CN104799419B - A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly - Google Patents
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly Download PDFInfo
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- CN104799419B CN104799419B CN201510257293.6A CN201510257293A CN104799419B CN 104799419 B CN104799419 B CN 104799419B CN 201510257293 A CN201510257293 A CN 201510257293A CN 104799419 B CN104799419 B CN 104799419B
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Abstract
The invention discloses a kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that specifically include following steps: (1) pan feeding；(2) lobe is divided to remove the peel；(3) once rinse；(4) de-stone；(5) secondary rinsing；(6) material is kept in；(7) section；(8) dry.The microtome of the present invention is connected with drying baker conveyer belt, and front No clean is dried in section, keeps the every nutrient substance contained in product, promotes that product taste is dense, and yield has reached 32%, improves 5 percentage points than the same industry, saves raw-material use；Drier possesses the advantages such as heat utilization rate height, yield height, product colour uniformity, moisture is constant, use natural gas or electricity as thermal source, reach the target that cleaning produces, being the Dehydrated Vegetable Processing technique that a kind of novel, yield is high, keep original nutritive value, application is wide.
Description
Technical field
The invention belongs to dehydrated vegetables deep process technology field, be specifically related to a kind of dehydrated vegetables high-efficiency environment friendly automatic
Control system for processing.
Technical background
Fresh vegetables water content is the highest, and generally more than 80%, easily rot, with the sale of fresh processing fresh be at present
Main, the ratio that this part of supermarket is sold is bigger；Another part is exactly dry-made vegetable, is generally processed as
Dewatering drying product, in order to preservation, transport, are also beneficial to during fresh feed dull season directly do the former of following process
Material, based on outlet.It not only uses in a large number in instant food field, and is tourism, frontier defense, geology
Solve to eat, in department, the effective ways that dish is difficult, in our daily life and army's food, have important application.
Dehydrated vegetables keeps original shape, color and luster, taste and nutritional labeling substantially, simultaneously because water content is few,
Easily transport, storage time is long, instant, meets popular allegro life, has market widely
Demand.At present, dewatering vegetable method mainly has hot air drying, microwave drying, vacuum lyophilization etc., microwave
Being dried is to utilize microwave penetration product, and its disadvantage is superheated easily occur, and local temperature can surpass
Crossing 100 DEG C, thus cause the quality of the heat sensitive material such as food, medicine to decline, flavour nutrient loses；Vacuum
The baking temperature being dried is relatively low, can the color of retaining food product and nutritional labeling to a certain extent, but its
Heat transfer rate is slow, and drying time is longer；Although cryodesiccated food color is the best, nutrition leak is few,
But production cost is the highest；Wherein hot air drying is to apply most, most economical drying means, conventional baking at present
Dry machine is that net belt type is dried, and heat utilization rate is low, big energy-consuming, yields poorly, and loss is many, the product face baked out
Color is uneven, and moisture height differs etc. the existence of some problems.In the course of processing that agricultural byproducts are overall,
At present a lot of products be all section or after dicing through cleaning with water, dry contained in vegetable and containing
Nutrient is all washed out by water, so that the tasteless thickness of product dried out, nutritive value reduces, goes out into
The deep-processing process of the problems, especially Bulbus Allii such as rate reduction, the garlicin contained in raw material and garlic polysaccharide meeting
Being exposed to the surface of fresh garlic pieces, if cleaned with water, the material that surface is contained will be washed with water, thus
Decrease the yield of product.Therefore, in the integrated artistic using hot air drying, improve de-the most further
Water pickled vegetable processing technology flow process, meets consumer and pursues the requirement of first-class quality, effectively solve food processing process
Problem between middle quality and benefit, has important practical significance.
Summary of the invention
Run off for dehydrated vegetables nutrient substance present in prior art, yield the most first-class popular problem,
It is an object of the invention to provide a kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, be a kind of novel,
Yield is high, keep the cleaning of original nutritive value, environmental protection, efficient Dehydrated Vegetable Processing technique.
