CN211832709U - Complete equipment for processing dried apples - Google Patents
Complete equipment for processing dried apples Download PDFInfo
- Publication number
- CN211832709U CN211832709U CN201922428552.3U CN201922428552U CN211832709U CN 211832709 U CN211832709 U CN 211832709U CN 201922428552 U CN201922428552 U CN 201922428552U CN 211832709 U CN211832709 U CN 211832709U
- Authority
- CN
- China
- Prior art keywords
- machine
- apples
- cleaning
- inlet
- left end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000021016 apples Nutrition 0.000 title claims abstract description 51
- 244000141359 Malus pumila Species 0.000 title 1
- 241000220225 Malus Species 0.000 claims abstract description 71
- 238000004140 cleaning Methods 0.000 claims abstract description 65
- 238000001035 drying Methods 0.000 claims abstract description 56
- 238000004806 packaging method and process Methods 0.000 claims abstract description 27
- 235000021452 apple slice Nutrition 0.000 claims abstract description 24
- 238000005406 washing Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 83
- 239000007921 spray Substances 0.000 claims description 50
- 239000007788 liquid Substances 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 238000010981 drying operation Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 235000011869 dried fruits Nutrition 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 9
- 235000013399 edible fruits Nutrition 0.000 description 7
- 235000012055 fruits and vegetables Nutrition 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 238000009461 vacuum packaging Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
本实用新型公开了一种苹果干加工成套设备,包括清洗机、削皮去核切片机、输送护色沥干机、烘干机和包装机,削皮去核切片机的左端入口,与清洗机的右端出口相连;削皮去核切片机,用于对清洗机输送过来的完成清洗的苹果,先后执行削皮、去核和切片操作,获得苹果片,然后输送给输送护色沥干机;输送护色沥干机的左端入口,与削皮去核切片机的右端出口相连;烘干机的左端入口,与输送护色沥干机右端出口相连;包装机的左侧入口,与烘干机的右端输出相连。本实用新型公开的苹果干加工成套设备,能够对苹果等水果,进行果干的全过程加工,先后完成清洗、削皮、去核、切片、输送护色沥干、烘干以及包装等加工操作,快速、可靠获得高质量的果干成品。
The utility model discloses a complete set of equipment for processing dried apples. The right end of the machine is connected to the outlet; the peeling, cored and slicer is used to perform peeling, core removal and slicing operations on the cleaned apples conveyed from the washing machine successively to obtain apple slices, which are then sent to the conveying color protection and draining machine. ; The left end inlet of the conveying color protection and draining machine is connected with the right end outlet of the peeling, denucleating and slicing machine; the left end inlet of the dryer is connected with the right end outlet of the conveying color protection and draining machine; the left end inlet of the packaging machine is connected with the drying machine. The right output of the dryer is connected. The complete set of equipment for processing dried apples disclosed by the utility model can carry out the whole process processing of dried fruits such as apples, and successively complete processing operations such as cleaning, peeling, core removal, slicing, conveying, color protection and draining, drying and packaging. , quickly and reliably obtain high-quality dried fruit products.
Description
技术领域technical field
本实用新型涉及果蔬深加工技术领域,特别是涉及一种苹果干加工成套设备。The utility model relates to the technical field of deep processing of fruits and vegetables, in particular to a complete set of equipment for processing dried apples.
背景技术Background technique
水果加工成果干,可以大幅提高深加工产品的附加值。目前,果干在加工过程中的自动化水平低,由于水果的贮藏不当,容易造成大量的水果腐烂,因此,水果及时加工成果干后,在增加附加值的同时,也使得产品的贮藏、运输费用大幅降低,并增延长了保质期。Fruit processing results are dry, which can greatly increase the added value of deep-processed products. At present, the level of automation in the processing of dried fruit is low. Due to improper storage of fruits, it is easy to cause a large amount of fruit to rot. Therefore, after the fruit is processed in time, it will increase the added value and reduce the storage and transportation costs of the product. Substantially reduced and increased shelf life.
果干的加工过程主要包括清洗、削皮、去核、切片、输送护色沥干、烘干以及包装等过程。The processing process of dried fruit mainly includes the processes of washing, peeling, de-nucleating, slicing, conveying, color-protecting and draining, drying and packaging.
但是,目前还没有一种设备,其能够对苹果等水果,进行果干的全过程加工,先后完成清洗、削皮、去核、切片、输送护色沥干、烘干以及包装等加工操作,快速、可靠地获得高质量的果干成品。However, there is currently no equipment that can process apples and other fruits in the whole process, including cleaning, peeling, core removal, slicing, conveying, color protection and draining, drying, and packaging. Get a high-quality dried fruit product quickly and reliably.
实用新型内容Utility model content
本实用新型的目的是针对现有技术存在的技术缺陷,提供一种苹果干加工成套设备。The purpose of the utility model is to provide a complete set of equipment for apple dry processing in view of the technical defects existing in the prior art.
