CN112933756A - Automobile filter element end cover separation equipment with automatic feeding and discharging functions - Google Patents
Automobile filter element end cover separation equipment with automatic feeding and discharging functions Download PDFInfo
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- CN112933756A CN112933756A CN202110143827.8A CN202110143827A CN112933756A CN 112933756 A CN112933756 A CN 112933756A CN 202110143827 A CN202110143827 A CN 202110143827A CN 112933756 A CN112933756 A CN 112933756A
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- end cover
- filter element
- blanking
- star wheel
- material moving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0002—Casings; Housings; Frame constructions
- B01D46/0004—Details of removable closures, lids, caps or filter heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0001—Making filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H3/00—Other air-treating devices
- B60H3/06—Filtering
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processes For Solid Components From Exhaust (AREA)
Abstract
The invention relates to the field of automobile filter element end cover separation equipment with an automatic feeding and discharging function, in particular to automobile filter element end cover separation equipment with an automatic feeding and discharging function. The filter element rotating device comprises a frame and a rotating device, wherein the rotating device is used for driving the filter element to do circular motion around the axis of a star wheel; the heating plate of the heating separation device is abutted against the joint between the filter element and the end cover; the moving direction of the material moving device faces the steering device; the working direction of the distance limiting device is vertical and the distance limiting device is arranged towards the material moving device, and the distance limiting device is used for enabling the distance between every two adjacent filter cores to be equal. The blanking device is arranged on the rack, the working end of the blanking device is horizontally arranged beside the steering device, and the working direction of the blanking device is the same as that of the material moving device. This technical scheme has solved and has needed artifical manual unloading of going up in actual production, and inefficiency just consumes the problem of manpower and materials, has improved production efficiency and output greatly.
Description
Technical Field
The invention relates to the field of automobile filter element end cover separation equipment with an automatic feeding and discharging function, in particular to automobile filter element end cover separation equipment with an automatic feeding and discharging function.
Background
The filter element separates solid particles in liquid or gas or makes different material components fully contact, so that the reaction time is shortened, the normal work of equipment or the cleanness of air can be protected, when fluid enters the filter element with a filter screen with a certain specification, impurities are blocked, and clean fluid flows out through the filter element. The liquid filter element makes the liquid (including oil, water, etc.) clean the polluted liquid to the state required by production and life, namely, the liquid reaches a certain cleanliness. The air filter element can clean the polluted air to the state required by production and life, namely, the air can reach certain cleanliness.
The filter element has the following advantages: 1. excellent chemical compatibility, and is suitable for filtering strong acid, strong base and organic solvent; 2. the filter membrane is a folding type deep filtration, and the membrane filtration area is large; 3. the pressure difference is low, the dirt holding capacity is strong, and the service life is long; 4. the filtering precision is wider and can be selected; 5. purifying air: the slightest impurity particles are filtered under the condition of meeting the air suction quantity, so that the engine is protected; 6. and (3) noise reduction: the noise generated when the engine sucks air is effectively reduced; 7. fuel oil saving: can save fuel oil by 10 percent.
Paper filter element filters are widely used at present, and the important part is the filter element. In the filter element structure, the end cover plays the roles of sealing the two ends of the filter material and supporting the filter material, one surface of the end cover is punched into a groove which can be used for placing the end face of the filter material and containing the adhesive, and the other surface of the end cover is bonded with a rubber sealing element so as to seal the filter material and the filter element channel. Because the resonance of the automobile filter element caused by vibration is longer and longer, the bonding strength of the adhesive used by the automobile parts is stronger and stronger. In fact, the mode of bonding the filter element by using epoxy resin two-component glue is more and more common at present. In the actual production condition, often can appear because the position that manual material loading unloading leads to the heating is not accurate enough, inefficiency, and consumes manpower and materials.
