CN111938010A - An intelligent solar drying field system and using method thereof - Google Patents
An intelligent solar drying field system and using method thereof Download PDFInfo
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- CN111938010A CN111938010A CN202010868655.6A CN202010868655A CN111938010A CN 111938010 A CN111938010 A CN 111938010A CN 202010868655 A CN202010868655 A CN 202010868655A CN 111938010 A CN111938010 A CN 111938010A
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- 238000001035 drying Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 107
- 230000007246 mechanism Effects 0.000 claims abstract description 97
- 230000007480 spreading Effects 0.000 claims abstract description 35
- 238000003892 spreading Methods 0.000 claims abstract description 35
- 239000002994 raw material Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000036561 sun exposure Effects 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 230000001954 sterilising effect Effects 0.000 claims description 7
- 238000004659 sterilization and disinfection Methods 0.000 claims description 7
- 230000032258 transport Effects 0.000 claims description 3
- 235000013399 edible fruits Nutrition 0.000 abstract description 26
- 230000008569 process Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000010865 sewage Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 235000011869 dried fruits Nutrition 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000009923 sugaring Methods 0.000 description 2
- 241000132456 Haplocarpha Species 0.000 description 1
- 240000007817 Olea europaea Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000021022 fresh fruits Nutrition 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
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- 238000003860 storage Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G7/00—Other apparatus or process specially adapted for the chocolate or confectionery industry
- A23G7/02—Cooling or drying apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/12—Auxiliary devices for roasting machines
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/12—Auxiliary devices for roasting machines
- A23N12/125—Accessories or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明涉及一种智能化日晒晒场系统,其包括板链、驱动轮、铺料机构、晒干机构、收集斗、清洗装置、烘干机和中控机,板链套在驱动轮外,驱动轮带动板链传动,板链依次经过铺料机构、晒干机构、收集斗、清洗装置、烘干机,铺料机构用于将原料铺在板链上,晒干机构包括日晒区和遮雨棚,日晒区设有湿度传感器和光照传感器,中控机根据湿度传感器和光照传感器传递的信号控制所述铺料机构运行或停止,中控机根据湿度传感器传递的信号控制遮雨棚收缩或向日晒区展开,收集斗位于板链的一侧,收集斗用于收集日晒后的原料,清洗装置用于清洗板链,烘干机用于烘干板链。整个水果制作蜜饯过程从铺料到设备清洗实现全自动化,提高了生产效率。
The invention relates to an intelligent solar drying field system, which comprises a plate chain, a driving wheel, a material spreading mechanism, a drying mechanism, a collecting bucket, a cleaning device, a dryer and a central control machine, and the plate chain is sleeved outside the driving wheel. , the driving wheel drives the plate chain to drive, and the plate chain passes through the spreading mechanism, the drying mechanism, the collection bucket, the cleaning device and the dryer in turn. The spreading mechanism is used to spread the raw materials on the plate chain, and the drying mechanism includes the sun drying area. The sunshade area is equipped with a humidity sensor and a light sensor. The central control machine controls the operation or stop of the spreading mechanism according to the signals transmitted by the humidity sensor and the light sensor, and the central control machine controls the rain cover according to the signals transmitted by the humidity sensor. The shed shrinks or expands toward the sun drying area. The collecting bucket is located on one side of the plate chain. The collecting bucket is used to collect the raw materials after sun exposure. The cleaning device is used to clean the plate chain, and the dryer is used to dry the plate chain. The whole process of making candied fruit is fully automated from spreading to equipment cleaning, which improves production efficiency.
Description
技术领域technical field
本发明涉及水果加工技术领域,特别是涉及一种智能化日晒晒场系统及其使用方法。The invention relates to the technical field of fruit processing, in particular to an intelligent solar drying field system and a method for using the same.
