CN112882508B

CN112882508B - Intelligence control by temperature change fermenting installation

Info

Publication number: CN112882508B
Application number: CN202110034797.7A
Authority: CN
Inventors: 刘洪涛
Original assignee: Institute of Geographic Sciences and Natural Resources of CAS
Current assignee: Institute of Geographic Sciences and Natural Resources of CAS
Priority date: 2021-01-12
Filing date: 2021-01-12
Publication date: 2022-01-21
Anticipated expiration: 2041-01-12
Also published as: CN112882508A

Abstract

The invention discloses an intelligent temperature control fermentation device, which relates to the technical field of fermentation equipment and comprises a mixing box, a fermentation box, a first support, a second support, a first stirring component, a second stirring component, a first opening and closing component, a second opening and closing component, a first temperature control component, a second temperature control component, a strain liquid spraying component, a steam sterilizing component, a first material output component, a second material output component, an oxygen supply component, a baffle plate, a sealing strip, a connecting pipe and a controller, wherein the steam sterilizing component is used for introducing steam through an air distribution plate to sterilize fermented materials, spraying strain liquid into the fermented materials and stirring the strain liquid by the first stirring component to uniformly mix the fermented materials and the strain liquid, the temperature of the mixed materials at the periphery and the middle part is respectively controlled by the first temperature control component and the second temperature control component, so that the fermentation temperatures of the mixed materials at different areas in the fermentation box are more consistent, so that the fermentation effect is uniform, further full fermentation is realized, and the fermentation efficiency is improved.

Description

Intelligence control by temperature change fermenting installation

Technical Field

The invention relates to the technical field of fermentation equipment, in particular to an intelligent temperature control fermentation device.

Background

Along with the development of society, the urban modernization and rural urbanization scale is gradually enlarged. More and more organic wastes are generated in the production and living of people. The organic waste has complex components, and if the organic waste is directly discharged without being treated, the organic waste can cause serious pollution to surrounding water, soil and atmosphere, thereby destroying the ecological environment and influencing the human health. The fermentation of organic waste is one of the treatment methods, and the treatment method has the advantages of low investment cost, small secondary pollution and the like, so the method is widely used in the treatment process of the organic waste. However, the fermentation temperatures of different areas in the existing fermentation equipment are different, so that the fermentation effect is not uniform, full fermentation cannot be realized, and meanwhile, the problems that the fermentation materials are not uniformly mixed with the strain liquid and the fermentation materials are not convenient to sterilize exist.

Disclosure of Invention

In order to solve the technical problems, the invention provides an intelligent temperature control fermentation device which is convenient for sterilizing fermented materials, enables the fermentation effect to be uniform and improves the fermentation efficiency.

In order to achieve the purpose, the invention provides the following scheme:

the invention provides an intelligent temperature control fermentation device, which comprises a mixing box, a fermentation box, a first bracket, a second bracket, a first stirring assembly, a second stirring assembly, a first opening and closing assembly, a second opening and closing assembly, a first temperature control assembly, a second temperature control assembly, a strain liquid spraying assembly, a steam sterilization assembly, a first material output assembly, a second material output assembly, an oxygen supply assembly, a baffle plate, a sealing strip, a connecting pipe and a controller, wherein the mixing box is arranged on the first bracket, the upper part of one side of the mixing box is provided with a feed hopper, the lower part of the other side of the mixing box is provided with a first discharge hole, the first opening and closing assembly is used for opening or closing the first discharge hole, a gas distribution plate is arranged in the mixing box, the first material output assembly is arranged at one end, far away from the first discharge hole, above the gas distribution plate is downwards inclined from one end close to the feed hopper to one end close to the first discharge hole, the first discharge port is positioned above the gas distribution plate, an opening is formed in the front side of the mixing box, the baffle plate can penetrate through the opening to be installed below the gas distribution plate, the sealing strip is used for being installed on the opening, the bacteria liquid spraying assembly is installed at the top of the mixing box, the first stirring assembly is installed at the upper portion of the mixing box, the steam sterilizing assembly is installed at the lower portion of the mixing box, a first gas outlet is formed in the top of the mixing box, a first liquid discharging pipe is arranged on one side of the bottom of the mixing box, and a first valve is arranged on the first liquid discharging pipe; the fermentation box is arranged on the second support, a feed inlet is arranged at the upper part of one side of the fermentation box, a second discharge outlet is arranged at the lower part of one side of the fermentation box, a second opening and closing component is used for opening or closing the second discharge outlet, the connecting pipe is connected with the first discharge outlet and the feed inlet, a filter plate is arranged in the fermentation box, a second material output component is arranged above the filter plate, a second liquid discharge pipe is arranged at the bottom of the fermentation box, a second valve is arranged on the second liquid discharge pipe, the second stirring component and the oxygen supply component are both arranged at the upper part in the fermentation box, a second gas outlet is arranged at the top of the fermentation box, the first temperature control component comprises an electric heating wire and a plurality of first temperature sensors, the electric heating wire is arranged in the side wall of the fermentation box, and the first temperature sensors are arranged on the inner wall of the fermentation box, the second temperature control assembly is arranged in the middle of the fermentation box; the first stirring assembly, the second stirring assembly, the first opening and closing assembly, the second opening and closing assembly, the strain liquid spraying assembly, the steam sterilizing assembly, the first material output assembly, the second material output assembly, the oxygen supply assembly, the first valve, the second valve, the heating wire, the first temperature sensor and the second temperature control assembly are all connected with the controller.