为此,本实用新型提供了一种苹果干加工成套设备,包括清洗机、削皮去核切片机、输送护色沥干机、烘干机和包装机,其中:To this end, the present utility model provides a complete set of equipment for processing dried apples, including a washing machine, a peeling, cored and slicing machine, a conveying and color-protecting draining machine, a drying machine and a packaging machine, wherein:
清洗机,用于对放入的苹果进行清洗操作,然后将完成清洗的苹果输送给削皮去核切片机;The washing machine is used to clean the apples put in, and then send the cleaned apples to the peeling, cored and slicer;
削皮去核切片机的左端入口,与清洗机的右端出口相连;The left end inlet of the peeler, corer and slicer is connected to the right end outlet of the washing machine;
削皮去核切片机,用于对清洗机输送过来的完成清洗的苹果,先后执行削皮、去核和切片操作,获得苹果片,然后输送给输送护色沥干机;The peeling, core-slicing and slicing machine is used to perform peeling, core-slicing and slicing operations on the cleaned apples conveyed by the washing machine successively to obtain apple slices, which are then conveyed to the conveying color protection and draining machine;
输送护色沥干机的左端入口,与削皮去核切片机的右端出口相连;The left end inlet of the conveying color protection and draining machine is connected with the right end outlet of the peeling, cored and slicer;
输送护色沥干机,用于将削皮去核切片机输送过来的苹果片,输送至其内部具有的护色液池中,然后先后执行护色和水分沥干操作,然后将完成护色的苹果片输送至烘干机;Conveying color protection and draining machine is used to transport the apple slices conveyed by the peeling, cored and slicer to the color protection liquid pool inside, and then perform color protection and water draining operations successively, and then complete the color protection The apple slices are transported to the dryer;
烘干机的左端入口,与输送护色沥干机的右端出口相连;The left inlet of the dryer is connected to the right outlet of the conveying color protection and draining machine;
烘干机,用于对输送护色沥干机输送过来的完成护色的苹果片,执行烘干操作,获得已烘干的苹果片,即获得苹果干,然后输送给包装机;The dryer is used to perform the drying operation on the color-protected apple slices conveyed by the color-protecting and draining machine to obtain the dried apple slices, that is, to obtain dried apples, and then convey them to the packaging machine;
包装机的左侧入口,与烘干机的右端输出相连;The left inlet of the packaging machine is connected to the right output of the dryer;
包装机,用于对苹果干进行包装操作,最终完成对苹果干的加工操作。The packaging machine is used for packaging the dried apples, and finally completes the processing operation of the dried apples.
其中,清洗机,用于通过喷淋清洗和毛刷清洗的方式完成对苹果的清洗操作,具体包括中空的清洗池;Among them, the cleaning machine is used to complete the cleaning operation of apples by means of spray cleaning and brush cleaning, and specifically includes a hollow cleaning pool;
清洗池的左端顶部开口安装有向下倾斜布置的、中空的进料仓;The top opening of the left end of the cleaning tank is installed with a downwardly inclined, hollow feed bin;
进料仓的右端低于左端;The right end of the feed bin is lower than the left end;
进料仓的左端开口,用于放入苹果;The left end of the feeding bin is open for placing apples;
进料仓的右端开口与向下倾斜布置的毛刷辊组的左端入口相连;The right end opening of the feeding bin is connected to the left end inlet of the downwardly inclined brush roller group;
毛刷辊组的右端出口,与第一金属网带输送机的左端顶部相连;The outlet of the right end of the brush roller group is connected to the top of the left end of the first metal mesh belt conveyor;
第一金属网带输送机的右端横向贯穿清洗池的右侧壁后,位于中空的收纳箱的顶部开口正上方;After the right end of the first metal mesh belt conveyor transversely penetrates the right side wall of the cleaning tank, it is located just above the top opening of the hollow storage box;
毛刷辊组的正上方,设置有多个喷头;Just above the brush roller group, there are multiple nozzles;
喷头与喷淋设备相连,喷淋设备用于为喷头提供喷淋所需的水。The sprinkler head is connected with the sprinkler equipment, and the sprinkler equipment is used to provide the sprinkler head with the water required for spraying.
其中,喷淋设备包括循环水管;Among them, the spray equipment includes a circulating water pipe;
循环水管的右端入口,插入到清洗池内侧下部;The right end inlet of the circulating water pipe is inserted into the lower part of the inner side of the cleaning tank;
循环水管的左端出口,与电动循环水阀组的右端相连;The outlet of the left end of the circulating water pipe is connected to the right end of the electric circulating water valve group;
电动循环水阀组的左端,与水泵右侧的进水口相连;The left end of the electric circulating water valve group is connected to the water inlet on the right side of the pump;
水泵顶部的出水口,与连接管的左侧下端相连;The water outlet at the top of the pump is connected to the lower left end of the connecting pipe;
连接管的右端,与横向布置的喷淋管的左端相连;The right end of the connecting pipe is connected to the left end of the horizontally arranged spray pipe;
喷淋管的底部,等间隔设置有多个喷头;The bottom of the spray pipe is provided with a plurality of spray heads at equal intervals;
每个喷头的入水口与喷淋管相连通。The water inlet of each sprinkler is communicated with the sprinkler pipe.
