CN212236376U

CN212236376U - Automatic ash removing mechanism of industrial dust collector

Info

Publication number: CN212236376U
Application number: CN202020710507.7U
Authority: CN
Inventors: 朱东见
Original assignee: Shandong Ingema Environmental Protection Technology Co ltd
Current assignee: Shandong Ingema Environmental Protection Technology Co ltd
Priority date: 2020-05-04
Filing date: 2020-05-04
Publication date: 2020-12-29
Anticipated expiration: 2030-05-04

Abstract

The utility model discloses an automatic deashing mechanism of industrial dust catcher, put thing frame, separating mechanism, filtering mechanism, main cover, U type sealing washer, PLC controller, host computer handle, mount, promotion handle and vacuum sensor including frame, first universal wheel, collecting vessel, second universal wheel, push down handle, accessory, the equal fixedly connected with first universal wheel in four corners of frame bottom, the one end joint at frame top has the collecting vessel, the utility model discloses the beneficial effect who reaches is: the utility model discloses compact structure, easy operation is convenient, and the practicality is strong, through setting up vacuum sensor, at the inside dust absorption motor during operation of dust catcher, detects its inside negative pressure, reaches the setting value when the negative pressure, and accessible vacuum sensor transmission signal gives the PLC controller to control deashing gear motor work, drive the plectrum and rotate, and then accomplish automatic deashing operation to the toper filter core, not only reduced artifical intensity of labour, improved work efficiency moreover.

Description

Automatic ash removing mechanism of industrial dust collector

Technical Field

The utility model relates to an automatic deashing mechanism, in particular to automatic deashing mechanism of industrial dust collector belongs to industrial dust collector technical field.

Background

In the current life, the industrial dust collector is a dust purification equipment of wide application in all kinds of manufacturing enterprises, accomplish through vacuum system and filtration system and use occasions such as workshop etc. contain dust ground and equipment supporting, utilize the rotatory compressed air of gaseous ring vacuum pump, produce high negative pressure, large-traffic, air, piece and dust are inhaled from the suction inlet, after filter equipment filters, discharge by the motor gas outlet, piece, dust are collected to the machine collecting vessel to keep the environment clean, the industrial dust collector uses very extensively.

However, most of the interior of the existing industrial dust collector is not provided with a corresponding dust cleaning mechanism, after dust collection operation is carried out, automatic dust cleaning cannot be carried out on a dust collection motor inside the industrial dust collector well, dust cleaning operation needs to be carried out manually, and the dust cleaning mechanism is troublesome, increases the labor intensity of workers and reduces the working efficiency.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome prior art's defect, provide an automatic deashing mechanism of industrial dust catcher.

In order to solve the technical problem, the utility model provides a following technical scheme:

the utility model relates to an automatic ash removing mechanism of an industrial dust collector, which comprises a frame, a first universal wheel, a collecting barrel, a second universal wheel, a pressing handle, a fitting placing frame, a separating mechanism, a filtering mechanism, a main machine cover, a U-shaped sealing ring, a PLC controller, a main machine handle, a fixing frame, a pushing handle and a vacuum sensor, wherein the first universal wheel is fixedly connected with four corners of the bottom of the frame, the collecting barrel is clamped at one end of the top of the frame, the bottom of the collecting barrel extends to the bottom of the frame and is fixedly connected with a plurality of second universal wheels at equal intervals, the pressing handle is rotatably connected with the outer side of the collecting barrel, the fitting placing frame is fixedly connected with one side of the top of the frame and positioned on the collecting barrel, the separating mechanism is arranged at the top of the collecting barrel, the filtering mechanism is arranged at the top of the separating mechanism, the main machine cover is arranged at the top, the bottom fixed mounting of main cover inner wall has vacuum sensor, the top of main cover is close to the one end fixed mounting that the accessory put the thing frame and has the PLC controller, the top fixedly connected with host computer handle of main cover, the both ends at frame top just are located the equal fixedly connected with mount in the outside of collecting vessel, two fixedly connected with promotes the handle between the top of mount.

As an optimized scheme of the utility model, separating mechanism includes the separation barrel, there is the separation barrel at the top of collecting vessel through the clamp connection, the separation barrel all passes through screw connection with the mount, one side fixedly connected with dust absorption mouth on the side that the thing frame was put to the outside of separation barrel is close to the accessory, the outside fixedly connected with valve of dust absorption mouth on the side, the inside fixed mounting of separation barrel has double-deck cyclone.