背景技术Background technique
蜜饯是以青梅、三华李和橄榄等原料经盐腊、晒胚贮藏、脱盐糖渍工序制作或以其它新鲜水果直接糖渍干燥而成的地方特色休闲果蔬制品,年产值达200多亿元。蜜饯采用太阳能日晒干燥具有绿色、节能等优点。传统的蜜饯加工企业多采用传统的晒场干燥,产品直接铺在水泥地面或塑料布上,当遇到下雨天气时,通常需要人手盖上幕布进挡雨,效率十分低下。Candied fruit is a local characteristic leisure fruit and vegetable product made of green plum, Sanhua plum and olive through salting, drying embryo storage, desalting and sugaring, or directly sugaring and drying of other fresh fruits, with an annual output value of more than 20 billion yuan. . The use of solar energy to dry the candied fruit has the advantages of green and energy saving. Traditional candied fruit processing enterprises mostly use the traditional drying field to dry the products directly on the cement floor or plastic cloth. When it encounters rainy weather, it is usually necessary to cover the curtain by hand to keep out the rain, which is very inefficient.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种智能化日晒晒场系统及其使用方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an intelligent tanning field system and a method of using the same, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明采用如下技术方案:一种智能化日晒晒场系统,其包括板链、驱动轮、铺料机构、晒干机构、收集斗、清洗装置、烘干机和中控机,所述板链套在所述驱动轮外,所述驱动轮带动所述板链传动,所述板链依次经过所述铺料机构、所述晒干机构、所述收集斗、所述清洗装置、所述烘干机,所述铺料机构用于提供原料并将原料铺在所述板链上,所述晒干机构包括日晒区和遮雨棚,所述遮雨棚固定在所述日晒区的一侧,所述日晒区设有湿度传感器和光照传感器,所述中控机分别与所述湿度传感器和所述光照传感器电连接,所述中控机根据所述湿度传感器和所述光照传感器传递的信号控制所述铺料机构运行或停止,所述中控机根据所述湿度传感器传递的信号控制所述遮雨棚收缩或向所述日晒区展开,所述收集斗位于所述板链的一侧,所述收集斗用于收集日晒后的原料,所述清洗装置用于清洗所述板链,所述烘干机用于烘干所述板链。In order to achieve the above purpose, the present invention adopts the following technical scheme: an intelligent solar drying field system, which includes a plate chain, a driving wheel, a material spreading mechanism, a drying mechanism, a collection bucket, a cleaning device, a dryer and a central control. The plate chain is sleeved outside the drive wheel, the drive wheel drives the plate chain to drive, and the plate chain passes through the material spreading mechanism, the drying mechanism, the collection bucket, the The cleaning device, the dryer, the spreading mechanism is used to provide raw materials and spread the raw materials on the plate chain, the drying mechanism includes a sun drying area and a rain shelter, and the rain shelter is fixed On one side of the sun-tanning area, a humidity sensor and a light sensor are provided in the sun-tanning area, and the central control unit is electrically connected to the humidity sensor and the light sensor, respectively, and the central control unit is based on the humidity The signals transmitted by the sensor and the light sensor control the operation or stop of the spreading mechanism, and the central control computer controls the canopy to shrink or expand to the sun-drying area according to the signals transmitted by the humidity sensor. The collection bucket is located on one side of the plate chain, and the collection bucket is used to collect the raw materials after sun exposure, the cleaning device is used to clean the plate chain, and the dryer is used to dry the plate chain.
进一步地,所述铺料机构包括料斗和滚筒,所述滚筒的表面设有多个凹槽,所述凹槽间隔分布,所述凹槽随滚筒的转动而转动,所述凹槽位于所述板链的初始端上方,所述滚筒朝向所述板链的一侧设有挡块,当所述滚筒转动时,所述挡块遮挡水平朝向的凹槽,所述料斗位于所述滚筒上方,所述料斗设有输出口,所述输出口朝向所述滚筒的顶端。Further, the material spreading mechanism includes a hopper and a drum, the surface of the drum is provided with a plurality of grooves, the grooves are distributed at intervals, the grooves rotate with the rotation of the drum, and the grooves are located in the Above the initial end of the plate chain, the side of the drum facing the plate chain is provided with a stopper. When the drum rotates, the stopper blocks the horizontally oriented groove, and the hopper is located above the drum. The hopper is provided with an output port, and the output port faces the top end of the drum.
