types of cigarettes, a speed-regulating conveying mechanism is respectively arranged on the machine body at the outlet end of each feeding and conveying mechanism, the feeding conveying mechanism and the speed-regulating conveying mechanism are both driven by the driving mechanism to convey materials, the conveying distance of the feeding conveying mechanism is 3.5-4.2 times of that of the speed-regulating conveying mechanism, the machine body at the outlet end of the speed-regulating conveying mechanism is respectively provided with a storage platform, the storage platform is provided with a reciprocating material shifting mechanism, the cigarette carton groups on each storage platform are shifted to one side of the storage platform by the reciprocating material shifting mechanism, and the cigarette groups are mutually stacked on a packaging film laid on the blanking frame, and the stacked cigarette groups are pressed into the blanking frame through a material pressing mechanism and are packaged through a film laminating mechanism arranged on the corresponding side of the storage platform.
Furthermore, the feeding and conveying mechanism comprises a conveying belt driven by two driving rollers, each driving roller comprises a rotating shaft rotatably connected with the machine body, rollers are axially installed on the rotating shaft at intervals, a connecting piece capable of sliding along the axis of the rotating shaft is inserted into one end of one rotating shaft, a return spring is fixedly connected between one end, extending into the rotating shaft, of the connecting piece and the rotating shaft, an electromagnetic speed regulating wheel rotatably connected with the machine body is constructed at a position, corresponding to the connecting piece, of the driving mechanism, the electromagnetic speed regulating wheel is electrified and electromagnetically adsorbs the connecting piece, and therefore the electromagnetic speed regulating wheel drives the rotating shaft to rotate through the connecting piece.
Furthermore, the structure of the speed-regulating conveying mechanism is the same as that of the feeding conveying mechanism, and the length of a conveying belt of the feeding conveying mechanism is 3.5-4.2 times that of the speed-regulating conveying mechanism.
Furthermore, the driving mechanism comprises a double-groove driving belt wheel arranged on an output shaft of the driving motor or two power belt wheels arranged on the output shaft of the driving motor; the electromagnetic speed regulating wheels comprise a plurality of electromagnetic speed regulating wheels which are respectively arranged corresponding to the connecting pieces of the speed regulating conveying mechanism and the feeding conveying mechanism, the double-groove driving belt wheel or the power belt wheel is in transmission connection with the electromagnetic speed regulating wheel at the feeding conveying mechanism through a first belt, and the double-groove driving belt wheel or the other power belt wheel is in transmission connection with the electromagnetic speed regulating wheel at the speed regulating conveying mechanism through a second belt.
Furthermore, the electromagnetic governor wheel includes a wheel body which is connected with the machine body in a rotating manner through a coaxially assembled shaft lever, a plurality of belt grooves are arranged on the circumferential surface of the wheel body at intervals along the axial direction of the wheel body, the distances from the belt grooves to the center of the wheel body are unequal, and a connecting groove for the end part of the connecting piece to extend into is formed at one end of the wheel body close to the connecting piece.
Furthermore, the reciprocating material-poking mechanism comprises a plurality of material-poking units which are respectively and correspondingly installed at the positions of the article-placing platforms, and the material-poking units are driven by a first air cylinder connected with the material-poking units to do reciprocating motion so as to form cigarette carton groups on the article-placing platforms to be poked away from the article-placing platforms and to be laminated together.
Furthermore, each material shifting unit comprises a side shifting plate which is elastically installed on one side of the central shifting plate, the central shifting plate and the side shifting plate are respectively constructed on a first connecting plate and a second connecting plate, an output rod of a first air cylinder is fixedly connected with the first connecting plate, the second connecting plate is respectively connected with the first connecting plate through an elastic piece, the cigarette carton group is clamped between the central shifting plate and the side shifting plate which are positioned correspondingly, and is driven by the first air cylinder to be shifted away from the object placing platform along with the material shifting unit, and the side shifting plate moves towards the direction far away from the central shifting plate under the action of the elastic piece, so that the clamped cigarette carton group is separated from the material shifting unit and is stacked on the packaging film.
Furthermore, the elastic part comprises a sleeve with one end connected with the first connecting plate, a guide rod is inserted into the other end of the sleeve, one end, far away from the sleeve, of the guide rod is connected with the second connecting plate, the sleeve and the guide rod are respectively connected with a first adjusting baffle and a second adjusting baffle, a first buffer spring is fixedly connected between the first adjusting baffle and the second adjusting baffle, a second buffer spring is assembled in the sleeve, and two ends of the second buffer spring are respectively fixedly connected with the corresponding end parts of the sleeve and the guide rod.
Further, the material pressing mechanism comprises a second air cylinder which is vertically arranged, a press plate which is connected through a mounting frame is fixedly connected to an output rod of the second air cylinder, the press plate is located right above the blanking frame, and the press plate moves downwards under the driving of the second air cylinder so as to press the cigarette carton groups which are stacked on the packaging film into the blanking frame; or the pressing plate moves downwards under the driving of the second cylinder to press the cigarette carton group clamped in the reciprocating material shifting mechanism and separate from the reciprocating material shifting mechanism, so that the cigarette carton group is stacked on the packaging film and enters the blanking frame along with the pressing of the pressing plate.