Preferably, the second temperature control assembly comprises a liquid circulation pipe, a liquid outlet pipe, a liquid inlet pipe, a high-temperature liquid storage tank, a low-temperature liquid storage tank, a residual liquid tank, a connecting rod and a plurality of second temperature sensors, the liquid circulation pipe and the connecting rod are both arranged in the middle of the fermentation box, a plurality of second temperature sensors are sequentially arranged on the connecting rod from top to bottom, the liquid inlet of the liquid circulation pipe is respectively connected with the high-temperature liquid pipe and the low-temperature liquid pipe through a liquid inlet pipe, the high-temperature liquid pipe is connected with the high-temperature liquid storage tank, a first water pump is arranged on the high-temperature liquid pipe, the low-temperature liquid pipe is connected with the low-temperature liquid storage tank, a second water pump is arranged on the low-temperature liquid pipe, the liquid outlet of the liquid circulation pipe is connected with the residual liquid tank, and the first water pump, the second water pump and the second temperature sensor are all connected with the controller.

Preferably, first stirring subassembly includes the shape of falling U support, first cylinder, first motor, first shaft coupling, first (mixing) shaft and a plurality of stirring vane, the shape of falling U support set up in the top of mixing box top surface, first cylinder is fixed in fall on the U support, first cylinder lower extreme is connected with first motor, the output shaft of first motor extends inside the mixing box, the output shaft of first motor passes through first shaft coupling with first stirring shaft is connected, and is a plurality of stirring vane from top to bottom install gradually in on the first (mixing) shaft, arbitrary adjacent two stirring vane mutually perpendicular, first cylinder with first motor all with the controller is connected.

Preferably, fungus liquid spray set includes fungus liquid bin, shower, spray pump and a plurality of shower head, and is a plurality of the shower head set up in the below of mixing box top surface, it is a plurality of the shower head passes through the shower with fungus liquid bin connects, fungus liquid bin set up in the top of mixing box top surface, the spray pump set up in on the shower, the spray pump with the controller is connected.

Preferably, the steam sterilization subassembly includes fan, steam generator, intake pipe and gas distribution pipe, the gas distribution pipe is located the gas distribution board below, the lower part of gas distribution pipe lateral wall is provided with a plurality of gas distribution holes along length direction, the gas distribution pipe passes through the intake pipe with the fan is connected, be provided with steam generator in the intake pipe, the fan with steam generator all set up in on the first support, the below of mixing box top surface is provided with a plurality of ultraviolet ray disinfection lamps, the fan steam generator with ultraviolet ray disinfection lamp all with the controller is connected.

Preferably, the second stirring subassembly includes second motor, second shaft coupling, second (mixing) shaft, third (mixing) shaft, hold-in range and two belt pulleys, the second motor set up in the top of fermentation tank top surface, the output shaft of second motor passes through the second shaft coupling with the second (mixing) shaft is connected, the third (mixing) shaft pass through the bearing rotate install in on the top surface of fermentation tank, third (mixing) shaft top is provided with the limiting plate, the output shaft of second motor with be provided with one respectively on the third (mixing) shaft the belt pulley, two the belt pulley passes through the hold-in range is connected, the second (mixing) shaft with all be provided with helical blade on the third (mixing) shaft, the second motor with the controller is connected.

Preferably, the oxygen suppliment subassembly includes oxygen storage tank, oxygen supply pipe, air pump, oxygen content sensor and backup pad, the backup pad set up in the upper portion in the fermenting case outside, the oxygen supply pipe with the oxygen content sensor set up respectively in the both sides of the inner wall of fermenting case, the oxygen supply pipe with the oxygen storage tank is connected, be provided with the air pump on the oxygen supply pipe, the oxygen storage tank with the air pump all set up in the backup pad, the air pump with the oxygen content sensor all with the controller is connected.

Preferably, the first material output assembly comprises a second cylinder and a push plate, the second cylinder is fixed on the inner wall of the mixing box, and the second cylinder is connected with the push plate; the second material output assembly comprises an auger motor, an auger shaft and auger blades, the auger motor is arranged outside the fermentation box and is far away from one end of the second discharge port, the auger motor is connected with the auger shaft, the auger shaft is provided with the auger blades, and the second cylinder and the auger motor are connected with the controller.

Preferably, the first air outlet is connected with a first air outlet pipe, a first deodorization box is arranged on the first air outlet pipe, and a biological deodorization filter material is filled in the first deodorization box; and a second air outlet pipe is connected to the second air outlet, a second deodorization box is arranged on the second air outlet pipe, and a biological deodorization filter material is filled in the second deodorization box.

