CN108891839A - A kind of semi-automatic sorting system of special-shaped cigarette - Google Patents
A kind of semi-automatic sorting system of special-shaped cigarette Download PDFInfo
- Publication number
- CN108891839A CN108891839A CN201810548999.1A CN201810548999A CN108891839A CN 108891839 A CN108891839 A CN 108891839A CN 201810548999 A CN201810548999 A CN 201810548999A CN 108891839 A CN108891839 A CN 108891839A
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- China
- Prior art keywords
- special
- adjustable vertical
- sorter
- shaped cigarette
- conveyer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The invention discloses a kind of semi-automatic sorting systems of special-shaped cigarette, including adjustable vertical machine, the bottom end of the adjustable vertical machine is provided with pedestal, and the inside of the pedestal is provided through conveyer belt, and the both ends of the conveyer belt are connected separately with rear end conveyer and main conveyor.This kind of invention is to the biggish special-shaped cigarette of sales volume, it arranges to carry out automatic sorting to horizontal machine, by the relatively regular special-shaped cigarette arrangement of appearance to adjustable vertical machine, special-shaped cigarette arrangement to the electronic shelf tag of the strange shape of odd type is sorted, adjustable vertical sorter, novel horizontal sorter, the electronic tag of the system separate conveyer composition, can freely it be increased and decreased according to the length that production requirement separates conveyer to adjustable vertical sorter, novel horizontal sorter and electronic tag according to sales volume and place, the system operatio is simple and convenient;The special-shaped cigarette of different size can be achieved the target of upper machine automatic sorting, the inventive structure is compact, and it is easy to operate, it is suitble to be widely popularized.
Description
Technical field
The present invention relates to cigarette sorting device technical field, in particular to the semi-automatic sorting system of a kind of special-shaped cigarette.
Background technique
The special-shaped cigarette sorting operation of domestic tobacco business is broadly divided into two kinds at present:
1. the sorting operation for the amount of countervailing is mainly by manual sorting in special-shaped cigarette:Configure 2-3 sorter, the division of labor of sorter's task:A
Stacking etc. after being responsible for unpacking, replenishing to sortation process, arrangement carton, packaging;B is responsible for the cigarette brand according to display screen prompt
And quantity sorts cigarette to belt, and handles stamp failure;C is responsible for casing to the cigarette sorted, labelling, entangling
It is wrong;
The advantages of above-mentioned sorting:It is smaller to account for site area, sorting device hardware only needs stamp belt conveyor, equipment operation,
Maintenance is simple;
Disadvantage:Member's great work intensity, that error rate is up to one thousandth, sorting efficiency is slow(700pcs/ hours), place is put in disorder
Not manageability can not also increase sorting manpower when sales volume is big.
2. the higher mode using semi-automatic sorting of special-shaped cigarette sales volume:Semi-automatic sorting device position in storehouse is directed to each product
A kind of vertical sorting machine of specification fixed design of board, therefore every bin level can only configure a kind of cigarette or identical of brand
Specification, generally require 60 bin levels of configuration or more;Personnel depaly A:The cigarette for being responsible for 1-30 position in storehouse is replenished, is opened
Case, carton arrange, local pallet arranges;B:The cigarette of responsible 31-60 position in storehouse replenishes, unpacks, carton arranges, is local
Pallet arrange;C is responsible for operating sorting line, packing machine, coder and troubleshooting;D is responsible for pasting packaged cigarette
Mark, stacking;E is responsible for drawing to dispatching working area stacking good cigarette fork truck;
The advantages of above-mentioned sorting:Sorting work sorts quantity accuracy height by the mechanical automatic sorting that manually replenishes, and error rate is few
(Ten a ten thousandths)Or more, comprehensive sorting efficiency generally reach 3500pcs hour or more;
Disadvantage:High equipment cost, occupied ground are larger, and personnel's recruitment is more, and operator is to the biggish wooden box special-shaped cigarette of sales volume
Restocking is relatively difficult(Wooden box special-shaped cigarette heavier-weight, corner are sharp, repeat to replenish that it is very high to require operator's constitution, need through
It often substitutes and replenishes), packing machine failure rate is very high, vulnerable part is more, maintenance is costly, difficulty is big.
Therefore in special-shaped cigarette the amount of countervailing user, not only needed special-shaped cigarette sorting to can be carried out semi-automatic sorting, but also do not need
Occupy biggish place.
Summary of the invention
The main purpose of invention is to provide a kind of semi-automatic sorting system of special-shaped cigarette, can effectively solve background technique
The problems in.