As an optimized scheme of the utility model, filtering mechanism includes the filter vat, there is the filter vat at the top of separation bucket through the clamp connection, one side fixedly connected with plastics handle that the thing frame was put to the outside of filter vat is close to the accessory, the fixed bung of "protruding" font structure is placed at the top of filter vat, there is the toper filter core bottom of fixed bung through the screw connection, the top fixed mounting of fixed bung inner wall has deashing gear motor, deashing gear motor's output shaft extends to the inside and the fixedly connected with plectrum of toper filter core.

As an optimized scheme of the utility model, the inner wall of fixed bung and the outside equidistance that is located deashing gear motor are dug and are had a plurality of through-hole.

As an optimized scheme of the utility model, the inner wall of toper filter core just is located a plurality of filter core protection iron sheet of the outside fixedly connected with of plectrum.

As an optimized proposal of the utility model, a U-shaped sealing ring is placed between the main cover and the fixed cover.

As an optimal scheme of the utility model, equal and the PLC controller electric connection of deashing gear motor, vacuum sensor.

The utility model discloses the beneficial effect who reaches is: the utility model discloses compact structure, easy operation is convenient, and the practicality is strong, through setting up vacuum sensor, at the inside dust absorption motor during operation of dust catcher, detects its inside negative pressure, reaches the setting value when the negative pressure, and accessible vacuum sensor transmission signal gives the PLC controller to control deashing gear motor work, drive the plectrum and rotate, and then accomplish automatic deashing operation to the toper filter core, not only reduced artifical intensity of labour, improved work efficiency moreover.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the external structure of the present invention;

fig. 2 is a side view of the present invention;

3 FIG. 3 3 3 is 3 a 3 cross 3- 3 sectional 3 view 3 taken 3 along 3 A 3- 3 A 3 of 3 FIG. 3 2 3; 3

FIG. 4 is a schematic structural view of the double-layer cyclone separator of the present invention;

FIG. 5 is a schematic view of the ash removal portion of the present invention;

fig. 6 is a schematic view of the conical filter element structure of the present invention.

In the figure: 1. a frame; 2. a first universal wheel; 3. a collection barrel; 4. a second universal wheel; 5. pressing down the handle; 6. the accessory storage frame; 7. a separating mechanism; 71. a separation barrel; 72. a dust collection eccentric opening; 73. a valve; 74. a double-layer cyclone separator; 8. a filtering mechanism; 81. a filter vat; 82. a plastic handle; 83. fixing the barrel cover; 84. a conical filter element; 85. a ash removal speed reduction motor; 86. a shifting sheet; 87. the filter element protects the iron sheet; 88. a through hole; 9. a main machine cover; 10. a U-shaped sealing ring; 11. a PLC controller; 12. a host handle; 13. a fixed mount; 14. pushing the handle; 15. a vacuum sensor.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.

Examples

As shown in fig. 1-6, the utility model provides an automatic ash removal mechanism of industrial vacuum cleaner, including frame 1, first universal wheel 2, collecting vessel 3, second universal wheel 4, push handle 5, accessory storage frame 6, separating mechanism 7, filter mechanism 8, host computer lid 9, U type sealing washer 10, PLC controller 11, host computer handle 12, mount 13, promote handle 14 and vacuum sensor 15, the four corners of frame 1 bottom all is fixedly connected with first universal wheel 2, is convenient for better move the whole equipment; a collecting barrel 3 is clamped at one end of the top of the frame 1, the bottom of the collecting barrel 3 extends to the bottom of the frame 1 and is fixedly connected with a plurality of second universal wheels 4 at equal intervals, so that the collecting barrel 3 can be moved better; a lower pressing handle 5 is rotatably connected to the outer side of the collecting barrel 3, and an accessory placing frame 6 is fixedly connected to the top of the frame 1 and positioned on one side of the collecting barrel 3, so that accessories can be conveniently stored; the top of the collecting barrel 3 is provided with a separating mechanism 7, the top of the separating mechanism 7 is provided with a filtering mechanism 8, the top of the filtering mechanism 8 is provided with a main machine cover 9 through a lockset, the bottom of the inner wall of the main machine cover 9 is fixedly provided with a vacuum sensor 15, the model of the vacuum sensor 15 is Mike MIK-P300, and the negative pressure value in the equipment can be better detected; a dust suction motor is arranged inside the main machine cover 9; a PLC (programmable logic controller) 11 is fixedly arranged at one end, close to the accessory storage frame 6, of the top of the main machine cover 9, and the PLC 11 can be programmed; the top of the main machine cover 9 is fixedly connected with a main machine handle 12, so that the main machine cover 9 can be better carried and moved; the two ends of the top of the frame 1 and the outer side of the collecting barrel 3 are fixedly connected with fixing frames 13, and the collecting barrel 3 can be better fixed on the fixing frames 13 by pressing the handle 5; a pushing handle 14 is fixedly connected between the tops of the two fixing frames 13, so that the whole equipment can be pushed better.

