CN112897406A - Fork truck driving type large glass calibrating and mounting semi-automatic device and using method thereof - Google Patents
Fork truck driving type large glass calibrating and mounting semi-automatic device and using method thereof Download PDFInfo
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- CN112897406A CN112897406A CN202110155672.XA CN202110155672A CN112897406A CN 112897406 A CN112897406 A CN 112897406A CN 202110155672 A CN202110155672 A CN 202110155672A CN 112897406 A CN112897406 A CN 112897406A
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- seat
- glass
- sucker
- hydraulic cylinder
- forklift
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/18—Load gripping or retaining means
- B66F9/181—Load gripping or retaining means by suction means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
- B66F11/04—Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
- B66F11/042—Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations actuated by lazy-tongs mechanisms or articulated levers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/127—Working platforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/22—Hydraulic devices or systems
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/18—Adjusting tools; Templates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
The invention discloses a forklift driving type large-scale glass calibrating and mounting semi-automatic device and a using method thereof, and the device comprises a fixed seat, wherein a sucker component is arranged on a mounting rack in front of the fixed seat, a hollow cavity is arranged in the middle of the fixed seat, a normally open port of the cavity is positioned on the front end surface of the fixed seat, a left moving seat, a right moving seat, an up-down lifting seat and a front-back moving seat are sequentially arranged in the cavity from bottom to top, the upper end surface of the front-back moving seat is hinged with a front-leaning and back-leaning seat through a hinge seat, left and right hydraulic cylinders are respectively arranged on two sides of the front-leaning and; a liftable operating platform convenient for manual auxiliary operation is erected above the fixed seat. The glass mounting device only needs manual support, and the specific moving, lifting and inclining are driven by the hydraulic cylinders in the cavity of the fixing seat, so that the glass is quickly and accurately mounted, the manual labor intensity is low, the time and the labor are saved, and the mounting requirements of large glass are met.
Description
The technical field is as follows:
the invention relates to the field of glass installation, in particular to a forklift drive type large glass calibration and installation semi-automatic device and a using method thereof.
Background art:
in some glass enclosed buildings, for example: the exhibition hall, exhibition stand and other building areas with advertising benefit or large high-grade office buildings and office areas are built by a large amount of glass, due to the fragile characteristic of the glass, the glass is basically placed and calibrated manually in the installation process, the cooperation operation of a plurality of people is needed in the process, the labor intensity of the labor is high, small wings are needed for moving, clamping and placing, the operation is slow, time and labor are wasted, the labor cost is high, especially, the installation of large glass is heavy, the control is inconvenient, when the lifting appliance is used for assisting the cooperation, certain potential safety hazards exist in the installation process, the installation efficiency is extremely low, the real-time calibration cannot be carried out in the installation process, the rework and repeated operation processes often occur, the operation is troublesome, the work time is delayed, and the requirement of the intelligent automation at present cannot be met, the use requirements cannot be met.
The invention content is as follows:
the invention aims to overcome the defects of the prior art and provides a forklift-driven type large glass calibrating and mounting semi-automatic device and a using method thereof, and aims to solve the problems in the prior art.
The invention is realized by the following technical scheme:
a semi-automatic device for calibrating and installing large-scale glass driven by a forklift comprises a fixed seat, wherein a sucker component is arranged on a mounting frame in front of the fixed seat, the sucker component comprises a sucker fixed seat, side levers are respectively arranged on two sides of the sucker fixed seat, the sucker fixed seat comprises a fixed disk at the rear end part and a rotating seat at the front end part, the rotating seat is rotatably arranged on the fixed disk through a rotating shaft, the relative positions of the rotating seat and the fixed disk are fixedly connected through a bolt, suckers are respectively arranged in the upper, lower, left and right peripheral directions of the fixed disk, suckers arranged at intervals are distributed on the side levers, a hollow cavity is arranged in the middle of the fixed seat, a normally open port of the cavity is positioned on the front end surface of the fixed seat, a left and right moving seat, an up and down lifting seat and a front and back moving seat are sequentially, the two sides of the forward-leaning and backward-leaning seat are respectively provided with a left hydraulic cylinder and a right hydraulic cylinder, and the extending ends of piston rods of the left hydraulic cylinder and the right hydraulic cylinder are respectively connected with the rotating seat of the sucker fixing seat; the top of fixing base erect the operation panel that is equipped with the convenient artifical auxiliary operation of liftable, the lift of operation panel is through the scissors crane drive of cutting of its below both sides, the telescopic lift of cutting the fork crane is through the hydraulic cylinder drive of its below slope setting.