Preferably, the first opening and closing assembly comprises a first opening and closing cylinder and a first box door, the first opening and closing cylinder is arranged on the inner wall of the mixing box, the first opening and closing cylinder is arranged above the first discharge hole, and the lower end of the first opening and closing cylinder is connected with the first box door; the second opening and closing assembly comprises a second opening and closing cylinder and a second box door, the second opening and closing cylinder is arranged on the outer wall of the fermentation box, the second opening and closing cylinder is arranged above the second discharge hole, the lower end of the second opening and closing cylinder is connected with the second box door, and the first opening and closing cylinder and the second opening and closing cylinder are connected with the controller.

Compared with the prior art, the invention has the following technical effects:

the invention provides an intelligent temperature control fermentation device which comprises a mixing box, a fermentation box, a first stirring assembly, a second stirring assembly, a first temperature control assembly, a second temperature control assembly, a strain liquid spraying assembly and a steam sterilization assembly, wherein when the intelligent temperature control fermentation device is used, fermentation materials are placed into the mixing box, the steam sterilization assembly introduces steam through a gas distribution plate to sterilize the fermentation materials, a baffle plate is arranged below the gas distribution plate, the strain liquid spraying assembly sprays strain liquid into the fermentation materials, and the strain liquid is uniformly stirred through the first stirring assembly, so that the fermentation materials and the strain liquid are uniformly mixed, and the fermentation materials are conveniently sterilized; first temperature control assembly includes heating wire and a plurality of first temperature sensor, the heating wire sets up in the lateral wall of fermenting case, first temperature sensor sets up on the inner wall of fermenting case, second temperature control assembly sets up in the fermenting case middle part, realize controlling the temperature of the mixing material at periphery and middle part respectively through first temperature control assembly and second temperature control assembly, make the fermentation temperature of the mixing material of different regions in the fermenting case more unanimous, make the fermentation effect even, and then realize abundant fermentation, the fermentation efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of an intelligent temperature-controlled fermentation device provided by the invention;

FIG. 2 is a schematic structural diagram of a mixing box in the intelligent temperature-controlled fermentation device provided by the invention;

FIG. 3 is a schematic structural diagram of a fermentation box in the intelligent temperature-controlled fermentation device provided by the invention;

FIG. 4 is a schematic structural diagram of a liquid circulation pipe in the intelligent temperature-controlled fermentation device provided by the invention.

Description of reference numerals: 100. an intelligent temperature control fermentation device; 1. a first bracket; 2. a second bracket; 3. a mixing box; 4. a fermentation box; 5. an inverted U-shaped bracket; 6. a first cylinder; 7. a first motor; 8. a first coupling; 9. a first stirring shaft; 10. a stirring blade; 11. a feed hopper; 12. a strain liquid storage tank; 13. a shower pipe; 14. a spray pump; 15. a shower head; 16. a gas distribution plate; 17. a baffle plate; 18. a guide rail; 19. a second cylinder; 20. pushing the plate; 21. an inclined block; 22. a first drain pipe; 23. a first valve; 24. a fan; 25. a steam generator; 26. an air distribution pipe; 27. an ultraviolet disinfection lamp; 28. a first air outlet pipe; 29. a first deodorization tank; 30. a first opening/closing cylinder; 31. a first door; 32. a connecting pipe; 33. a second drain pipe; 34. a second valve; 35. filtering the plate; 36. a packing auger motor; 37. a packing auger shaft; 38. a screw blade; 39. a second motor; 40. a second coupling; 41. a second stirring shaft; 42. a helical blade; 43. a synchronous belt; 44. a third stirring shaft; 45. a limiting plate; 46. a second opening/closing cylinder; 47. a second door; 48. a support plate; 49. an oxygen storage tank; 50. an air pump; 51. an oxygen supply tube; 52. an oxygen content sensor; 53. a second air outlet pipe; 54. a second deodorizing tank; 55. an electric heating wire; 56. a first temperature sensor; 57. a liquid circulation pipe; 5701. a middle vertical tube; 5702. a side standpipe; 5703. a bottom cross tube; 58. a connecting rod; 59. a second temperature sensor; 60. a liquid inlet pipe; 61. a liquid outlet pipe; 62. a residual liquid tank; 63. a high temperature liquid pipe; 64. a first water pump; 65. a high temperature liquid storage tank; 66. a low temperature liquid pipe; 67. a second water pump; 68. a cryogenic liquid storage tank.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention aims to provide an intelligent temperature control fermentation device which is convenient for sterilizing fermented materials, enables the fermentation effect to be uniform and improves the fermentation efficiency.

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.