Further, the separating mechanism 7 includes a separating barrel 71, the top of the collecting barrel 3 is connected with the separating barrel 71 through a clamping hoop, the separating barrel 71 is connected with the fixing frame 13 through screws, one side of the outer portion of the separating barrel 71, which is close to the accessory placing frame 6, is fixedly connected with a dust suction eccentric 72, the outer side of the dust suction eccentric 72 is fixedly connected with a valve 73, a double-layer cyclone separator 74 is fixedly installed inside the separating barrel 71, after dust enters the separating barrel 71 through the dust suction eccentric 72, as the air flow starts to whirlwind-type rotation between the separating barrel 71 and the first annular wall of the double-layer cyclone separator 74, the suction force can be obviously increased while the rotation is carried out to separate slightly larger dust particles into the collecting barrel 3, a small amount of dust can enter the second layer of the double-layer cyclone separator 74 along with the air flow, part of dust is blocked into the collecting barrel 3, a small amount of dust enters the filter, the filtration time is prolonged.

Further, the filtering mechanism 8 comprises a filtering barrel 81, the top of the separating barrel 71 is connected with the filtering barrel 81 through a clamping hoop, one side, close to the accessory placing frame 6, of the outer portion of the filtering barrel 81 is fixedly connected with a plastic handle 82, a fixed barrel cover 83 in a protruding structure is placed at the top of the filtering barrel 81, the bottom of the fixed barrel cover 83 is connected with a conical filter element 84 through a screw, an ash removal speed reducing motor 85 is fixedly installed at the top of the inner wall of the fixed barrel cover 83, and the ash removal speed reducing motor 85 is a 4IK25GN-C speed reducing motor; the output shaft of the ash removal gear motor 85 extends to the inside of the conical filter element 84 and is fixedly connected with a shifting piece 86, and the shifting piece 86 is driven to rotate by the ash removal gear motor 85, so that ash removal operation on the conical filter element 84 is facilitated.

Furthermore, a plurality of through holes 88 are formed in the inner wall of the fixed barrel cover 83 and located on the outer side of the ash removal speed reduction motor 85 at equal intervals, so that dust can be conducted better.

Furthermore, a plurality of filter element protection iron sheets 87 are fixedly connected to the inner wall of the conical filter element 84 and outside the shifting sheet 86, so that the shifting sheet 86 can be prevented from scratching the conical filter element 84.

Furthermore, a U-shaped sealing ring 10 is arranged between the main machine cover 9 and the fixed barrel cover 83, so that the connection sealing performance between the main machine cover 9 and the fixed barrel cover 83 is better increased.

Further, deashing gear motor 85, vacuum sensor 15 all with PLC controller 11 electric connection, be convenient for better control equipment, the inside dust absorption motor of main cover 9 also with PLC controller 11 electric connection simultaneously.