Disclosure of Invention
For solving above-mentioned technical problem, provide an automobile filter core end cover splitter with unloading function in automation, this technical scheme has solved and need artifical manual unloading of going up in actual production, inefficiency and consume the problem of manpower and materials.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an automobile filter element end cover separation device with automatic feeding and discharging functions comprises,
a machine frame, a plurality of guide rails and a plurality of guide rails,
the steering device is arranged on the rack, the center of the steering device is in a star wheel shape, an arc-shaped wall body for guiding the filter element to rotate is further arranged beside the star wheel, and the steering device is used for driving the filter element to do circular motion around the axis of the star wheel;
the heating and separating device is arranged below the steering device, the heating and separating device is a star-shaped heating plate, and the heating plate is abutted against the connecting part between the filter element and the end cover;
the output end of the material moving device is arranged beside the steering device, the material moving device is horizontally arranged, and the moving direction of the material moving device faces the steering device;
the distance limiting device is arranged on the material moving device, the distance limiting device is arranged beside the input end of the material moving device, the working direction of the distance limiting device is vertical to the material moving device and faces the material moving device, and the distance limiting device is used for enabling the distance between every two adjacent filter cores to be equal;
the blanking device is arranged on the rack, the working end of the blanking device is horizontally arranged beside the steering device, and the working direction of the blanking device is the same as that of the material moving device.
Preferably, the steering device comprises a steering wheel,
the steering driving mechanism is arranged on the rack and is used for driving the filter element to do circular motion around the axis of the star wheel;
the guide mechanism is arranged on the rack and beside the steering driving mechanism and is used for guiding the filter element to do circular motion around the axis of the star wheel.
Preferably, the steering drive mechanism includes,
the first rotary driver is arranged above the rack, and a driving shaft of the first rotary driver is vertically arranged downwards;
the star wheel is arranged at the working end of the first rotary driver and used for matching with the first rotary driver to drive the filter element to do circular motion around the axis of the star wheel.
Preferably, the guide mechanism comprises, in combination,
the guide arc plate is arranged at the side of the star wheel, a square notch is arranged below the guide arc plate, and the guide arc plate is used for guiding the filter element to revolve around the star wheel;
the dull polish groove has a plurality ofly, and the even setting in a plurality of dull polish grooves is on guide arc board, and the dull polish groove is used for increasing frictional force to make the filter core can the rotation when rotating.
Preferably, the heating and separating device comprises,
the rotating shaft is vertically arranged below the star wheel;
the hot plate, the hot plate setting is in the rotation axis below, and the hot plate is the star, and the hot plate is used for heating filter core and end cover one side.
Preferably, the material moving device comprises a material moving device,
the first linear driving mechanism is arranged on the rack and faces the steering device, and is used for driving the filter element to move to the steering device;
the baffle is arranged on the rack and arranged on two sides of the first linear driving mechanism, and the baffle is used for blocking the filter element and preventing the filter element from falling off in the transportation process.
Preferably, the distance limiting device comprises,
the sensor is arranged on the rack, faces the first linear moving mechanism and is used for detecting the filter element at the position and sending a signal;
the non-working end of the first linear driver is fixedly arranged on the rack, the first linear driver is arranged beside the sensor, the working end of the first linear driver is arranged in a direction perpendicular to the moving direction of the material moving device, and the working end of the first linear driver faces the material moving device;
the distance limiting plate is arranged on one side of the working end of the first linear driver, and the distance limiting plate is matched with the sensor and the first linear driver to enable adjacent filter cores to keep the same distance to enter a processing area.
Preferably, the blanking device comprises a feeding device,
the non-working end of the end cover blanking mechanism is arranged on the rack, the end cover blanking mechanism is arranged beside the steering device, the working end of the end cover blanking mechanism faces the steering device, and the end cover blanking mechanism is used for collecting end covers separated from the filter element;
the filter element blanking device is arranged on one side, away from the material moving device, of the steering device, and the filter element blanking device is used for collecting the filter elements separated from the end covers.