As shown in fig. 1-3, this embodiment provides an intelligent temperature-controlled fermentation apparatus 100, which includes a mixing box 3, a fermentation box 4, a first support 1, a second support 2, a first stirring assembly, a second stirring assembly, a first opening/closing assembly, a second opening/closing assembly, a first temperature-controlled assembly, a second temperature-controlled assembly, a bacteria liquid spraying assembly, a steam sterilization assembly, a first material output assembly, a second material output assembly, an oxygen supply assembly, a baffle 17, a sealing strip, a connecting pipe 32, and a controller, wherein the mixing box 3 is disposed on the first support 1, a feeding hopper 11 is disposed at an upper portion of one side of the mixing box 3, a first discharge port is disposed at a lower portion of the other side of the mixing box 3, the first opening/closing assembly is used for opening or closing the first discharge port, a gas distribution plate 16 is disposed in the mixing box 3, the first material output assembly is disposed above the gas distribution plate 16 and far from one end of the first discharge port, gas distribution plate 16 is by being close to feeder hopper 11 one end to the one end downward sloping setting that is close to first discharge gate, first discharge gate is located gas distribution plate 16 top, mixing box 3 front side is provided with the opening, baffle 17 can pass the opening and install in gas distribution plate 16 below, the sealing strip is used for installing on the opening, specifically, the both sides of 3 inner walls of mixing box are provided with a guide rail 18 respectively, the both ends of baffle 17 can slidable mounting respectively in two guide rails 18, the sealing strip is used for sealing the opening when carrying out steam sterilization. The top of fungus liquid spray assembly installation in mixing box 3, the upper portion of first stirring subassembly installation in mixing box 3, the lower part of steam sterilization subassembly installation in

mixing box

3, 3 tops of mixing box are provided with first gas outlet, one side of 3 bottoms of mixing box is provided with first drain pipe 22, be provided with first valve 23 on the first drain pipe 22, the in-process that sterilizes through steam can produce liquid, liquid can fall back to 3 lower parts of mixing box, can open first valve 23 according to actual conditions and discharge it. In order to facilitate the liquid discharge, the first liquid discharge pipe 22 is disposed at a side away from the first discharge port, and an inclined block 21 is disposed above the bottom surface of the mixing box 3, wherein the inclined block 21 is inclined downward from a side close to the first discharge port to a side close to the first liquid discharge pipe 22. During the use, put into the fermentation material earlier in to mixing box 3, steam sterilization subassembly lets in steam through gas distribution plate 16 and sterilizes the fermentation material, takes off the sealing strip of opening part, installs baffle 17 in gas distribution plate 16 below, later installs the sealing strip in the opening part, and fungus liquid spray assembly sprays the fungus liquid to the fermentation material in, and through a stirring subassembly stirring, makes fermentation material and fungus liquid misce bene from this, has realized being convenient for to sterilize the fermentation material simultaneously.

The fermentation box 4 is arranged on the second support 2, a feeding hole is formed in the upper portion of one side of the fermentation box 4, a second discharging hole is formed in the lower portion of one side of the fermentation box 4, a second opening and closing assembly is used for opening or closing the second discharging hole, the connecting pipe 32 is connected with the first discharging hole and the feeding hole, a filter plate 35 is arranged in the fermentation box 4, a second material output assembly is arranged above the filter plate 35, a second liquid discharge pipe 33 is arranged at the bottom of the fermentation box 4, a second valve 34 is arranged on the second liquid discharge pipe 33, and filtrate in the fermentation process flows to the lower portion of the fermentation box 4 through the filter plate 35 and can be discharged through the second liquid discharge pipe 33. The second stirring component and the oxygen supply component are both arranged at the upper part in the fermentation box 4, a second air outlet is arranged at the top of the fermentation box 4, the first temperature control component comprises a heating wire 55 and a plurality of first temperature sensors 56, the heating wire 55 is arranged in the side wall of the fermentation box 4, the first temperature sensors 56 are arranged on the inner wall of the fermentation box 4, a fermentation temperature value is set in the controller, the average value of the measured temperature values of the plurality of first temperature sensors 56 is compared with the set fermentation temperature value, then the controller adjusts the heating temperature of the heating wire 55, the second temperature control component is arranged at the middle part of the fermentation box 4, the temperature of the mixed materials at the periphery and the middle part is respectively controlled through the first temperature control component and the second temperature control component, further, the fermentation temperatures of the mixed materials in different areas in the fermentation box 4 are more consistent, and the fermentation effect is uniform, thereby realizing full fermentation and improving the fermentation efficiency. The first stirring assembly, the second stirring assembly, the first opening and closing assembly, the second opening and closing assembly, the strain liquid spraying assembly, the steam sterilization assembly, the first material output assembly, the second material output assembly, the oxygen supply assembly, the first valve 23, the second valve 34, the heating wire 55, the first temperature sensor 56 and the second temperature control assembly are all connected with the controller.

