CN201577506U - Full-automatic continuous vegetable dryer - Google Patents

Full-automatic continuous vegetable dryer Download PDF

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Publication number
CN201577506U
CN201577506U CN2009201581904U CN200920158190U CN201577506U CN 201577506 U CN201577506 U CN 201577506U CN 2009201581904 U CN2009201581904 U CN 2009201581904U CN 200920158190 U CN200920158190 U CN 200920158190U CN 201577506 U CN201577506 U CN 201577506U
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China
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conveyer belt
dehydration
drive roll
side plate
full
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Expired - Fee Related
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CN2009201581904U
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Chinese (zh)
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姚志强
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Individual
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Individual
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Abstract

The utility model provides a high-efficient full-automatic continuous vegetable dryer which has excellent turning-over effect and cleaning effect of dehydration conveyer belts, uniform and stable heat source supply and stable product quality. The vegetable dryer is characterized in that a driving roller and a driven roller are fixed on a left side plate and a right side plate of a main frame through bearing seats; driving roller conveyer belt sprockets and driven roller conveyer belt sprockets are respectively arranged at two ends of the rollers; the driving roller is connected with the driven roller through a conveyer belt chain arranged between the driving roller conveyer belt sprockets and the driven roller conveyer belt sprockets; the dehydration conveyer belts are fixed on the conveyer belt chain; distributing augers are arranged at the top front of the dryer; the upper surface of the dehydration conveyer belt is provided with a turning-over auger shaft; a carrier roller is closely attached to the lower surface of the dehydration conveyer belt; an open vessel type hot air chamber is arranged in the space between upper and lower dehydration conveyer belts and left and right side plates of the main frame; spray water pipes are arranged at the rear ends above the dehydration conveyer belts; and round roller brushes are arranged at the front ends below the dehydration conveyer belts.