进一步地,所述凹槽沿所述滚筒的轴向排成多列,且每列凹槽间隔分布。Further, the grooves are arranged in multiple rows along the axial direction of the drum, and the grooves in each row are distributed at intervals.
进一步地,所述收集斗的一侧设有气缸,所述气缸的连接有推板,所述推板在所述板链上方,所述气缸推动所述推杆经过所述板链且朝所述收集斗的入口的方向移动。Further, a cylinder is provided on one side of the collection bucket, a push plate is connected to the cylinder, the push plate is above the plate chain, and the cylinder pushes the push rod through the plate chain and toward the Move in the direction of the inlet of the collection bucket.
进一步地,所述清洗装置包括第一清洗机构、第一毛刷辊、第一集水槽、清洗槽、第二清洗机构、第二集水槽,所述板链依次经过所述第一清洗机构、所述第一毛刷辊、所述清洗槽、所述第二清洗机构,所述第一清洗机构包括多个第一喷嘴,所述第一喷嘴朝向所述板链,所述第一毛刷辊与所述板链的上表面相接触,所述第一清洗机构和所述第一毛刷辊皆位于所述第一集水槽正上方,所述板链浸入所述清洗槽内,所述第二清洗机构包括多个第二喷嘴,所述第二喷嘴朝向所述板链,所述第二清洗机构位于所述第二集水槽正上方。Further, the cleaning device includes a first cleaning mechanism, a first brush roller, a first water collection tank, a cleaning tank, a second cleaning mechanism, and a second water collection tank, and the plate chain passes through the first cleaning mechanism, The first brush roller, the cleaning tank, and the second cleaning mechanism, the first cleaning mechanism includes a plurality of first nozzles, the first nozzles face the plate chain, and the first brush The roller is in contact with the upper surface of the plate chain, the first cleaning mechanism and the first brush roller are both located directly above the first water collecting tank, the plate chain is immersed in the cleaning tank, the The second cleaning mechanism includes a plurality of second nozzles, the second nozzles face the plate chain, and the second cleaning mechanism is located just above the second water collecting tank.
进一步地,所述第一清洗机构包括四组第一喷嘴,且所述第一喷嘴的朝向相对所述板链的板面倾斜,四组第一喷嘴围在所述板链外且呈矩形分布,所述第一喷嘴与所述板链在竖直方向上相互错开。Further, the first cleaning mechanism includes four groups of first nozzles, and the orientation of the first nozzles is inclined relative to the plate surface of the plate chain, and the four groups of first nozzles are surrounded by the plate chain and are distributed in a rectangular shape , the first nozzle and the plate chain are mutually staggered in the vertical direction.
进一步地,所述清洗槽下方设有剪叉机构,所述剪叉机构与所述清洗槽相连接,所述剪叉机构用于控制所述清洗槽升降。Further, a scissor mechanism is provided below the cleaning tank, the scissor mechanism is connected with the cleaning tank, and the scissor mechanism is used to control the lifting and lowering of the cleaning tank.
进一步地,所述清洗装置还包括第二毛刷辊,所述第二毛刷辊与所述板链的上表面相接触,所述第二毛刷辊位于所述清洗槽和所述第二清洗机构之间,且所述第二毛刷辊位于所述第二集水槽正上方。Further, the cleaning device further includes a second brush roller, the second brush roller is in contact with the upper surface of the plate chain, and the second brush roller is located in the cleaning tank and the second brush roller. between the cleaning mechanisms, and the second brush roller is located just above the second water collecting tank.
进一步地,所述驱动轮的下方设有灭菌灯,所述灭菌灯照向所述板链。Further, a sterilization lamp is provided below the driving wheel, and the sterilization lamp illuminates the plate chain.
