CN112916405A - Automatic sorting device and sorting method for metal plate plasma cutting pieces - Google Patents
Automatic sorting device and sorting method for metal plate plasma cutting pieces Download PDFInfo
- Publication number
- CN112916405A CN112916405A CN202011538065.3A CN202011538065A CN112916405A CN 112916405 A CN112916405 A CN 112916405A CN 202011538065 A CN202011538065 A CN 202011538065A CN 112916405 A CN112916405 A CN 112916405A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 182
- 239000002184 metal Substances 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000010276 construction Methods 0.000 claims description 9
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000000779 smoke Substances 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000002912 waste gas Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0036—Sorting out metallic particles
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Abstract
The invention belongs to the technical field of machine manufacturing, and particularly relates to an automatic sorting device and a sorting method for metal plate plasma cutting pieces. The sorting device comprises a cutting table, a cutting machine, a robot and a storage platform, wherein the cutting table is used for placing a metal plate material to be cut, the cutting machine can move back and forth along the length direction of the cutting table, the cutting machine is used for cutting the metal plate material on the cutting table into cutting pieces meeting requirements, the robot can move back and forth along the length direction of the cutting table, a vision recognition module is arranged on the robot and used for confirming whether the cutting pieces meet the requirements, and the robot transfers the cutting pieces meeting the requirements and the cutting pieces not meeting the requirements to the storage platform. This love father and mother can realize equipment to the automatic sorting and the stack of cutting piece after the cutting to reach and reduce manual work, improve production efficiency, reduce operator intensity of labour purpose.
Description
Technical Field
The invention belongs to the technical field of machine manufacturing, and particularly relates to an automatic sorting device and a sorting method for metal plate plasma cutting pieces.
Background
The metal plate fine plasma numerical control cutting has high cutting efficiency and high cutting flexibility, so that the metal plate fine plasma numerical control cutting is widely applied to manufacturing enterprises.
In the prior art, when a metal plate plasma cutting piece is cut and processed, the traditional processing mode is adopted for material feeding, cutting processing, accessory collection stacking, waste disposal and the like, namely before accessory processing, a crown block is adopted to place a cutting plate at a cutting table station, parameters of a fine plasma cutting machine are adjusted to cut the plate, and the cut accessories and rim charge are collected and stacked piece by using the crown block and matching with manpower.
In carrying out the present invention, the applicant has found that at least the following disadvantages exist in the prior art:
cutting processing mode among the prior art is after the cutting of the piece of prepareeing material, and the accessory that will cut the completion is with overhead traveling crane and be equipped with and throw away and carry out the unloading operation, and this current situation can produce a large amount of equipment and shut down extravagantly, does not conform to the lean production basic requirement of advocating at present, and in addition, the last unloading of every cutting machine need dispose each alone of operative employee and overhead traveling crane worker, and handling operation production efficiency is low, if when single span factory building arranges many cutting machines, can take up because of the overhead traveling crane and influence production.
Therefore, the current production situation needs to be improved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the automatic sorting device and the sorting method for the metal plate plasma cutting parts, so as to realize the automatic sorting and stacking of the cut parts, thereby achieving the purposes of reducing manual operation, improving the production efficiency and reducing the labor intensity of operators.
The technical scheme of the invention is as follows:
in one aspect, the invention provides an automatic sorting device for metal plate plasma cutting pieces, which comprises:
the cutting table is used for placing a metal plate to be cut;
the cutting machine can move back and forth along the length direction of the cutting table and is used for cutting the metal plate on the cutting table into cutting pieces meeting requirements;
the robot and deposit the platform, the robot can follow the length direction of cutting bed goes up to round trip movement, be provided with the vision identification module on the robot, the vision identification module is used for confirming whether cutting member meets the requirements, the robot all transports the cutting member that meets the requirements and the cutting member that does not meet the requirements extremely deposit on the platform.
Further, the width direction both sides of cutting bed all are provided with first track, first track is followed the length direction setting of cutting bed, the bottom of the width direction both sides of cutting machine can set up to come and go movably two on first track, the output portion setting of cutting machine is directly over the cutting bed.