The technical scheme that the present invention takes is:
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that processing technique specifically includes
Following steps:
(1) pan feeding: vegetable to be drained off is placed into the thing in rustless steel turnover hopper, in rustless steel turnover hopper
Expecting to be transported in segment separator a point lobe by auger feeding machine, the loading frequency controlling auger feeding machine is 30-40Hz,
Flow 6-8 ton/h is controlled by variable-frequency governor；
(2) lobe is divided to remove the peel: Bulbus Allii is divided into garlic clove one by one by two-layer silica gel plate rotary squeezing by segment separator, control
The operating frequency of induced-draught fan processed is 30-40Hz, and air quantity is 3000-5000m3/ h, by the skin of sucking-off in segment separator
Removing, the material after point lobe transports air skinning machine by conveyer belt a, and air skinning machine uses 8-10mpa
Clean compressed air by compression pipe to vegetable surface strength peeling, skin and foreign material are carried by subsidiary conduit
To the external world；
(3) once rinsing: the material after peeling enters a potcher, controls the high-pressure spraying on a potcher
The pressure of pipe is 2-3MPa, and controlling flow is 6-8 ton/h, is carried out；
(4) de-stone: during once the material after rinsing enters stone remover, controls the water spray range of water pump 20-30m,
Being provided with sparge pipe and air jet pipe in stone remover, according to material and the difference of dopant density, material passes through stone remover
In current be flushed on conveyer belt, stone and other foreign material sink to the bottom of stone remover；
(5) secondary rinsing: the material after de-stone enters secondary potcher, and interpolation disinfection concentration is 200-300ppm
Javelle water, the pressure controlling the high pressure spray shower pipe on secondary potcher is 2-3MPa, controls stream
Amount is 6-8 ton/h, rinses and sterilizes；
(6) material is kept in: the rinsed material of secondary is transported to storing temporary storing bin by conveyer belt c, and storing is temporary
Being provided with flowing current jet pipe in storehouse, jet pipe, to material surface jet water course, is protected by the uniformity controlling moisture
Hold material surface wettability；
(7) section: temporary material enters microtome by conveyer belt d, and slice thickness is 2.5-3.0mm；
(8) dry: the material after section is transported in progressive dryer dry by conveyer belt e by conveyer, thing
Material bifurcation flows to 2 dehydrators containing one section of drying plant respectively, and the material after one section of drying is combined into containing
In 3rd dehydrator of two-stage nitration drying plant, the water content of drying to vegetable is less than 6%.
Further, in described step (6), the current in storing temporary storing bin are carried out by the return water pipe of lower section
Collect.
Further, described step (8) arranges circulated air heating, containing two-stage nitration drying plant inside dehydrator
The 3rd dehydrator in hot blast be recovered to 2 dehydrators containing one section of drying plant enter by hot air duct
Row is dried.
Further, in described step (8), one section of drying control high-temperature temperature is 90-120 DEG C, dries 3-4h；
Two-stage nitration is dried control temperature and is 45-65 DEG C, dries 3h.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that the processing that this system uses
Device include auger feeding machine, segment separator, air skinning machine, potcher, stone remover, secondary potcher,
Storing temporary storing bin, microtome, conveyer, dehydrator, rustless steel turnover hopper is by auger feeding machine and point lobe
Machine connects, and described segment separator is connected by conveyer belt a and air skinning machine, arranges below air skinning machine end
Once potcher, the end of a potcher is provided with stone remover, and stone remover is floated by conveyer belt b and secondary
Washing machine connects, and secondary potcher is connected by conveyer belt c and storing temporary storing bin, and storing temporary storing bin passes through conveyer belt
D and microtome connect, and microtome end is provided with conveyer, and conveyer is connected by conveyer belt e and dehydrator.
Further, described air skinning machine is provided with compressed air supply device helical-lobe compressor.
Further, described dehydrator uses natural gas or electricity as thermal source.