一种智能化日晒晒场系统的使用方法,其包括以下步骤,所述中控机设立第一阈值和第二阈值;所述中控机接收所述光照传感器和所述湿度传感器的信号,当所述光照传感器发出的信号大于所述第一阈值,所述湿度传感器发出的信号小于第二阈值时,所述中控机控制所述铺料机构运行,所述铺料机构在所述板链上铺设原料,所述板链开始传动,所述板链将原料带至所述日晒区进行日晒;所述中控机持续接收湿度传感器的信号,当所述湿度传感器发出的信号大于第二阈值时,所述遮雨棚向所述日晒区的方向展开;所述板链将原料运至所述收集斗的一侧,将原料装入所述收集斗内;板链传动至所述清洗装置进行清洗,再传动至所述烘干机进行烘干。A method for using an intelligent solar drying field system, comprising the following steps: the central control computer establishes a first threshold value and a second threshold value; the central control computer receives signals from the light sensor and the humidity sensor, When the signal sent by the light sensor is greater than the first threshold and the signal sent by the humidity sensor is less than the second threshold, the central control computer controls the operation of the material spreading mechanism, and the material spreading mechanism operates on the board The raw material is laid on the chain, the plate chain starts to drive, and the plate chain brings the raw material to the sun drying area for sun exposure; the central control machine continuously receives the signal of the humidity sensor, when the signal sent by the humidity sensor is greater than At the second threshold, the canopy expands toward the sun drying area; the plate chain transports the raw materials to one side of the collection bucket, and loads the raw materials into the collection bucket; the plate chain drives to the The cleaning device is cleaned and then transmitted to the dryer for drying.
本发明的有益效果为:所述中控机与所述湿度传感器和所述光照传感器相配合,从而实现选自动高效铺料,且避免雨水影响原料的品质,且整个水果制作蜜饯过程从铺料到设备清洗实现全自动化,提高了生产效率。The beneficial effects of the invention are as follows: the central control machine cooperates with the humidity sensor and the light sensor, so as to realize automatic and high-efficiency paving, and avoid rainwater from affecting the quality of the raw materials, and the whole process of making candied fruit starts from paving. To equipment cleaning to achieve full automation, improve production efficiency.
附图说明Description of drawings
附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制。The accompanying drawings further illustrate the present invention, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
图1为本发明一实施例提供的结构示意图;FIG. 1 is a schematic structural diagram provided by an embodiment of the present invention;
图2为铺料机构和晒干机构的结构示意图;Fig. 2 is the structural representation of material spreading mechanism and drying mechanism;
图3为滚筒的结构示意图;Fig. 3 is the structural representation of the drum;
图4为推板的结构示意图;Fig. 4 is the structural representation of push plate;
图5为清洗装置的结构示意图;5 is a schematic structural diagram of a cleaning device;
图6为第一清洗机构的结构示意图。FIG. 6 is a schematic structural diagram of the first cleaning mechanism.