Preferably, the end cover blanking mechanism comprises,
the second linear driver is arranged on the rack, the second linear driver is arranged beside the steering device, and the working end of the second linear driver faces the steering device;
the blanking push plate is fixedly arranged on one side of the working end of the second linear driver and used for transferring the end cover separated from the filter element;
the end cover blanking pipeline is arranged below the steering device and is vertically arranged, and the end cover blanking pipeline is used for enabling the end cover to fall down in a fixed direction;
the end cover collecting box is arranged below the end cover blanking device and is hollow cylindrical, and the end cover collecting box is used for collecting the fallen end covers.
Preferably, the filter element blanking device comprises,
filter core unloading mechanism, filter core unloading mechanism set up and keep away from moving material device one side turning to the device, and filter core unloading mechanism is used for collecting the filter core.
Compared with the prior art, the invention has the beneficial effects that:
this technical scheme has solved need artifical manual unloading of going up in actual production, and the problem of inefficiency and consume manpower and materials has practiced thrift the manpower, has improved work efficiency and output greatly, has realized car filter core end cover splitter's full automatization operation. The specific method comprises the steps of firstly placing a rack on the ground, then installing a material moving device at the center of one side of the rack, then arranging a sensor towards the material moving device, then arranging a first linear driver at the side of the sensor, arranging the non-working end of the first linear driver at the side of the rack, arranging the first linear driver towards the material moving device, then installing a first rotary driver above one side of the rack close to the output end of the material moving device, further installing a star wheel for driving a filter element to do circular motion around the axis of the star wheel below the first rotary driver, further installing a rotating shaft and a heating plate below the star wheel, further arranging a guide arc plate for guiding the core to do circular motion around the axis of the star wheel at the side of the star wheel and the heating plate, further arranging a plurality of abrasive sand grooves on the guide arc plate, and further arranging a second linear driver for blanking an end cover at the side of the guide arc, the output end of the second linear driver is also provided with a blanking push plate. When the end cover and the filter element are required to be separated, the filter element with the end cover is firstly put in through the material moving device, the sensor transmits signals when the filter element passes through the sensor, then the first linear driver pushes out the distance limiting plate to separate the filter elements at the same distance, so that the filter elements uniformly enter a processing area, then the filter elements enter a steering device through the material moving device, then the filter elements are clamped through the star wheel and the guide arc plate, then the heating plate below the star wheel continuously heats the joint of the filter elements and the end cover when rotating, then the star wheel rotates, because the filter elements rub a frosting groove when rotating, the filter elements can rotate, then the joint of the filter elements and the end cover can be completely heated through the lower part, after the end cover falls, the second linear driver drives the blanking push plate to push the fallen end cover to enter the end cover collecting box through the blanking pipeline of the end cover, the star wheel then continues to move and the remaining filter cartridge is removed from the opening.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is a left side view of the present invention;
FIG. 5 is a right side view of the present invention;
FIG. 6 is a cross-sectional view at section A-A of FIG. 1;
FIG. 7 is a cross-sectional view at section B-B of FIG. 2;
FIGS. 8, 9 and 10 are perspective views from different perspectives of the present invention;
the reference numbers in the figures are:
1-a steering device; 1 a-a steering drive mechanism; 1a1 — first rotary drive; 1a 2-star; 1 b-a guide mechanism; 1b 1-guide arc plate; 1b 2-sanding groove;
2-heating the separation device; 2 a-the axis of rotation; 2 b-a heating plate;
3-a material moving device; 3 a-a first linear movement mechanism; 3 b-a baffle;
4-a distance limiting device; 4 a-a sensor; 4 b-a first linear driver; 4 c-distance limiting plate;
5-a blanking device; 5 a-an end cover blanking mechanism; 5a1 — second linear drive; 5a 2-blanking push plate; 5a 3-end cover blanking pipe; 5a 4-end cap collection box; 5 b-a filter element blanking device; 5b 1-Filter element blanking mechanism.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1-10, including,