其中,对于喷淋设备,电动循环水阀组与水泵之间的连接管道,还与一个电动进水阀组的下端相连;Among them, for the spray equipment, the connecting pipeline between the electric circulating water valve group and the water pump is also connected to the lower end of an electric water inlet valve group;
电动进水阀组的顶部为清洁的清洗水入口,电动进水阀组顶部与外部的供水管道相连。The top of the electric water inlet valve group is a clean cleaning water inlet, and the top of the electric water inlet valve group is connected to the external water supply pipeline.
其中,对于喷淋设备,还包括液位变送器;Among them, for spray equipment, it also includes liquid level transmitter;
液位变送器与清洗池内侧相连,并且置于清洗池内循环水管的正上方。The liquid level transmitter is connected to the inner side of the cleaning tank and placed just above the circulating water pipe in the cleaning tank.
其中,清洗池右侧底部,还与电动排水阀组相连。Among them, the bottom of the right side of the cleaning pool is also connected to the electric drain valve group.
其中,毛刷辊组包括上下对称分布的多个上部毛刷辊和多个下部毛刷辊;Wherein, the brush roller group includes a plurality of upper brush rollers and a plurality of lower brush rollers that are symmetrically distributed up and down;
由多个上部毛刷辊组成的上部辊组和由多个下部毛刷辊组成的下部辊组,相互平行,且具有预留的间隙通道。The upper roller group consisting of multiple upper brush rollers and the lower roller group consisting of multiple lower brush rollers are parallel to each other and have reserved gap channels.
其中,喷淋管和喷头位于上部毛刷辊的正上方。Among them, the spray pipe and the spray head are located just above the upper brush roller.
其中,烘干机包括第二网带输送机、托盘、干燥箱和热风管道,其中:Among them, the dryer includes a second mesh belt conveyor, a tray, a drying box and a hot air duct, wherein:
在干燥箱的中部布置第二网带输送机,在第二网带输送机的正上方安装有多个循环风机;A second mesh belt conveyor is arranged in the middle of the drying box, and a plurality of circulating fans are installed directly above the second mesh belt conveyor;
横向分布的第二网带输送机,横向贯穿中空的干燥箱;The second mesh belt conveyor distributed horizontally, transversely runs through the hollow drying box;
多个循环风机的进风口,与热风管道的出风口相连;The air inlets of multiple circulating fans are connected to the air outlets of the hot air duct;
热风经循环风机的出风口与第二网带输送机上托盘内的物料进行热质交换。The hot air exchanges heat and mass with the materials in the tray on the second mesh belt conveyor through the air outlet of the circulating fan.
其中,干燥箱的后方设置有热泵主机;Among them, the rear of the drying box is provided with a heat pump host;
热泵主机的上端出口,与热风管道的进风口相连;The upper outlet of the heat pump host is connected to the air inlet of the hot air duct;
热风管道的出风口,与干燥箱的上端入口相连;The air outlet of the hot air duct is connected to the upper inlet of the drying box;
四个循环风机安装在干燥箱内侧上部的隔板的正上方,隔板起到支撑固定作用;The four circulating fans are installed just above the partitions on the inner side of the drying box, and the partitions play a supporting and fixing role;
干燥箱的后侧下端出口,通过废气管道,与热泵主机的前侧下端入口相连。The outlet at the lower end of the rear side of the drying box is connected with the inlet at the lower end of the front side of the heat pump host through the exhaust gas pipeline.
由以上本实用新型提供的技术方案可见,与现有技术相比较,本实用新型提供了一种苹果干加工成套设备,其能够对苹果等水果,进行果干的全过程加工,先后完成清洗、削皮、去核、切片、输送护色沥干、烘干以及包装等加工操作,快速、可靠地获得高质量的果干成品,具有重大的生产实践意义。It can be seen from the above technical solutions provided by the present utility model that, compared with the prior art, the present utility model provides a complete set of equipment for processing dried apples. Processing operations such as peeling, pitting, slicing, conveying, color-protecting, draining, drying, and packaging can quickly and reliably obtain high-quality dried fruit products, which is of great practical significance in production.