Furthermore, the feeding ends of the feeding and conveying mechanisms are staggered in sequence, so that the feeding ends of the adjacent feeding and conveying mechanisms form a space for placing cigarettes, a first limiting plate and a second limiting plate are respectively arranged at the feeding and conveying mechanism at the lowest position and the feeding and conveying mechanism at the uppermost position, a plurality of third limiting plates are respectively assembled between the first limiting plate and the second limiting plate, and the space between the adjacent third limiting plates corresponds to the staggered gap of the feeding ends of the adjacent feeding and conveying mechanisms; two first pushing rollers are vertically arranged below the first limiting plate, the first pushing roller positioned below is lower than the thickness of a cigarette, the first pushing roller positioned above is higher than one cigarette and is lower than the thickness of two cigarettes, a first limiting roller is rotatably arranged at the lower end of the second limiting plate, and the height of the first limiting roller is not less than the thickness of one cigarette; a second limiting roller and two second pushing rollers are respectively installed at the lower end of the third limiting plate, the second limiting roller is located below the second pushing roller in an inclined mode, the second pushing roller is located at the position of a front feeding and conveying mechanism, the height of the second pushing roller is not smaller than the thickness of one cigarette, the two second pushing rollers are located at the position of a rear feeding and conveying mechanism, the second pushing roller located below is smaller than the thickness of one cigarette, and the thickness of the second pushing roller located above is larger than the thickness of one cigarette and is smaller than the thickness of two cigarettes; and the second limit roller is in transmission connection with the two second pushing rollers.
Due to the adoption of the structure, compared with the prior art, the invention has the technical progress that: the invention respectively and synchronously conveys different types of cigarettes (standard cigarettes and special cigarettes) through a plurality of feeding and conveying mechanisms, namely, the standard type cigarette and the special-shaped cigarette are not in a mixed state in the conveying process, the standard type cigarette and the special-shaped cigarette are respectively conveyed to the corresponding speed-regulating conveying mechanism, controlling the conveying speed of the speed-regulating conveying mechanism according to the difference of the quantity and the size of the stacked standard cigarette and the special cigarette to ensure that the quantity of the cigarettes in each layer reaches the preset conveying quantity, the standard cigarette and the special cigarette are conveyed to the corresponding article placing platform and are placed to one side of the article placing platform through the reciprocating material placing mechanism, the cigarette groups are mutually stacked on a packaging film laid on the blanking frame, the stacked cigarette groups are pressed into the blanking frame through the material pressing mechanism, packaging the materials by a film covering mechanism arranged on the corresponding side of the object placing platform, and finally finishing sorting and packaging operation; in conclusion, the sorting and packaging efficiency is improved, the different-label cigarette cartons are layered and stacked, the subsequent packaging operation is facilitated, and the problems that the cigarette cartons are not compact enough and are not beneficial to transfer and transportation due to the fact that the different-label mixed cigarette cartons are packaged are solved; meanwhile, the invention reduces the utilization rate of the field, and in off seasons, one of the feeding conveying mechanism and the speed-regulating conveying mechanism can be reserved, and all the feeding conveying mechanisms and the speed-regulating conveying mechanisms can be put into use, and the cigarettes conveyed by the feeding conveying mechanisms and the speed-regulating conveying mechanisms are of the same type.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a side view of a structure according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a feeding and conveying mechanism according to an embodiment of the present invention;
FIG. 4 is a partial sectional view of the feed conveyor mechanism according to an embodiment of the invention;
FIG. 5 is a schematic structural diagram of a dual-groove driving pulley according to an embodiment of the present invention;
fig. 6 is an axial structural sectional view of an electromagnetic flywheel according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a first loose wheel according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of the embodiment of the present invention with the feed and transport mechanism and the drive mechanism removed;
FIG. 9 is a schematic structural view of the reciprocating material pushing mechanism and the platform according to the embodiment of the present invention;
FIG. 10 is a schematic structural diagram of a reciprocating kick-out mechanism according to an embodiment of the present invention;
FIG. 11 is a schematic structural view of an elastic member according to an embodiment of the present invention;
FIG. 12 is a sectional view showing an axial structure of an elastic member according to an embodiment of the present invention;
FIG. 13 is a schematic structural view of a pressing mechanism and a film covering mechanism according to an embodiment of the present disclosure;
FIG. 14 is a schematic structural diagram of a material placing mechanism according to an embodiment of the present invention;
fig. 15 is an enlarged view of a portion a in fig. 14.