Specifically, when the dust collecting device is used, the device is powered on, programming is set through the PLC 11, meanwhile, a dust collecting connecting hose is connected with a dust collecting eccentric opening 72, when the dust collecting device works, a user pushes the device to move integrally through pushing the handle 14, then the PLC 11 controls a dust collecting motor in the main cover 9 to work, external dust is sucked into the separating barrel 71 through the connecting hose to be filtered and separated, after the dust enters the separating barrel 71 through the dust collecting eccentric opening 72, the dust flows along the separating barrel 71 and the first annular wall of the double-layer cyclone separator 74 to rotate in a cyclone manner, suction force can be obviously increased while the dust particles are separated into the collecting barrel 3, a small amount of dust can enter the second layer of the double-layer cyclone separator 74 along with the air flow, part of the dust is blocked into the collecting barrel 3, and a small amount of dust enters the filter screen, reduce the filtering work of filter screen, prolong the filter time, simultaneously behind dust jam toper filter core 84, the inside negative pressure increase of equipment, when the negative pressure reaches the value of settlement, vacuum sensor 15 gives PLC controller 11 transmission signal, PLC controller 11 control main cover 9 inside dust absorption motor stop work, the inside internal negative pressure of equipment disappears, PLC controller 11 is after the well-set on-time simultaneously, control deashing gear motor 85 carries out work, drive plectrum 86 rotates, after the well-set on-time, PLC controller 11 control deashing gear motor 85 stop work, then continue to circulate above procedure, thereby reach the purpose of automatic deashing.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic ash removing mechanism of an industrial dust collector comprises a frame (1), first universal wheels (2), a collecting barrel (3), second universal wheels (4), a pressing handle (5), an accessory storage frame (6), a separating mechanism (7), a filtering mechanism (8), a main machine cover (9), a U-shaped sealing ring (10), a PLC (programmable logic controller) controller (11), a main machine handle (12), a fixing frame (13), a pushing handle (14) and a vacuum sensor (15), and is characterized in that the four corners of the bottom of the frame (1) are fixedly connected with the first universal wheels (2), one end of the top of the frame (1) is clamped with the collecting barrel (3), the bottom of the collecting barrel (3) extends to the bottom of the frame (1) and is fixedly connected with a plurality of second universal wheels (4) at equal intervals, the outer side of the collecting barrel (3) is rotatably connected with the pressing handle (5), an accessory placing frame (6) is fixedly connected with the top of the frame (1) and one side of the collecting barrel (3), the top of the collecting barrel (3) is provided with a separating mechanism (7), the top of the separating mechanism (7) is provided with a filtering mechanism (8), the top of the filtering mechanism (8) is provided with a main machine cover (9) through a lock, the bottom of the inner wall of the main machine cover (9) is fixedly provided with a vacuum sensor (15), a PLC (programmable logic controller) controller (11) is fixedly arranged at one end of the top of the main machine cover (9) close to the accessory placing frame (6), the top fixedly connected with host computer handle (12) of main cover (9), the equal fixedly connected with mount (13), two in the outside that the both ends at frame (1) top just are located collecting vessel (3) fixedly connected with between the top of mount (13) promotes handle (14).

2. The automatic ash removing mechanism of the industrial dust collector as claimed in claim 1, wherein the separating mechanism (7) comprises a separating barrel (71), the top of the collecting barrel (3) is connected with the separating barrel (71) through a clamping hoop, the separating barrel (71) is connected with a fixing frame (13) through screws, a dust collecting eccentric (72) is fixedly connected to one side of the outer portion of the separating barrel (71) close to the accessory placing frame (6), a valve (73) is fixedly connected to the outer side of the dust collecting eccentric (72), and a double-layer cyclone separator (74) is fixedly installed inside the separating barrel (71).

3. The automatic ash removing mechanism of the industrial dust collector as claimed in claim 2, wherein the filtering mechanism (8) comprises a filtering barrel (81), the top of the separating barrel (71) is connected with the filtering barrel (81) through a clamping hoop, one side of the outside of the filtering barrel (81), which is close to the accessory placing frame (6), is fixedly connected with a plastic handle (82), the top of the filtering barrel (81) is placed with a fixed barrel cover (83) in a structure like the Chinese character 'tu', the bottom of the fixed barrel cover (83) is connected with a conical filter element (84) through a screw, the top of the inner wall of the fixed barrel cover (83) is fixedly provided with an ash removing speed reducing motor (85), and the output shaft of the ash removing speed reducing motor (85) extends to the inside of the conical filter element (84) and is fixedly connected with a shifting sheet (86).

4. The automatic ash cleaning mechanism of the industrial dust collector as claimed in claim 3, wherein a plurality of through holes (88) are drilled on the inner wall of the fixed barrel cover (83) and on the outer side of the ash cleaning speed reducing motor (85) at equal intervals.

5. The automatic ash removing mechanism of the industrial dust collector as claimed in claim 3, wherein a plurality of filter element protecting iron sheets (87) are fixedly connected to the inner wall of the conical filter element (84) and positioned at the outer side of the poking sheet (86).

6. The automatic ash removing mechanism of the industrial dust collector as claimed in claim 3, wherein a U-shaped sealing ring (10) is arranged between the main cover (9) and the fixed barrel cover (83).

7. The automatic ash cleaning mechanism of the industrial dust collector as claimed in claim 3, wherein the ash cleaning speed reducing motor (85) and the vacuum sensor (15) are electrically connected with the PLC (11).