具体实施方式Detailed ways
如图1-3中所示,一种智能化日晒晒场系统,其包括板链1、铺料机构、晒干机构、收集斗2、清洗装置和烘干机3、驱动轮和中控机。所述板链1套在所述驱动轮23外,所述驱动轮23带动所述板链1传动,其中所述驱动轮23由伺服电机带动转动,所述板链1依次经过所述铺料机构、所述晒干机构、所述收集斗2、所述清洗装置、所述烘干机3,最后再回到所述铺料机构,形成一个循环。所述铺料机构包括料斗4和滚筒5,所述滚筒5的轴向沿水平方向延伸,所述滚筒5位于所述板链1的初始端上方,且所述滚筒5朝向板链1的一面向下旋转。所述料斗4位于所述滚筒5上方,所述料斗4设有输出口,所述输出口朝向所述滚筒5的顶端,所述料斗4用于装载原料,原料为待晒干的水果,其中所述料斗4的输出口处设有电磁阀,通过电磁阀的开关控制所述料斗4内的水果从所述输出口掉落,水果从所述输出口出来后会掉落在所述滚筒5的顶端。As shown in Figures 1-3, an intelligent solar drying field system includes a
如图1-4中所示,所述滚筒5的表面设有多个凹槽6,所述凹槽6用于收纳待晒的水果,且每个凹槽6只能收容一颗水果,所述凹槽6位于所述板链1的初始端上方。所述凹槽6间隔分布,所述凹槽6沿所述滚筒5的轴向排成多列,且每列凹槽6间隔分布,所述凹槽6随滚筒5的转动而转动,当所述料斗4的电池阀打开后,水果从所述料斗4输出并落在所述滚筒5的顶端,部分水果随所述滚筒5的转动滚落进所述滚筒5顶端的凹槽6内,直到装有水果的凹槽6随滚筒5旋转二朝下时,水果才落在板链1上,由于凹槽6是一列一列间隔排布的,使得落在板链1上的水果也可以一列一列间隔排布。所述滚筒5朝向所述板链1的一侧设有挡块7,所述挡块7朝向所述滚筒5的一面为弧面,且该弧面与所述滚筒5的曲面相匹配,所述挡块7与所述滚筒5之间只留有一条无法穿过水果的间隙,当所述滚筒5转动时,所述挡块7遮挡水平朝向的凹槽6,所述挡块7用于限制水果从凹槽6内出来,确保凹槽6只有朝下时,水果才能从凹槽6内出来。所述晒干机构包括日晒区8和遮雨棚9,所述日晒区8位于所述遮雨棚9的一侧,所述遮雨棚9位于所述板链1上方,其中所述遮雨棚9为电机控制的可折叠式的雨棚,通过电机带动遮雨棚9的幕布展开或者收缩,当下雨时,将所述遮雨棚9的幕布往所述铺料机构的方向拉动并展开,如此处理可以节省遮雨棚9的占地空间。所述日晒区8设有湿度传感器和光照传感器,所述中控机分别与所述湿度传感器和所述光照传感器电连接,所述中控机根据所述湿度传感器和所述光照传感器传递的信号控制所述铺料机构运行或停止,当所述湿度传感器检测到湿度过高时,或者所述光照传感器检测到阳光不足时,所述铺料机构停止运行,避免无法晒干水果。所述中控机根据所述湿度传感器传递的信号控制所述遮雨棚9收缩或向所述日晒区8展开,当所述湿度传感器检测到周围湿度变高,可能要下雨时,中控机则可控制所述遮雨棚9展开,避免水果淋到雨水。通过所述中控机与所述湿度传感器和所述光照传感器相配合,从而实现选自动高效铺料,且避免雨水影响原料的品质。As shown in Figures 1-4, the surface of the
如图1-4中所示,所述收集斗2位于所述板链1的侧面,所述收集斗2的一侧设有气缸11,所述气缸11的连接有推板10,所述推板10固定在所述气缸11的活塞杆上,所述推板10在所述板链1上方,且所述推板10与所述板链1之间的距离无法通过水果,所述气缸11推动所述推板10在所述板链1上方来回运动,且所述推板10的运动方向与所述板链1的传动方向垂直,所述气缸11可以推动所述推杆经过所述板链1且朝所述收集斗2的入口的方向移动,并把所述板链1上晒干的水果推入所述收集斗2内。在其它实施例中,也可以依靠人手将所述板链1上晒干的水果放入所述收集斗2内。As shown in FIGS. 1-4 , the