Description

Full-automatic continous way Vegetable drying machine
One, technical field
The utility model relates to a kind of dehydrated vegetables drying plant, particularly a kind of full-automatic continous way Vegetable drying machine.
Two, background technology
At present, along with the raising day by day of living standards of the people, people are become increasingly abundant to day-to-day, the multiple demands of vegetables.Especially to winter, green dehydrated vegetables has just become to pursue low price and the high delicious dish of nutrition on people's dining table, gains great popularity.Be subjected to the favor that the America and Europe waits the people of some developed countries especially, demand rises year after year.But the dehydrated vegetables enterprise of China is not had the restriction of advanced high efficiency drying equipment at present, still is in a labour intensive, the workshop-based production phase of inefficiency, unstable product quality.Main cause concentrated reflection is on existing dryer: (1), at present, the oven dry operation of the most dryers of China is intermittently to carry out.Generally be exactly to carry out the oven dry operation of next " pot " after the dehydrated vegetables clear " pot " again after drying one " pot ".Not only cause the waste of the energy therebetween, in drying course, needed artificial stirring at regular intervals, caused the increase of labour's expense.And efficient is very low, and quality is very unstable, has restricted the large-scale production of dehydration procedure.(2), the minority dryer has been become the dryer of working continuously by people's design improvement, its primary structure is a chain-type, promptly carry out the dewatered drying operation by chain drive Buddhist nun's logical sequence system or the netted dehydration conveyer belt of metal system, though this continuous dryer improves greatly than the efficient of batch (-type) dryer, but it can't realize even stirring, causes unstable product quality.Simultaneously, the dry vegetalbe that is adhered on the dehydration conveyer belt by oven dry in the operation can't thoroughly be cleaned out, and this also is another key factor that causes unstable product quality and inefficiency.
Three, summary of the invention
The cleaning performance that the purpose of this utility model provides a kind of stirring and dehydration conveyer belt is good, the thermal source supply is uniform and stable, the efficient automatically continous way Vegetable drying machine of constant product quality.Goal of the invention of the present utility model is achieved in that
Full-automatic continous way Vegetable drying machine, comprise body frame side plate (8), passive cylinder (24), drive roll (28), hot gas chamber (30), dehydration conveyer belt (20), be characterized in: drive roll (28) and passive cylinder (24) are fixed on the space between the left and right sides body frame side plate (8) by being arranged on drive roll bearing block (9) on the body frame side plate (8) and passive drum shaft bearing (11) respectively, drive roll (28) is separately installed with drive roll conveyer belt sprocket wheel (32) and passive cylinder conveyer belt sprocket wheel (34) with the two ends of passive cylinder (24), drive roll conveyer belt sprocket wheel (32) is connected drive roll (28) with conveyer belt chain (33) between the passive cylinder conveyer belt sprocket wheel (34) with passive cylinder (24), dehydration conveyer belt (20) is fixed on the conveyer belt chain (33), last the place ahead of dryer is provided with distributes screw feeder (3), the top of dehydration conveyer belt (20) is provided with stirring screw conveyor shaft (6), the lower surface of being close to dehydration conveyer belt (20) is provided with carrying roller (13), space between conveyer belt that dewaters up and down (20) and left and right sides body frame side plate (8) is provided with open-top receptacle formula hot gas chamber (30), be provided with spray header (12) in rear end, dehydration conveyer belt (20) top, the front end in dehydration conveyer belt (20) below is provided with round round brush (27).
Further, described dehydration conveyer belt (20) is that an employing is manufactured into through boring processing on metal tape is the heating of rigidity of a sieve shape and the strip-shaped parts of conveying, links together with the conveyer belt chain.
Further, described stirring screw conveyor shaft (6) is a helical feed principle that has adopted traditional conveying worm, and the helical blade split is designed to the moving vane of 2cm-20cm scope length, and the moving vane split is mounted for one by one the turn-down rig of a rigidity spiral along hurricane band.
Further, described hot gas chamber (30) is the container type thermal source centralizedly supply chamber of an open topped.
Further, described spray header (12) and circle round brush (27) are finished moistening jointly, scrub.
Further, described metal tape is a stainless steel band.
Particularly, the front and back end in the flute profile frame of body frame side plate and the formation of body frame base plate is respectively arranged with drive roll and passive cylinder, and drive roll (28) is fixed on the left and right sides body frame side plate (8) by bearing block (9) with passive cylinder (24).The two ends of cylinder are equipped with drive roll conveyer belt sprocket wheel (32) and passive cylinder conveyer belt sprocket wheel (34), drive roll conveyer belt sprocket wheel (32) is connected drive roll (28) with conveyer belt chain (33) between the passive cylinder conveyer belt sprocket wheel (34) with passive cylinder (24), dehydration conveyer belt (20) is fixed on the conveyer belt chain (33).Drive roll is rotated by driven by motor, and drives the rotation of dehydration conveyer belt.Fresh vegetables such as green pepper, cucumber, eggplant, radish, fresh kidney beans are through being raised after the processing of cutting the dish through distributing the screw feeder charging aperture to enter in the distribution screw feeder of top of dehydration conveyer belt of the front end that is arranged on the Vegetable drying machine that drive roll is set, and are paved equably behind dehydration conveyer belt front upper place again and to be carried by the tail end to Vegetable drying machine equably.Be provided with the hot gas chamber in the space that between the top and bottom of dehydration conveyer belt, forms with left and right sides body frame side plate.Thermal source such as hot-air or steam is infeeded by blower fan equably by the hot air intake that is provided with on the hot gas chamber.The hot gas chamber is the container of an open topped, the hot gas that infeeds wherein with malleation can be heated the dehydration conveyer belt equably by the uncovered of its top, the dehydration conveyer belt is that an employing punch on metal steel bands such as stainless steel band and formed the oven dry conveying device of sieving shape.The hot gas source of the indoor band malleation of hot gas is blown by the cribriporal on the dehydration conveyer belt again in the dehydration conveyer belt on it heating, and takes away the water vapour that is heated and is evaporated from fresh vegetables, thereby finishes the dewatering operation of fresh vegetables.Be provided with the spiral stirrer that the vegetables that evenly are tiled on the dehydration conveyer belt evenly can be stirred above dehydration conveyer belt the first half, the even stirring of spiral stirrer has guaranteed thermally equivalent of vegetables and evenly dehydration.The lower end of upper and lower part of dehydration conveyer belt, between the body frame side plate of the left and right sides, being close to that dehydration conveyer belt lower plane is provided with can be with the flat and carrying roller that self can rotate of dehydration conveyer belt holder.Between the lower end of dehydration conveyer belt lower part and left and right sides body frame side plate and the tail end that is in the dryer that passive cylinder end is set be provided with near the conveyer belt that dewaters on the spray header on plane, the water that has a malleation is sprayed on the dehydration conveyer belt equably by the spray apertures near dehydration conveyer belt lower plane after entering spray header, carry out moisteningly to being dried and being bonded to the defective material or the broken foam of dehydration on the conveyer belt, clean.When being cleaned moistening dehydration conveyer belt and partly turning to the front end of dryer bottom, clean with water completely again by the nylon circle round brush of being close on the dehydration conveyer belt lower plane that is arranged on this position.By moistening, the dehydration conveyer belt that cleans, cleans with water is just very clean, and the siccative of having avoided being sticked on the conveyer belt is turning to the top when being reheated and easily cause thickener and plug-hole can not lead to hot-air and cause the drawback that heats reduction product quality such as irregular and output.