Labeling components: 100-machine body, 200-feeding conveying mechanism, 201-conveying belt, 202-rotating shaft, 203-roller, 204-assembly cavity, 205-return spring, 206-connecting piece, 207-adsorption head, 208-limiting strip, 209-limiting groove, 300-speed-regulating conveying mechanism, 400-storage platform, 500-reciprocating material-shifting mechanism, 501-side shifting plate, 502-first cylinder, 503-first connecting plate, 504-central shifting plate, 505-second connecting plate, 506-elastic piece, 5061-sleeve, 5062-guide rod, 5063-second buffer spring, 5064-first buffer spring, 5065-first regulating baffle, 5066-second regulating baffle, 507-regulating plate, 600-film-coating mechanism, 601-film roller, 602-packaging film, 603-an adsorption tube, 604-a limiting rod, 605-a blanking frame, 606-a linear motor, 607-a guide rail, 608-a fixed shaft, 609-a fixed seat, 610-a lap joint groove, 700-a pressing mechanism, 701-a second cylinder, 702-a mounting rack, 703-a pressing plate, 800-a driving motor, 801-a double-groove driving pulley, 8011-a pulley body, 8012-a pulley groove, 802-an electromagnetic speed regulating wheel, 8021-a wheel body, 8022-a belt groove, 8023-a connecting groove, 8024-a shaft lever, 803-a first loose wheel, 804-a strip hole, 805-a first belt, 807-a second loose wheel, 808-a second belt, 809-a first baffle plate, 810-a second baffle plate, 901-a first limiting plate, 902-a first pushing roller, 903-a second limiting plate, 904-a first limiting roller, 905-a third limiting plate, 906-a second limiting roller, 907-a second pushing roller and 908-a conveyor belt.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for purposes of illustration and explanation only and are not intended to limit the present invention.
The invention discloses a cigarette pack label different-in-one sorting line, which comprises a plurality of feeding and conveying mechanisms 200, speed-regulating conveying mechanisms 300, reciprocating material-stirring mechanisms 500, material-pressing mechanisms 700 and film-coating mechanisms 600 as shown in figure 1, wherein the feeding and conveying mechanisms 200 and the speed-regulating conveying mechanisms 300 are all arranged on a machine body 100, the feeding and conveying mechanisms 200 are arranged up and down and are used for conveying different cigarette packs in parallel, the speed-regulating conveying mechanisms 300 are respectively arranged at the outlet ends of the corresponding feeding and conveying mechanisms 200, the feeding and conveying mechanisms 200 and the speed-regulating conveying mechanisms 300 are driven by a driving mechanism to synchronously convey special-shaped materials, the conveying distance of the feeding and conveying mechanisms 200 is 3.5-4.2 times of that of the speed-regulating conveying mechanisms 300, the speed-regulating conveying mechanisms 300 have a counting function, and when a preset number is reached, the conveying speeds of the feeding and conveying mechanisms 200 and the speed-regulating conveying mechanisms 300 are reduced, the article placing platforms 400 are respectively installed on the machine body 100 at the outlet end of the speed-regulating conveying mechanism 300, so that a predetermined number of cigarette cartons are conveyed to the article placing platforms 400, the reciprocating material shifting mechanism 500 is installed at the article placing platforms 400, the cigarette carton groups on the article placing platforms 400 are shifted to one side of the article placing platforms 400 through the reciprocating material shifting mechanism 500, the material shifting speed of the reciprocating material shifting mechanism 500 is high, thus, the situation that the number of the cigarette cartons staying on the article placing platforms 400 exceeds a predetermined value is effectively avoided, the efficiency of a previous feeding process and the efficiency of a next packaging process are improved, the cigarette carton groups are mutually stacked on the packaging film 602, the packaging film 602 is laid on the blanking frame 605, and the stacked cigarette carton groups are pressed into the blanking frame 605 through the material pressing mechanism 700 and are packaged through the film covering mechanism 600 installed at the corresponding side of the article placing platforms 400. The working principle and the advantages of the invention are as follows: the invention respectively and synchronously conveys different types of cigarettes (standard type cigarettes and special-shaped cigarettes) by a plurality of feeding and conveying mechanisms 200, namely the standard type cigarettes and the special-shaped cigarettes are not in a mixed state in the conveying process, the standard type cigarettes and the special-shaped cigarettes are respectively conveyed to corresponding speed-regulating conveying mechanisms 300, the conveying speed of the speed-regulating conveying mechanisms 300 is controlled according to the difference of the number and the size of the laminated standard type cigarettes and the special-shaped cigarettes, so that the number of the cigarettes in each layer reaches a preset conveying number, the standard type cigarettes and the special-shaped cigarettes are conveyed to corresponding object placing platforms 400 and are dialed to one side of the object placing platforms 400 by a reciprocating dialing mechanism 500, the cigarette groups are mutually laminated and laid on a packaging film 602 on a blanking frame 605, the laminated cigarette groups are pressed down into the blanking frame 605 by a pressing mechanism 700 and are packaged by a film covering mechanism 600 arranged on the corresponding side of the object placing platforms 400, finally, sorting and packaging operations are completed; in conclusion, the sorting and packaging efficiency is improved, the different-label cigarette cartons are layered and stacked, the subsequent packaging operation is facilitated, and the problems that the cigarette cartons are not compact enough and are not beneficial to transfer and transportation due to the fact that the different-label mixed cigarette cartons are packaged are solved; meanwhile, the utilization rate of a field is reduced, one of the feeding and conveying mechanisms 200 and the speed-regulating conveying mechanisms 300 can be reserved in a slack season, all the feeding and conveying mechanisms 200 and all the speed-regulating conveying mechanisms 300 can be put into use, and the cigarettes conveyed by the feeding and conveying mechanisms 200 and the speed-regulating conveying mechanisms 300 are of the same type.
