CN112889992A - Intelligent sun drying system for preserved fruit - Google Patents

Intelligent sun drying system for preserved fruit Download PDF

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Publication number
CN112889992A
CN112889992A CN202110082529.2A CN202110082529A CN112889992A CN 112889992 A CN112889992 A CN 112889992A CN 202110082529 A CN202110082529 A CN 202110082529A CN 112889992 A CN112889992 A CN 112889992A
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CN
China
Prior art keywords
intelligent
module
drying
preserved fruit
sun
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CN202110082529.2A
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Chinese (zh)
Inventor
杨应楷
陈奕东
梁楚璇
蔡舜炀
杨启财
杨晓吟
李琛
陈淑霞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Jigong Healthy Food Co ltd
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Guangdong Jigong Healthy Food Co ltd
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Publication date
Application filed by Guangdong Jigong Healthy Food Co ltd filed Critical Guangdong Jigong Healthy Food Co ltd
Priority to CN202110082529.2A priority Critical patent/CN112889992A/en
Publication of CN112889992A publication Critical patent/CN112889992A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00Other apparatus or process specially adapted for the chocolate or confectionery industry
    • A23G7/02Cooling or drying apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention provides an intelligent sun drying system for preserved fruits, which comprises a spreading and airing module, an induction module and an auxiliary module, wherein the induction module is arranged in the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module; the spreading and airing module comprises a single-layer belt type drying device, bucket type lifting devices, a transfer groove device and a rotating device, wherein the bucket type lifting devices are symmetrically arranged on two sides of the transfer groove device and are connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device. The invention provides an intelligent automatic sun-drying system and industrial application thereof, which can improve the automation level of a preserved fruit and preserved fruit sun-drying yard and reduce the labor cost.