To achieve the above object, inventing the technical solution taken is:
A kind of semi-automatic sorting system of special-shaped cigarette, including adjustable vertical machine, the bottom end of the adjustable vertical machine are provided with
Pedestal, the inside of the pedestal are provided through conveyer belt, and the both ends of the conveyer belt are connected separately with rear end conveyer and master
One end of conveyer, the rear end conveyer is fixedly connected with driving motor by screw, and the driving motor passes through driving skin
Band is sequentially connected with conveyer belt, and one end of the main conveyor is fixedly connected with sorting platform, and the sorting plateau levels are arranged,
One end of the sorting platform is fixedly connected with novel horizontal sorter, and the top of the novel horizontal sorter is respectively arranged with
First sorter and the second sorter, the rear end conveyer and adjustable vertical machine are provided directly with electronic shelf tag, institute
The top for stating electronic shelf tag is fixedly connected with display screen by screw, is provided with electricity in the middle part of the electronic shelf tag
Subtab separates conveyer, and the surface of conveyer belt is arranged in the bottom end that the electronic tag separates conveyer, the pedestal
Interlocking has a microswitch inside front surface, and the outer surface of the microswitch is covered with contact, the adjustable vertical machine it is interior
Portion is provided with feed opening, and the back side of the adjustable vertical machine is fixedly connected with the first cylinder by screw, first cylinder
One end is sequentially connected with the first push plate, and the surface of first push plate is bonded with buffer layer, the preceding table of the adjustable vertical machine
Interlocking has quantitative displays above face, and a middle side part of the adjustable vertical machine is fixedly connected with photoelectric sensing by screw
Device, the inside two sides of the adjustable vertical machine are fixedly connected with guide groove, and the top of the adjustable vertical machine is solid by screw
Surely it is connected with the second cylinder, the bottom end of second cylinder is sequentially connected with the second push plate.
Further, the material of the contact is memory metal, and the contact is oval laminated structure, the contact
The inner surface of surface and pedestal is horizontally disposed.
Further, the input terminal of the output end of the photoelectric sensor and quantitative displays is electrically connected.
Further, the transmission direction of second push plate is vertical direction, and the width of second push plate is less than guide groove
Internal diameter, the front surface of the guide groove is fixedly connected with filter.
Further, the filter is stainless steel mesh material.
Further, the microswitch is correspondingly arranged with feed opening and the first cylinder, the output end of the microswitch
It is electrically connected with the input terminal of display screen.
Further, first sorter and the second sorter are fixedly connected with sorting platform respectively, and described first
Sorter and the second sorter model are identical.
Compared with prior art, invention has the advantages that:This kind invention design rationally, it is easy to use, sales volume compared with
Big special-shaped cigarette arranges to horizontal machine to carry out automatic sorting, right by the relatively regular special-shaped cigarette arrangement of appearance to adjustable vertical machine
Special-shaped cigarette arrangement to the electronic shelf tag of the odd strange shape of type is sorted, adjustable vertical sorter, the novel horizontal of the system
Sorter, electronic tag separate conveyer composition, can be according to production requirement to adjustable vertical sorter, novel horizontal sorter
The length for separating conveyer with electronic tag freely increases and decreases according to sales volume and place, and the system operatio is simple and convenient;To different rule
The target of upper machine automatic sorting can be achieved in the special-shaped cigarette of lattice, sorting efficiency comprehensive in actual use reach 2500 hour
Or more;Error rate is sorted in a ten thousandth and following, sorting ten a ten thousandth of breakage rate;The inventive structure is compact, operation letter
It is single, it is suitble to be widely popularized.
Detailed description of the invention
Fig. 1 is the overall structure diagram of invention;
Fig. 2 is the structural schematic diagram of the rear end conveyer of invention;
Fig. 3 is the overlooking structure diagram of the pedestal of invention;
Fig. 4 is the structural schematic diagram of the partial enlargement of invention;
Fig. 5 is the schematic diagram of internal structure of the adjustable vertical machine of invention;
Fig. 6 is the structural schematic diagram of the novel horizontal sorter of invention.
In figure:1, rear end conveyer;2, conveyer belt;3, electronic shelf tag;4, screen is shown;5, electronic tag separates defeated
Send machine;6, adjustable vertical machine;7, main conveyor;8, platform is sorted;9, novel horizontal sorter;10, pedestal;11, skin is driven
Band;12, driving motor;13, microswitch;14, contact;15, feed opening;16, the first cylinder;17, the first push plate;18, it buffers
Layer;19, photoelectric sensor;20, guide groove;21, filter;22, the second push plate;23, quantitative displays;24, the second cylinder;25,
One sorter;26, the second sorter.
Specific embodiment
Technical means, creative features, achievable purpose and effectiveness to realize invention are easy to understand, below with reference to tool
Invention is further described in body embodiment.