As a preferred embodiment of the present invention, as shown in fig. 3, the feeding and conveying mechanism 200 includes two driving rollers disposed in front and behind each other, and a conveying belt 201 driven by the two driving rollers, each driving roller includes a rotating shaft 202 and a plurality of rollers 203, wherein the rotating shaft 202 is rotatably connected to the machine body 100, the plurality of rollers 203 are coaxially mounted on the rotating shaft 202, the rollers 203 are fixedly mounted at intervals along an axial direction of the rotating shaft 202, a connecting member 206 is inserted into an end of the rotating shaft 202 located at a front side, the connecting member 206 is slidable along an axis of the rotating shaft 202, specifically, as shown in fig. 4, an assembly cavity 204 is configured at an end of the rotating shaft 202, an end of the connecting member 206 extends into the assembly cavity 204, and a return spring 205 is fixedly connected between the end of the connecting member 206 extending into the rotating shaft 202 and the rotating shaft 202. In order to avoid the relative rotation between the connecting member 206 and the rotating shaft 202, a limiting strip 208 is configured on the rotating shaft 202 and located at the assembling cavity 204, a limiting groove 209 extending along the axial direction of the rotating shaft 202 is configured on the connecting member 206, and the limiting strip 208 is assembled in the limiting groove 209. In this embodiment, an iron adsorption head 207 is formed at one end of the connecting member 206 extending out of the assembling cavity 204, an electromagnetic flywheel 802 is formed at a position corresponding to the connecting member 206 of the driving mechanism, each electromagnetic flywheel 802 is rotatably connected with the machine body 100, the electromagnetic flywheel 802 is powered on and electromagnetically adsorbs the adsorption head 207 of the connecting member 206, so that the electromagnetic flywheel 802 drives the rotating shaft 202 to rotate through the connecting member 206, and the rotating shaft 202 drives the conveying belt 201 to convey cigarettes. For convenience of manufacture, cost reduction and operation, the structure of the speed-adjusting conveying mechanism 300 is the same as that of the feeding conveying mechanism 200, with the difference that: the length of the conveyer belt 201 of the feeding conveying mechanism 200 is 3.5-4.2 times of that of the speed-regulating conveying mechanism 300.
As a preferred embodiment of the present invention, the drive mechanism includes a drive motor 800, a double-grooved drive pulley 801, or two power pulleys, as shown in fig. 1-2. Wherein, a double-groove driving pulley 801 or two power pulleys are arranged on the output shaft of the driving motor 800. Specifically, the electromagnetic speed adjusting wheels 802 include a plurality of electromagnetic speed adjusting wheels 802, the electromagnetic speed adjusting wheels 802 are respectively arranged corresponding to the speed adjusting conveying mechanism 300 and the connecting piece 206 of the feeding conveying mechanism 200, the double-groove driving pulley 801 or the power pulley is in transmission connection with the electromagnetic speed adjusting wheel 802 at the feeding conveying mechanism 200 through a first belt 805, and the double-groove driving pulley 801 or another power pulley is in transmission connection with the electromagnetic speed adjusting wheel 802 at the speed adjusting conveying mechanism 300 through a second belt 808. In this embodiment, taking the double-groove driving pulley 801 as an example, as shown in fig. 5, the double-groove driving pulley 801 includes a pulley body 8011 and two pulley grooves 8012 configured on the circumferential surface of the pulley body 8011, the two pulley grooves 8012 are disposed at intervals along the axial direction of the pulley body 8011, and the first belt 805 and the second belt 808 are respectively in transmission connection with the pulley body 8011 through the two pulley grooves 8012, so that the investment of the power mechanism is reduced, that is, only one driving motor 800 is needed to realize the operation of the feeding and conveying mechanism 200 and the speed-adjusting conveying mechanism 300.
