CN112934226A - 一种用于生产间苯二甲胺加氢催化剂的制备方法及应用 - Google Patents

一种用于生产间苯二甲胺加氢催化剂的制备方法及应用 Download PDF

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CN112934226A
CN112934226A CN201911270940.1A CN201911270940A CN112934226A CN 112934226 A CN112934226 A CN 112934226A CN 201911270940 A CN201911270940 A CN 201911270940A CN 112934226 A CN112934226 A CN 112934226A
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xylylenediamine
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李鹏
田志坚
马怀军
刘浩
曲炜
王冬娥
潘振栋
王从新
韩健强
陈欣
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Dalian Institute of Chemical Physics of CAS
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Abstract

本发明公开了一种用于生产间苯二甲胺加氢催化剂的制备方法及应用。制备方法包括,在400‑800℃焙烧二氧化硅载体,按比例负载金属活性组分和助剂,经过干燥、焙烧和还原得到目标催化剂。与现有技术制得的催化剂相比,采用本发明方法制备的催化剂在连续加氢制备间苯二甲胺反应中具有更稳定的活性和间苯二甲胺收率。解决了现有技术中催化剂易于失活和产品选择性低等问题,具有良好的工业应用前景。

Description

一种用于生产间苯二甲胺加氢催化剂的制备方法及应用
技术领域
本发明涉及一种生产间苯二甲胺加氢催化剂的制备方法及应用。
背景技术
间苯二甲胺常温下是一种无色、具有苦杏仁味的液体,是一种重要的精细化工原料。主要用于生产特种塑料和油漆,还可用于合成农药、防锈剂、橡胶助剂、润滑剂、纸加工剂等。
间苯二甲胺是通过间苯二甲腈液相加氢制得,反应工艺主要以釜式间歇加氢和固定床连续加氢为主。由于原料间苯二甲腈在常温下溶解度较低,寻找合适的溶剂或者进料工艺及与工艺相匹配的催化剂是一个重要的研究内容。CN2011110070427.5介绍了一种高压釜式间歇加氢制备间苯二甲胺的工艺,该工艺使用改性骨架镍催化剂,甲苯为溶剂,间苯二甲胺收率大于94%,催化剂可以套用10次。但甲苯对间苯二甲腈的溶解度较低,只能使用间歇釜工艺,限制了其规模化连续生产。CN200910249508.4公开了一种制备苯二甲胺的方法,使用的是负载型镍或钴催化剂,可用于间歇釜式连续加氢工艺,间苯二甲胺摩尔收率可以达到90%。但该工艺仍然是间歇釜式反应且间苯二甲胺收率不高。CN201110072099.2公开了一种在临氨条件下固定床加氢制间苯二甲胺的方法,使用的是助剂改性的负载型镍或钴催化剂,间苯二甲胺收率达到97%。但反应结果中出现间苯二甲腈和间甲胺基苯甲腈未完全反应的现象,说明单活性组分催化剂活性不高。CN201310180022.6公开了一种固定床连续加氢制备间苯二甲胺的方法,该工艺选用碱性助剂改性的镍催化剂,苯二甲胺收率可以达到96%,但该方法没有介绍使用的溶剂及间苯二甲腈溶液的溶解度,无法确定原料的空速。
发明内容
本发明的目的在于针对上述问题,提供适用于固定床连续加氢制备间苯二甲胺催化剂的制备方法。
本发明的目的可以通过以下方式实现:
一种用于生产间苯二甲胺加氢催化剂的制备方法及应用,在400-800℃焙烧二氧化硅载体,按比例负载金属活性组分和助剂,经过干燥、焙烧和还原得到目标催化剂。包括以下步骤:
(1)在400-800℃条件下焙烧二氧化硅载体1-24h,得到载体的比表面积在300-500m2/g和孔体积在0.6-0.9cm3/g;
(2)将(1)中焙烧后的载体负载Ni和Co活性组分及助剂,控制活性组分含量10%-30%,Ni/Co(质量比)=0.5-3,助剂含量为0-10wt.%。经干燥和焙烧后,在200-550℃氢气还原1-6h得到目标催化剂;
上述制备催化剂的步骤(1)所述催化剂载体为二氧化硅,纯度为99%以上,比表面积为300-900m2/g,孔体积为0.5-1.2cm3/g。
步骤(2)所述活性组分和助剂的金属源为可溶性硝酸盐、醋酸盐、氯化盐、硫酸盐、草酸盐、葡萄糖酸盐、柠檬酸盐、硬脂酸盐、苯甲酸盐、溴化盐的一种或任意二种以上。所述的助剂为Mn、Cu、Sn、Cr、Fe、Mo中的一种或任意二种以上。
步骤(2)所述的催化剂制备方法为浸渍法、沉淀法、离子交换法和水热合成法中的一种或二种以上结合。
步骤(2)所述的催化剂应用于固定床间苯二甲腈溶液连续加氢反应。加氢反应所用的溶剂为甲苯/甲醇=1:4-4:1、丁醇、液氨、苯二甲胺中的一种或任意二种以上。原料间苯二甲腈溶液的溶解度为5-15wt.%。加氢反应温度为50-180℃,优选反应温度为70-150℃;反应压力为4-12MPa,优选反应压力为6-10MPa;反应体积空速为0.1-5h-1,优选反应体积空速为0.3-2h-1;氢气与间苯二甲腈摩尔比为5-65,优选摩尔比为15-50。
采用本发明方法制备的催化剂在连续加氢制备间苯二甲胺反应中具有更稳定的活性和间苯二甲胺收率。解决了现有技术中催化剂易于失活和产品选择性低等问题,具有良好的工业应用前景。
具体实施方式