Description

Intelligent sun drying system for preserved fruit
Technical Field
The invention belongs to the technical field of preserved fruit processing systems, and particularly relates to an intelligent sun drying system for preserved fruits.
Background
Preserved fruit is made up of finger citron fruit, green plum and Sanhua plum through salting, drying in the sun, storage and desalting
The local characteristic leisure fruit and vegetable products made by the pickling process or directly sugaring and drying other fresh fruits are produced in the annual production
Up to 200 billion dollars. The temperature is high throughout the year and the sunshine is strong, and the preserved fruits (preserved fruits) are dried by solar sunshine, so that the preserved fruits have the advantages of being green, energy-saving and the like.
At present, preserved fruit processing enterprises mostly adopt traditional drying in a sunning ground, products are directly paved on cement ground or plastic cloth, raw material paving, tedding, material receiving and site cleaning are all operated manually, particularly in rainy seasons in summer, the paving and the material receiving are more frequent, the production efficiency is lower, and the labor intensity is high.
Related patent reports are reported in the aspect of automation of spreading, tedding and receiving raw materials of a sunning ground in the process of solarization of products such as tea leaves and grains, but the reports on research and development of a control device with the functions of automatically spreading and receiving materials under the conditions of sensing illumination intensity and relative humidity (or rainwater) by adopting the principles of luminosity sensing and relative humidity (or rainwater) sensing are few. In addition, belt drying equipment is relatively common in the drying of products such as fresh vegetables and dried fruits, but preserved fruit and preserved fruit are high in sugar content, sugar liquid is easy to pollute a drying bed plate in the belt drying process, residual sugar liquid is not cleaned for a long time and is easy to breed microorganisms, so that peculiar smell and microorganisms of the products exceed standards, and the belt drying equipment with the automatic cleaning function is not popularized and applied on a large scale.
Therefore, it is necessary to develop a sunning ground auxiliary device with automatic spreading, automatic receiving and online automatic cleaning functions, so that the automation level of the candied fruit and cold fruit sunning ground is improved, the labor cost is reduced, and the market competitiveness of the product is improved.
Disclosure of Invention
In view of the above, the invention creates the sunning ground auxiliary device with automatic spreading, automatic receiving and online automatic cleaning based on the principles of single-layer belt type drying, luminosity sensing and relative humidity (or rainwater) sensing, improves the automation level of the candied fruit and cool fruit sunning ground, reduces the labor cost expenditure, and improves the market competitiveness of products.
The technical scheme of the invention is as follows:
the intelligent sun drying system for the preserved fruits is characterized by comprising a spreading and airing module, a sensing module and an auxiliary module, wherein the sensing module is arranged inside the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module.
The spreading and airing module comprises a single-layer belt type drying device, bucket type lifting devices, a transfer groove device and a rotating device, wherein the bucket type lifting devices are symmetrically arranged on two sides of the transfer groove device and are connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device.
Furthermore, the single-layer belt type drying devices are arranged in parallel, and the transfer tank device can be connected with the single-layer belt type drying devices in a matched mode through horizontal displacement.
Furthermore, a bucket type conveyor belt is arranged on one side of the single-layer belt type drying device.
In the invention, the single-layer belt type drying device is adopted, and the advantages are as follows: the running speed of the mesh belt is variable-frequency and adjustable, so that the material retention time is ensured, and the discharging quality is also ensured; the bottom of the bottom mesh belt has a certain gradient, so that the material collection is convenient; the belt dryer has the advantages of uncomplicated structure, convenience in installation, long-term operation, capability of entering the interior of the box body for overhaul when a fault occurs, and convenience in maintenance. The belt type drying equipment is common in the drying of fresh vegetables, dried fruits and other products, and compared with a box type dryer and a tunnel type dryer, the belt type drying equipment has the advantages of continuity and automation of material inlet and outlet, high labor productivity, capability of meeting the requirements of modern mass production and the like.
Particularly, the single-layer belt type drying device comprises a stainless steel chain plate and a transmission device matched with the stainless steel chain plate, and a bucket type conveying device and a transfer tank device which can freely convey materials to the stainless steel chain plate are optimized in the modes of flexible materials, inflow type feeding, induction type discharging and the like, so that the automatic spreading and the automatic receiving of preserved fruit raw materials are realized.
Furthermore, one end of the bucket type conveyor belt is provided with a dried fruit embryo pretreatment system.
Furthermore, the dry fruit embryo pretreatment system comprises a salt embryo area, a cleaning area, a desalting area, a sugar permeating area and a waiting area which are sequentially arranged.