As a preferred embodiment of the present invention, as shown in fig. 6, the electromagnetic flywheel 802 includes a wheel body 8021 rotatably connected to the machine body 100 via a coaxially assembled shaft 8024, a plurality of belt grooves 8022 are formed on a circumferential surface of the wheel body 8021 at intervals along an axial direction of the wheel body 8021, distances from the belt grooves 8022 to a center position of the wheel body 8021 are unequal, and a connecting groove 8023 into which an end portion of the connecting member 206 extends is formed at an end of the wheel body 8021 close to the connecting member 206. An operator can change the connection between the first belt 805 or the second belt 808 and different belt grooves 8022 of the wheel body 8021 according to specific cigarette types, so that the conveying speeds of different types of cigarettes on the feeding conveying mechanism 200 and the speed-regulating conveying mechanism 300 can be enabled to synchronously reach the storage platform 400, and in the material-dialing operation, the conveying speeds of the feeding conveying mechanism 200 and the speed-regulating conveying mechanism 300 can be reduced, or the adsorption connection between the connecting piece 206 of the speed-regulating conveying mechanism 300 and the electromagnetic speed-regulating wheel 802 can be cut off, so that the speed of the speed-regulating conveying mechanism 300 can be reduced to the minimum. When in a slack season, the productivity can be reduced by cutting off part of the feeding and conveying mechanism 200 and the speed-regulating conveying mechanism 300, so as to meet the demand of the current season and realize the purpose of energy conservation. Generally, the cigarette with the larger model is positioned at the lowest part, and the cigarette with the smaller model is positioned at the upper part, so that the cigarette groups can be stacked conveniently, and further the stacked cigarettes can be prevented from being scattered; in this way, the speeds of the feeding and conveying mechanism 200 and the adjustable-speed conveying mechanism 300 are increased from bottom to top, namely, by the cooperation of the corresponding belt grooves 8022 of the electromagnetic adjustable-speed wheel 802 and the first belt 805 and the second belt 808. In order to avoid the first belt 805 and the second belt 808 from loosening, as shown in fig. 1-2, a first movable pulley 803 and a second movable pulley 807 are mounted on the machine body 100, and have the same structure and connection mode with the machine body 100, and are in transmission connection with the first belt 805 and the second belt 808 respectively. In this embodiment, taking the first movable pulley 803 as an example, as shown in fig. 7, a strip-shaped hole 804 extending in the vertical direction is formed in the machine body 100, the first movable pulley 803 is assembled on an installation shaft, the installation shaft is fixed at the strip-shaped hole 804, a first baffle 809 and a second baffle 810 are installed on the installation shaft at intervals along the axial direction of the installation shaft, and the first movable pulley 803 is located between the first baffle 809 and the second baffle 810, so that the problem of looseness of the first belt 805 is avoided by sliding of the first movable pulley 803 and adjusting the installation shaft at the strip-shaped hole 804.
As a preferred embodiment of the present invention, as shown in fig. 8-10, the reciprocating material-ejecting mechanism 500 comprises a plurality of material-ejecting units, which are respectively installed at the placement platforms 400, and the material-ejecting units are driven by the first cylinders 502 connected thereto to reciprocate, so that the cigarette carton groups on the placement platforms 400 are ejected from the placement platforms 400 and stacked together. When different types of cigarettes with the same model are sorted and packed, the plurality of material poking units can be fixedly connected together; when different types of cigarettes with different models are sorted and packed, the plurality of material poking units can be independently and respectively arranged; in both cases, each material-ejecting unit is connected to the output of the first cylinder 502.
As a preferred embodiment of the present invention, as shown in fig. 9-10, each material-shifting unit includes a side shifting plate 501 elastically mounted on one side of a central shifting plate 504, the central shifting plate 504 and the side shifting plate 501 are respectively configured on a first connecting plate 503 and a second connecting plate 505, wherein an output rod of a first air cylinder 502 is fixedly connected with the first connecting plate 503, the second connecting plate 505 is respectively connected with the first connecting plate 503 through an elastic member 506, a cigarette carton is clamped between the corresponding central shifting plate 504 and the side shifting plate 501, and is driven by the first air cylinder 502 to be shifted away from the placing platform 400 with the material-shifting unit, and the side shifting plate 501 moves away from the central shifting plate 504 under the action of the elastic member 506, so as to form a clamped cigarette carton which is separated from the material-shifting unit and stacked on the packaging film 602. That is, the central shifting plate 504 and the side shifting plate 501 clamp the cigarette carton groups and move out of the placement platform 400, the central shifting plate 504 and the side shifting plate 501 open under the action of the elastic member 506, the cigarette carton groups fall down, and in order to avoid the disadvantage of stacking operation caused by the overlarge distance between the upper cigarette carton group and the lower cigarette carton group, the distance between the rollers 203 on the rotating shaft 202 is 1/2-1 times of the thickness of the cigarette carton. The pressing mechanism 700 may be adopted in this embodiment to push the clamped cigarette carton out between the central dialing plate 504 and the side dialing plate 501. In order to provide sufficient time for the cigarette groups to be separated from the central shifting plate 504 and the side shifting plates 501, as shown in fig. 11-12, the elastic member 506 comprises a sleeve 5061 with one end connected with the first connecting plate 503, a guide rod 5062 is inserted into the other end of the sleeve 5061, one end of the guide rod 5062 far away from the sleeve 5061 is connected with the second connecting plate 505, a first adjusting baffle 5065 and a second adjusting baffle 5066 are respectively connected with the sleeve 5061 and the guide rod 5062, a first buffer spring 5064 is fixedly connected between the first adjusting baffle 5065 and the second adjusting baffle 5066, a second buffer spring 5063 is arranged in the sleeve 5061, and two ends of the second buffer spring 5063 are respectively fixedly connected with the corresponding ends of the sleeve 5061 and the guide rod 5062. Under the action of the first buffer spring 5064 and the second buffer spring 5063, the side shifting plate 501 is opened instantly, and the return process is slow, so that the cigarette carton group can be separated conveniently. In addition, according to the cigarette cartons of different models, the distance between the first adjusting baffle 5065 and the second adjusting baffle 5066 can be adjusted, that is, the pretightening force of the first buffer spring 5064 and the pretightening force of the second buffer spring 5063 are adjusted, so that the distance between the corresponding central shifting plate 504 and the corresponding side shifting plate 501 is changed, the opening time and the returning time of the central shifting plate and the side shifting plate are correspondingly adjusted, and the cigarette cartons of different models can be clamped and discharged. In order to clamp cigarettes of different models, the adjusting plates 507 with different thicknesses are respectively detachably mounted on the side, close to each other, of the central shifting plate 504 and the side shifting plates 501, so that the distance between the central shifting plate and the side shifting plates is changed, and the cigarette clamping device is suitable for cigarettes of different models. In this embodiment, in order to increase the friction force between the cigarette carton and the adjusting plate 507, a side anti-slip layer is adhered to the side surface of the adjusting plate 507 adjacent to each other.