Further, it is provided with shower, to clearly at a described potcher and secondary potcher terminal discharge mouth
The product washed carries out secondary surface sprinkling.
Further, described air skinning machine and helical-lobe compressor support the use, and helical-lobe compressor produces 70-80
The heat of degree is reclaimed by heat recovery pipeline and is transported to inside dehydrator.
The invention have the benefit that
The present invention uses dewatering pickled vegetable processing technology flow process, is with the difference of prior art, in section
It is not provided with cleaning equipment between machine and dehydrator, the substitute is between microtome and dehydrator by conveying
Machine connects, and directly transports product with conveyer belt to dehydrator, accomplishes only to clean raw material appearance, to product after section
Do not clean, thus maintain the genuineness of product, especially in Bulbus Allii deep processing, the material that garlic pieces contains
Can stick to the surface of garlic pieces, make the garlicin contained in product and garlic polysaccharide not run off, Bulbus Allii piece passes through
After the dehydrator drying of 3-6 hour, obtain the novel Bulbus Allii piece higher containing abundant nutrient substance and peppery degree.
By the technique of Non-water washing of cutting into slices, keep the every nutrient substance contained in product, promote that product taste is dense,
In particular improving the yield of product, save raw-material use, it is deep to be that one is especially suitable for dehydrated vegetables
The technological process apparatus of processing, application is wide.
Arranging circulated air heating inside the dehydrator of the present invention, material first passes through and branches in 2 dehydrators
Row is preliminary dries, and remerges the 3rd dehydrator of entrance and carries out the hot blast in secondary drying, and the 3rd dehydrator
Being recovered in front 2 dehydrators carry out multiple baking by hot air duct, three dehydrators are used in combination, energy recovery
Recycling, reduces energy consumption, reduces heat loss, and drier possesses heat utilization rate height, yield height, produces
The features such as product color even is consistent, moisture is constant, computer program intelligent operating system, are modernize very much de-
Water Vegetable drying machine, dehydrator uses natural gas or electricity as thermal source, reaches the target that cleaning produces.
The Dehydrated Vegetable Processing technological process integration employing novel device that the present invention is brand-new, the product processed has
Flavoursome dense, color even, moisture are consistent, yield high.It is dehydrated industry in Bulbus Allii, uses complete
New Dehydrated Vegetable Processing technological process, dewatered garlic flake than ever 28% yield bring up to 33%, completely
Improve 5 percentage points, be the purpose being not reaching to of the same trade, completely solve the processing cost of product,
Improve raw-material utilization rate.
Whole dewatering vegetable process production line during actual operation, lunch break or maintain machinery and need to stop work
The section time, product is directly exposed in air the problem that can cause aoxidizing, go bad, and the present invention is at potcher
And between microtome, set up storing temporary storing bin, rinsed product is first stored in storing temporary storing bin, it is simple to
Control the time of whole piece dewatering process, avoid product oxidation, rotten phenomenon to occur, it is ensured that product simultaneously
Quality, the most rationally improves production efficiency simultaneously.
In the present invention, air skinning machine uses the clean compressed air of 8-10mpa to blow the garlic skin on garlic bulblet surface
Falling, the inside of air skinning machine is provided with compressed air supply device helical-lobe compressor, its effect be peeling clean and
Any material damage, peeling conventional than ever is not had to improve the yield of two percentage points so that it is product
Do not receive pollution, accomplish the purpose that cleaning produces.
When Bulbus Allii is rinsed, use subsoil water that it is cleaned, clean quantity 6-8 ton/h, at potcher end
End discharge outlet is provided with spray, its product cleaned is carried out surface sprinkling again, to increase product
Clean degree；The air matching used helical-lobe compressor of skinning machine, compressor operationally, can produce 70-80
The heat of degree, and these heats can be transported to inside dehydrator by centralized collection, it is provided that needed for auxiliary dehydrator
The heat energy wanted, has accomplished the effect of production energy-saving.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation of dehydrator in the present invention.