Furthermore, a support frame is arranged on one side of the cutting table in the width direction, a second rail is arranged on the top of the support frame, and the second rail is arranged along the length direction of the cutting table;
the robot comprises a cross beam, a supporting column and a driving mechanism, one end of the cross beam is arranged on the second track in a walking mode through the driving mechanism, the supporting column is vertically arranged at the other end of the cross beam, and the bottom of the supporting column is arranged on the construction ground in a sliding mode.
Furthermore, the driving mechanism comprises a driving motor, a gear and a rack, the driving motor is fixedly arranged at one end of the cross beam, the gear is arranged at the output end of the driving motor, the rack is arranged on the second track, and the gear is rotatably meshed with the rack.
Further, the bottom of support column is provided with the gyro wheel, the support column passes through the gear roll setting is in construction ground is last.
Further, the robot further comprises a suction and lifting unit for lifting the cutting piece, the suction and lifting unit is arranged in the middle of the cross beam, and the suction and lifting unit can move along the vertical direction and the width direction of the cutting table in an operable mode.
Furthermore, the suction and lifting unit comprises a suction plate and a plurality of electric permanent magnet suction and lifting devices, the suction plate is mounted in the middle of the cross beam through an adjusting mechanism, the plurality of electric permanent magnet suction and lifting devices are arranged at the bottom of the suction plate, and the plurality of electric permanent magnet suction and lifting devices can work selectively to lift cutting pieces of different sizes.
Further, the sorting device further comprises:
the air duct is arranged on one side of the cutting table in the width direction along the length direction of the cutting table, one end of the air duct in the length direction is sealed, and the other end of the air duct in the length direction is communicated with an external smoke treatment system;
the wind suction wheel can move back and forth on the air duct, one side, facing the cutting table, of the wind suction wheel is provided with a plurality of air inlets, the wind suction wheel is further provided with an air outlet, and the air outlet of the wind suction wheel is communicated with the air duct through a flexible pipe.
Further, the length and width of the cutting piece are between 200mm and 1500mm, and the thickness of the cutting piece is between 4mm and 20 mm.
On the other hand, the invention also provides an automatic sorting method for the metal plate plasma cutting pieces, which comprises the following steps:
placing a metal plate to be cut on a cutting table;
operating a cutting machine, and cutting the metal plate on the cutting table into cutting pieces meeting the requirements;
confirming whether the cutting piece meets the requirements through a visual recognition module, and placing the cutting piece meeting the requirements on a storage platform by an operating robot;
taking the cutting piece meeting the requirements to the next work station, and operating the storage platform to return;
the operation robot places the cutting piece which does not meet the requirement on the storage platform;
and conveying the cutting pieces which do not meet the requirements to a processing area, and operating the storage platform to return.
The invention has the beneficial effects that:
according to the automatic sorting device and the sorting method for the metal plate plasma cutting pieces, whether the cut pieces meet the requirements or not can be confirmed through the visual identification module arranged on the robot, the cut pieces meeting the requirements and the cut pieces not meeting the requirements are transferred to the storage platform through the robot, and therefore the automatic sorting and stacking of the cut pieces after being cut by equipment can be achieved, the purposes of reducing manual operation, improving production efficiency and reducing labor intensity of operators are achieved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural view of an automatic sorting apparatus for plasma-cut sheet metal pieces according to this embodiment,
FIG. 2 is a schematic structural diagram of a driving mechanism of the present embodiment;
FIG. 3 is a schematic structural view of the suction hanging unit of the present embodiment;
fig. 4 is a schematic flow chart illustrating an automatic sorting method for the plasma cutting pieces of the metal plate according to the embodiment.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The embodiment provides an automatic sorting device and a sorting method for metal plate plasma cutting parts, so that automatic sorting and stacking of the cutting parts after cutting are realized, and the purposes of reducing manual operation, improving production efficiency and reducing labor intensity of operators are achieved.
Firstly, the invention provides an automatic sorting device for metal plate plasma cutting pieces. Fig. 1 is a schematic structural diagram of an automatic sorting apparatus for plasma cut metal sheets according to this embodiment, and referring to fig. 1, the sorting apparatus according to this embodiment includes a cutting table 1, a cutting machine 2, a robot 3, and a storage platform 4.
Referring to fig. 1, the top of the cutting table 1 of the present embodiment is a plane for placing the metal sheet to be cut, the cutting machine 2 can move back and forth along the length direction of the cutting table, and the cutting machine 2 is used for cutting the metal sheet on the cutting table 1 into cutting pieces meeting the requirements.