The one side of fixing base from supreme the footboard that the convenient people that is provided with the interval setting went up to the operation panel down, the bottom face both sides of fixing base are equipped with the slot that makes things convenient for fork truck to fork respectively.
The sucking disc position on the side lever adjustable, the side lever is telescopic bushing structure, the induction port of sucking disc rear end portion is connected to the air exhauster through the pipeline of breathing in respectively, air exhauster fixed mounting is in the cavity of fixing base.
The bottom face of cavity on be equipped with the guide rail one of horizontal setting respectively, the seat guide on guide rail one is removed in the left and right sides removes, the removal of removing the seat is through the pneumatic cylinder drive about its bottom, the pneumatic cylinder is located about the below middle part of removing the seat about, the piston rod tip of controlling the pneumatic cylinder is connected with the engaging lug of removing the seat bottom about.
The lifting device comprises a left and right moving seat, a lifting hydraulic cylinder, a guide post, a guide sleeve and a lifting hydraulic cylinder, wherein the left and right moving seat is arranged above the left and right moving seat, the lifting of the left and right moving seat is driven by the lifting hydraulic cylinder in the front and back directions, the guide post for guiding the lifting of the left and right moving seat is arranged on the upper end surface of the left and right moving seat, the guide sleeve is in guiding fit with the guide post, and the.
The up end of oscilaltion seat laid the guide rail two that sets up around, the fore-and-aft movement seat is the direction removal on guide rail two, the removal of fore-and-aft movement seat is through the hydraulic cylinder drive at its rear, install articulated seat on the fore-and-aft movement seat, articulated seat is gone up through the pivot and is articulated with the back tip of the seat of leaning forward backward to lean against, the seat of leaning forward backward to lean against is through the hydraulic cylinder drive of leaning forward, the slope setting of the hydraulic cylinder of leaning forward is in the place ahead of fixing base, and cylinder body fixed mounting is at the upper end of articulated seat.
The up end of fixing base before the terminal surface middle part be equipped with the breach, when preceding back removal seat resets to the fixing base in, articulated seat and the pneumatic cylinder of inclining upward are located the breach.
The rear end face of the sucker fixing seat is provided with hinged lug seats respectively, the extending ends of piston rods of the left hydraulic cylinder and the right hydraulic cylinder are provided with connecting seats respectively, the connecting seats are rotatably connected with the hinged lug seats through vertical rotating shafts, and the cylinder body ends of the left hydraulic cylinder and the right hydraulic cylinder are fixedly arranged on two sides of a forward-leaning and backward-leaning seat.
The periphery of the operating platform is provided with a railing, and one side of the operating platform is provided with a notch corresponding to the pedal of the fixed seat.