In figure, 1, rustless steel turnover hopper；2, auger feeding machine；3, segment separator；4, conveyer belt a；5、
Air skinning machine；6, a potcher；7, stone remover；8, conveyer belt b；9, secondary potcher；10、
Conveyer belt c；11, storing temporary storing bin；12, conveyer belt d；13, microtome；14, conveyer；15, defeated
Send band e；16, dehydrator.
Detailed description of the invention
Further illustrate the present invention below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, a kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that
Processing technique specifically includes following steps:
(1) pan feeding: vegetable to be drained off is placed into the thing in rustless steel turnover hopper, in rustless steel turnover hopper
Expecting to be transported in segment separator a point lobe by auger feeding machine, the loading frequency controlling auger feeding machine is 30-40Hz,
Flow 6-8 ton/h is controlled by variable-frequency governor；
(2) lobe is divided to remove the peel: Bulbus Allii is divided into garlic clove one by one by two-layer silica gel plate rotary squeezing by segment separator, control
The operating frequency of induced-draught fan processed is 30-40Hz, and air quantity is 3000-5000m3/ h, by the skin of sucking-off in segment separator
Removing, the material after point lobe transports air skinning machine by conveyer belt a, and air skinning machine uses 8-10mpa
Clean compressed air by compression pipe to vegetable surface strength peeling, skin and foreign material are carried by subsidiary conduit
To the external world；
(3) once rinsing: the material after peeling enters a potcher, controls the high-pressure spraying on a potcher
The pressure of pipe is 2-3MPa, and controlling flow is 6-8 ton/h, is carried out；
(4) de-stone: during once the material after rinsing enters stone remover, controls the water spray range of water pump 20-30m,
Being provided with sparge pipe and air jet pipe in stone remover, according to material and the difference of dopant density, material passes through stone remover
In current be flushed on conveyer belt, stone and other foreign material sink to the bottom of stone remover；
(5) secondary rinsing: the material after de-stone enters secondary potcher, and interpolation disinfection concentration is 200-300ppm
Javelle water, the pressure controlling the high pressure spray shower pipe on secondary potcher is 2-3MPa, controls stream
Amount is 6-8 ton/h, rinses and sterilizes；
(6) material is kept in: the rinsed material of secondary is transported to storing temporary storing bin by conveyer belt c, and storing is temporary
Being provided with flowing current jet pipe in storehouse, jet pipe, to material surface jet water course, is protected by the uniformity controlling moisture
Hold material surface wettability；
(7) section: temporary material enters microtome by conveyer belt d, and slice thickness is 2.5-3.0mm；
(8) dry: the material after section is transported in progressive dryer dry by conveyer belt e by conveyer, thing
Material bifurcation flows to 2 dehydrators containing one section of drying plant respectively, and the material after one section of drying is combined into containing
In 3rd dehydrator of two-stage nitration drying plant, the water content of drying to vegetable is less than 6%.
Further, in described step (6), the current in storing temporary storing bin are carried out by the return water pipe of lower section
Collect.
Further, described step (8) arranges circulated air heating, containing two-stage nitration drying plant inside dehydrator
The 3rd dehydrator in hot blast be recovered to 2 dehydrators containing one section of drying plant enter by hot air duct
Row is dried.
Further, in described step (8), one section of drying control high-temperature temperature is 90-120 DEG C, dries 3-4h；
Two-stage nitration is dried control temperature and is 45-65 DEG C, dries 3h.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that the processing that this system uses
Device include auger feeding machine, segment separator, air skinning machine, potcher, stone remover, secondary potcher,
Storing temporary storing bin, microtome, conveyer, dehydrator, rustless steel turnover hopper is by auger feeding machine and point lobe
Machine connects, and described segment separator is connected by conveyer belt a and air skinning machine, arranges below air skinning machine end
Once potcher, the end of a potcher is provided with stone remover, and stone remover is floated by conveyer belt b and secondary
Washing machine connects, and secondary potcher is connected by conveyer belt c and storing temporary storing bin, and storing temporary storing bin passes through conveyer belt
D and microtome connect, and microtome end is provided with conveyer, and conveyer is connected by conveyer belt e and dehydrator.