As a preferred embodiment of the present invention, as shown in fig. 8 and 13, the pressing mechanism 700 includes a second air cylinder 701 vertically disposed, a pressing plate 703 connected through a mounting frame 702 is fixed to an output rod of the second air cylinder 701, the pressing plate 703 is located right above the blanking frame 605, and the pressing plate 703 is driven by the second air cylinder 701 to move downward, so that the cigarette carton groups stacked on the wrapping film 602 can be pressed into the blanking frame 605; or the pressing plate 703 moves downward under the driving of the second cylinder 701, so that the pressing plate presses the cigarette carton groups clamped in the reciprocating material shifting mechanism 500 and separates from the reciprocating material shifting mechanism 500, so that the cigarette carton groups are laminated on the packaging film 602 and enter the blanking frame 605 along with the pressing of the pressing plate 703. The material-shifting mechanism 500 can perform material-shifting operation on both sides, that is, the two sides of the central shifting plate 504 are connected with the side shifting plates 501 through the elastic members 506, when the first cylinder 502 drives the first side plate 501 to separate from the platform 400, the second side plate 501 is located at the edge of the platform 400, and the central shifting plate 504 is located at the other edge of the placement platform 400, at this time, the cigarette carton is continuously conveyed to the placement platform 400, when the cigarette carton group between the side pulling plate 501 and the central pulling plate 504 away from the placement platform 400 is completely separated, after the cigarette carton on the platform 400 is prepared, the first cylinder 502 is returned, the central shifting plate 504 moves to the other edge of the platform 400, the cigarette carton pushes the other side of the platform 400 and falls down, then pressing is performed by the pressing mechanism 700 installed at the other side of the platform 400, and the subsequent packaging operation is performed.
As a preferred embodiment of the present invention, as shown in fig. 8 and 13, the film covering mechanism 600 includes a film roll 601 detachably mounted on the machine body 100 and the fixing seat 609, and both ends of a fixing shaft 608 of the film roll 601 are respectively lapped in a U-shaped groove of the machine body 100 and a lapping groove 610 of the fixing seat 609, so that the film roll 601 can be easily replaced when it is needed. A linear motor 606 or a driving cylinder is installed on the machine body 100, an adsorption tube 603 is installed at the output end of the linear motor 606 or the driving cylinder, an adsorption hole is opened on the adsorption tube 603 along the extending direction thereof, the adsorption tube 603 is communicated with an air pipe for providing suction, the adsorption tube 603 adsorbs one end of the packaging film 602 on the film roller 601 and is drawn by the linear motor 606 or the driving cylinder until the packaging film 602 covers the blanking frame 605, a spacing rod 604 is installed between the blanking frame 605 and the film roller 601, after the stacked cigarette groups are pressed into the blanking frame 605, the linear motor 606 or the driving cylinder drives the adsorption tube 603 to move towards the film roller 601, so that the packaging film 602 covers the stacked cigarette groups, which are all covered by the packaging film 602 above and below the stacked cigarette groups, then the packaging film 602 is cut off by a thermal cutting process, and the stacked cigarette groups to be packaged fall down from the blanking frame 605, and entering the next process, and then the linear motor 606 or the driving cylinder drives the adsorption tube 603 again to adsorb the free end of the packaging film 602 to cover the upper end of the blanking frame 605, so as to repeat the above operations. In this embodiment, to facilitate guiding, especially when the linear motor 606 is used, the guide rail 607 is installed on the machine body 100, and the linear motor 606 slides on the guide rail 607.