Combine fig. 1, in this embodiment, the width direction both sides of cutting bed 1 all are provided with first track 5, and first track 5 sets up along the length direction of cutting bed 1, and the bottom of the width direction both sides of cutting machine 2 can set up on two first tracks 5 with reciprocating motion, and the output portion of cutting machine 2 sets up directly over cutting bed 1 to cut metal sheet material.
In this embodiment, the cutting machine 2 is used to cut the metal plate on the cutting table 1 into the cutting pieces in the prior art, which is not limited in this embodiment.
Referring to fig. 1, in this embodiment, the robot 3 can reciprocate along the length direction of the cutting table 1, the robot 3 is provided with the vision recognition module 9, the vision recognition module 9 is used for confirming whether the cutting piece meets the requirement, and the robot 3 transfers the cutting piece meeting the requirement and the cutting piece not meeting the requirement to the storage platform 4.
Specifically, combine fig. 1, the width direction one side of cutting bed 1 is provided with support frame 6, support frame 6 can be with the help of the wall installation, the top of support frame 6 is provided with second track 7, second track 7 sets up along the length direction of cutting bed 1, and robot 3 includes crossbeam 301, support column 302 and actuating mechanism, actuating mechanism walks on second track 7 is passed through to crossbeam 301's one end, support column 302 sets up the other end at crossbeam 301 perpendicularly, the bottom of support column 302 slides and sets up on the construction ground, through operation actuating mechanism, can drive robot 3 and do to reciprocate on the length direction of cutting bed 1.
Referring to fig. 1, in the present embodiment, the supporting frame 6 and the supporting column 302 are disposed outside the two first rails 5, and the supporting frame 6 and the supporting column 302 are higher than the cutting machine 2, so as to provide an operating space for the cutting machine 2.
Fig. 2 is a schematic structural diagram of the driving mechanism of this embodiment, and referring to fig. 1 and fig. 2, in this embodiment, the driving mechanism includes a driving motor 303, a gear 304 and a rack 305, the driving motor 304 is fixedly disposed at one end of the beam 301, the gear 304 is disposed at an output end of the driving motor 303, the rack 305 is disposed on the second track 7, and the gear 304 is rotatably engaged with the rack 305, so that the rotation of the driving motor 303 drives the gear 304 to rotate on the rack 305, and the robot 3 can be driven to move back and forth along the length direction of the cutting table 1.
In order to make the mobile robot 3 move smoothly back and forth along the length direction of the cutting table 1, the driving motor 303 of the present embodiment may be configured with a reducer to reduce the rotation speed of the driving motor 303 and improve the smooth reliability of the mobile robot 3.
In addition, referring to fig. 1, in this embodiment, the bottom of the supporting column 302 is provided with a roller 306, and the supporting column 302 is arranged on the construction ground in a rolling manner through a gear, so that the supporting column 302 can roll on the construction ground, and the friction force is reduced.
In this embodiment, a rail may be provided on the construction ground to limit the rolling direction of the support column 302 on the construction ground, so as to guide the moving direction of the robot 3.
With reference to fig. 1, the robot 3 in this embodiment further includes a suction and lifting unit for lifting the cut pieces, the suction and lifting unit may be disposed in the middle of the cross beam 301, and the suction and lifting unit may be operable to move in the vertical direction and the width direction of the cutting table to convey the lifted cut pieces to the storage platform.
Fig. 3 is a schematic structural diagram of the suction and lifting unit of this embodiment, and referring to fig. 3, the suction and lifting unit of this embodiment includes a suction plate 307 and a plurality of electro-permanent magnetic suction and lifting devices 308, the suction plate 307 is installed in the middle of the cross beam 301 through an adjusting mechanism 309, and the purpose of moving the suction and lifting unit along the vertical direction and the width direction of the cutting table can be achieved through the adjusting mechanism 309.
The adjusting mechanism 309 of this embodiment can be formed by combining two linear motion mechanisms that move in the width direction of the vertical and cutting tables, and then move along the length direction of the cutting table together with the robot, so that the suction and hanging unit has the function of moving in a three-way direction.
Further, a plurality of electric permanent magnet suction hangers 308 of the present embodiment are disposed at the bottom of the suction plate 307, and the plurality of electric permanent magnet suction hangers 308 are selectively operated to hang cutting pieces of different sizes.