The utlity model has following advantage:
1 rational in infrastructure, simple to operate, adjust quick, labour and drop into little.
2 have realized automatically working continuously, and production efficiency is high especially.
3 owing to adopted and worked continuously, and adds the scientific and reasonable design of open-top receptacle formula hot gas chamber, makes energy utilization rate high especially, reduced production cost.
4 because the design of the good turn-down rig that has adopted the auto spiral formula and the dehydration conveyer belt of metal tape sieve shape, makes its stirring, matting unusually easy and thorough, has simplified production technology, has stablized product quality.
5 dehydration conveyer belts have adopted stainless steel to put in order the strip punching, and are connected technology by the whole strip of special arcuation chain in the left and right sides and stainless steel, therefore reduce the device fabrication cost, have also avoided the problem of the easy sideslip of dehydration conveyer belt simultaneously.Because whole plate stainless steel conveyor belt surface is smooth smooth so solved easily sticking, the problem of easy cleaning not.
The design of 6 equipment is changeable, can satisfy the needs of the different outputs of different scales enterprise, very easily popularizes.
Four, description of drawings
Fig. 1 is the utility model front view.
Fig. 2 is the utility model vertical view.
Fig. 3 is the utility model right view.
Fig. 4 is the utility model rearview.
Fig. 5 is the A-A cutaway view of the utility model Fig. 2.
Title sequence number table
1 distributes screw conveyor shaft 21, stirring screw feeder driving chain
2 distribute screw conveyor shaft bearing 22, distribution screw feeder sprocket wheel
3 distribute screw feeder 23, distribution screw feeder motor
4 drive roll motors 24, passive cylinder
5 stirring screw conveyor shaft bearings 25, stirring screw feeder sprocket wheel
6 stirring screw conveyor shafts 26, hot air intake
7 roller carrier shaft bearings 27, circle round brush
8 body frame side plates 28, drive roll
9 drive roll bearing blocks 29, body frame base plate
10 passive drum shafts 30, hot gas chamber
11 passive drum shaft bearings 31, drive roll axle
12 spray headers 32, drive roll conveyer belt sprocket wheel
13 carrying rollers 33, conveyer belt chain
14 circle round brush main shafts 34, passive cylinder conveyer belt sprocket wheel
15 circle roller brush shaft bearings
16 circle round brush sprocket wheels
17 circle round brush driving chains
18 drive roll sprocket wheels
19 distribute the screw feeder charging aperture
20 dehydration conveyer belts
Five, specific implementation
With reference to Fig. 1-5, body frame side plate 8 forms a flute profile mainframe with body frame base plate 29.Be provided with drive roll 28 and passive cylinder 24 in the front and back end of flute profile mainframe inside.Drive roll 28 and passive cylinder 24 are fixed on the space between the left and right sides body frame side plate 8 by being arranged on drive roll bearing block 9 on the body frame side plate 8 and passive drum shaft bearing 11 respectively.The two ends of cylinder are equipped with drive roll conveyer belt sprocket wheel (32) and passive cylinder conveyer belt sprocket wheel (34), drive roll conveyer belt sprocket wheel (32) is connected drive roll (28) with conveyer belt chain (33) between the passive cylinder conveyer belt sprocket wheel (34) with passive cylinder (24), dehydration conveyer belt (20) is fixed on the conveyer belt chain (33).The outside of drive roll 28 is provided with drive roll motor 4 drive drive rolls 28 and is rotating (seeing it is by rotation counterclockwise on Fig. 5), thereby drives rotating counterclockwise of dewater conveyer belt 20 and passive cylinder 24.Above the front end of dryer dehydration conveyer belt 20, be horizontally arranged with and distribute screw feeder 3.Helical form distribute screw conveyor shaft 1 by be arranged on distribution screw conveyor shaft bearing 2 on the left and right sides body frame side plate 8 by crosswise fixed in distributing screw feeder 3, and under the drive that distributes screw feeder motor 23 rotation work.After raw material enters and distributes screw feeder 3, be assigned with on the screw conveyor shaft 1 uniform distribution tiling dehydration conveyer belt 20.Along with the rotation of dehydration conveyer belt 20, raw material is also carried to the afterbody of dryer equably.Above dehydration conveyer belt 20 the first half and be close to dehydration conveyer belt 20 on be fixed with stirring screw conveyor shaft 6 by the stirring screw conveyor shaft bearing 5 that is arranged on the body frame side plate on the plane, and drive stirring screw conveyor shaft 6 by the transmission that distributes screw conveyor shaft 1, distribution screw feeder sprocket wheel 22, stirring screw feeder driving chain 21, stirring screw feeder sprocket wheel 25 and rotate, thereby carry out automatic stirring operation.Stirring screw conveyor shaft 6 adopts the helical feed principle of conventional helical conveyers, and the moving vane that helical blade is designed to 2cm-20cm scope length is carried out work.The lower end of the upper and lower part of dehydration conveyer belt 20 laterally is provided with that several can self rotate on the lower plane of being close to the conveyer belt 20 that dewaters respectively and can be with the flat carrying roller 13 of dehydration conveyer belt 20 holders.Carrying roller 13 by be located at roller carrier shaft bearing 7 on the body frame side plate 8 by crosswise fixed between left and right sides body frame side plate 8, the space between dehydration conveyer belt 20 top and the bottom is provided with the hot gas chamber 30 of open-top receptacle formula.Thermal source enters hot gas chamber 30 by hot air intake 26.The lower surface rear end of lower part at dehydration conveyer belt 20 is provided with spray header 12, and the water of band malleation enters spray header 12 backs by near the spray header ejection that is provided with hole for water spraying on the dehydration conveyer belt 20, carries out moistening to dehydration conveyer belt 20
. washing and cleaning operation.The lower plane front end of lower part at dehydration conveyer belt 20 is provided with round round brush 27, and the dehydration conveyer belt 20 that is turned to this position by 27 pairs of round brush of nylon circle is thoroughly cleaned with water.Circle round brush 27 is fixedly installed on the space between the left and right sides body frame side plate 8 by being fixed on round roller brush shaft bearing 15 on the left and right sides body frame side plate 8, and the transmission by drive roll 20, drive roll sprocket wheel 18, circle round brush driving chain 17, circle round brush sprocket wheel 16 drives it and carries out cleaning with water automatically the conveyer belt 20 that dewaters.
Originally be equipped for the monomer dryer, in the oven dry operation of reality, the restriction of conveyer belt 20 length generally is that this monomer dryer of 2-4 platform is connected in series connection owing to dewatered, and can satisfy the full-automatic continous way drying production line that dehydrated vegetables is produced thereby form one.