Further, described air skinning machine is provided with compressed air supply device helical-lobe compressor, peeling clean and
Any material damage, peeling conventional than ever is not had to improve the yield of two percentage points so that it is product
Do not receive pollution, accomplish the purpose that cleaning produces.
Further, described dehydrator uses natural gas or electricity as thermal source.
Further, it is provided with shower, to clearly at a described potcher and secondary potcher terminal discharge mouth
The product washed carries out secondary surface sprinkling, to increase the clean degree of product.
Further, described air skinning machine and helical-lobe compressor support the use, and helical-lobe compressor produces 70-80
The heat of degree is reclaimed by heat recovery pipeline and is transported to inside dehydrator, it is provided that the heat required for auxiliary dehydrator
Can, accomplish the effect of production energy-saving.
The above is not limitation of the present invention, it should be pointed out that: for the ordinary skill people of the art
For Yuan, on the premise of without departing from essential scope of the present invention, it is also possible to make some changes, retrofit, add
Or replace, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (9)
1. the automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that processing technique specifically includes following steps:
(1) pan feeding: vegetable to be drained off is placed in rustless steel turnover hopper, material in rustless steel turnover hopper is transported in segment separator a point lobe by auger feeding machine, the loading frequency controlling auger feeding machine is 30-40Hz, controls flow 6-8 ton/h by variable-frequency governor；
(2) dividing lobe to remove the peel: Bulbus Allii is divided into garlic clove one by one by two-layer silica gel plate rotary squeezing by segment separator, the operating frequency controlling induced-draught fan is 30-40Hz, and air quantity is 3000-5000m3/ h, the skin of sucking-off in segment separator is removed, dividing the material after lobe to transport air skinning machine by conveyer belt a, air skinning machine uses the clean compressed air of 8-10MPa by compression pipe to vegetable surface strength peeling, and skin and foreign material are transported to the external world by subsidiary conduit；
(3) once rinsing: the material after peeling enters a potcher, and the pressure controlling the high pressure spray shower pipe on a potcher is 2-3MPa, controlling flow is 6-8 ton/h, is carried out；
(4) de-stone: during once the material after rinsing enters stone remover, control the water spray range of water pump 20-30m, stone remover is provided with sparge pipe and air jet pipe, according to material and the difference of dopant density, material is flushed on conveyer belt b by the current in stone remover, and stone and other foreign material sink to the bottom of stone remover；
(5) secondary rinsing: the material after de-stone enters secondary potcher, adding disinfection concentration is the javelle water of 200-300ppm, the pressure controlling the high pressure spray shower pipe on secondary potcher is 2-3MPa, and controlling flow is 6-8 ton/h, rinses and sterilizes；
(6) material is kept in: the rinsed material of secondary is transported to storing temporary storing bin by conveyer belt c, is provided with flowing current jet pipe in storing temporary storing bin, and jet pipe is to material surface jet water course, by controlling the uniformity holding material surface wettability of moisture；
(7) section: temporary material enters microtome by conveyer belt d, and slice thickness is 2.5-3.0mm；
(8) dry: the material after section is transported in progressive dryer dry by conveyer belt e by conveyer, material bifurcation flows to 2 dehydrators containing one section of drying plant respectively, material after one section of drying is combined in the 3rd dehydrator containing two-stage nitration drying plant, and the water content of drying to vegetable is less than 6%.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that in described step (6), the current in storing temporary storing bin are collected by the return water pipe of lower section.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterized in that, arranging circulated air heating in described step (8) inside dehydrator, the hot blast in the 3rd dehydrator containing two-stage nitration drying plant is recovered to dry in 2 dehydrators containing one section of drying plant by hot air duct.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that in described step (8), one section of drying control high-temperature temperature is 90-120 DEG C, and cryogenic temperature is 75-95 DEG C, dries 3-4h；Two-stage nitration is dried control temperature and is 45-65 DEG C, dries 3h.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterized in that, the processing unit (plant) that this system uses includes auger feeding machine, segment separator, air skinning machine, potcher, stone remover, secondary potcher, storing temporary storing bin, microtome, conveyer, dehydrator, rustless steel turnover hopper is connected by auger feeding machine and segment separator, described segment separator is connected by conveyer belt a and air skinning machine, a potcher it is provided with below air skinning machine end, the end of potcher is provided with stone remover, stone remover is connected by conveyer belt b and secondary potcher, secondary potcher is connected by conveyer belt c and storing temporary storing bin, storing temporary storing bin is connected by conveyer belt d and microtome, microtome end is provided with conveyer, conveyer is connected by conveyer belt e and dehydrator.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that described air skinning machine is provided with compressed air supply device helical-lobe compressor.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that described dehydrator uses natural gas or electricity as thermal source.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterised in that be provided with shower at a described potcher and secondary potcher terminal discharge mouth, the product cleaned is carried out secondary surface sprinkling.