The using method of the forklift driving type large glass calibrating and mounting semi-automatic device is characterized by comprising the following specific steps:
s1, preparation before material taking: firstly, starting a forklift, inserting a fixed seat, moving the fixed seat to a glass placing area, and adjusting the position of a sucker assembly by adjusting the positions of a left-right moving seat and an up-down lifting seat according to the position of glass, so that the height position of a sucker is positioned at the middle cross section position of the glass, and the position of a sucker fixed seat of the sucker assembly is positioned at the center position of the glass;
s2, taking materials: then the front and back moving seat moves to move the sucker component forwards until the sucker is in contact with the glass, the front and back moving seat stops moving, the exhaust fan acts at the moment, the sucker is driven to synchronously adsorb objects on the glass at the same time, the material taking of the glass is realized, the glass is lifted to a moving height by moving the upper and lower lifting seats after the material taking, and the glass is moved away along with the movement of the forklift;
s3, rotating the glass: after glass is conveyed to a position to be installed, because large glass is mostly laterally placed when being placed and vertically placed when being installed, the glass needs to be rotated in the first direction, whether workers need to go up to an operation table for auxiliary operation is determined according to needs before rotation, if the workers need to go up to the operation table, a forklift shelf is slowly lifted, fixing bolts of a fixing disc are pulled out through manual assistance, then the glass is rotated, the forklift shelf is continuously lifted while rotating, so that the height requirement of the lower end part of the rotated glass is met, after the glass is rotated to the vertical direction, the fixing disc is fixed through the bolts, then a lifting hydraulic cylinder drives a scissor lifting frame to lift, so that the operation table is adjusted to a proper position, and the upper end part of the glass is conveniently manually held when the glass is installed;
s4, installation: through the left and right movement seat in the fixing seat, the cooperation of the up-down lifting seat and the front and back movement seat, adjust the glass to a proper position, the installation is convenient, after the movement to a proper position, firstly, the forward tilting and backward tilting seat is driven by the tilting hydraulic cylinder to drive the glass to tilt backward, two sides are supported by people, the bottom end part of the glass is clamped at the installation clamping groove, after the bottom end part is fixed, the tilting hydraulic cylinder moves again, the glass tilts forward, the upper end part is clamped, when the glass is clamped, the left and right alignment of the glass and the adjacent glass is ensured, the left and right hydraulic cylinder can drive the sucker component to rotate or rotate rightwards, the glass is conveniently clamped and aligned with the adjacent glass, after the upper and lower ends of the glass and the left or right side are aligned, the exhaust fan stops working, the sucker synchronously loosens the.
The principle is as follows: the application is a specially designed sucking disc formula auxiliary assembly to glass, and its specific operation is: the fixed seat is forked up by a forklift, the fixed seat is moved to a proper material taking position after being inserted, then the left and right moving seat and the up and down lifting seat in the fixed seat respectively move independently, the sucker fixed seat is arranged at the middle position of the glass to be taken, so that the material taking position is ensured, the front and back moving seat moves forwards during material taking, a sucker opening of the sucker is attached to the glass, then the sucker performs air suction to suck the glass, after the glass is sucked, two side surfaces are supported by manual assistance, then the glass is moved to the position to be installed by the forklift, after the corresponding position is reached, the glass is pushed to the approximate position to be installed by the action of the front and back moving seat, then the up and down lifting seat moves downwards to enable the bottom end part of the glass to be in the clamping groove, and then the inclination angle of the upper end part or one side of the glass is adjusted by the action of the front and back, make things convenient for clamping of its glass, whole in-process, only need artifical support, concrete removal, go up and down and slope all lean on the pneumatic cylinder drive of each drive in the fixing base cavity, reduce and use the crane and use the installation area, the crane moves the time that area and glass binded, thereby glass's quick, accurate installation has been realized, under the condition that preparation work is done, the big glass time of installation should be within 15 minutes, it is shorter even later smoothly, artifical intensity of labour is little, time saving and labor saving, and the use requirement is satisfied.
The invention has the advantages that:
the glass mounting device is reasonable in structural design, only needs manual support, and the specific moving, lifting and inclining are driven by the hydraulic cylinders driven by the cylinders in the cavity of the fixing seat, so that the glass is quickly and accurately mounted, the manual labor intensity is low, the time and the labor are saved, and the mounting requirements of large glass are met.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front sectional view of fig. 1.
FIG. 3 is a schematic view of the chuck assembly.