Referring to fig. 1, in this embodiment, the vision recognition module 9 may be disposed on the upper portion of the beam 301, and the vision recognition module 9 may obtain different sizes and shapes of the cutting member, and compare the obtained size and shape with a cutting sample pre-stored in the system, so as to determine whether the cutting member meets the requirement, and determine where to select the electric permanent magnetic suction crane 308 to work, so as to accurately and efficiently lift the cutting member onto the storage platform 4.
The storage platform 4 of this embodiment sets up between cutting table 1 and support column 302, and the storage platform 4 of this embodiment can have the walking function, finishes when the cutting member of a cycle is sorted, and the manual propelling movement's of accessible mode will be deposited the platform 4 and return.
Referring to fig. 1, in this embodiment, an air duct 10 may be disposed between the cutting table 1 and the supporting frame 6, the air duct 10 is disposed on one side of the width direction of the cutting table 1 along the length direction of the cutting table 1, one end of the length direction of the air duct 10 is sealed, the other end of the length direction of the air duct 10 is communicated with an external smoke processing system, an air suction vehicle 8 may be disposed on the air duct 10, the air suction vehicle 8 may move back and forth on the air duct 10, the air suction vehicle 8 may move synchronously with the cutting machine 2, one side of the air suction vehicle 8 facing the cutting table 1 is provided with a plurality of air inlets, the air suction vehicle 8 further has an air outlet, and the air outlet of. When the wind suction wheel 8 moves synchronously with the cutting machine 2, the air outlet of the wind suction wheel 8 can suck the waste gas generated by the operation of the cutting machine 2 into the wind suction wheel 8, and the waste gas is discharged into the air duct 10 through the air outlet of the wind suction wheel for treatment.
The flexible pipe in this embodiment has elasticity, and when the wind suction wheel 8 moves synchronously with the cutting machine 2, the flexible pipe is folded or unfolded synchronously, and the flexible pipe in this embodiment may be a rubber pipe or a corrugated pipe, which is not limited in this embodiment.
The dimensions of the cutting member suitable for this embodiment are: the length and width are between 200mm and 1500mm, and the thickness is between 4mm and 20 mm.
Based on the sorting device, the embodiment also provides an automatic sorting method for the metal plate plasma cutting pieces. Fig. 4 is a schematic flow chart of an automatic sorting method for a plasma cutting piece of a metal plate according to this embodiment, and with reference to fig. 1 and 4, the sorting method according to this embodiment includes:
s1: placing a metal plate to be cut on the cutting table 1;
s2: operating the cutting machine 2 to cut the metal plate on the cutting table 1 into cutting pieces meeting the requirements;
s3: whether the cutting piece meets the requirement is confirmed through the visual recognition module 9, and the operation robot 3 places the cutting piece meeting the requirement on the storage platform 4;
s4: taking the cutting piece meeting the requirements to the next work station, and operating the storage platform 4 to return;
s5: the operating robot 3 places the unsatisfactory cutting pieces on the storage platform 4;
s6: and conveying the cutting pieces which do not meet the requirements to a processing area, and operating the storage platform to return.
In the embodiment, the operation robot 3 places the cutting pieces meeting the requirements on the storage platform 4, and the operation robot 3 places the cutting pieces not meeting the requirements on the storage platform 4, which are realized by the automatic operation of the system robot 3, the manual intervention operation is not needed, the automation degree is high,
in summary, according to the automatic sorting device and the sorting method for the metal plate plasma cutting pieces provided by the invention, whether the cut cutting pieces meet the requirements or not can be confirmed through the vision recognition module arranged on the robot, and the cutting pieces meeting the requirements and the cutting pieces not meeting the requirements are transferred to the storage platform through the robot, so that the automatic sorting and stacking of the cut cutting pieces by equipment can be realized, and the purposes of reducing manual operation, improving production efficiency and reducing labor intensity of operators are achieved.