Claims (6)

1. full-automatic continous way Vegetable drying machine, comprise body frame side plate (8), passive cylinder (24), drive roll (28), hot gas chamber (30), dehydration conveyer belt (20), be characterized in: drive roll (28) and passive cylinder (24) are fixed on the space between the left and right sides body frame side plate (8) by being arranged on drive roll bearing block (9) on the body frame side plate (8) and passive drum shaft bearing (11) respectively, drive roll (28) is separately installed with drive roll conveyer belt sprocket wheel (32) and passive cylinder conveyer belt sprocket wheel (34) with the two ends of passive cylinder (24), drive roll conveyer belt sprocket wheel (32) is connected drive roll (28) with conveyer belt chain (33) between the passive cylinder conveyer belt sprocket wheel (34) with passive cylinder (24), dehydration conveyer belt (20) is fixed on the conveyer belt chain (33), last the place ahead of dryer is provided with distributes screw feeder (3), the top of dehydration conveyer belt (20) is provided with stirring screw conveyor shaft (6), the lower surface of being close to dehydration conveyer belt (20) is provided with carrying roller (13), space between conveyer belt that dewaters up and down (20) and left and right sides body frame side plate (8) is provided with open-top receptacle formula hot gas chamber (30), be provided with spray header (12) in rear end, dehydration conveyer belt (20) top, the front end in dehydration conveyer belt (20) below is provided with round round brush (27).
2. full-automatic continous way Vegetable drying machine according to claim 1, it is characterized in that described dehydration conveyer belt (20) be that an employing is manufactured into through boring processing is the heating of rigidity of a sieve shape and the strip-shaped parts of conveying, links together with the conveyer belt chain on metal tape.
3. full-automatic continous way Vegetable drying machine according to claim 1, it is characterized in that described stirring screw conveyor shaft (6) is a helical feed principle that has adopted traditional conveying worm, and the helical blade split is designed to the moving vane of 2cm-20cm scope length, and the moving vane split is mounted for one by one the turn-down rig of a rigidity spiral along hurricane band.
4. full-automatic continous way Vegetable drying machine according to claim 1 is characterized in that described hot gas chamber (30) is the container type thermal source centralizedly supply chamber of an open topped.
5. full-automatic continous way Vegetable drying machine according to claim 1 is characterized in that described spray header (12) and circle round brush (27) finish moisteningly jointly, scrubs.
6. full-automatic continous way Vegetable drying machine according to claim 2 is characterized in that described metal tape is a stainless steel band.
CN2009201581904U 2009-06-09 2009-06-09 Full-automatic continuous vegetable dryer Expired - Fee Related CN201577506U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201581904U CN201577506U (en) 2009-06-09 2009-06-09 Full-automatic continuous vegetable dryer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009201581904U CN201577506U (en) 2009-06-09 2009-06-09 Full-automatic continuous vegetable dryer