Reference numerals:
1. a fixed seat; 2. a sucker component; 2-1, a sucker fixing seat; 2-2, side rods; 2-3, a sucker; 2-1-1, fixing the disc; 2-1-2, a rotating seat; 3. a left and right moving seat; 4. an up-down lifting seat; 5. a forward and backward movement seat; 6. a hinged seat; 7. a forward leaning and backward leaning seat; 8. a left hydraulic cylinder and a right hydraulic cylinder; 9. an operation table; 10. a scissor lifting frame; 11. a lifting hydraulic cylinder; 12. a slot; 13. a first guide rail; 14. a lifting hydraulic cylinder; 15. a guide post; 16. a guide sleeve; 17. a second guide rail; 18. a tilting hydraulic cylinder; 19. a notch; 20. a hinged ear mount; 21. a connecting seat; 22. a railing; 23. a pedal.
The specific implementation mode is as follows:
see the drawings.
A forklift-driven semi-automatic device for calibrating and mounting large glass comprises a fixed seat 1, a sucker component 2 is arranged on a mounting frame in front of the fixed seat 1, the sucker component 2 comprises a sucker fixed seat 2-1, side rods 2-2 are respectively arranged on two sides of the sucker fixed seat 2-1, the sucker fixed seat 2-1 comprises a fixed disk 2-1-1 at the rear end and a rotating seat 2-1-2 at the front end, the rotating seat 2-1-2 is rotatably arranged on the fixed disk 2-1-1 through a rotating shaft, the relative positions of the rotating seat and the fixed disk are fixedly connected through a bolt, suckers 2-3 are respectively arranged in the upper, lower, left and right peripheral directions of the fixed disk 2-1-1, suckers 2-3 arranged at intervals are distributed on the side rods 2-2, a hollow cavity is arranged, the normally open port of the cavity is positioned on the front end face of the fixed seat, a left-right moving seat 3, an up-down lifting seat 4 and a front-back moving seat 5 are sequentially arranged in the cavity from bottom to top, the upper end face of the front-back moving seat 5 is hinged with a forward-leaning and backward-leaning seat 7 through a hinge seat 6, left and right hydraulic cylinders 8 are respectively arranged on two sides of the forward-leaning and backward-leaning seat 7, and the extending ends of piston rods of the left and right hydraulic cylinders 8 are respectively connected with the rotating seats 2-1-2 of the sucker fixed; the liftable operating platform 9 convenient for manual auxiliary operation is erected above the fixed seat 1, the operating platform 9 is driven by the shearing fork lifting frames 10 on two sides below the operating platform 9, and the telescopic lifting of the shearing fork lifting frames 10 is driven by the lifting hydraulic cylinder 11 obliquely arranged below the shearing fork lifting frames.
Further, one side of the fixing seat 1 is provided with a pedal arranged at an interval from bottom to top for facilitating a person to go up to the operating platform 9, and two sides of the bottom end surface of the fixing seat 1 are respectively provided with a slot 12 for facilitating the fork lift truck to fork. The structure through the footboard makes things convenient for the manual work to go up to the operation panel, through the design of slot, makes things convenient for the insertion of fork truck to hold up the sucking disc subassembly in whole fixing base and the place ahead. A railing 22 is arranged around the operating platform 9, and a gap is arranged at a position of one side of the railing corresponding to the fixed seat pedal 23. Through railing structure on the operation panel, can give fine protection to the people who goes up to the operation panel operation, through the structural design of breach, make things convenient for personnel to go up to the operation panel.
Furthermore, the position of the sucker 2-3 on the side lever 2-2 is adjustable, the side lever 2-2 is of a telescopic sleeve structure, an air suction port at the rear end of the sucker 2-3 is connected to an exhaust fan through an air suction pipeline respectively, and the exhaust fan is fixedly arranged in a cavity of the fixed seat. The position of the sucker on the side rod is adjustable, the position of the sucker can be adjusted according to glass of different specifications, so that the most suitable position requirement of the sucker is met, the suction pipeline of each sucker is connected with the same exhaust fan through a main pipeline, the suckers act synchronously, and the requirements of synchronously sucking the glass and synchronously loosening the glass are met.