附图说明Description of drawings
图1为本实用新型提供的一种苹果干加工成套设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of apple dry processing equipment provided by the utility model;
图2为本实用新型提供的一种苹果干加工成套设备中清洗机的结构示意图;Fig. 2 is the structural representation of the cleaning machine in a kind of apple dry processing equipment provided by the utility model;
图3为本实用新型提供的一种苹果干加工成套设备中长方体形状的烘干机,沿着干燥箱的横向长边方向剖开后的结构示意图;3 is a schematic structural diagram of a cuboid-shaped dryer in a complete set of apple drying equipment provided by the utility model, which is cut along the transverse longitudinal direction of the drying box;
图4为图3所示本实用新型提供的一种苹果干加工成套设备中的烘干机的左视图;4 is a left side view of a dryer in a complete set of equipment for drying apple processing provided by the present invention shown in FIG. 3;
图中:1为清洗机,2为削皮去核切片机,3为输送护色沥干机,4为烘干机,5为包装机;In the figure: 1 is a washing machine, 2 is a peeling, denucleating and slicing machine, 3 is a conveying and color protection draining machine, 4 is a drying machine, and 5 is a packaging machine;
101为进料仓、102为上部毛刷辊、103为喷淋管、104为下部毛刷辊、 105为喷头;101 is a feeding bin, 102 is an upper brush roller, 103 is a spray pipe, 104 is a lower brush roller, and 105 is a spray head;
106为第一金属网带输送机、107为电动排水阀组、108为收纳箱、109 为液位变送器、1010为循环水管;106 is a first metal mesh belt conveyor, 107 is an electric drain valve group, 108 is a storage box, 109 is a liquid level transmitter, and 1010 is a circulating water pipe;
1011为电动循环水阀组、1012为电动进水阀组、1013为水泵、1014 为连接管、1015为清洗池;1011 is an electric circulating water valve group, 1012 is an electric water inlet valve group, 1013 is a water pump, 1014 is a connecting pipe, and 1015 is a cleaning pool;
401为第二网带输送机401,402为托盘,403为干燥箱,404为干燥箱的上端入口,405为干燥箱的后侧下端出口;401 is the second
406为循环风机,407为隔板,408为废气管道,409为热泵主机的前侧下端入口,4010为热泵主机,4011为热泵主机的上端出口,4012为热风管道。406 is the circulating fan, 407 is the partition plate, 408 is the exhaust pipe, 409 is the front lower inlet of the heat pump main engine, 4010 is the heat pump main engine, 4011 is the upper end outlet of the heat pump main engine, and 4012 is the hot air duct.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和实施方式对本实用新型作进一步的详细说明。In order to make those skilled in the art better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
参见图1至图4,本实用新型提供了一种苹果干加工成套设备,它由多个功能单元组合的苹果干加工设备,具体包括清洗机1、削皮去核切片机2、输送护色沥干机3、烘干机4和包装机5,其中:Referring to FIGS. 1 to 4, the present utility model provides a complete set of equipment for processing dried apples, which consists of dried apple processing equipment combined with a plurality of functional units, specifically including a washing machine 1, a peeling and core slicing machine 2, a conveying color protection Drainer 3, Dryer 4 and Packer 5, where:
清洗机1,用于对放入的苹果进行清洗操作,然后将完成清洗的苹果输送给削皮去核切片机2;The washing machine 1 is used to clean the apples put in, and then deliver the cleaned apples to the peeling, cored and slicer 2;
削皮去核切片机2的左端入口,与清洗机1的右端出口相连;The left end inlet of the peeling and denucleating slicer 2 is connected to the right end outlet of the washing machine 1;
削皮去核切片机2,用于对清洗机1输送过来的完成清洗的苹果,先后执行削皮、去核和切片操作,获得苹果片,然后输送给输送护色沥干机3;The peeling, cored and sliced machine 2 is used to perform peeling, core removal and slicing operations on the cleaned apples conveyed from the cleaning machine 1 successively to obtain apple slices, which are then sent to the conveying color protection and draining machine 3;
输送护色沥干机3的左端入口,与削皮去核切片机2的右端出口相连;The left end inlet of the conveying color protection and draining machine 3 is connected with the right end outlet of the peeling, core and slicer 2;
输送护色沥干机3,用于将削皮去核切片机2输送过来的苹果片,输送至其内部具有的护色液池中,然后先后执行护色和水分沥干操作,然后将完成护色的苹果片输送至烘干机4;Conveying color protection and draining machine 3 is used to transport the apple slices delivered by peeling, cored and slicer 2 to the color protection liquid pool inside it, and then perform color protection and moisture draining operations successively, and then complete The color-protected apple slices are transported to the dryer 4;
烘干机4的左端入口,与输送护色沥干机3的右端出口相连;The left end inlet of the dryer 4 is connected with the right end outlet of the conveying color protection and draining machine 3;
烘干机4,用于对输送护色沥干机3输送过来的完成护色的苹果片,执行烘干操作,获得已烘干的苹果片,即获得苹果干,然后输送给包装机5;The drying machine 4 is used to perform a drying operation on the apple slices with completed color protection conveyed from the conveying color protection and draining machine 3 to obtain the dried apple slices, that is, to obtain dried apples, and then convey them to the packaging machine 5;
包装机5的左侧入口,与烘干机4的右端输出相连;The left inlet of the packaging machine 5 is connected to the right end output of the dryer 4;
包装机5,用于对苹果干进行包装操作,最终完成对苹果干的加工操作。The packaging machine 5 is used for packaging the dried apples, and finally completes the processing operation of the dried apples.
在本实用新型中,具体实现上,需要说明的是,对于苹果类的水果,为保证清洗过程不对苹果产生机械损伤,清洗机1为毛刷式清洗机,采用毛刷式清洗原理进行清洗。In the present invention, in terms of specific implementation, it should be noted that, for apples, in order to ensure that the cleaning process does not cause mechanical damage to the apples, the cleaning machine 1 is a brush-type cleaning machine, which uses the brush-type cleaning principle for cleaning.