A kind of automatic control system for processing of dehydrated vegetables high-efficiency environment friendly, it is characterized in that, described air skinning machine and helical-lobe compressor support the use, and helical-lobe compressor is produced the heat of 70-80 degree and is transported to inside dehydrator by the recovery of heat recovery pipeline.
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| CN105202867B (en) * | 2015-09-07 | 2017-11-21 | 北京市农林科学院 | The method of rapid draing broccoli byproduct |
| CN105725227A (en) * | 2016-01-31 | 2016-07-06 | 常州大学 | Lotus root washing, peeling and slicing all-in-one machine |
| CN107006844A (en) * | 2017-04-04 | 2017-08-04 | 湖北神农本草中药饮片有限公司 | High-quality bletilla striata medicine materical crude slice intelligence production line |
| CN107960672B (en) * | 2018-01-05 | 2023-09-15 | 青岛联盛益康生物科技有限公司 | Water circulation stone removing machine for dehydrated vegetables |
| CN109198689B (en) * | 2018-10-16 | 2021-11-12 | 房孝兰 | Onion deep processing device |
| CN109805356B (en) * | 2018-12-30 | 2022-02-01 | 云南龙云大有实业有限公司 | Production system and production method for dehydrated edible fungi |
| CN111053263B (en) * | 2020-01-01 | 2022-07-15 | 张改丽 | Processing treatment device behind matsutake |
| CN112015152A (en) * | 2020-09-07 | 2020-12-01 | 济南华庆农业机械科技有限公司 | Garlic processing production line control system, production line and method |
| CN115474627B (en) * | 2022-08-30 | 2024-04-12 | 山东瑞菲特食品有限公司 | Method and system for processing vegetables at low temperature and achieving long-term storage |
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| CN201467961U (en) * | 2009-09-03 | 2010-05-19 | 陆文光 | Dewatered vegetable continuous processing device |
| CN202286171U (en) * | 2011-11-01 | 2012-07-04 | 山东瑞帆果蔬机械科技有限公司 | Date palm production line |
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| JPH09248126A (en) * | 1996-03-12 | 1997-09-22 | Asupuro Kk | Production of vegetable powder |
| ITRM20060118A1 (en) * | 2006-03-08 | 2007-09-09 | Turatti Srl | PROCESS OF WASHING AND STERILIZATION OF FOOD PRODUCTS IN PARTICULAR VEGETABLES AND ITS EQUIPMENT |
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|---|---|---|---|---|
| CN101642222A (en) * | 2009-09-03 | 2010-02-10 | 陆文光 | Dewatered vegetable production line |
| CN201467961U (en) * | 2009-09-03 | 2010-05-19 | 陆文光 | Dewatered vegetable continuous processing device |
| CN202286171U (en) * | 2011-11-01 | 2012-07-04 | 山东瑞帆果蔬机械科技有限公司 | Date palm production line |
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