Furthermore, a first guide rail 13 which is transversely arranged is arranged on the bottom end face of the cavity respectively, the left and right moving seats 3 move on the first guide rail 13 in a guiding mode, the left and right moving seats 3 move under the driving of left and right hydraulic cylinders at the bottom ends of the left and right moving seats 3, the left and right hydraulic cylinders are located in the middle of the lower portion of the left and right moving seats 3, and the end portions of piston rods of the left and right hydraulic cylinders 8 are connected with connecting lugs at the bottom ends of the left and. The left and right moving seats are driven by the left and right hydraulic cylinders to move along the guide rail I in a guiding manner, so that the left and right hydraulic cylinders are positioned at the bottom ends of the left and right moving seats in the adjusting process of the left and right positions, the spatial position is reasonably utilized, and the left and right moving drive is realized. The up-down lifting seat 4 is positioned above the left-right moving seat 3, the up-down lifting seat 4 is driven by the lifting hydraulic cylinders 14 at the front and the rear of the up-down lifting seat 4, the guide posts 15 for guiding the up-down lifting seat 4 to lift are arranged on the upper end surface of the left-right moving seat 3, the guide sleeves 16 in guiding fit with the guide posts 15 are arranged at the bottom end of the up-down lifting seat 4, and the lifting hydraulic cylinders 14 are respectively arranged at the front and the rear ends of the left-right. The lifting hydraulic cylinder drives the up-down lifting seat to be adjusted in the vertical direction, and in order to ensure the stability of the whole vacated up-down lifting seat in the adjusting process, a guide sleeve and a guide pillar are arranged between the up-down lifting seat and the left-right moving seat for guiding, so that the stability is good, the supporting performance is strong, and the stable support of the rear end part is realized when the sucker component acts. The upper end face of the up-down lifting seat 4 is paved with a second guide rail 17 which is arranged in the front and at the back, the front-back moving seat 5 moves on the second guide rail 17 in a guiding manner, the front-back moving seat 5 moves under the driving of a hydraulic cylinder at the rear part of the front-back moving seat, the hinged seat 6 is provided with a hinged seat 6, the hinged seat 6 is hinged with the rear end part of the forward-leaning and backward-leaning seat 7 through a rotating shaft, the forward-leaning and backward-leaning seat 7 is driven by a leaning and backward-leaning hydraulic cylinder 18, the leaning and backward-leaning hydraulic cylinder 18 is arranged in front of the fixed seat. The hydraulic cylinder behind the front-back moving seat drives the front-back moving seat to move forward and backward, so that the front-back position of the sucker component is adjusted, the front-back tilting seat is driven to tilt up and tilt down by the tilting hydraulic cylinder, and alignment and clamping operation during glass installation are facilitated.
Further, the middle part of the front end face of the upper end face of the fixed seat 1 is provided with a notch 19, and when the front and back moving seat 5 is reset into the fixed seat 1, the hinged seat 6 and the tilting hydraulic cylinder 18 are positioned in the notch. Through the gap structure, when the front and rear movable seat is reset, the upper end part of the front and rear movable seat has enough space to accommodate the hinged seat and the tilting hydraulic cylinder. The rear end face of the sucker fixing seat 2-1 is respectively provided with a hinged lug seat 20, the extending ends of piston rods of the left hydraulic cylinder 8 and the right hydraulic cylinder 8 are respectively provided with a connecting seat 21, the connecting seats 21 and the hinged lug seats 20 are rotatably connected through a vertical rotating shaft, and the cylinder body ends of the left hydraulic cylinder 8 and the right hydraulic cylinder 8 are fixedly arranged at two sides of the forward-leaning and backward-leaning seat 7. In the glass installation process, the operation of turning left and turning right is sometimes needed, the sucker fixing seat is driven to rotate left and right through the connecting seat by the driving connecting seats of the left hydraulic cylinder and the right hydraulic cylinder, the left hydraulic cylinder is retracted when the glass is turned left, the right hydraulic cylinder is extended when the glass is turned right, and the right hydraulic cylinder is retracted and the left hydraulic cylinder is extended when the glass is turned right.