在本实用新型中,具体实现上,清洗机1可以采用现有厂家生产的毛刷式清洗机,也可以采用如图2所示的结构。参见图2所示,清洗机1,具体用于通过喷淋清洗和毛刷清洗的方式完成对苹果的清洗操作,具体包括中空的清洗池1015;In the present invention, in terms of specific implementation, the cleaning machine 1 can be a brush-type cleaning machine produced by an existing manufacturer, or the structure shown in FIG. 2 can be adopted. Referring to FIG. 2, the cleaning machine 1 is specifically used to complete the cleaning operation of apples by means of spray cleaning and brush cleaning, and specifically includes a
清洗池1015的左端顶部开口安装有向下倾斜布置的、中空的进料仓 101;The top opening of the left end of the
进料仓101的右端低于左端;The right end of the
进料仓101的左端开口,用于放入苹果;The left end of the
进料仓101的右端开口与向下倾斜布置的毛刷辊组的左端入口相连;The right end opening of the
毛刷辊组的右端出口,与第一金属网带输送机106的左端顶部相连;The outlet of the right end of the brush roller group is connected to the top of the left end of the first metal
第一金属网带输送机106的右端横向贯穿清洗池1015的右侧壁后,位于中空的收纳箱108的顶部开口正上方;After the right end of the first metal
毛刷辊组的正上方,设置有多个喷头105;Just above the brush roller group, a plurality of spray heads 105 are arranged;
喷头105与喷淋设备相连,喷淋设备用于为喷头105提供喷淋所需的水。The
具体实现上,收纳箱108右侧下部,与向下倾斜的向外输送管1016的左端入口相连接,向外输送管1016的右端出口作为清洗机1的右端出口。Specifically, the lower part of the right side of the
具体实现上,喷淋设备包括循环水管1010;In terms of specific implementation, the spray equipment includes a circulating
循环水管1010的右端入口,插入到清洗池1015内侧下部(其上可以安装过滤网);The inlet of the right end of the circulating
循环水管1010的左端出口,与电动循环水阀组1011的右端相连;The left end outlet of the circulating
电动循环水阀组1011的左端,与水泵1013右侧的进水口相连;The left end of the electric circulating
水泵1013顶部的出水口,与连接管1014的左侧下端相连;The water outlet at the top of the
连接管1014的右端,与横向布置的喷淋管103的左端相连;The right end of the connecting
喷淋管103的底部,等间隔设置有多个喷头105;The bottom of the
每个喷头105的入水口与喷淋管103相连通,The water inlet of each
具体实现上,对于喷淋设备,电动循环水阀组1011与水泵1013之间的连接管道,还与一个电动进水阀组1012的下端相连;In terms of specific implementation, for the spray equipment, the connecting pipeline between the electric circulating
电动进水阀组1012的顶部为清洁的清洗水入口,电动进水阀组1012顶部与外部的供水管道(例如自来水管道)相连。The top of the electric water
具体实现上,对于喷淋设备,还包括液位变送器109;In terms of specific implementation, for the spray equipment, the
液位变送器109与清洗池1015内侧相连,并且置于清洗池1015内循环水管1010的正上方。The
具体实现上,清洗池1015右侧底部,还与电动排水阀组107相连。In terms of specific implementation, the bottom of the right side of the
具体实现上,毛刷辊组包括上下对称分布(具体为轴对称分布)的多个上部毛刷辊102和多个下部毛刷辊104;In terms of specific implementation, the brush roller set includes a plurality of
由多个上部毛刷辊102组成的上部辊组和由多个下部毛刷辊104组成的下部辊组,相互平行,且具有预留的间隙通道,该预留的间隙通道大小需要清洗的水果(如苹果)的预设最大尺寸。The upper roller group consisting of a plurality of
需要说明的是,每个上部毛刷辊逆时针旋转,每个下部毛刷辊顺时针旋转,具体可以由外部的电机驱动,具体的驱动结构为现有公知的技术,在此不再赘述。It should be noted that each upper brush roller rotates counterclockwise, and each lower brush roller rotates clockwise, which can be driven by an external motor.