Specifically, the second temperature control subassembly includes liquid runner pipe 57, drain pipe 61, feed liquor pipe 60, high-temperature liquid storage tank 65, low-temperature liquid storage tank 68, surplus liquid case 62, connecting rod 58 and a plurality of second temperature sensor 59, liquid runner pipe 57 and connecting rod 58 all set up in the middle part of fermenting case 4, liquid runner pipe 57 and connecting rod 58 all are fixed in on the top surface of fermenting case 4, a plurality of second temperature sensor 59 have set gradually from top to bottom on the connecting rod 58, in this embodiment, connecting rod 58 sets up to two, liquid runner pipe 57 can be by preceding to set gradually a plurality ofly after to. The inlet of liquid runner pipe 57 is connected with high temperature liquid pipe 63 and low temperature liquid pipe 66 respectively through feed liquor pipe 60, high temperature liquid pipe 63 is connected with high temperature liquid storage tank 65, be provided with first water pump 64 on the high temperature liquid pipe 63, low temperature liquid pipe 66 is connected with low temperature liquid storage tank 68, be provided with second water pump 67 on the low temperature liquid pipe 66, the liquid outlet of liquid runner pipe 57 is connected with surplus liquid tank 62, first water pump 64, second water pump 67 and second temperature sensor 59 all are connected with the controller. The fermentation temperature value is set in the controller, the average value of the temperature values measured by the second temperature sensors 59 is compared with the set fermentation temperature value, and then the controller selectively starts the first water pump 64 to introduce high-temperature liquid or starts the second water pump 67 to pass through low-temperature liquid according to the comparison, so that the temperature of the mixed material in the middle of the fermentation box 4 is controlled.

As shown in fig. 4, the liquid circulation pipe 57 includes a middle vertical pipe 5701, a bottom horizontal pipe 5703 and two side vertical pipes 5702, the two side vertical pipes 5702 are located at two sides of the middle vertical pipe 5701, the lower ends of the middle vertical pipe 5701 and the two side vertical pipes 5702 are connected with the bottom horizontal pipe 5703, the upper end of the middle vertical pipe 5701 is a liquid inlet, namely, the upper end of the middle vertical pipe 5701 is connected with the liquid inlet pipe 60, the upper end of the side vertical pipe 5702 is a liquid outlet, namely, the upper end of the side vertical pipe 5702 is connected with the liquid outlet pipe 61.

First stirring subassembly is including falling U-shaped support 5, first cylinder 6, first motor 7, first shaft coupling 8, first (mixing) shaft 9 and a plurality of stirring vane 10, fall U-shaped support 5 and set up in the top of 3 top surfaces of mixing box, first cylinder 6 is fixed in on the

U-shaped support

5, 6 lower extremes of first cylinder are connected with first motor 7, the output shaft of first motor 7 extends inside 3 mixing boxes, the output shaft of first motor 7 is connected with first (mixing) shaft 9 through first shaft coupling 8, a plurality of stirring vane 10 are installed in proper order on first (mixing) shaft 9 from top to bottom, arbitrary two adjacent stirring vane 10 mutually perpendicular, first cylinder 6 and first motor 7 all are connected with the controller. When needs stir fermentation material and fungus liquid, first cylinder 6 drives first motor 7 and first (mixing) shaft 9 downstream for stirring vane 10 can carry out intensive mixing to the mixture of lower part, when needs carry the mixture to fermenting case 4, for avoiding first (mixing) shaft 9, stirring vane 10 and first material output subassembly to take place to interfere, first cylinder 6 drives first motor 7 and first (mixing) shaft 9 upward movement can.

The fungus liquid spray assembly comprises a fungus liquid storage tank 12, a spray pipe 13, a spray pump 14 and a plurality of spray heads 15, the plurality of spray heads 15 are arranged below the top surface of the mixing box 3, the plurality of spray heads 15 are connected with the fungus liquid storage tank 12 through the spray pipe 13, the fungus liquid storage tank 12 is arranged above the top surface of the mixing box 3, the spray pump 14 is arranged on the spray pipe 13, and the spray pump 14 is connected with the controller. When fungus liquid spraying is needed, the controller starts the spraying pump 14 to convey fungus liquid in the fungus liquid storage tank 12 to the plurality of spraying heads 15 through the spraying pipes 13, and then the fungus liquid is sprayed to the fermentation material.

Steam sterilization subassembly includes fan 24, steam generator 25, intake pipe and gas distribution pipe 26, gas distribution pipe 26 is located the gas distribution plate 16 below, the lower part of gas distribution pipe 26 lateral wall is provided with a plurality of gas distribution holes along length direction, gas distribution pipe 26 passes through the intake pipe and is connected with fan 24, be provided with steam generator 25 in the intake pipe, fan 24 and steam generator 25 all set up on first support 1, the below of 3 top surfaces of mixing box is provided with a plurality of ultraviolet ray disinfection lamps 27, fan 24, steam generator 25 and ultraviolet ray disinfection lamps 27 all are connected with the controller. When needing to disinfect to the fermentation material, fan 24 is opened to the controller, steam generator 25 and ultraviolet ray disinfection lamp 27, ultraviolet ray disinfection lamp 27 is direct to disinfect to the fermentation material on upper portion, fan 24 is carried gas to steam generator 25 in, generate steam through steam generator 25 and evenly spray in mixing box 3 lower part through the gas distribution hole on the gas distribution pipe 26, steam goes upward to get into 3 upper portions of mixing box through gas distribution plate 16 and disinfect the fermentation material, and discharge by first gas outlet.