According to the technical scheme, the semi-automatic device for calibrating and installing the large-scale forklift-driven glass comprises the following specific calibrating and installing methods:
s1, preparation before material taking: firstly, starting a forklift, inserting a fixed seat, moving the fixed seat to a glass placing area, and adjusting the position of a sucker assembly by adjusting the positions of a left-right moving seat and an up-down lifting seat according to the position of glass, so that the height position of a sucker is positioned at the middle cross section position of the glass, and the position of a sucker fixed seat of the sucker assembly is positioned at the center position of the glass;
s2, taking materials: then the front and back moving seat moves to move the sucker component forwards until the sucker is in contact with the glass, the front and back moving seat stops moving, the exhaust fan acts at the moment, the sucker is driven to synchronously adsorb objects on the glass at the same time, the material taking of the glass is realized, the glass is lifted to a moving height by moving the upper and lower lifting seats after the material taking, and the glass is moved away along with the movement of the forklift;
s3, rotating the glass: after glass is conveyed to a position to be installed, because large glass is mostly laterally placed when being placed and vertically placed when being installed, the glass needs to be rotated in the first direction, whether workers need to go up to an operation table for auxiliary operation is determined according to needs before rotation, if the workers need to go up to the operation table, a forklift shelf is slowly lifted, fixing bolts of a fixing disc are pulled out through manual assistance, then the glass is rotated, the forklift shelf is continuously lifted while rotating, so that the height requirement of the lower end part of the rotated glass is met, after the glass is rotated to the vertical direction, the fixing disc is fixed through the bolts, then a lifting hydraulic cylinder drives a scissor lifting frame to lift, so that the operation table is adjusted to a proper position, and the upper end part of the glass is conveniently manually held when the glass is installed;
s4, installation: through the left and right movement seat in the fixing seat, the cooperation of the up-down lifting seat and the front and back movement seat, adjust the glass to a proper position, the installation is convenient, after the movement to a proper position, firstly, the forward tilting and backward tilting seat is driven by the tilting hydraulic cylinder to drive the glass to tilt backward, two sides are supported by people, the bottom end part of the glass is clamped at the installation clamping groove, after the bottom end part is fixed, the tilting hydraulic cylinder moves again, the glass tilts forward, the upper end part is clamped, when the glass is clamped, the left and right alignment of the glass and the adjacent glass is ensured, the left and right hydraulic cylinder can drive the sucker component to rotate or rotate rightwards, the glass is conveniently clamped and aligned with the adjacent glass, after the upper and lower ends of the glass and the left or right side are aligned, the exhaust fan stops working, the sucker synchronously loosens the.
The range of use and limitations of the above devices:
firstly, the weight of the glass can reach more than 800 kilograms, the manpower loading and unloading is reduced, and the safety is ensured;
secondly, the driving force of the hydraulic equipment is about 2000 kilograms, and the use requirements are increased along with the weight and the volume of the glass;
thirdly, the installation height of the glass reaches 7 m or more, and auxiliary tools of the engineering frame are reduced;
and fourthly, the hydraulic cylinder is driven to be a charging and power storage system device, and the device can be used under the condition of no power supply.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be further noted that, unless otherwise specifically stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, connected through an intermediate medium, or connected through the insides of two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to specific circumstances.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a semi-automatic device of large-scale glass calibration installation of fork truck drive formula which characterized in that: comprises a fixed seat (1), a sucker component (2) is arranged on a mounting frame in front of the fixed seat (1), the sucker component (2) comprises a sucker fixed seat (2-1), side rods (2-2) are respectively arranged on two sides of the sucker fixed seat (2-1), the sucker fixed seat (2-1) comprises a fixed disk (2-1-1) at the rear end and a rotating seat (2-1-2) at the front end, the rotating seats (2-1-2) are rotatably arranged on the fixed disk (2-1-1) through rotating shafts, the relative positions of the rotating seats are fixedly connected through bolts, suckers (2-3) are respectively arranged in the upper, lower, left and right directions of the fixed disk (2-1-1), and suckers (2-3) arranged at intervals are distributed on the side rods (2-2), the middle part of the fixed seat (1) is provided with a hollow cavity, a normally open port of the cavity is positioned on the front end face of the fixed seat, a left-right moving seat (3), a vertical lifting seat (4) and a front-back moving seat (5) are sequentially arranged in the cavity from bottom to top, the upper end face of the front-back moving seat (5) is hinged with a front-leaning and rear-leaning seat (7) through a hinging seat (6), two sides of the front-leaning and rear-leaning seat (7) are respectively provided with a left hydraulic cylinder (8) and a right hydraulic cylinder (8), and the extending ends of piston rods of the left and right hydraulic cylinders (8) are respectively connected with rotating seats (2-1-2); the top of fixing base (1) erect the operation panel (9) that make things convenient for artifical auxiliary operation of liftable, the lift of operation panel (9) is through the drive of cutting fork crane (10) of its below both sides, the retractable of cutting fork crane (10) goes up and down through the lift hydraulic cylinder (11) drive of its below slope setting.