如图1-6中所示,所述清洗装置包括多个第一喷嘴19,所述第一喷嘴19朝向所述板链1,由于板链1再晒干水果的时候,水果的营养物质很容易残留在板链1上并形成污垢,所述清洗装置可以对板链1进行清洗,清洗后的板链1在传动至烘干机3,让烘干机3对板链1进行烘干,方便下次使用,其中烘干机3可以采用市面上常用的烘干设备,无需对烘干机3进行改进。所述铺料机构通过滚筒5对带晒干的水果进行排列,免去人力将水果铺散的过程,且整个水果制作蜜饯过程从铺料到设备清洗实现全自动化,提高了生产效率。所述清洗装置包括第一清洗机构12、第一毛刷辊13、第一集水槽14、清洗槽15、第二清洗机构16、第二集水槽17和第二毛刷辊18,所述板链1依次经过所述第一清洗机构12、所述第一毛刷辊13、所述清洗槽15、第二毛刷辊18、所述第二清洗机构16,所述第一清洗机构12包括四组第一喷嘴19,所述第一喷嘴19外接自来水管和水泵,所述第一喷嘴19的喷头朝向所述板链1,且所述第一喷嘴19的朝向相对所述板链1的板面倾斜,所述第一喷嘴19对所述板链1进行高压水冲洗,从而冲掉所述板链1上的污垢,其中,四组第一喷嘴19围在所述板链1外且呈矩形分布,所述第一喷嘴19与所述板链1在竖直方向上相互错开,从而确保所述板链1经过所述第一清洗机构12时,所述板链1上下两个板面都能得到充分清洗,且冲洗后的污水不会污染所述第一喷嘴19。As shown in FIGS. 1-6 , the cleaning device includes a plurality of
如图1-5中所示,所述第一毛刷辊13与所述板链1的上表面相接触,所述第一毛刷辊13由电机带动自转,当所述板链1经过所述第一清洗机构12清洗后,再由所述第一毛刷辊13再刮走粘在所述板链1上的污垢。所述第一清洗机构12和所述第一毛刷辊13皆位于所述第一集水槽14正上方,所述第一清洗机构12清洗后产生的污水可以落入所述第一集水槽14中,而所述第一毛刷辊13刮掉的污垢也可以顺着水落入所述第一集水槽14中。所述板链1经过所述第一毛刷辊13洗刷后,所述板链1向所述清洗槽15传动并浸入所述清洗槽15内,所述清洗槽15利用槽内的液体溶解粘在板链1上的污垢,其中,所述清洗槽15可以根据实际需要选择适当的尺寸,从而延长所述板链1浸在清洗槽15内的时间,其清洗槽15内可以通入自来水或者洗洁精溶液。所述第二毛刷辊18与所述板链1的上表面相接触,所述第二毛刷辊18位于所述清洗槽15和所述第二清洗机构16之间,且所述第二毛刷辊18位于所述第二集水槽17正上方,所述第二毛刷辊18刮掉的污垢也可以顺着水落入所述第二集水槽17中,经过所述清洗槽15清洗后的板链1传动至所述第二毛刷辊18,所述第二毛刷辊18再刮走因浸泡而变软的污垢,确保所述板链1没有顽固的污垢残留。As shown in Figures 1-5, the
如图1-5中所示,所述第二清洗机构16包括多个第二喷嘴20,所述第二喷嘴20朝向所述板链1,所述第二清洗机构16位于所述第二集水槽17正上方,所述第二清洗机构16清洗后产生的污水可以落入所述第二集水槽17中。所述第二清洗机构16包括四组第二喷嘴20,所述第二喷嘴20的喷头朝向所述板链1,且所述第二喷嘴20的朝向相对所述板链1的板面倾斜,所述第二喷嘴20可以将残留在所述板链1上的污水冲走。四组第二喷嘴20围在所述板链1外且呈矩形分布,所述第二喷嘴20与所述板链1不在同一竖直方向上,从而确保所述板链1经过所述第二清洗机构16时,所述板链1上下两个板面能再次得到充分清洗,且冲洗后的污水不会污染所述第二喷嘴20。经过所述第二清洗机构16冲洗后的板链1再经过所述烘干机3进行烘干后,即完成整个板链1的清洗工作,通过多个环节反复对所述板链1进行冲刷,确保所述板链1没有污垢残留,避免影响板链1以后的使用。所述驱动轮23的下方设有灭菌灯24,所述灭菌灯24照向所述板链,所述板链1经过清洗工作后,再往所述铺料机构的方向传动,准备让所述铺料机构进行下次铺料,途中经过所述灭菌灯24进行灭菌,确保所述板链1下次运输原料时不会污染原料。As shown in FIGS. 1-5 , the
如图3-5中所示,所述第一喷嘴19的出水口的朝向与所述板链1的板面呈45度角,该角度可以确保所述第一喷嘴19对所述板链1进行高效冲刷,使污垢快速从所述板链1上剥离。所述清洗装置还包括导向机构,所述导向机构包括第一导向辊、第二导向辊、第三导向辊和第四导向辊,所述板链1依次经过所述第一导向辊、所述第二导向辊、所述第三导向辊、所述第四导向辊,所述第二导向辊和所述第三导向辊低于所述第一导向辊和所述第四导向辊,所述第二导向辊和所述第三导向辊位于所述清洗槽15内,所述板链1先经过所述第一导向辊转向向下倾斜延伸并浸入所述清洗槽15内,再经过所述第二导向辊转向从而沿水平方向延伸,接着经过所述第三导向辊转向向上倾斜延伸,最后经过所述第四导向辊转向沿水平方向延伸。