Furthermore, the induction module comprises an inductor, a data processing module and an intelligent central control device, and the inductor, the data processing module and the intelligent central control device are sequentially connected.
Further, the sensors comprise an illumination intensity sensor and a humidity sensor.
Further, the inductor is arranged on the single-layer belt type drying device.
According to the invention, a built-in embedded design mode is adopted, the system comprises a sensor of illumination intensity and relative humidity (or rainwater), a data acquisition and output module and a processing module of the data acquisition and output module, a temperature and humidity intelligent sensor system based on the Internet of things is developed by using the intelligent control function of a driving machine, when the temperature, the humidity and the illumination intensity reach set values, the control system is driven, the automatic induction of equipment according to weather conditions is realized, and the automatic spreading and receiving of preserved fruit (preserved fruit) raw materials are realized.
Further, the auxiliary module is an automatic cleaning auxiliary structure.
Further, the automatic cleaning auxiliary structure comprises a cleaning frame driving device, a spraying turning device and a water circulating device, and further the spraying turning device is respectively connected with the cleaning frame driving device and the water circulating device.
Further, the spraying turnover device is arranged on one side of the single-layer belt type drying device.
According to the invention, a cleaning rack driving device is adopted, and matched rail supporting frames, a heating plate device, a cleaning device, a driving device, a high-pressure warm water spray device and the like are researched and developed to realize automatic cleaning of the stainless steel chain plate, relevant parameters such as cleaning frequency, cleaning mode, pressure and water temperature of the high-pressure warm water spray, driving speed of the high-pressure warm water spray and the like are optimized, a matched cleaning water recovery and centralized discharge device is constructed, and automatic cleaning of a newly-built sunning ground is realized.
The invention aims at the situation that the traditional drying mode of a sunning ground is adopted by the processing enterprises of preserved fruits at present
The problems of low automation degree, high labor intensity, low production efficiency and the like are solved based on the principle of single-layer belt type drying equipment
The auxiliary device for the sunning ground with the functions of automatic material spreading, automatic material receiving and online automatic cleaning is manufactured by adopting luminosity induction and phase
The humidity (or rain water) sensing principle is developed under the conditions of sensing illumination intensity and relative humidity (or rain water) change
The control device with the automatic spreading and receiving functions is used for building an intelligent automatic sun drying system and carrying out industrial application on the intelligent automatic sun drying system, so that the automation level of a preserved fruit and cool fruit sun drying field is improved, and the labor cost is reduced.
According to the invention, the automatic spreading and automatic receiving of the preserved fruit raw materials are realized by adopting a single-layer belt type drying device and a transmission device, a bucket type conveying device and a transfer tank device which are matched with the single-layer belt type drying device. The cleaning frame driving device is combined with high-pressure warm water spraying to clean the stainless steel chain plate on line, and meanwhile, a cleaning water recovery and centralized discharge device is matched.
The invention relates to an online automatic cleaning system combining an automatic spreading device and a receiving device, which is suitable for a sunning ground, improves the safety of preserved fruit production, and reduces the labor intensity of workers.
Drawings
FIG. 1 is a schematic structural view of a spreading and airing module of the invention;
fig. 2 is a partial structural schematic diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Examples
The intelligent sun drying system for the preserved fruits is characterized by comprising a spreading and airing module 10, a sensing module and an auxiliary module, wherein the sensing module is arranged inside the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module.
The spreading and airing module comprises a single-layer belt type drying device 1, a bucket type lifting device 2, a transfer groove device 3 and a rotating device (not marked), wherein the bucket type lifting device is symmetrically arranged on two sides of the transfer groove device and is connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device.
Furthermore, the single-layer belt type drying devices are arranged in parallel, and the transfer tank device can be connected with the single-layer belt type drying devices in a matched mode through horizontal displacement.
Further, a bucket type conveyer belt 5 is arranged on one side of the single-layer belt type drying device.
In the invention, the single-layer belt type drying device is adopted, and the advantages are as follows: the running speed of the mesh belt is variable-frequency and adjustable, so that the material retention time is ensured, and the discharging quality is also ensured; the bottom of the bottom mesh belt has a certain gradient, so that the material collection is convenient; the belt dryer has the advantages of uncomplicated structure, convenience in installation, long-term operation, capability of entering the interior of the box body for overhaul when a fault occurs, and convenience in maintenance. The belt type drying equipment is common in the drying of fresh vegetables, dried fruits and other products, and compared with a box type dryer and a tunnel type dryer, the belt type drying equipment has the advantages of continuity and automation of material inlet and outlet, high labor productivity, capability of meeting the requirements of modern mass production and the like.