a machine frame, a plurality of guide rails and a plurality of guide rails,
the filter core turning device comprises a turning device 1, wherein the turning device 1 is arranged on a rack, the center of the turning device 1 is in a star wheel 1a2 shape, an arc-shaped wall body for guiding the filter core to rotate is further arranged beside a star wheel 1a2, and the turning device 1 is used for driving the filter core to do circular motion around the axis of the star wheel 1a 2;
the heating and separating device 2 is arranged below the steering device 1, the heating and separating device 2 is a star-shaped heating plate 2b, and the heating plate 2b is abutted against the connecting part between the filter element and the end cover;
the output end of the material moving device 3 is arranged beside the steering device 1, the material moving device 3 is horizontally arranged, and the moving direction of the material moving device 3 is arranged towards the steering device 1;
the distance limiting device 4 is arranged on the material moving device 3, the distance limiting device 4 is arranged beside the input end of the material moving device 3, the working direction of the distance limiting device 4 is vertical and is arranged towards the material moving device 3, and the distance limiting device 4 is used for enabling the distance between every two adjacent filter cores to be equal;
the blanking device 5 is arranged on the rack, the working end of the blanking device 5 is horizontally arranged at the side of the steering device 1, and the working direction of the blanking device 5 is the same as that of the material moving device 3;
the working principle of the device is as follows:
the specific method is that firstly, a rack is placed on the ground, then a material moving device 3 is installed at the center of one side of the rack, then a sensor 4a is arranged towards the material moving device 3, then a first linear driver 4b is arranged at the side of the sensor 4a, the non-working end of the first linear driver 4b is arranged at the side of the rack, the first linear driver 4b is arranged towards the material moving device 3, then a first rotary driver 1a1 is installed above the side of the rack close to the output end of the material moving device 3, a star wheel 1a2 for driving a filter core to do circular motion around the axis of the star wheel 1a2 is further installed below the first rotary driver 1a1, a rotating shaft 2a and a heating plate 2b are further installed below the star wheel 1a2, a guide arc plate 1b1 for guiding the core to do circular motion around the axis of the star wheel 1a2 is further arranged at the side of the star wheel 1a2 and, the guide arc plate 1b1 is further provided with a plurality of sanding grooves 1b2, a second linear driver 5a1 for blanking the end cover is further arranged beside the guide arc plate 1b1, and the output end of the second linear driver 5a1 is further provided with a blanking push plate 5a 2. When the end cover and the filter element are required to be separated, the filter element with the end cover is firstly put in through the material moving device 3, the sensor 4a transmits signals when the filter element passes through the sensor 4a, then the distance limiting plate 4c is pushed out by the first linear driver 4b, the filter elements are separated by the same distance, the filter elements uniformly enter a processing area, then the filter elements enter the steering device 1 through the material moving device 3, then the filter elements are clamped through the star wheel 1a2 and the guide arc plate 1b1, then the heating plate 2b below the star wheel 1a2 continuously heats the connection part of the filter elements and the end cover during rotation, then the star wheel 1a2 rotates, the filter elements can rotate due to the fact that the filter elements rub to the frosting groove 1b2 during rotation, then the filter elements can completely heat the connection part of the filter elements and the end cover through the lower part, after the end cover falls, the blanking 5a2 is driven by the second linear driver 5a1 to push the end cover which falls, the filter cartridge is moved into the end cap collection box 5a4 through the end cap blanking pipe 5a3, then the star wheel 1a2 continues to move, and the remaining filter cartridge is removed from the opening.
The steering device 1 is comprised of a steering wheel,
the steering driving mechanism 1a is arranged on the frame, and the steering driving mechanism 1a is used for driving the filter element to do circular motion around the axis of the star wheel 1a 2;
the guide mechanism 1b is arranged on the frame, the guide mechanism 1b is arranged at the side of the steering driving mechanism 1a, and the guide mechanism 1b is used for guiding the filter element to do circular motion around the axis of the star wheel 1a 2;
the operating principle of the steering device 1:
the steering device 1 is used for driving the filter element to do circular motion around the axis of the star wheel.