2. The forklift-driven large glass calibration and installation semi-automatic device according to claim 1, wherein: the utility model discloses a fork truck, including fixing base (1), the footboard of convenient people to operation panel (9) that one side of fixing base (1) set up from supreme being provided with the interval down, the bottom face both sides of fixing base (1) are equipped with slot (12) that make things convenient for fork truck to fork respectively.
3. The forklift-driven large glass calibration and installation semi-automatic device according to claim 1, wherein: the position of the sucker (2-3) on the side lever (2-2) is adjustable, the side lever (2-2) is of a telescopic sleeve structure, an air suction port at the rear end of the sucker (2-3) is connected to an exhaust fan through an air suction pipeline respectively, and the exhaust fan is fixedly installed in a cavity of the fixed seat.
4. The forklift-driven large glass calibration and installation semi-automatic device according to claim 1, wherein: the bottom face of cavity on be equipped with horizontal guide rail one (13) that set up respectively, control and remove seat (3) and go up guide movement on guide rail one (13), control the removal of removing seat (3) and drive through the pneumatic cylinder about its bottom, control the pneumatic cylinder and be located the below middle part of controlling removal seat (3), control the tailpiece of the piston rod portion of pneumatic cylinder (8) and control the engaging lug that removes seat (3) bottom and be connected.
5. The forklift-driven large glass calibration and installation semi-automatic device according to claim 1, wherein: the lifting device is characterized in that the up-down lifting seat (4) is located above the left-right moving seat (3), the up-down lifting seat (4) is driven by lifting hydraulic cylinders (14) in the front and the rear of the up-down lifting seat, guide pillars (15) for guiding the up-down lifting seat (4) to lift are installed on the upper end face of the left-right moving seat (3), guide sleeves (16) matched with the guide pillars (15) in a guiding mode are arranged at the bottom end of the up-down lifting seat (4), and the lifting hydraulic cylinders (14) are installed at the front end and the rear end of the left-right moving seat (.
6. The forklift-driven large glass calibration and installation semi-automatic device according to claim 1, wherein: the up end of oscilaltion seat (4) laid guide rail two (17) that set up around, the direction removal is gone up in guide rail two (17) in fore-and-aft movement seat (5), the removal of fore-and-aft movement seat (5) is through the hydraulic cylinder drive at its rear, install articulated seat (6) on fore-and-aft movement seat (5), articulated seat (6) are gone up through the pivot and are leaned forward the back tip of leaning forward backward seat (7) articulated, lean forward backward seat (7) through leaning forward hydraulic cylinder (18) drive, the slope setting of leaning forward hydraulic cylinder (18) is in the place ahead of fixing base (1), and cylinder body fixed mounting is at the upper end of articulated seat (6).
7. The forklift-driven large glass calibration and installation semi-automatic device according to claim 7, wherein: the up end of fixing base (1) before the terminal surface middle part be equipped with breach (19), when preceding back removal seat (5) reset to fixing base (1) in, articulated seat (6) and incline and face upward pneumatic cylinder (18) are located the breach.