具体实现上,喷淋管103和喷头105位于上部毛刷辊102的正上方。Specifically, the
需要说明的是,清洗池1015为中空的壳体,其上下两端以及四周具有保护壳。It should be noted that the
由以上技术方案可知,清洗机1,包括进料仓101、上部毛刷辊102、喷淋管103、下部毛刷辊104、喷头105、第一金属网带输送机106、电动排水阀组107、收纳箱108、液位变送器109、循环水管1010、电动循环水阀组1011、电动进水阀组1012、水泵1013、连接管1014和清洗池1015等多个部件。It can be seen from the above technical solutions that the cleaning machine 1 includes a
对于本实用新型提供的清洗机1,其工作过程如下:For the cleaning machine 1 provided by the present invention, its working process is as follows:
苹果通过人工放置到进料仓101的左侧入口处,苹果沿进料仓斜向下滚落至上部毛刷辊102和下部毛刷辊104左侧之间的通道中,由于上部毛刷辊 102逆时针旋转,下部毛刷辊104顺时针旋转,苹果在上毛刷滚和下毛刷辊的共同作用下,沿上下毛刷滚之间的通道滚动,与此同时清洁的自来水从电动进水阀组1012的上部入口经电磁阀通过下部出口进入到电动循环水阀组 1011的管道内,经水泵1013的入口进入水泵1013内,由水泵1013的出口进入连接管1014中,经喷淋管103进入到喷头105内,水在泵压的作用和喷头的共同作用下,变成雾状水滴,喷淋在正下方的上部毛刷辊102上,苹果表面在上部毛刷辊102和下部毛刷辊104的毛刷与喷淋水共同作用下,进行机械接触式清洗和喷淋清洗。清洗后的苹果经上部毛刷辊102和下部毛刷辊104的左右侧末端,进入到第一金属网带输送机106的左端金属网带上,输送至第一金属网带输送机106的右端后,滑落到收纳箱108内进行收集,同时,根据情况,可以通过向外输送管1016向外输送完成清洗的苹果,例如可以向外部的削皮去核切片机2提供。The apples are manually placed at the left entrance of the
其中,清洗苹果后的水经循环水管1010底部入口过滤后,由其出口进入到电动循环水阀组1011的入口后,再由其出口进入到水泵1013的入口,完成一次由洁净自来水到过滤后的喷淋水的循环。清洗池内1015的水位高度可以通过液位变送器109控制电动排水阀组107的电磁阀启动和关闭,达到排出多余水的目的,以便保证清洗池1015的液位高度,防止液位过高,以免第一金属网带输送机106的网带粘连没有过滤的喷淋水,保证苹果表面的洁净度。Among them, the water after cleaning the apples is filtered through the bottom inlet of the circulating
需要说明的是,果蔬深加工前需要清洗,以便后续作业的顺利进行,在对果蔬分级后,可以采用本实用新型提供的清洗机进行清洗,可以有效提高生产率、降低劳动强度,并能节约用水、减少机械损伤。It should be noted that the fruits and vegetables need to be cleaned before deep processing, so that the subsequent operations can be carried out smoothly. After the fruits and vegetables are graded, the cleaning machine provided by the utility model can be used for cleaning, which can effectively improve productivity, reduce labor intensity, and save water, Reduce mechanical damage.
对于本实用新型的清洗机1,通过液体喷淋和毛刷机械接触的方式,能够有效结合去除苹果表面的污物,达到洁净状态。该清洁方式具有清洗洁净度高,无机械损伤和节水的特点,而且对于块状的果蔬具有良好的通用性。The cleaning machine 1 of the present invention can effectively combine and remove the dirt on the surface of the apple by means of liquid spraying and mechanical contact with the brush to achieve a clean state. The cleaning method has the characteristics of high cleaning cleanliness, no mechanical damage and water saving, and has good versatility for block fruits and vegetables.
在本实用新型中,具体实现上,烘干机4采用高温热泵除湿烘干机,以便有效节能并控制果干干燥品质;In the present invention, in terms of specific implementation, the dryer 4 adopts a high-temperature heat pump dehumidification dryer, so as to effectively save energy and control the drying quality of dried fruit;
具体实现上,烘干机4可以采用现有厂家生产的烘干设备,也可以采用如图3所示的结构。参见图3所示,烘干机4包括第二网带输送机401、托盘402、干燥箱403和热风管道4012,其中:In terms of specific implementation, the dryer 4 may adopt drying equipment produced by existing manufacturers, or may adopt the structure shown in FIG. 3 . Referring to Figure 3, the dryer 4 includes a second
在干燥箱403的中部布置第二网带输送机401,在第二网带输送机401 的正上方安装有多个循环风机406);A second
第二网带输送机401,横向贯穿中空的干燥箱403(例如为长方体形状);The second
多个循环风机406的进风口与热风管道4012的出风口相连;The air inlets of the plurality of circulating
循环风机406安装在干燥箱403的内腔上部。The
热风经循环风机406的出风口与第二网带输送机401上托盘内的物料进行热质交换。The hot air exchanges heat and mass with the materials in the tray on the second
需要说明的是,循环风机406为轴流风机,风向为风机的轴向,经过干燥箱403箱壁的换向导向,可以在干燥箱403内部形成循环流动的空气流,例如从循环风机406风口开始,沿着风机的轴向吹出,然后大致呈顺时针方向流动。It should be noted that the circulating
需要说明的是,第二网带输送机401的左端,与输送护色沥干机3的右端出口相连(例如位于右端出口的正下方);It should be noted that the left end of the second
第二网带输送机401的右端,与外部的包装机5的左侧入口相连。The right end of the second
具体实现上,第二网带输送机401的金属网带上,可以等间隔设置有多个托盘402。In terms of specific implementation, a plurality of
具体实现上,烘干机4中包括热泵干燥机组;In terms of specific implementation, the dryer 4 includes a heat pump drying unit;
热泵干燥机组,与热风管道4相连通,用于传递热量给热风管道4中的空气流。The heat pump drying unit is communicated with the hot air duct 4 and is used for transferring heat to the air flow in the hot air duct 4 .
需要说明的是,热泵干燥机组为现有成熟的技术,已在热泵烘干机中得到了广泛的应用。It should be noted that the heat pump drying unit is an existing mature technology and has been widely used in heat pump dryers.