The second stirring assembly comprises a second motor 39, a second coupler 40, a second stirring shaft 41, a third stirring shaft 44, a synchronous belt 43 and two belt pulleys, the second motor 39 is arranged above the top surface of the fermentation box 4, an output shaft of the second motor 39 is connected with the second stirring shaft 41 through the second coupler 40, the third stirring shaft 44 is rotatably installed on the top surface of the fermentation box 4 through a bearing, a limiting plate 45 is arranged at the top of the third stirring shaft 44, the output shaft of the second motor 39 and the third stirring shaft 44 are respectively provided with one belt pulley, the two belt pulleys are connected through the synchronous belt 43, the second stirring shaft 41 and the third stirring shaft 44 are both provided with a helical blade 42, the second motor 39 is connected with a controller, and specifically, the liquid circulating pipe 57 and the connecting rod 58 are both arranged between the second stirring shaft 41 and the third stirring shaft 44. Open second motor 39 through the controller and drive second (mixing) shaft 41 and rotate, second (mixing) shaft 41 passes through belt pulley and hold-in range 43 and drives third (mixing) shaft 44 simultaneously and rotates, makes through setting up two (mixing) shafts and to carry out the intensive mixing upset to the mixture in fermenting case 4, further promotes the fermentation effect with first temperature control component and second temperature control component combined action.

The oxygen supply assembly comprises an oxygen storage tank 49, an oxygen supply pipe 51, an air pump 50, an oxygen content sensor 52 and a support plate 48, the support plate 48 is arranged on the upper part of the outer side of the fermentation box 4, the oxygen supply pipe 51 and the oxygen content sensor 52 are respectively arranged on two sides of the inner wall of the fermentation box 4, the oxygen supply pipe 51 is connected with the oxygen storage tank 49, the air pump 50 is arranged on the oxygen supply pipe 51, the oxygen storage tank 49 and the air pump 50 are both arranged on the support plate 48, and the air pump 50 and the oxygen content sensor 52 are both connected with the controller. Specifically, the oxygen supply pipe 51 is disposed at a side close to the second discharge hole, and the oxygen content sensor 52 is disposed at a side close to the feed hole. The oxygen content value in the fermentation box 4 measured by the oxygen content sensor 52 is transmitted to the controller, and when the value is lower than the set oxygen content value, the controller starts the air pump 50 to deliver the oxygen in the oxygen storage tank 49 to the fermentation box 4 through the oxygen supply pipe 51 to increase the oxygen content, so as to meet the fermentation requirement.

First material output assembly includes second cylinder 19 and push pedal 20, second cylinder 19 is fixed in on the inner wall of mixing box 3, second cylinder 19 is connected with push pedal 20, when the material in mixing box 3 is carried to fermenting case 4 to needs, open first discharge gate through first switching module, because gas distribution plate 16 slope sets up, the material falls into connecting pipe 32 under the action of gravity, in order to avoid the material adhesion on gas distribution plate 16, second cylinder 19 drives push pedal 20 and promotes the transport towards the material of first discharge gate motion on gas distribution plate 16. The second material output component comprises an auger motor 36, an auger shaft 37 and auger blades 38, the auger motor 36 is arranged at one end of the outer side of the fermentation box 4, which is far away from the second material outlet, the auger motor 36 is connected with the auger shaft 37, the auger blades 38 are arranged on the auger shaft 37, the second cylinder 19 and the auger motor 36 are both connected with the controller, when the material in the fermentation box 4 needs to be output after the fermentation is completed, the second material outlet is opened through the second opening and closing component, and the auger motor 36 drives the auger shaft 37 and the auger blades 38 to output the material through the second material outlet.

Be connected with first outlet duct 28 on the first gas outlet, be provided with first deodorization case 29 on the first outlet duct 28, it has biological deodorization filter material to fill in the first deodorization case 29, deodorizes through biological deodorization filter material to exhaust steam in the mixing box 3, avoids the polluted environment. Be connected with second outlet duct 53 on the second gas outlet, be provided with second deodorization case 54 on the second outlet duct 53, it has biological deodorization filter material to fill in the second deodorization case 54, deodorizes through biological deodorization filter material combustion gas in to fermentation case 4, avoids the polluted environment.

The first opening and closing assembly comprises a first opening and closing cylinder 30 and a first box door 31, the first opening and closing cylinder 30 is arranged on the inner wall of the mixing box 3, the first opening and closing cylinder 30 is arranged above the first discharge hole, the lower end of the first opening and closing cylinder 30 is connected with the first box door 31, and the first opening and closing cylinder 30 drives the first box door 31 to move up and down to open and close the first discharge hole. The second opening and closing assembly comprises a second opening and closing cylinder 46 and a second box door 47, the second opening and closing cylinder 46 is arranged on the outer wall of the fermentation box 4, the second opening and closing cylinder 46 is arranged above the second discharge hole, the lower end of the second opening and closing cylinder 46 is connected with the second box door 47, the second box door 47 is driven to move up and down through the second opening and closing cylinder 46 to open and close the second discharge hole, and the first opening and closing cylinder 30 and the second opening and closing cylinder 46 are both connected with the controller.