所述清洗槽15下方设有剪叉机构21,所述剪叉机构21与所述清洗槽15相连接,所述剪叉机构21用于控制所述清洗槽15升降,在无需对所述板链1进行清洗时,可以通过将所述剪叉机构21将所述清洗槽15降下,避免所述板链1长期浸泡在液体中而容易发生腐蚀。所述清洗装置还包括回收机构22,所述第一集水槽14的出水口、所述第二集水槽17的出水口和所述清洗槽15的出水口与所述回收机构22相连通,其中回收机构22可以采用现有的污水和废弃物处理装置,对清洗过程中产生的污水和污垢进行回收利用。所述清洗槽15的出水口设有用于控制开关的电磁阀,当工作人员看到清洗槽15内的液体变浑浊时,即可打开清洗槽15的电磁阀从而换掉所述清洗槽15内的脏水。As shown in FIGS. 3-5 , the water outlet of the
如图1-5中所示,一种智能化日晒晒场系统的使用方法,其包括以下步骤,所述中控机设立第一阈值和第二阈值。所述中控机接收所述光照传感器和所述湿度传感器的信号,当所述光照传感器发出的信号大于所述第一阈值,且所述湿度传感器发出的信号小于第二阈值时,所述中控机控制所述铺料机构运行,所述铺料机构在所述板链1上铺设原料,所述板链1开始传动,所述板1链将原料带至所述日晒区进行日晒;当光照传感器发出的信号小于所述第一阈值,或者所述湿度传感器发出的信号大于第二阈值时,所述中控机关闭所述铺料机构。所述中控机持续接收湿度传感器的信号,当所述湿度传感器发出的信号大于第二阈值时,所述遮雨棚9向所述日晒区的方向展开;当所述湿度传感器发出的信号小于或等于第二阈值时,收起所述遮雨棚9。所述板链1将原料运至所述收集斗2的一侧,将原料装入所述收集斗2内。最后所述板链1传动至所述清洗装置进行清洗,再传动至所述烘干机3进行烘干。As shown in Figures 1-5, a method for using an intelligent solar drying field system includes the following steps, wherein the central control machine establishes a first threshold and a second threshold. The central control computer receives the signals of the light sensor and the humidity sensor, and when the signal sent by the light sensor is greater than the first threshold, and the signal sent by the humidity sensor is less than the second threshold, the middle The control machine controls the operation of the material spreading mechanism, the material spreading mechanism lays the raw material on the
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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CN112889992A (en) * | 2021-01-21 | 2021-06-04 | 广东济公保健食品有限公司 | Intelligent sun drying system for preserved fruit |
CN112931898A (en) * | 2021-03-09 | 2021-06-11 | 广东省农业科学院蚕业与农产品加工研究所 | Single-layer belt type drying equipment suitable for drying in sunlight |
CN112931898B (en) * | 2021-03-09 | 2024-04-19 | 广东省农业科学院蚕业与农产品加工研究所 | Single-layer belt type drying equipment suitable for sun drying |
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