以下的实施例对本发明做进一步的说明,但本发明并不局限于以下的实施例。尽管参照一下实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对下述各实施例所表述的技术方案进行修改,或者对其中部分特征进行等同替换,而这些修改或替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。
催化剂制备
催化剂一
40g二氧化硅颗粒载体破碎过20-40目筛,经过120℃烘干和500℃焙烧6h后作为催化剂载体。载体比表面积为312m2/g,孔体积为0.72cm3/g。向40mL去离子水中加入一定量的硝酸镍、醋酸钴、氯化铁,溶液中镍、钴和铁的质量分别为6g、3.5g和0.5g,Ni/Co(质量比)=1.7,搅拌均匀后浸渍到上述载体上,经过120℃烘干4h、500℃焙烧3h和400℃H2还原2h制得12%Ni-7%Co-1%Fe/SiO2催化剂(质量分数)。
催化剂二
40g硅胶球载体1经过120℃烘干和500℃焙烧12h,载体比表面积为415m2/g,孔体积为0.84cm3/g。向40mL去离子水中加入一定量的乙酸镍、硝酸钴,溶液中镍和钴的质量分别为12g和4g,Ni/Co(质量比)=3,搅拌均匀后浸渍到上述载体上,经过120℃烘干3h、500℃焙烧4h和400℃H2还原4h制得21.4%Ni-7.1%Co/SiO2催化剂(质量分数)。
催化剂三
40g硅胶球载体1经过120℃烘干和800℃焙烧12h,载体比表面积为332m2/g,孔体积为0.78cm3/g。向40mL去离子水中加入一定量的草酸镍、硝酸钴和二氯化锡,溶液中镍、钴和锡的质量分别为10g、3.7g和0.5g,Ni/Co(质量比)=2.7,搅拌均匀后浸渍到上述载体上,经过120℃烘干2h、500℃焙烧4h和300℃H2还原6h制得18.5%Ni-6.8%Co-0.9%Sn/SiO2催化剂(质量分数)。
催化剂四
40g硅胶球载体2经过120℃烘干和400℃焙烧2h,载体比表面积为489m2/g,孔体积为0.89cm3/g。向40mL去离子水中加入一定量的氯化镍、氯化钴和氯化锰,溶液中镍、钴和锰的质量分别为3.5g、7g和0.5g,Ni/Co(质量比)=0.5,搅拌均匀后浸渍到上述载体上,经过120℃烘干2h、400℃焙烧3h和250℃H2还原5h制得6.9%Ni-13.7%Co-1%Mn/SiO2催化剂(质量分数)。
催化剂五
40g硅胶球载体2经过120℃烘干和700℃焙烧6h,载体比表面积为422m2/g,孔体积为0.82cm3/g。向40mL去离子水中加入一定量的柠檬酸镍、草酸钴和硝酸铬,溶液中镍、钴和铬的质量分别为5g、4.5g和0.5g,Ni/Co(质量比)=1.1,搅拌均匀后浸渍到上述载体上,经过120℃烘干3h、500℃焙烧3h和550℃H2还原1h制得10%Ni-9%Co-1%Cr/SiO2催化剂(质量分数)。
催化剂六
40g硅胶球载体3经过120℃烘干和600℃焙烧24h,载体比表面积为338m2/g,孔体积为0.69cm3/g。向40mL去离子水中加入一定量的氯化镍、醋酸钴和钼酸铵,溶液中镍、钴和钼的质量分别为6.5g、3.5g和0.05g,Ni/Co(质量比)=1.86,搅拌均匀后浸渍到上述载体上,经过120℃烘干2h、500℃焙烧4h和550℃H2还原3h制得13%Ni-7%Co-0.1%Mo/SiO2催化剂(质量分数)。
对比例1
40g二氧化硅颗粒载体破碎过20-40目筛经过120℃烘干,载体比表面积为387m2/g,孔体积为0.79cm3/g。向40mL去离子水中加入一定量的硝酸镍、醋酸钴、氯化铁,溶液中镍、钴和铁的质量分别为6g、3.5g和0.5g,Ni/Co(质量比)=1.7,搅拌均匀后浸渍到上述载体上,经过120℃烘干4h、500℃焙烧3h和400℃H2还原2h制得12%Ni-7%Co-1%Fe/SiO2催化剂(质量分数)。
对比例2
40g硅胶球载体1经过120℃烘干和250℃焙烧4h,载体比表面积为439m2/g,孔体积为0.84cm3/g。向40mL去离子水中加入一定量的草酸镍、硝酸钴和二氯化锡,溶液中镍、钴和锡的质量分别为10g、3.7g和0.5g,Ni/Co(质量比)=2.7,搅拌均匀后浸渍到上述载体上,经过120℃烘干2h、500℃焙烧4h和300℃H2还原6h制得18.5%Ni-6.8%Co-0.9%Sn/SiO2催化剂(质量分数)。
对比例3
40g二氧化硅颗粒载体破碎过20-40目筛,经过120℃烘干和1000℃焙烧后作为催化剂载体。载体比表面积为172m2/g,孔体积为0.56cm3/g。向40mL去离子水中加入一定量的硝酸镍、醋酸钴、氯化铁,溶液中镍、钴和铁的质量分别为6g、3.5g和0.5g,Ni/Co(质量比)=1.7,搅拌均匀后浸渍到上述载体上,经过120℃烘干4h、500℃焙烧3h和400℃H2还原2h制得12%Ni-7%Co-1%Fe/SiO2催化剂(质量分数)。
实施例1
本实施例使用液氨85wt.%和间苯二甲胺3wt.%作为溶剂,25℃配置溶解度12wt.%间苯二甲腈溶液。使用固定床反应器,上述六种催化剂一装填量为3.5g,反应温度90℃,反应压力8MPa,体积空速3.5h-1,氢气/间苯二甲腈(摩尔比)=50。反应后经过分离后使用气相色谱定量分析,结果见表1。
表1加氢制间苯二甲胺反应结果
催化剂 间苯二甲腈转化率(%) 间苯二甲胺选择性(%)
1 100 96.5
2 100 98.2
3 100 97.3
4 100 95.4
5 100 92.6
6 100 96.8
对比例1 100 85.3
对比例2 100 90.2
对比例3 95 88.4
结果表明:通过一定温度热处理载体制备的双金属组分加氢催化剂在固定床间苯二甲腈加氢反应中比其他温度条件处理载体制备的催化剂加氢选择性高,具有良好的工业应用前景。