8. The forklift-driven large glass calibration and installation semi-automatic device according to claim 1, wherein: the rear end face of the sucker fixing seat (2-1) is provided with hinged lug seats (20), the extending ends of piston rods of the left hydraulic cylinder and the right hydraulic cylinder (8) are provided with connecting seats (21), the connecting seats (21) are rotatably connected with the hinged lug seats (20) through vertical rotating shafts, and the cylinder body ends of the left hydraulic cylinder and the right hydraulic cylinder (8) are fixedly arranged on two sides of the forward-leaning backward-leaning seat (7).
9. The forklift-driven large glass calibration and installation semi-automatic device according to claim 2, wherein: a railing (22) is arranged around the operating platform (9), and a notch is arranged at a position on one side of the operating platform corresponding to the pedal (23) of the fixed seat.
10. The use method of the forklift-driven large glass calibrating and mounting semi-automatic device based on any one of claims 1 to 9 is characterized by comprising the following specific steps:
s1, preparation before material taking: firstly, starting a forklift, inserting a fixed seat, moving the fixed seat to a glass placing area, and adjusting the position of a sucker assembly by adjusting the positions of a left-right moving seat and an up-down lifting seat according to the position of glass, so that the height position of a sucker is positioned at the middle cross section position of the glass, and the position of a sucker fixed seat of the sucker assembly is positioned at the center position of the glass;
s2, taking materials: then the front and back moving seat moves to move the sucker component forwards until the sucker is in contact with the glass, the front and back moving seat stops moving, the exhaust fan acts at the moment, the sucker is driven to synchronously adsorb objects on the glass at the same time, the material taking of the glass is realized, the glass is lifted to a moving height by moving the upper and lower lifting seats after the material taking, and the glass is moved away along with the movement of the forklift;
s3, rotating the glass: after glass is conveyed to a position to be installed, because large glass is mostly laterally placed when being placed and vertically placed when being installed, the glass needs to be rotated in the first direction, whether workers need to go up to an operation table for auxiliary operation is determined according to needs before rotation, if the workers need to go up to the operation table, a forklift shelf is slowly lifted, fixing bolts of a fixing disc are pulled out through manual assistance, then the glass is rotated, the forklift shelf is continuously lifted while rotating, so that the height requirement of the lower end part of the rotated glass is met, after the glass is rotated to the vertical direction, the fixing disc is fixed through the bolts, then a lifting hydraulic cylinder drives a scissor lifting frame to lift, so that the operation table is adjusted to a proper position, and the upper end part of the glass is conveniently manually held when the glass is installed;
s4, installation: through the left and right movement seat in the fixing seat, the cooperation of the up-down lifting seat and the front and back movement seat, adjust the glass to a proper position, the installation is convenient, after the movement to a proper position, firstly, the forward tilting and backward tilting seat is driven by the tilting hydraulic cylinder to drive the glass to tilt backward, two sides are supported by people, the bottom end part of the glass is clamped at the installation clamping groove, after the bottom end part is fixed, the tilting hydraulic cylinder moves again, the glass tilts forward, the upper end part is clamped, when the glass is clamped, the left and right alignment of the glass and the adjacent glass is ensured, the left and right hydraulic cylinder can drive the sucker component to rotate or rotate rightwards, the glass is conveniently clamped and aligned with the adjacent glass, after the upper and lower ends of the glass and the left or right side are aligned, the exhaust fan stops working, the sucker synchronously loosens the.
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| CN202110155672.XA CN112897406B (en) | 2021-02-04 | 2021-02-04 | Fork truck driving type large glass calibrating and mounting semi-automatic device and using method thereof |
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| CN202110155672.XA CN112897406B (en) | 2021-02-04 | 2021-02-04 | Fork truck driving type large glass calibrating and mounting semi-automatic device and using method thereof |
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| CN114278072A (en) * | 2021-12-23 | 2022-04-05 | 通州建总集团有限公司 | Construction work platform for building engineering |
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