As shown in figures 1 to 6, the semi-automatic sorting system of a kind of special-shaped cigarette, including adjustable vertical machine 6, it is described adjustable vertical
The bottom end of formula machine 6 is provided with pedestal 10, and the inside of the pedestal 10 is provided through conveyer belt 2, the both ends point of the conveyer belt 2
It is not connected with rear end conveyer 1 and main conveyor 7, one end of the rear end conveyer 1 is fixedly connected with driving electricity by screw
Machine 12, the driving motor 12 are sequentially connected by drive belt 11 and conveyer belt 2, and one end of the main conveyor 7 is fixed to be connected
It is connected to sorting platform 8, the sorting platform 8 is horizontally disposed, and one end of the sorting platform 8 is fixedly connected with novel horizontal sorting
Machine 9, the top of the novel horizontal sorter 9 are respectively arranged with the first sorter 25 and the second sorter 26, and the rear end is defeated
Machine 1 and adjustable vertical machine 6 is sent to be provided directly with electronic shelf tag 3, the top of the electronic shelf tag 3 is solid by screw
Surely it is connected with display screen 4, the middle part of the electronic shelf tag 3 is provided with electronic tag and separates conveyer 5, the electronics mark
The surface of conveyer belt 2 is arranged in the bottom end that label separate conveyer 5, and interlocking has microswitch inside the front surface of the pedestal 10
13, the outer surface of the microswitch 13 is covered with contact 14, and the inside of the adjustable vertical machine 6 is provided with feed opening 15, institute
The back side for stating adjustable vertical machine 6 is fixedly connected with the first cylinder 16 by screw, and one end of first cylinder 16, which is driven, to be connected
It is connected to the first push plate 17, the surface of first push plate 17 is bonded with buffer layer 18, in the front surface of the adjustable vertical machine 6
Side's interlocking has quantitative displays 23, and a middle side part of the adjustable vertical machine 6 is fixedly connected with photoelectric sensor by screw
19, the inside two sides of the adjustable vertical machine 6 are fixedly connected with guide groove 20, and the top of the adjustable vertical machine 6 passes through spiral shell
Nail is fixedly connected with the second cylinder 24, and the bottom end of second cylinder 24 is sequentially connected with the second push plate 22.
Wherein, the material of the contact 14 is memory metal, and the contact 14 is oval laminated structure, the contact 14
Surface and pedestal 10 inner surface it is horizontally disposed.
Wherein, the input terminal of the output end of the photoelectric sensor 19 and quantitative displays 23 is electrically connected.
Wherein, the transmission direction of second push plate 22 is vertical direction, and the width of second push plate 22 is less than guide groove
The front surface of 20 internal diameter, the guide groove 20 is fixedly connected with filter 21.
Wherein, the filter 21 is stainless steel mesh material.
Wherein, the microswitch 13 is correspondingly arranged with feed opening 15 and the first cylinder 16, the microswitch 13 it is defeated
The input terminal of outlet and display screen 4 is electrically connected.
Wherein, first sorter 25 and the second sorter 26 are fixedly connected with sorting platform 8 respectively, and described first
Sorter 25 is identical with 26 model of the second sorter.
It should be noted that the present invention is a kind of semi-automatic sorting system of special-shaped cigarette, in use, by visit
Pin data are handled, and after software is analyzed, export the data such as kind, the quantity of cigarette to be sorted, and when sorting is mentioned by computer
For data to PLC, adjustable vertical machine 6 will be arranged in, the cigarette kind on novel horizontal sorter 9 be set as a subsystem into
Row automatic sorting;The cigarette being arranged on electronic shelf tag 3 is sorted as an independent subsystem, starts to sort
Sending sorting data in real time according to order requirements afterwards, to PLC, PLC is exported according to unit data is ordered to just instructing, and is controlled corresponding
Adjustable vertical machine 6, novel horizontal sorter 9 transfer to quantity required by order;Operator can be according to display after starting sorting
Brand shown by screen, quantity carry out hand-sorted to electronic tag to cigarette and separate on conveyer 5, can be by electronic tag
The order that shelf 3 sort subsystem sorts in advance, until after occupying electronic tag separation conveyer 5, when the last item in order
When cigarette is moved to electronic tag separation 5 position of conveyer, electronic tag separates conveyer 5 automatically by kind required for the order
And quantity is automatically transported on conveyer belt 2, is connect with the last item of current order, close single;Sorting is efficiently and accurately real
Row sorting operation, by order requirement, type, efficiently and accurately is sorted out, to reach full-automatic, multi-functional, efficient, high
The effect of precision sorting output.
The advantages of basic principles and main features and invention of invention have been shown and described above.The technical staff of the industry
It should be appreciated that invention is not restricted to the described embodiments, the above embodiments and description only describe the originals of invention
Reason, under the premise of not departing from spirit and range, invention be will also have various changes and improvements, these changes and improvements are all fallen
Enter within the scope of claimed invention.Claimed range is invented to be defined by the appending claims and its equivalent thereof.