Particularly, the single-layer belt type drying device comprises a stainless steel chain plate and a transmission device matched with the stainless steel chain plate, and a bucket type conveying device and a transfer tank device which can freely convey materials to the stainless steel chain plate are optimized in the modes of flexible materials, inflow type feeding, induction type discharging and the like, so that the automatic spreading and the automatic receiving of preserved fruit raw materials are realized.
Furthermore, one end of the bucket type conveyor belt is provided with a dried fruit embryo pretreatment system 6.
Furthermore, the dry fruit embryo pretreatment system comprises a salt embryo area, a cleaning area, a desalting area, a sugar permeating area and a waiting area which are sequentially arranged.
Furthermore, the induction module comprises an inductor, a data processing module and an intelligent central control device, and the inductor, the data processing module and the intelligent central control device are sequentially connected.
Further, the sensors comprise an illumination intensity sensor and a humidity sensor.
Further, the inductor is arranged on the single-layer belt type drying device.
According to the invention, a built-in embedded design mode is adopted, the system comprises a sensor of illumination intensity and relative humidity (or rainwater), a data acquisition and output module and a processing module of the data acquisition and output module, a temperature and humidity intelligent sensor system based on the Internet of things is developed by using the intelligent control function of a driving machine, when the temperature, the humidity and the illumination intensity reach set values, the control system is driven, the automatic induction of equipment according to weather conditions is realized, and the automatic spreading and receiving of preserved fruit (preserved fruit) raw materials are realized.
Further, the auxiliary module is an automatic cleaning auxiliary structure.
Further, the automatic cleaning auxiliary structure comprises a cleaning frame driving device, a spraying turning device and a water circulating device, and further the spraying turning device is respectively connected with the cleaning frame driving device and the water circulating device.
Further, the spraying turnover device is arranged on one side of the single-layer belt type drying device.
According to the invention, a cleaning rack driving device is adopted, and matched rail supporting frames, a heating plate device, a cleaning device, a driving device, a high-pressure warm water spray device and the like are researched and developed to realize automatic cleaning of the stainless steel chain plate, relevant parameters such as cleaning frequency, cleaning mode, pressure and water temperature of the high-pressure warm water spray, driving speed of the high-pressure warm water spray and the like are optimized, a matched cleaning water recovery and centralized discharge device is constructed, and automatic cleaning of a newly-built sunning ground is realized.
The invention aims at the situation that the traditional drying mode of a sunning ground is adopted by the processing enterprises of preserved fruits at present
The problems of low automation degree, high labor intensity, low production efficiency and the like are solved based on the principle of single-layer belt type drying equipment
The auxiliary device for the sunning ground with the functions of automatic material spreading, automatic material receiving and online automatic cleaning is manufactured by adopting luminosity induction and phase
The humidity (or rain water) sensing principle is developed under the conditions of sensing illumination intensity and relative humidity (or rain water) change
The control device with the automatic spreading and receiving functions is used for building an intelligent automatic sun drying system and carrying out industrial application on the intelligent automatic sun drying system, so that the automation level of a preserved fruit and cool fruit sun drying field is improved, and the labor cost is reduced.
According to the invention, the automatic spreading and automatic receiving of the preserved fruit raw materials are realized by adopting a single-layer belt type drying device and a transmission device, a bucket type conveying device and a transfer tank device which are matched with the single-layer belt type drying device. The cleaning frame driving device is combined with high-pressure warm water spraying to clean the stainless steel chain plate on line, and meanwhile, a cleaning water recovery and centralized discharge device is matched.
The invention relates to an online automatic cleaning system combining an automatic spreading device and a receiving device, which is suitable for a sunning ground, improves the safety of preserved fruit production, and reduces the labor intensity of workers.
The experimental effect is verified:
the invention is used for newly building a 50m2The intelligent automatic sun-drying yard is applied to enterprise demonstration; after the equipment is put into use, the airing efficiency is improved by 50 percent, the labor is saved by 30 percent, and the labor cost is reduced by 30 percent; the annual yield of preserved fruit processing is estimated to be improved by 20%; the production efficiency of preserved fruit (preserved fruit) enterprises is improved, after the items are put into use, the annual output value of the preserved fruit (preserved fruit) is estimated to be increased by 1000 ten thousand yuan, the annual income is increased by 120 ten thousand yuan, and the accumulated sales amount is 1000 ten thousand yuan; preserved fruit for promoting enterprises) The automation degree of airing reduces the labor intensity.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be implemented by any prior art in the field.