The steering drive mechanism 1a is comprised of,
a first rotary driver 1a1, the first rotary driver 1a1 being disposed above the gantry, the drive shaft of the first rotary driver 1a1 being disposed vertically downward;
the star wheel 1a2 is provided with a star wheel 1a2 at the working end of the first rotary driver 1a1, and the star wheel 1a2 is used for matching with the first rotary driver 1a1 to drive the filter core to make circular motion around the axis of the star wheel 1a 2;
the operating principle of the steering drive mechanism 1a is as follows:
the filter cartridge is rotated by actuating the first rotary drive 1a1 to drive the star 1a 2.
The guide means 1b comprises a guide member which,
the guide arc plate 1b1, the guide arc plate 1b1 is arranged at the side of the star wheel 1a2, a square notch is arranged below the guide arc plate 1b1, and the guide arc plate 1b1 is used for guiding the filter element to revolve around the star wheel 1a 2;
a plurality of the sanding grooves 1b2, wherein the sanding grooves 1b2 are uniformly arranged on the guide arc plate 1b1, and the sanding groove 1b2 is used for increasing friction force to enable the filter element to rotate when rotating;
the operating principle of the guide mechanism 1 b:
the star wheel 1a2 rotates, and the filter element can rotate because the filter element can rub the frosting groove 1b2 when rotating.
The heating and separating device 2 comprises a heating and separating device,
a rotation shaft 2a, the rotation shaft 2a being vertically disposed below the star wheel 1a 2;
the heating plate 2b is arranged below the rotating shaft 2a, the heating plate 2b is in a star shape, and the heating plate 2b is used for heating the filter element and one side of the end cover;
the working principle of the heating separation device 2 is as follows:
the heating plate 2b below the star wheel 1a2 heats the connection part of the filter element and the end cover continuously when rotating.
The material moving device 3 comprises a material moving device,
the first linear moving mechanism 3a is arranged on the rack, is arranged towards the steering device 1 and is used for driving the filter element to move to the steering device 1;
the baffle 3b is arranged on the rack, the baffle 3b is arranged on two sides of the first linear driving mechanism, and the baffle 3b is used for blocking the filter element so that the filter element cannot fall off in the transportation process;
the working principle of the material moving device 3 is as follows:
the material moving device 3 moves the filter element when the filter element is to be put in.
The distance limiting device 4 comprises a distance limiting device,
the sensor 4a is arranged on the rack, the sensor 4a is arranged towards the first linear moving mechanism 3a, and the sensor 4a is used for detecting the filter element at the position and sending a signal;
the non-working end of the first linear driver 4b is fixedly arranged on the rack, the first linear driver 4b is arranged beside the sensor 4a, the working end of the first linear driver 4b is arranged perpendicular to the moving direction of the material moving device 3, and the working end of the first linear driver 4b is arranged towards the material moving device 3;
the distance limiting plate 4c is arranged on one side of the working end of the first linear driver 4b, and the distance limiting plate 4c is matched with the sensor 4a and the first linear driver 4b to enable adjacent filter cores to keep the same distance to enter a processing area;
the working principle of the distance limiting device 4 is as follows:
the sensor 4a transmits a signal when passing through the sensor 4a, and then the first linear driver 4b pushes out the distance limiting plate 4c to separate the filter elements by the same distance.
The blanking device 5 comprises a feeding device and a discharging device,
the end cover blanking mechanism 5a is arranged on the frame, the non-working end of the end cover blanking mechanism 5a is arranged beside the steering device 1, the working end of the end cover blanking mechanism 5a faces the steering device 1, and the end cover blanking mechanism 5a is used for collecting end covers separated from the filter element;
the filter element blanking device 5b is arranged on one side, away from the material moving device 3, of the steering device 1, and the filter element blanking device 5 is used for collecting the filter elements separated from the end covers;
the working principle of the blanking device 5 is as follows:
the filter element can rotate, the joint of the filter element and the end cover can be completely heated through the lower part, after the end cover falls, the second linear driver 5a1 drives the blanking push plate 5a2 to push the falling end cover to enter the end cover collecting box 5a4 through the end cover blanking pipeline 5a3, then the star wheel 1a2 continues to move, and the rest filter element is removed from the opening.