具体实现上,第二网带输送机401,为从左往右传送。In terms of specific implementation, the second
需要说明的是,对于本实用新型,可以利用第二网带输送机,将盛有苹果片的物料托盘送至循环风机406的正下方进行热风干燥处理,在干燥结束后,通过第二网带输送机,输送给外部的包装机。由于采用自动送料装置,大幅降低人工劳动强度,自动化水平高,通用性好。It should be noted that, for the present utility model, the second mesh belt conveyor can be used to send the material tray containing apple slices to the right below the circulating
对于本实用新型,具体实现上,参见图4所示,具体实现上,干燥箱403 的后方设置有热泵主机4010;For the present utility model, for the specific implementation, see FIG. 4 . In the specific implementation, a
热泵主机4010的上端出口4011,与热风管道4012的进风口相连;The
热风管道4012的出风口,与干燥箱40的上端入口404相连;The air outlet of the
具体实现上,四个循环风机406安装在干燥箱403内侧上部的隔板407 的正上方,隔板407起到支撑固定作用;In terms of specific implementation, the four circulating
第二网带输送机401与干燥箱403的中上部相连,并且横向贯穿干燥箱 403。The second
具体实现上,干燥箱的后侧下端出口405,通过废气管道408,与热泵主机4010的前侧下端入口409相连。In terms of specific implementation, the
在本实用新型中,具体实现上,削皮去核切片机2、输送护色沥干机3 和包装机5,均可以采用现有厂家生产的设备,这些设备,是现有技术成熟的、公知的设备,已在水果加工领域得到了广泛应用。例如,可以采用山东科迈达智能食品装备有限公司生产的毛辊式清洗抛光(去皮)机、切块机、护色机、风式网带沥干机等加工设备。In the present utility model, in terms of specific implementation, the peeling, denucleating and slicing machine 2, the conveying color protection and draining machine 3 and the packaging machine 5 can all use equipment produced by existing manufacturers. The well-known equipment has been widely used in the field of fruit processing. For example, processing equipment such as wool roller cleaning and polishing (peeling) machine, dicing machine, color protection machine, and wind mesh belt draining machine produced by Shandong Kemeda Intelligent Food Equipment Co., Ltd. can be used.
在本实用新型中,具体实现上,包装机5优选为真空包装机,用于对苹果干进行真空包装操作,能够有效提高苹果干的贮藏期。In the present invention, in terms of specific implementation, the packaging machine 5 is preferably a vacuum packaging machine, which is used for vacuum packaging the dried apples, which can effectively improve the storage period of the dried apples.
需要说明的是,对于本实用新型,具体实现上,可以进一步采用自动控制系统和物联网手机的APP系统,来实现对本实用新型具有的清洗机1、削皮去核切片机2、输送护色沥干机3、烘干机4和包装机5等设备,进行实时监控和远程控制,其中,可以根据需要调节切片厚度和烘干时间,提高设备性通用性,本实用新型的技术方案,除以加工苹果干外,还适用于其他果干的加工。It should be noted that, for the present utility model, in the specific implementation, the automatic control system and the APP system of the Internet of Things mobile phone can be further used to realize the cleaning machine 1, the peeling, denucleating and slicing machine 2, the conveying color protection provided by the present utility model. Equipment such as draining machine 3, drying machine 4 and packing machine 5 are monitored in real time and remotely controlled, wherein, slice thickness and drying time can be adjusted according to needs, so as to improve the versatility of equipment. In addition to processing dried apples, it is also suitable for the processing of other dried fruits.
本实用新型的设备具有通用性强、自动化程度高、果干加工成本低的优点。本实用新型的设备,可以根据苹果种类不同,苹果干加工设备可以适用于不同形状的苹果,具有通用性好,干燥品质优的特点。The device of the utility model has the advantages of strong versatility, high degree of automation and low processing cost of dried fruit. The device of the utility model can be adapted to apples of different shapes according to different types of apples, and has the characteristics of good versatility and excellent drying quality.
为了更加清楚地理解本实用新型的技术方案,下面说明本实用新型的工作原理。In order to understand the technical solution of the present invention more clearly, the working principle of the present invention is described below.