The specific using process is as follows: initially, a baffle plate 17 is not arranged below the gas distribution plate 16, the opening is sealed by a sealing strip, the first valve 23 and the first discharge hole are closed, the fermented material is put into the mixing box 3 from the feed hopper 11, the controller starts the fan 24, the steam generator 25 and the ultraviolet disinfection lamp 27 for steam sterilization and ultraviolet sterilization, and the steam is deodorized and discharged from the first gas outlet and the first gas outlet pipe 28; installing a baffle 17 below a gas distribution plate 16, starting a spraying pump 14 by a controller to spray the strain liquid into the fermentation material, and simultaneously starting a first motor 7 to stir the stirring blade 10 so as to uniformly mix the fermentation material and the strain liquid; then the first cylinder 6 drives the first motor 7 and the first stirring shaft 9 to move upwards, the first opening and closing cylinder 30 drives the first box door 31 to move upwards so that the first discharge hole is opened, the second cylinder 19 is opened, and the mixed material is conveyed to the fermentation box 4 under the cooperation of the push plate 20. Closing the second valve 34 and the second discharge port, starting the second motor 39 to rotate the helical blades 42 on the second stirring shaft 41 and the third stirring shaft 44 to stir the mixed material, simultaneously, the first temperature control assembly, the second temperature control assembly and the oxygen supply assembly work simultaneously to control the temperature and the oxygen content in the fermentation box 4, filtrate flows into the lower part of the fermentation box 4 through the filter plate 35 in the fermentation process, after the fermentation work is finished, the second opening and closing cylinder 46 drives the second box door 47 to move upwards to open the second discharge port, starting the auger motor 36, and conveying the material to the outside from the second discharge port through the rotating auger shaft 37 and the auger blades 38.

The principle and the implementation mode of the present invention are explained by applying specific examples in the present specification, and the above descriptions of the examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.

Claims

1. The utility model provides an intelligence control by temperature change fermenting installation, a serial communication port, including mixing box, fermenting case, first support, second support, first stirring subassembly, second stirring subassembly, first switching subassembly, second switching subassembly, first temperature control subassembly, second temperature control subassembly, fungus liquid spray assembly, steam sterilization subassembly, first material output subassembly, second material output subassembly, oxygen suppliment subassembly, baffle, sealing strip, connecting pipe and controller, the mixing box set up in on the first support, the upper portion of mixing box one side is provided with the feeder hopper, the lower part of mixing box opposite side is provided with first discharge gate, first switching subassembly is used for opening or closing first discharge gate, be provided with the gas distribution board in the mixing box, first material output subassembly set up in keep away from above the gas distribution board the one end of first discharge gate, the gas distribution board by being close to feeder hopper one end is to being close to the one end downward sloping of first discharge gate is established and is established The first discharge port is positioned above the gas distribution plate, an opening is formed in the front side of the mixing box, the baffle plate can penetrate through the opening to be installed below the gas distribution plate, the sealing strip is used for being installed on the opening, the strain liquid spraying assembly is installed at the top of the mixing box, the first stirring assembly is installed at the upper portion of the mixing box, the steam sterilizing assembly is installed at the lower portion of the mixing box, a first gas outlet is formed in the top of the mixing box, a first liquid discharge pipe is arranged on one side of the bottom of the mixing box, and a first valve is arranged on the first liquid discharge pipe; the fermentation box is arranged on the second support, a feed inlet is arranged at the upper part of one side of the fermentation box, a second discharge outlet is arranged at the lower part of one side of the fermentation box, a second opening and closing component is used for opening or closing the second discharge outlet, the connecting pipe is connected with the first discharge outlet and the feed inlet, a filter plate is arranged in the fermentation box, a second material output component is arranged above the filter plate, a second liquid discharge pipe is arranged at the bottom of the fermentation box, a second valve is arranged on the second liquid discharge pipe, the second stirring component and the oxygen supply component are both arranged at the upper part in the fermentation box, a second gas outlet is arranged at the top of the fermentation box, the first temperature control component comprises an electric heating wire and a plurality of first temperature sensors, the electric heating wire is arranged in the side wall of the fermentation box, and the first temperature sensors are arranged on the inner wall of the fermentation box, the second temperature control assembly is arranged in the middle of the fermentation box; the first stirring assembly, the second stirring assembly, the first opening and closing assembly, the second opening and closing assembly, the strain liquid spraying assembly, the steam sterilizing assembly, the first material output assembly, the second material output assembly, the oxygen supply assembly, the first valve, the second valve, the heating wire, the first temperature sensor and the second temperature control assembly are all connected with the controller; the second temperature control component comprises a liquid circulation pipe, a liquid outlet pipe, a liquid inlet pipe, a high-temperature liquid storage tank, a low-temperature liquid storage tank, a residual liquid tank, a connecting rod and a plurality of second temperature sensors, the liquid circulation pipe and the connecting rod are both arranged in the middle of the fermentation box, a plurality of second temperature sensors are sequentially arranged on the connecting rod from top to bottom, the liquid inlet of the liquid circulation pipe is respectively connected with the high-temperature liquid pipe and the low-temperature liquid pipe through a liquid inlet pipe, the high-temperature liquid pipe is connected with the high-temperature liquid storage tank, a first water pump is arranged on the high-temperature liquid pipe, the low-temperature liquid pipe is connected with the low-temperature liquid storage tank, a second water pump is arranged on the low-temperature liquid pipe, a liquid outlet of the liquid circulation pipe is connected with the residual liquid tank, and the first water pump, the second water pump and the second temperature sensor are all connected with the controller; the steam sterilization subassembly includes fan, steam generator, intake pipe and gas distribution pipe, the gas distribution pipe is located the gas distribution board below, the lower part of gas distribution pipe lateral wall is provided with a plurality of gas distribution holes along length direction, the gas distribution pipe passes through the intake pipe with the fan is connected, be provided with steam generator in the intake pipe, the fan with steam generator all set up in on the first support, the below of mixing box top surface is provided with a plurality of ultraviolet ray disinfection lamps, the fan steam generator with ultraviolet ray disinfection lamp all with the controller is connected.