Claims (7)
1. a kind of semi-automatic sorting system of special-shaped cigarette, including adjustable vertical machine(6), it is characterised in that:It is described adjustable vertical
Formula machine(6)Bottom end be provided with pedestal(10), the pedestal(10)Inside be provided through conveyer belt(2), the conveyer belt
(2)Both ends be connected separately with rear end conveyer(1)And main conveyor(7), the rear end conveyer(1)One end pass through screw
It is fixedly connected with driving motor(12), the driving motor(12)Pass through drive belt(11)With conveyer belt(2)Transmission connection, institute
State main conveyor(7)One end be fixedly connected with sorting platform(8), the sorting platform(8)It is horizontally disposed, the sorting platform
(8)One end be fixedly connected with novel horizontal sorter(9), the novel horizontal sorter(9)Top be respectively arranged with
One sorter(25)With the second sorter(26), the rear end conveyer(1)With adjustable vertical machine(6)It is provided directly with electronics
Label shelf(3), the electronic shelf tag(3)Top display screen is fixedly connected with by screw(4), the electronics mark
Sign shelf(3)Middle part be provided with electronic tag separate conveyer(5), the electronic tag separation conveyer(5)Bottom end set
It sets in conveyer belt(2)Surface, the pedestal(10)Front surface inside interlocking have microswitch(13), the microswitch
(13)Outer surface be covered with contact(14), the adjustable vertical machine(6)Inside be provided with feed opening(15), described adjustable
Vertical machine(6)The back side the first cylinder is fixedly connected with by screw(16), first cylinder(16)One end transmission connection
There is the first push plate(17), first push plate(17)Surface be bonded with buffer layer(18), the adjustable vertical machine(6)Before
Surface interlocking has quantitative displays(23), the adjustable vertical machine(6)A middle side part be fixedly connected with by screw
Photoelectric sensor(19), the adjustable vertical machine(6)Inside two sides be fixedly connected with guide groove(20), the adjustable vertical
Machine(6)Top the second cylinder is fixedly connected with by screw(24), second cylinder(24)Bottom end be sequentially connected with
Two push plates(22).
2. a kind of semi-automatic sorting system of special-shaped cigarette according to claim 1, it is characterised in that:The contact(14)'s
Material is memory metal, the contact(14)For oval laminated structure, the contact(14)Surface and pedestal(10)It is interior
Surface is horizontally disposed.
3. a kind of semi-automatic sorting system of special-shaped cigarette according to claim 1, it is characterised in that:The photoelectric sensor
(19)Output end and quantitative displays(23)Input terminal be electrically connected.
4. a kind of semi-automatic sorting system of special-shaped cigarette according to claim 1, it is characterised in that:Second push plate
(22)Transmission direction be vertical direction, second push plate(22)Width be less than guide groove(20)Internal diameter, the guide groove
(20)Front surface be fixedly connected with filter(21).
5. a kind of semi-automatic sorting system of special-shaped cigarette according to claim 4, it is characterised in that:The filter(21)For
Stainless steel mesh material.
6. a kind of semi-automatic sorting system of special-shaped cigarette according to claim 1, it is characterised in that:The microswitch
(13)With feed opening(15)With the first cylinder(16)It is correspondingly arranged, the microswitch(13)Output end and display screen(4)
Input terminal be electrically connected.
7. a kind of semi-automatic sorting system of special-shaped cigarette according to claim 1, it is characterised in that:First sorter
(25)With the second sorter(26)Respectively with sorting platform(8)It is fixedly connected, and first sorter(25)With the second sorting
Machine(26)Model is identical.
Priority Applications (1)
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CN201810548999.1A CN108891839A (en) | 2018-05-31 | 2018-05-31 | A kind of semi-automatic sorting system of special-shaped cigarette |
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CN201810548999.1A CN108891839A (en) | 2018-05-31 | 2018-05-31 | A kind of semi-automatic sorting system of special-shaped cigarette |
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CN201810548999.1A Pending CN108891839A (en) | 2018-05-31 | 2018-05-31 | A kind of semi-automatic sorting system of special-shaped cigarette |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112046984A (en) * | 2020-08-31 | 2020-12-08 | 中国烟草总公司天津市公司物流中心 | C-type spare cigarette stock sorting method |
CN113002893A (en) * | 2021-03-26 | 2021-06-22 | 广西壮族自治区烟草公司贵港市公司 | Different unification letter sorting line of strip cigarette mark |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112046984A (en) * | 2020-08-31 | 2020-12-08 | 中国烟草总公司天津市公司物流中心 | C-type spare cigarette stock sorting method |
CN113002893A (en) * | 2021-03-26 | 2021-06-22 | 广西壮族自治区烟草公司贵港市公司 | Different unification letter sorting line of strip cigarette mark |
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