As a preferred embodiment of the present invention, as shown in fig. 14 to 15, the feeding ends of the feeding and conveying mechanisms 200 are sequentially staggered, so that the feeding ends of the adjacent feeding and conveying mechanisms 200 form a space for placing cigarettes, and a material placing mechanism is disposed at the feeding end of the feeding and conveying mechanism 200, wherein the material placing mechanism includes a first limiting plate 901 and a second limiting plate 903, the first limiting plate 901 and the second limiting plate 903 are respectively installed at the feeding and conveying mechanism 200 located at the lowermost position and the feeding and conveying mechanism 200 located at the uppermost position, a plurality of third limiting plates 905 are respectively installed between the first limiting plate 901 and the second limiting plate 903, and the space between the adjacent third limiting plates 905 corresponds to the staggered gap between the feeding ends of the adjacent feeding and conveying mechanisms 200; two first pushing rollers 902 are vertically arranged below the first limiting plate 901, the first pushing roller 902 positioned below is lower than the thickness of a cigarette, the first pushing roller 902 positioned above is higher than the thickness of one cigarette and is lower than the thickness of two cigarettes, a first limiting roller 904 is rotatably arranged at the lower end of the second limiting plate 903, and the height of the first limiting roller 904 is not less than the thickness of one cigarette; a second limiting roller 906 and two second pushing rollers 907 are respectively installed at the lower end of the third limiting plate 905, the second limiting roller 906 is located obliquely below the second pushing rollers 907, the second pushing rollers 907 are located at the position of the previous feeding and conveying mechanism 200, the height of the second pushing rollers 907 is not smaller than the thickness of one cigarette, the two second pushing rollers 907 are located at the position of the next feeding and conveying mechanism 200, the second pushing rollers 907 located below are lower than the thickness of one cigarette, and the second pushing rollers 907 located above are higher than one cigarette and lower than the thickness of two cigarettes; and the second spacing roller 906 is in transmission connection with two second pushing rollers 907 through a conveyor belt 908. The working principle of the embodiment is as follows: the two first pushing rollers 902 and the two second pushing rollers 907 are used for pushing the cigarette carton at the lowermost layer to move along with the conveying belt 201, and the first pushing roller 902 and the second pushing roller 907 which are positioned above are higher than the thickness of one cigarette carton, so that the cigarette carton at the next lower layer can be stably connected in the movement process of the cigarette carton at the lowermost layer, the whole conveying process is kept continuous and stable, and the first pushing roller 902 and the second pushing roller 907 which are positioned below are used for pushing the cigarette carton at the lowermost layer to move, so that the cigarette carton is prevented from being stuck before; the first and second stop rollers 904, 906 function to roll the upper surface of the cigarette carton to stabilize delivery without tipping or jumping problems. In addition, in the embodiment, the second limiting roller 906 is in transmission connection with the two second pushing rollers 907 through the conveyor belt 908, so that the second pushing rollers 907 and the second limiting roller 906 are in transmission with each other, and in the process that the second pushing rollers 907 are driven to rotate by the motion of the cigarettes, the other roller wheel serves as a driving wheel, and the cigarettes are conveyed more stably and quickly.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a different unification letter sorting line of strip cigarette mark which characterized in that: the cigarette carton conveying device comprises a plurality of feeding conveying mechanisms which are arranged on a machine body and are arranged up and down for parallel conveying of different cigarette cartons, wherein speed-regulating conveying mechanisms are respectively arranged on the machine body at the outlet end of each feeding conveying mechanism, the feeding conveying mechanisms and the speed-regulating conveying mechanisms are driven by a driving mechanism to convey the cigarette cartons, the conveying distance of the feeding conveying mechanisms is 3.5-4.2 times of that of the speed-regulating conveying mechanisms, article-placing platforms are respectively arranged on the machine body at the outlet end of the speed-regulating conveying mechanisms, reciprocating material-shifting mechanisms are arranged at the article-placing platforms, cigarette cartons on each article-placing platform are shifted to one side of the article-placing platform through the reciprocating material-shifting mechanisms, the cigarette cartons are mutually laminated on a packaging film laid on a blanking frame, and the laminated cigarette cartons are pressed into the blanking frame through a material pressing mechanism and are packaged through a film-coating mechanism arranged on the corresponding side of the article-placing platforms;
the feeding and conveying mechanism comprises a conveying belt which is driven by two driving rollers, each driving roller comprises a rotating shaft which is rotatably connected with the machine body, rollers are axially arranged on the rotating shaft at intervals, a connecting piece which can slide along the axis of the rotating shaft is inserted into one end of one rotating shaft, a return spring is fixedly connected between one end of the connecting piece, which extends into the rotating shaft, and the rotating shaft, an electromagnetic speed regulating wheel which is rotatably connected with the machine body is constructed at a position of the driving mechanism corresponding to the connecting piece, the electromagnetic speed regulating wheel is electrified and electromagnetically adsorbs the connecting piece, so that the electromagnetic speed regulating wheel drives the rotating shaft to rotate through the connecting piece;
the electromagnetic speed regulating wheel comprises a wheel body which is rotatably connected with the machine body through a shaft rod which is coaxially assembled, a plurality of belt grooves are arranged on the circumferential surface of the wheel body at intervals along the axial direction of the wheel body, the distances from the belt grooves to the center of the wheel body are unequal, and a connecting groove for the end part of the connecting piece to extend into is formed at one end of the wheel body, which is close to the connecting piece.
2. The cigarette carton label different-in-one sorting line according to claim 1, characterized in that: the structure of the speed-regulating conveying mechanism is the same as that of the feeding conveying mechanism, and the length of a conveying belt of the feeding conveying mechanism is 3.5-4.2 times that of the speed-regulating conveying mechanism.