Claims (7)

1.一种用于生产间苯二甲胺加氢催化剂的制备方法,其特征在于:
1)在400-800℃条件下焙烧二氧化硅载体1-24h;
2)将步骤(1)的载体负载Ni和Co活性组分,其中含有或不含有助剂,控制催化剂中活性组分含量10%-40%(优选12%-30%),Ni/Co(质量比)=0.3-4(优选0.5-3),助剂含量为0-10wt.%(优选0-6wt.%),经干燥,在200-700℃(优选300-600℃)条件下焙烧1-24h(优选2-18h),在200-600℃(优选300-550℃)氢气还原1-6h(优选2-5h)得到目标催化剂。
2.按照权利要求1所述的方法,其特征在于:步骤(2)所述的助剂为Mn、Cu、Sn、Cr、Fe、Mo中的一种或任意二种以上。
3.按照权利要求1或2所述的催化剂,其特征在于:步骤(2)负载过程采用所述的活性组分和助剂的金属源为其可溶性硝酸盐、醋酸盐、氯化盐、硫酸盐、草酸盐、葡萄糖酸盐、柠檬酸盐、苯甲酸盐、溴化盐的一种或任意二种以上。
4.一种权利要求1-3任一所述方法制备获得的催化剂。
5.一种权利要求4所述催化剂在间苯二甲腈溶液固定床连续加氢反应中的应用。
6.按照权利要求1所述的方法,其特征在于:所述间苯二甲腈溶液的溶剂为甲苯/甲醇=1:4-4:1、丁醇、液氨、苯二甲胺中的一种或任意二种以上;所述的间苯二甲腈溶液的浓度为2-20wt.%(优选5-15wt.%)。
7.按照权利要求5或6所述的方法,其特征在于:所述的加氢反应的反应温度为50-180℃,优选反应温度为70-140℃;反应压力为4-12MPa,优选反应压力为6-10MPa;反应体积空速为0.1-5h-1,优选反应体积空速为0.5-4h-1;氢气与间苯二甲腈摩尔比为5-65,优选摩尔比为15-50。
CN201911270940.1A 2019-12-11 2019-12-11 一种用于生产间苯二甲胺加氢催化剂的制备方法及应用 Pending CN112934226A (zh)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109456200A (zh) * 2018-11-23 2019-03-12 万华化学集团股份有限公司 一种间苯二甲胺的制备方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109456200A (zh) * 2018-11-23 2019-03-12 万华化学集团股份有限公司 一种间苯二甲胺的制备方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王清涛等: "间苯二甲腈催化加氢合成间苯二甲胺的研究", 《中国优秀博硕士学位论文全文数据库(硕士)工程科技Ⅰ辑》 *

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