待加工的苹果,通过人工由清洗机左侧入口放入清洗机1内,在清洗机中清洗完毕后,由清洗机1的右端出口进入削皮去核切片机2的左端入口,在完成削皮去核切片后,获得的苹果片由削皮去核切片机2右端出口进入输送护色沥干机3的入口,苹果片由输送护色沥干机3输送至其护色液池内,护色池内有网带式输送托举装置及护色液,苹果片完全浸泡在护色液中,当到达护色时间后,护色液被排出护色液池外并集中收集,苹果片上附着水分在重力和上部风机作用下被去除,完成沥干过程。苹果片通过网带式输送托举装置被托举至输送护色沥干机3的右端出口,苹果片被送至烘干机4左端入口处的网带输送机上,进入烘干机4内,然后被烘干至要求的水分,其中网带输送机属于热泵烘干机的一部分,起到输送机和苹果干烘干过程的承托架的两个关键作用,达到要求的苹果干由烘干机4内的网带输送机几项输送至烘干机4右端的出口处,并进入包装机5的左端入口,然后由包装机进行真空包装,由包装机5的右端出口输送到外部的暂存箱(例如中空的纸箱) 内,完成包装过程。The apples to be processed are manually put into the washing machine 1 from the left entrance of the washing machine. After the cleaning in the washing machine is completed, the right end exit of the washing machine 1 enters the left end entrance of the peeling, core and slicer 2. After peeling, cored and slicing, the obtained apple slices enter the entrance of the conveying color protecting and draining machine 3 from the right end exit of the peeling, cored and slicer 2, and the apple slices are conveyed by the conveying color protecting and draining machine 3 into its color protecting liquid pool, and the protecting and draining machine 3 conveys the apple slices. There is a mesh belt conveying lifting device and color protection solution in the color pool. The apple slices are completely immersed in the color protection solution. When the color protection time is reached, the color protection solution is discharged out of the color protection solution pool and collected centrally, and the apple slices are attached with water. It is removed by gravity and the upper fan to complete the draining process. The apple slices are lifted to the right end outlet of the conveying color protection and draining machine 3 through the mesh belt conveying lifting device, and the apple slices are sent to the mesh belt conveyor at the left end entrance of the dryer 4, and enter the dryer 4, Then it is dried to the required moisture, and the mesh belt conveyor is a part of the heat pump dryer, which plays two key roles of the conveyor and the supporting bracket of the apple drying process. Several items of the mesh belt conveyor in the machine 4 are transported to the outlet at the right end of the dryer 4, and enter the left end inlet of the packaging machine 5, and then vacuum-packed by the packaging machine, and transported from the right end outlet of the packaging machine 5 to the external temporary In a storage box (such as a hollow carton), the packaging process is completed.
综上所述,与现有技术相比较,本实用新型提供的一种苹果干加工成套设备,其能够对苹果等水果,进行果干的全过程加工,先后完成清洗、削皮、去核、切片、输送护色沥干、烘干以及包装等加工操作,快速、可靠地获得高质量的果干成品,具有重大的生产实践意义。To sum up, compared with the prior art, the utility model provides a complete set of equipment for processing dried apples, which can carry out the whole process processing of dried fruit on fruits such as apples, and successively completes cleaning, peeling, core removal, Processing operations such as slicing, conveying, color protection and draining, drying, and packaging can quickly and reliably obtain high-quality dried fruit products, which has great practical significance in production.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. These improvements and Retouching should also be regarded as the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201922428552.3U CN211832709U (en) | 2019-12-30 | 2019-12-30 | Complete equipment for processing dried apples |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201922428552.3U CN211832709U (en) | 2019-12-30 | 2019-12-30 | Complete equipment for processing dried apples |
Publications (1)
Publication Number | Publication Date |
---|---|
CN211832709U true CN211832709U (en) | 2020-11-03 |
Family
ID=73208923
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201922428552.3U Expired - Fee Related CN211832709U (en) | 2019-12-30 | 2019-12-30 | Complete equipment for processing dried apples |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN211832709U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111067050A (en) * | 2019-12-30 | 2020-04-28 | 天津科技大学 | Complete equipment for processing dried apples |
-
2019
- 2019-12-30 CN CN201922428552.3U patent/CN211832709U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111067050A (en) * | 2019-12-30 | 2020-04-28 | 天津科技大学 | Complete equipment for processing dried apples |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN111067050A (en) | Complete equipment for processing dried apples | |
CN111672806A (en) | Cleaning and drying equipment for toy production and processing | |
KR20120013077A (en) | Vegetable Processing Equipment | |
CN111616380A (en) | Vegetable conveying and cleaning device | |
CN105285774A (en) | Treatment production line for testacean marine products | |
CN208740067U (en) | A kind of fruit cleans stripping and slicing robot automatically | |
KR20130001190A (en) | Processing apparatus for vegetables | |
CN109938374B (en) | Efficient grape stem removing processing technology for making wine raw materials | |
CN211832709U (en) | Complete equipment for processing dried apples | |
CN104543861A (en) | Henry steudnera tuber production line | |
CN210988122U (en) | Fruit cleaning machine is used in sour pear juice production | |
CN109483611B (en) | Take drying device's golden hairpin stem of noble dendrobium slicer | |
CN210275862U (en) | Roast mascerating machine carries net piece belt cleaning device | |
CN110122902B (en) | A kind of parts conveying device for fragrant pear processing machinery and equipment | |
CN109805356B (en) | Production system and production method for dehydrated edible fungi | |
CN110353021B (en) | A fat meat diced cleaning system | |
CN109380681B (en) | Jujube deep-processing treatment device | |
CN211832728U (en) | Fountain brush apple cleaning machine | |
CN209825046U (en) | Multifunctional fruit and vegetable freeze-drying production line | |
CN208300906U (en) | A kind of fruit low damage cleaning device | |
CN209002733U (en) | A kind of fermentation wax-made product processing cleaning conveying device | |
CN109924515B (en) | Fully automatic lychee pulp picking and drying production line | |
CN210841500U (en) | Full-automatic litchi meat collecting, processing and drying production line | |
CN209609783U (en) | A kind of jujube deep processing processing unit | |
CN209284268U (en) | A kind of hawthorn is cleaned automatically, dries up, squeezing cake system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201103 Termination date: 20211230 |
|
CF01 | Termination of patent right due to non-payment of annual fee |