3. The cigarette carton label different-in-one sorting line according to claim 2, characterized in that: the driving mechanism comprises a double-groove driving belt wheel arranged on an output shaft of the driving motor or two power belt wheels arranged on the output shaft of the driving motor; the electromagnetic speed regulating wheels are arranged corresponding to the connecting pieces of the speed regulating conveying mechanism and the feeding conveying mechanism respectively, the double-groove driving belt wheel or the power belt wheel is in transmission connection with the electromagnetic speed regulating wheel at the feeding conveying mechanism through a first belt, and the double-groove driving belt wheel or the other power belt wheel is in transmission connection with the electromagnetic speed regulating wheel at the speed regulating conveying mechanism through a second belt.
4. The cigarette carton label different-in-one sorting line according to claim 1, characterized in that: the reciprocating material shifting mechanism comprises a plurality of material shifting units which are respectively and correspondingly arranged at the positions of the object placing platforms, and the material shifting units are driven by a first cylinder connected with the material shifting units to do reciprocating motion so as to form that the cigarette carton groups positioned on the object placing platforms are shifted from the object placing platforms and are laminated together.
5. The cigarette carton label different-in-one sorting line according to claim 4, characterized in that: each material shifting unit comprises a side shifting plate which is elastically installed on one side of a central shifting plate, the central shifting plate and the side shifting plate are respectively constructed on a first connecting plate and a second connecting plate, an output rod of a first air cylinder is fixedly connected with the first connecting plate, the second connecting plate is respectively connected with the first connecting plate through an elastic piece, a cigarette carton group is clamped between the central shifting plate and the side shifting plate which are located correspondingly, and is driven by the first air cylinder to be shifted away from the object placing platform along with the material shifting unit, and the side shifting plate moves in the direction away from the central shifting plate under the action of the elastic piece so as to form a clamped cigarette carton group which is separated from the material shifting unit and is stacked on the packaging film.
6. The cigarette carton label different-in-one sorting line according to claim 5, characterized in that: the elastic part comprises a sleeve with one end connected with the first connecting plate, a guide rod is inserted into the other end of the sleeve, one end, far away from the sleeve, of the guide rod is connected with the second connecting plate, a first adjusting baffle and a second adjusting baffle are connected to the sleeve and the guide rod respectively, a first buffer spring is fixedly connected between the first adjusting baffle and the second adjusting baffle, a second buffer spring is assembled in the sleeve, and two ends of the second buffer spring are fixedly connected to the corresponding end portions of the sleeve and the guide rod respectively.
7. The cigarette carton label different-in-one sorting line according to claim 1, characterized in that: the material pressing mechanism comprises a second cylinder which is vertically arranged, a press plate which is connected through a mounting frame is fixedly connected to an output rod of the second cylinder, the press plate is located right above the material falling frame, and the press plate moves downwards under the driving of the second cylinder so as to press the cigarette carton groups stacked on the packaging film into the material falling frame; or the pressing plate moves downwards under the driving of the second cylinder to press the cigarette carton group clamped in the reciprocating material shifting mechanism and separate from the reciprocating material shifting mechanism, so that the cigarette carton group is stacked on the packaging film and enters the blanking frame along with the pressing of the pressing plate.
8. The cigarette carton label different-in-one sorting line according to claim 1, characterized in that: the feeding ends of the feeding conveying mechanisms are staggered in sequence, so that the feeding ends of the adjacent feeding conveying mechanisms form a space for placing cigarettes, a first limiting plate and a second limiting plate are respectively arranged at the positions of the feeding conveying mechanism at the lowest position and the feeding conveying mechanism at the uppermost position, a plurality of third limiting plates are respectively assembled between the first limiting plate and the second limiting plate, and the space between the adjacent third limiting plates corresponds to the staggered gap of the feeding ends of the adjacent feeding conveying mechanisms; two first pushing rollers are vertically arranged below the first limiting plate, the first pushing roller positioned below is lower than the thickness of a cigarette, the first pushing roller positioned above is higher than one cigarette and is lower than the thickness of two cigarettes, a first limiting roller is rotatably arranged at the lower end of the second limiting plate, and the height of the first limiting roller is not less than the thickness of one cigarette; a second limiting roller and two second pushing rollers are respectively installed at the lower end of the third limiting plate, the second limiting roller is located below the second pushing roller in an inclined mode, the second pushing roller is located at the position of a front feeding and conveying mechanism, the height of the second pushing roller is not smaller than the thickness of one cigarette, the two second pushing rollers are located at the position of a rear feeding and conveying mechanism, the second pushing roller located below is smaller than the thickness of one cigarette, and the thickness of the second pushing roller located above is larger than the thickness of one cigarette and is smaller than the thickness of two cigarettes; and the second limit roller is in transmission connection with the two second pushing rollers.
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| CN202110325295.XA CN113002893B (en) | 2021-03-26 | 2021-03-26 | Different unification letter sorting line of strip cigarette mark |
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| CN202110325295.XA CN113002893B (en) | 2021-03-26 | 2021-03-26 | Different unification letter sorting line of strip cigarette mark |
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