Claims (10)

1. An intelligent sun drying system for preserved fruits is characterized by comprising a spreading and airing module, a sensing module and an auxiliary module, wherein the sensing module is arranged inside the spreading and airing module, and the auxiliary module is arranged on one side of the spreading and airing module;
the spreading and airing module comprises a single-layer belt type drying device, bucket type lifting devices, a transfer groove device and a rotating device, wherein the bucket type lifting devices are symmetrically arranged on two sides of the transfer groove device and are connected with the single-layer belt type drying device, and the rotating device is connected with the transfer groove device.
2. The intelligent preserved fruit sun-drying system according to claim 1, wherein the single-layer belt drying devices are arranged in parallel, and the transfer tank device can be horizontally displaced and is connected with the single-layer belt drying devices in a matching manner.
3. The intelligent preserved fruit sun-drying system according to claim 2, wherein a bucket conveyor belt is arranged on one side of the single-layer belt drying device.
4. The intelligent preserved fruit sun-drying system according to claim 3, wherein a dried fruit embryo pretreatment system is arranged at one end of the bucket conveyor.
5. The intelligent preserved fruit sun-drying system according to claim 4, wherein the dried fruit embryo pretreatment system comprises a salt embryo area, a cleaning area, a desalting area, a sugar permeation area and a waiting area which are arranged in sequence.
6. The intelligent preserved fruit sun-drying system according to claim 1, wherein the sensing module comprises a sensor, a data processing module and an intelligent central control device, and the sensor, the data processing module and the intelligent central control device are sequentially connected.
7. The intelligent preserved fruit sun-drying system according to claim 6, wherein the sensors comprise a light intensity sensor and a humidity sensor.
8. The intelligent preserved fruit sun-drying system according to claim 7, wherein the sensor is disposed on a single-layer belt drying device.
9. The intelligent preserved fruit sun-drying system according to claim 1, wherein the auxiliary module is an automatic cleaning auxiliary structure.
10. The intelligent preserved fruit sun-drying system according to claim 9, wherein the automatic cleaning auxiliary structure comprises a cleaning rack driving device, a spraying turning device and a water circulating device, and the spraying turning device is respectively connected with the cleaning rack driving device and the water circulating device.
CN202110082529.2A 2021-01-21 2021-01-21 Intelligent sun drying system for preserved fruit Pending CN112889992A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110082529.2A CN112889992A (en) 2021-01-21 2021-01-21 Intelligent sun drying system for preserved fruit

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Application Number Priority Date Filing Date Title
CN202110082529.2A CN112889992A (en) 2021-01-21 2021-01-21 Intelligent sun drying system for preserved fruit

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CN112889992A true CN112889992A (en) 2021-06-04

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207413886U (en) * 2017-10-26 2018-05-29 江苏宝威机械科技有限公司 Band drier with process on-line cleaning device
CN207600143U (en) * 2017-11-30 2018-07-10 江苏圣曼干燥设备工程有限公司 Individual layer band drier
CN109105612A (en) * 2018-08-09 2019-01-01 广东济公保健食品有限公司 A kind of preparation method of fingered citron fruit jelly
CN208920814U (en) * 2018-10-22 2019-05-31 湖南优镒农业开发有限公司 Woody oleiferous plants highly effective drying system
CN209268597U (en) * 2018-08-07 2019-08-20 福建师范大学 A kind of preserved fruit solarization equipment for drying
CN211204774U (en) * 2019-12-11 2020-08-07 四川饮缘食品有限公司 Preserved fruit drying device
CN111938010A (en) * 2020-08-25 2020-11-17 广东省农业科学院蚕业与农产品加工研究所 Intelligent solarization farm system and use method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207413886U (en) * 2017-10-26 2018-05-29 江苏宝威机械科技有限公司 Band drier with process on-line cleaning device
CN207600143U (en) * 2017-11-30 2018-07-10 江苏圣曼干燥设备工程有限公司 Individual layer band drier
CN209268597U (en) * 2018-08-07 2019-08-20 福建师范大学 A kind of preserved fruit solarization equipment for drying
CN109105612A (en) * 2018-08-09 2019-01-01 广东济公保健食品有限公司 A kind of preparation method of fingered citron fruit jelly
CN208920814U (en) * 2018-10-22 2019-05-31 湖南优镒农业开发有限公司 Woody oleiferous plants highly effective drying system
CN211204774U (en) * 2019-12-11 2020-08-07 四川饮缘食品有限公司 Preserved fruit drying device
CN111938010A (en) * 2020-08-25 2020-11-17 广东省农业科学院蚕业与农产品加工研究所 Intelligent solarization farm system and use method thereof

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Application publication date: 20210604