The end cover blanking mechanism 5a comprises an end cover blanking mechanism,
a second linear actuator 5a1, the second linear actuator 5a1 being arranged on the frame, the second linear actuator 5a1 being arranged towards the side of the device, the working end of the second linear actuator 5a1 being arranged towards the steering device 1;
the blanking push plate 5a2, the blanking push plate 5a2 is fixedly arranged at one side of the working end of the second linear driver 5a1, and the blanking push plate 5a2 is used for transferring the end cover separated from the filter element;
the end cover blanking pipeline 5a3 and the end cover blanking pipeline 5a3 are arranged below the steering device 1, the end cover blanking pipeline 5a3 is vertically arranged, and the end cover blanking pipeline 5a3 is used for enabling the end cover to fall down in a fixed direction;
the end cover collecting box 5a4 is arranged below the end cover blanking device 5, the end cover collecting box 5a4 is in a hollow cylindrical shape, and the end cover collecting box 5a4 is used for collecting fallen end covers;
the working principle of the end cover blanking mechanism 5a is as follows:
after the end cap is dropped, the second linear driver 5a1 drives the blanking push plate 5a2 to push the dropped end cap forward.
The filter element blanking device 5b comprises a filter element blanking device,
the filter element blanking mechanism 5b1 is arranged on one side, away from the material moving device 3, of the steering device 1, and the filter element blanking mechanism 5b1 is used for collecting filter elements;
the working principle of the filter element blanking device 5b is as follows:
the star wheel 1a2 continues to move and the remaining filter cartridge is removed from the opening.
The working principle of the invention is as follows:
firstly, placing a rack on the ground, then installing a material moving device 3 in the center of one side of the rack, arranging a sensor 4a towards the material moving device 3, then arranging a first linear driver 4b beside the sensor 4a, arranging the non-working end of the first linear driver 4b beside the rack, and arranging the first linear driver 4b towards the material moving device 3.
Step two, a first rotary driver 1a1 is installed above one side of the rack close to the output end of the material moving device 3, a star wheel 1a2 used for driving the filter element to do circular motion around the axis of the star wheel 1a2 is further installed below the first rotary driver 1a1, a rotating shaft 2a and a heating plate 2b are further installed below the star wheel 1a2, a guide arc plate 1b1 used for guiding the filter element to do circular motion around the axis of the star wheel 1a2 is further arranged beside the star wheel 1a2 and the heating plate 2b, a plurality of sand grinding grooves 1b2 are further arranged on the guide arc plate 1b1, a second linear driver 5a1 used for blanking the end cover is further arranged beside the guide arc plate 1b1, and a blanking push plate 5a2 is further arranged at the output end of the second linear driver 5a 1.
And step three, when the end cover and the filter element are required to be separated, firstly, the filter element with the end cover is placed in through the material moving device 3, the sensor 4a transmits signals when the filter element passes through the sensor 4a, then the first linear driver 4b pushes out the distance limiting plate 4c, the filter elements are separated by the same distance, the filter elements uniformly enter a processing area, and then the filter elements enter the steering device 1 through the material moving device 3.
And step four, the filter element is clamped through the star wheel 1a2 and the guide arc plate 1b1, then the heating plate 2b below the star wheel 1a2 continuously heats the joint of the filter element and the end cover during rotation, and then the filter element can rotate through the star wheel 1a2 because the filter element can rub the frosting groove 1b2 during rotation, and then the joint of the filter element and the end cover can be completely heated through the lower part.