Publications (1)

Publication Number Publication Date
CN201577506U true CN201577506U (en) 2010-09-15

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CN2009201581904U Expired - Fee Related CN201577506U (en) 2009-06-09 2009-06-09 Full-automatic continuous vegetable dryer

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103637369A (en) * 2013-11-23 2014-03-19 柴彦龙 Pepper dryer
CN103673547A (en) * 2013-11-25 2014-03-26 舒城圣桂食品有限公司 Dried vegetable packing and drying equipment
CN103673546A (en) * 2013-11-25 2014-03-26 舒城圣桂食品有限公司 Automatic dried vegetable drying system
CN104359297A (en) * 2014-12-12 2015-02-18 四川代代为本农业科技有限公司 Radix ophiopogonis drying device
CN105466205A (en) * 2015-12-31 2016-04-06 天津中科云健康装备科技有限公司 Continuous film drying machine
CN108142961A (en) * 2017-12-21 2018-06-12 郑州搜趣信息技术有限公司 A kind of fruits and vegetables dosing disinfection and cleaning drying device
CN109567242A (en) * 2018-12-25 2019-04-05 郑州智锦电子科技有限公司 Drying unit is used in a kind of processing of mushroom
CN114431496A (en) * 2021-12-29 2022-05-06 厚德食品股份有限公司 High-efficient air-dry device of freezing vegetables egg cake raw materials float hot water
CN115624058A (en) * 2022-10-26 2023-01-20 安徽迈涛食品有限公司 Fresh vegetable dehydration processing technology

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103637369A (en) * 2013-11-23 2014-03-19 柴彦龙 Pepper dryer
CN103673547A (en) * 2013-11-25 2014-03-26 舒城圣桂食品有限公司 Dried vegetable packing and drying equipment
CN103673546A (en) * 2013-11-25 2014-03-26 舒城圣桂食品有限公司 Automatic dried vegetable drying system
CN104359297A (en) * 2014-12-12 2015-02-18 四川代代为本农业科技有限公司 Radix ophiopogonis drying device
CN105466205A (en) * 2015-12-31 2016-04-06 天津中科云健康装备科技有限公司 Continuous film drying machine
CN108142961A (en) * 2017-12-21 2018-06-12 郑州搜趣信息技术有限公司 A kind of fruits and vegetables dosing disinfection and cleaning drying device
CN109567242A (en) * 2018-12-25 2019-04-05 郑州智锦电子科技有限公司 Drying unit is used in a kind of processing of mushroom
CN114431496A (en) * 2021-12-29 2022-05-06 厚德食品股份有限公司 High-efficient air-dry device of freezing vegetables egg cake raw materials float hot water
CN114431496B (en) * 2021-12-29 2022-12-02 厚德食品股份有限公司 High-efficient air-dry device of frozen vegetable egg cake raw materials float hot water
CN115624058A (en) * 2022-10-26 2023-01-20 安徽迈涛食品有限公司 Fresh vegetable dehydration processing technology

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Granted publication date: 20100915

Termination date: 20130609