The following embodiments are provided for the purpose of illustrating the present invention and are not to be construed as limiting the present invention in any way, and it will be apparent to those skilled in the art that the technical features of the present invention can be modified or changed in some ways without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a sheet metal plasma cutting piece automatic sorting device which characterized in that, sorting device includes:
the cutting table is used for placing a metal plate to be cut;
the cutting machine can move back and forth along the length direction of the cutting table and is used for cutting the metal plate on the cutting table into cutting pieces meeting requirements;
the robot and deposit the platform, the robot can follow the length direction of cutting bed goes up to round trip movement, be provided with the vision identification module on the robot, the vision identification module is used for confirming whether cutting member meets the requirements, the robot all transports the cutting member that meets the requirements and the cutting member that does not meet the requirements extremely deposit on the platform.
2. The automatic sorting device for plasma cutting metal sheets according to claim 1, wherein first rails are disposed on both sides of the cutting table in the width direction, the first rails are disposed along the length direction of the cutting table, the bottoms of both sides of the cutting table in the width direction are reciprocally disposed on the two first rails, and the output portion of the cutting table is disposed right above the cutting table.
3. The automatic sorting device for the metal plate plasma cutting pieces according to claim 1, wherein a support frame is arranged on one side of the cutting table in the width direction, a second rail is arranged on the top of the support frame, and the second rail is arranged along the length direction of the cutting table;
the robot comprises a cross beam, a supporting column and a driving mechanism, one end of the cross beam is arranged on the second track in a walking mode through the driving mechanism, the supporting column is vertically arranged at the other end of the cross beam, and the bottom of the supporting column is arranged on the construction ground in a sliding mode.
4. The apparatus as claimed in claim 3, wherein the driving mechanism includes a driving motor fixedly provided at one end of the cross beam, a gear provided at an output end of the driving motor, and a rack gear provided on the second rail, the gear being rotatably engaged with the rack gear.
5. The automatic sorting device for sheet metal plasma cutting members according to claim 3, wherein the bottom of the supporting column is provided with a roller, and the supporting column is arranged on the construction ground in a rolling manner through the gear.
6. The automatic sorting device for sheet metal plasma cutting members according to claim 3, wherein the robot further comprises a suction and lifting unit for lifting the cutting members, the suction and lifting unit is arranged in the middle of the cross beam, and the suction and lifting unit is operable to move in a vertical direction and in a width direction of the cutting table.
7. The apparatus as claimed in claim 6, wherein the suction and lifting unit includes a suction plate installed at a middle portion of the cross beam through an adjustment mechanism, and a plurality of electro-permanent magnetic suction and lifting devices provided at a bottom portion of the suction plate, the plurality of electro-permanent magnetic suction and lifting devices being selectively operated to lift cutting pieces of different sizes.
8. The apparatus for automatically sorting sheet metal plasma cut parts according to claim 1, further comprising:
the air duct is arranged on one side of the cutting table in the width direction along the length direction of the cutting table, one end of the air duct in the length direction is sealed, and the other end of the air duct in the length direction is communicated with an external smoke treatment system;
the wind suction wheel can move back and forth on the air duct, one side, facing the cutting table, of the wind suction wheel is provided with a plurality of air inlets, the wind suction wheel is further provided with an air outlet, and the air outlet of the wind suction wheel is communicated with the air duct through a flexible pipe.
9. The apparatus as claimed in claim 1, wherein the cutting members have a length and width of 200 mm-1500 mm and a thickness of 4 mm-20 mm.
10. An automatic sorting method for metal plate plasma cutting pieces is characterized by comprising the following steps:
placing a metal plate to be cut on a cutting table;
operating a cutting machine, and cutting the metal plate on the cutting table into cutting pieces meeting the requirements;
confirming whether the cutting piece meets the requirements through a visual recognition module, and placing the cutting piece meeting the requirements on a storage platform by an operating robot;
taking the cutting piece meeting the requirements to the next work station, and operating the storage platform to return;
the operation robot places the cutting piece which does not meet the requirement on the storage platform;
and conveying the cutting pieces which do not meet the requirements to a processing area, and operating the storage platform to return.
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CN202011538065.3A CN112916405A (en) | 2020-12-23 | 2020-12-23 | Automatic sorting device and sorting method for metal plate plasma cutting pieces |
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CN202011538065.3A CN112916405A (en) | 2020-12-23 | 2020-12-23 | Automatic sorting device and sorting method for metal plate plasma cutting pieces |
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2020
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CN109834049A (en) * | 2019-03-28 | 2019-06-04 | 深圳市今日之星电子科技有限公司 | A kind of detection cutting machine with automatic sorting function |
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Application publication date: 20210608 |