And step five, after the end covers fall, the second linear driver 5a1 drives the blanking push plate 5a2 to push the fallen end covers to enter the end cover collection box 5a4 through the end cover blanking pipeline 5a3, then the star wheel 1a2 continues to move, and the rest filter cores are removed from the opening.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automobile filter element end cover separation device with automatic feeding and discharging functions is characterized by comprising,
a machine frame, a plurality of guide rails and a plurality of guide rails,
the filter core turning device comprises a turning device (1), wherein the turning device (1) is arranged on a rack, the center of the turning device (1) is in a star wheel (1 a 2) shape, an arc-shaped wall body for guiding the filter core to rotate is further arranged beside the star wheel (1 a 2), and the turning device (1) is used for driving the filter core to do circular motion around the axis of the star wheel (1 a 2);
the heating and separating device (2) is arranged below the steering device (1), the heating and separating device (2) is a star-shaped heating plate (2 b), and the heating plate (2 b) abuts against the connecting part between the filter element and the end cover;
the output end of the material moving device (3) is arranged beside the steering device (1), the material moving device (3) is horizontally arranged, and the moving direction of the material moving device (3) faces the steering device (1);
the distance limiting device (4), the distance limiting device (4) is arranged on the material moving device (3), the distance limiting device (4) is arranged beside the input end of the material moving device (3), the working direction of the distance limiting device (4) is vertical and is arranged towards the material moving device (3), and the distance limiting device (4) is used for enabling the distance between every two adjacent filter cores to be equal;
the blanking device (5) is arranged on the rack, the working end of the blanking device (5) is horizontally arranged beside the steering device (1), and the working direction of the blanking device (5) is the same as that of the material moving device (3).
2. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 1, wherein the steering device (1) comprises,
the filter element rotating mechanism comprises a rotating driving mechanism (1 a), the rotating driving mechanism (1 a) is arranged on a rack, and the rotating driving mechanism (1 a) is used for driving the filter element to do circular motion around the axis of a star wheel (1 a 2);
the guide mechanism (1 b), guide mechanism (1 b) sets up in the frame, and guide mechanism (1 b) sets up the side at steering drive mechanism (1 a), and guide mechanism (1 b) is used for guiding the filter core and makes circular motion around the axis of star gear (1 a 2).
3. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 2, wherein the steering driving mechanism (1 a) comprises,
a first rotary driver (1 a 1), the first rotary driver (1 a 1) is arranged above the frame, and a driving shaft of the first rotary driver (1 a 1) is vertically arranged downwards;
the star wheel (1 a 2), the star wheel (1 a 2) is arranged on the working end of the first rotary driver (1 a 1), and the star wheel (1 a 2) is used for matching with the first rotary driver (1 a 1) to drive the filter element to make circular motion around the axis of the star wheel (1 a 2).
4. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 2, wherein the guiding mechanism (1 b) comprises,
the guide arc plate (1 b 1), the guide arc plate (1 b 1) is arranged at the side of the star wheel (1 a 2), a square notch is arranged below the guide arc plate (1 b 1), and the guide arc plate (1 b 1) is used for guiding the filter element to revolve around the star wheel (1 a 2);
and a plurality of the grinding grooves (1 b 2), wherein the plurality of grinding grooves (1 b 2) are uniformly arranged on the guide arc plate (1 b 1), and the grinding grooves (1 b 2) are used for increasing the friction force so that the filter element can rotate when rotating.
5. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 1, wherein the heating separating device (2) comprises,
a rotating shaft (2 a), the rotating shaft (2 a) being vertically disposed below the star wheel (1 a 2);
heating plate (2 b), heating plate (2 b) set up in rotation axis (2 a) below, and heating plate (2 b) are the star, and heating plate (2 b) are used for heating filter core and end cover one side.
6. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 1, wherein the material moving device (3) comprises,
the filter core moving mechanism comprises a first linear moving mechanism (3 a), a first linear driving mechanism and a second linear driving mechanism, wherein the first linear driving mechanism is arranged on the rack and is arranged towards the steering device (1), and the first linear driving mechanism is used for driving the filter core to move to the steering device (1);
baffle (3 b), baffle (3 b) set up in the frame, and baffle (3 b) set up in first linear drive mechanism both sides, and baffle (3 b) are used for arresting the filter core, make it can not drop in the transportation.
7. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 1, wherein the distance limiting device (4) comprises,
the sensor (4 a), the sensor (4 a) is arranged on the frame, the sensor (4 a) is arranged towards the first linear moving mechanism (3 a), and the sensor (4 a) is used for detecting the filter element at the position and sending out a signal;
the non-working end of the first linear driver (4 b) is fixedly arranged on the rack, the first linear driver (4 b) is arranged beside the sensor (4 a), the working end of the first linear driver (4 b) is arranged perpendicular to the moving direction of the material moving device (3), and the working end of the first linear driver (4 b) is arranged towards the material moving device (3);
the distance limiting plate (4 c) is arranged on one side of the working end of the first linear driver (4 b), and the distance limiting plate (4 c) is matched with the sensor (4 a) and the first linear driver (4 b) to enable adjacent filter cores to keep the same distance to enter a processing area.
8. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 1, wherein the discharging device (5) comprises,
the end cover blanking mechanism (5 a), the non-working end of the end cover blanking mechanism (5 a) is arranged on the frame, the end cover blanking mechanism (5 a) is arranged beside the steering device (1), the working end of the end cover blanking mechanism (5 a) is arranged towards the steering device (1), and the end cover blanking mechanism (5 a) is used for collecting the end cover separated from the filter element;
filter core unloader (5 b), filter core unloader (5 b) set up and keep away from the one side that moves material device (3) turning to device (1), and filter core unloader (5) are used for will collecting with the filter core after the end cover separation.
9. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 8, wherein the end cover discharging mechanism (5 a) comprises,
a second linear actuator (5 a 1), the second linear actuator (5 a 1) is arranged on the frame, the second linear actuator (5 a 1) is arranged towards the side of the device, and the working end of the second linear actuator (5 a 1) is arranged towards the steering device (1);
the blanking push plate (5 a 2), the blanking push plate (5 a 2) is fixedly arranged at one side of the working end of the second linear driver (5 a 1), and the blanking push plate (5 a 2) is used for transferring the end cover separated from the filter element;
the end cover blanking pipeline (5 a 3), the end cover blanking pipeline (5 a 3) is arranged below the steering device (1), the end cover blanking pipeline (5 a 3) is vertically arranged, and the end cover blanking pipeline (5 a 3) is used for enabling the end cover to fall down in a fixed direction;
and the end cover collecting box (5 a 4), the end cover collecting box (5 a 4) is arranged below the end cover blanking device (5), the end cover collecting box is in a hollow cylindrical shape, and the end cover collecting box (5 a 4) is used for collecting the fallen end covers.
10. The automobile filter element end cover separating device with the automatic feeding and discharging function as claimed in claim 8, wherein the filter element discharging device (5 b) comprises,
the filter element blanking mechanism (5 b 1), the filter element blanking mechanism (5 b 1) is arranged on one side of the steering device (1) far away from the material moving device (3), and the filter element blanking mechanism (5 b 1) is used for collecting filter elements;
the limiting plate (5 b 2), the limiting plate (5 b 2) is arranged beside the filter element blanking mechanism (5 b 1), and the limiting plate (5 b 2) is used for blocking the filter element to enable the filter element to fall from the steering driving mechanism (1 a) into the filter element blanking mechanism (5 b 1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110143827.8A CN112933756B (en) | 2021-02-02 | 2021-02-02 | Automobile filter element end cover separation equipment with automatic feeding and discharging functions |
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| CN202110143827.8A CN112933756B (en) | 2021-02-02 | 2021-02-02 | Automobile filter element end cover separation equipment with automatic feeding and discharging functions |
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| CN112933756A true CN112933756A (en) | 2021-06-11 |
| CN112933756B CN112933756B (en) | 2022-12-06 |
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| CN112933756B (en) | 2022-12-06 |
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Effective date of registration: 20221109 Address after: No. 809, Central Avenue, Jiaojiang District, Taizhou City, Zhejiang Province, 318001 Applicant after: STATE GRID ZHEJIANG ELECTRIC POWER CO., LTD. TAIZHOU POWER SUPPLY Co. Address before: 233657 no.069, sunnianzhuang village, JIANGCHANG administrative village, Huagou Town, Woyang County, Bozhou City, Anhui Province Applicant before: Sun Chao |
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