2. The intelligent temperature-controlled fermentation device according to claim 1, wherein the first stirring assembly comprises an inverted U-shaped support, a first air cylinder, a first motor, a first coupler, a first stirring shaft and a plurality of stirring blades, the inverted U-shaped support is arranged above the top surface of the mixing box, the first air cylinder is fixed on the inverted U-shaped support, the lower end of the first air cylinder is connected with the first motor, an output shaft of the first motor extends into the mixing box, an output shaft of the first motor is connected with the first stirring shaft through the first coupler, the stirring blades are sequentially installed on the first stirring shaft from top to bottom, any two adjacent stirring blades are perpendicular to each other, and the first air cylinder and the first motor are both connected with the controller.

3. The intelligent temperature-controlled fermentation device according to claim 1, wherein the bacteria liquid spraying assembly comprises a bacteria liquid storage tank, a spraying pipe, a spraying pump and a plurality of spraying heads, the plurality of spraying heads are arranged below the top surface of the mixing box, the plurality of spraying heads are connected with the bacteria liquid storage tank through the spraying pipe, the bacteria liquid storage tank is arranged above the top surface of the mixing box, the spraying pump is arranged on the spraying pipe, and the spraying pump is connected with the controller.

4. The intelligent temperature-controlled fermentation device according to claim 1, wherein the second stirring assembly comprises a second motor, a second coupler, a second stirring shaft, a third stirring shaft, a synchronous belt and two belt pulleys, the second motor is arranged above the top surface of the fermentation box, an output shaft of the second motor is connected with the second stirring shaft through the second coupler, the third stirring shaft is rotatably installed on the top surface of the fermentation box through a bearing, a limiting plate is arranged at the top of the third stirring shaft, one belt pulley is respectively arranged on the output shaft of the second motor and the third stirring shaft, the two belt pulleys are connected through the synchronous belt, helical blades are arranged on the second stirring shaft and the third stirring shaft, and the second motor is connected with the controller.

5. The intelligent temperature-controlled fermentation device according to claim 1, wherein the oxygen supply assembly comprises an oxygen storage tank, an oxygen supply pipe, an air pump, an oxygen content sensor and a support plate, the support plate is arranged on the upper part of the outer side of the fermentation box, the oxygen supply pipe and the oxygen content sensor are respectively arranged on two sides of the inner wall of the fermentation box, the oxygen supply pipe is connected with the oxygen storage tank, the oxygen supply pipe is provided with the air pump, the oxygen storage tank and the air pump are both arranged on the support plate, and the air pump and the oxygen content sensor are both connected with the controller.

6. The intelligent temperature-controlled fermentation device according to claim 1, wherein the first material output assembly comprises a second cylinder and a push plate, the second cylinder is fixed on the inner wall of the mixing box, and the second cylinder is connected with the push plate; the second material output assembly comprises an auger motor, an auger shaft and auger blades, the auger motor is arranged outside the fermentation box and is far away from one end of the second discharge port, the auger motor is connected with the auger shaft, the auger shaft is provided with the auger blades, and the second cylinder and the auger motor are connected with the controller.

7. The intelligent temperature-controlled fermentation device according to claim 1, wherein a first air outlet pipe is connected to the first air outlet, a first deodorization box is arranged on the first air outlet pipe, and a biological deodorization filter material is filled in the first deodorization box; and a second air outlet pipe is connected to the second air outlet, a second deodorization box is arranged on the second air outlet pipe, and a biological deodorization filter material is filled in the second deodorization box.

8. The intelligent temperature-controlled fermentation device according to claim 1, wherein the first opening and closing assembly comprises a first opening and closing cylinder and a first box door, the first opening and closing cylinder is arranged on the inner wall of the mixing box, the first opening and closing cylinder is arranged above the first discharge hole, and the lower end of the first opening and closing cylinder is connected with the first box door; the second opening and closing assembly comprises a second opening and closing cylinder and a second box door, the second opening and closing cylinder is arranged on the outer wall of the fermentation box, the second opening and closing cylinder is arranged above the second discharge hole, the lower end of the second opening and closing cylinder is connected with the second box door, and the first opening and closing cylinder and the second opening and closing cylinder are connected with the controller.