CN205347262U - Integrated form OAR processing apparatus - Google Patents
Integrated form OAR processing apparatus Download PDFInfo
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- CN205347262U CN205347262U CN201620061891.6U CN201620061891U CN205347262U CN 205347262 U CN205347262 U CN 205347262U CN 201620061891 U CN201620061891 U CN 201620061891U CN 205347262 U CN205347262 U CN 205347262U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model provides an integrated form OAR processing apparatus belongs to pollution treatment and utilization equipment technical field. The device includes organism, jar body, loading attachment, discharging device, turns over a heap system, aeration systems, deodorization system, humidifying system and control system, and the organism be the enclosed construction cuboid, jar position in built -in upper portion, and loading attachment is located the organism openly, and discharging device is located a jar body lower part, and heap system of turning over is located jar internally, and below aeration systems and deodorization system were located jar body, above spraying system was located the jar, whole device was controlled by control system. The the device treatment effeciency is higher, the investment still less, the running cost is lower, application scope is wider.
Description
Technical field
This utility model relates to polluting Treatment and recovery and utilizes equipment technical field, particularly relates to a kind of integrated form OAR and processes device.
Background technology
Along with the raising of the development of industrial or agricultural and people's living standard, the solid waste of generation gets more and more.In these solid waste, having a large portion is organic solid castoff, agricultural and the livestock waste such as including straw leaves, shell wood flour, human and animal excreta, also includes production and the house refuse such as hogwash, food waste residue, downflow sludge more than kitchen.These garbages contain substantial amounts of pathogenic bacterium and spread disease；Banking process can produce containing high concentration percolate and a large amount of foul smell, serious environment pollution.Therefore, the stabilisation of how accelerating solid organic waste so that it is innoxious and resource is problem demanding prompt solution.
The aerobic application technology as the second resource of Organic substance (OrganicsAerobicoxidationResources is called for short OAR) is the treatment technology that a kind of application is wider.Its principle is the control by controlling the environmental factorss such as oxygen-supplying amount, temperature, moisture, makes organic materials carry out bioconversion and decomposition, reaches stabilisation, innoxious, and then carries out Land_use change, as soil and fertilizer etc.；Organic waste environmental pollution can be relieved to minimum degree, and realize the recycling to organic waste.
OAR technological process generally includes pre-treatment (sorting, pulverizing, mixing), OAR process (feeding, turning, damping, discharging, deodorization), post processing (screening, ageing).Wherein OAR processes device is nucleus equipment.Existing OAR device there is problems in that
1. function singleness, auxiliary equipment is many.Causing process line equipment many, floor space is big, and investment increases.
2. energy consumption is high, increases operating cost；
3. controlling system suitability poor, fermentation period is longer, and disposal ability reduces.
4. it is generally indoor type, it is impossible to individually in outdoor application, increases Factory Building investment；
5. standardization and poor universality, increases manufacturing cost.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of integrated form OAR and processes device, it is intended to overcome disadvantages mentioned above, by Function Integration Mechanism, the intelligence improvement of structure optimization and control system, making that its treatment effeciency is higher, investment is less and operating cost is lower, the scope of application is wider.
This device includes body, fermentation tank, feeding device, drawing mechanism, turning system, aerating system, deodoration system, spray system and control system, it is characterized in that: body includes frame, side board, feeding door mechanism, cat ladder and hanger, body is whole device outermost layer, and frame side is equipped with side board；Fermentation tank is welded in frame, and fermentation tank is positioned at device top, equipped with heat sink outside the frame that fermentation tank is corresponding；Feeding device, for hanging bucket elevator, is hung bucket elevator and is welded together with cat ladder, hangs bucket elevator and is arranged on body front with cat ladder, and joint sealing plate three is installed on cat ladder side；Drawing mechanism is discharging spiral conveyor, discharging spiral conveyor is arranged on fermenter base, and material toggling roller is installed on discharging spiral conveyor top, and engine body exterior corresponding to discharging spiral conveyor is discharge door, discharge door is provided above observing door, observes door both sides and is respectively mounted joint sealing plate one and joint sealing plate two；Turning system includes turning roller, lower turning roller, and upper turning roller is arranged on fermentation tank top, and lower turning roller is arranged on fermentation tank bottom, and material toggling roller is arranged on lower turning roller bottom；Aerating system is positioned at side below fermentation tank, and aerating system includes air exhauster, aeration tube, aeration head；Deodoration system is positioned at below fermentation tank, and on aerating system side, deodoration system includes discharge, air exhauster, humidification system, biofilter and discharge pipe, air exhauster is arranged on deodoration system side, humidification system is positioned at front end, biofilter, and discharge pipe is arranged on biofilter end；Spray system includes shower nozzle, self priming pump, filter, ball valve and connects pipe fitting, and above shower nozzle is installed in fermentation tank, point two arrangements are put, and self priming pump is connected with running water pipe or other water sources；Control system includes intelligent liquid-crystal screen, drives plate, solid-state relay, temperature sensor, moisture sensor, DC source and control chamber, and intelligent liquid-crystal screen is arranged on control chamber, and control chamber is arranged on underpart, and control chamber is arranged below joint sealing plate one.
Wherein, body top steel plate covers, it is prevented that rainwater enters；Rack framework adopts channel-section steel or rectangle steel to make, and outer wall adopts ripple color steel or sheet metal to make, and plays the effect of fixing each parts (system), insulation and protection.
Cat ladder adopts channel-section steel welding production, is used for observing fermentation situation in tank, opening and closing can design, can open it during repair apparatus.
Feeding door mechanism is single folding door structure, electric pushrod open and close, and operator can be remotely controlled on ground.
Fermentation tank is contain material and carry out the container of fermentation process, employing rustless steel makes, there is stronger corrosion resistance, it is prone to cleaning, wrap up with extruded sheet or asbestos board outside fermentation tank, play insulation, reduce the effect of energy consumption, and be provided with and add electric heating cable, play the effect that auxiliary heats up, shortens the warm time of having fermented.
Fix in body with padlock when hanging the work of bucket elevator, during maintenance, open padlock movable lifting machine.Hang bucket elevator and there is tally function, can automatically record the barrelage of charging；Also having and anti-cross turning-up devices, when can prevent from turning over barrel, refuse receptacle departs from balladeur train because of inertia.
For adapting to sticky material discharging and balanced discharging, adopt shaftless screw conveying discharge method.Discharging spiral conveyor is made up of bearing, conveying ribbon, U-shaped hopper, discharge door and driving device etc.；For preventing material " bridging " from affecting discharging, installing poking device above discharging spiral conveyor additional, poking device is made up of bearing, material toggling roller, material toggling blade and driving device etc., staggers the time operation with discharging spiral conveyor.
For improving material breathability, improving fermentation efficiency, design 4 groups of heap turning over device, tank body is respectively mounted 2 groups up and down.Often group is made up of bearing, turning roller, rotation cutter and driving device etc..Rotation cutter is with bolts with turning roller, is beneficial to maintenance and changes.Often group is according to the program independent operating of design.
Aerating system by blower fan, aeration tube, aeration is first-class forms, blower fan selects high pressure positive blower, outsourcing approved product, is installed on below fermentation tank；Aeration tube adopts metal or aluminium-plastics pipe piece；Aeration head is distributed in the outer both sides of fermentation tank, enters in fermentation tank with inclination angle, it is prevented that feed blocking and aqueous reflux.Aerating system automatically controls by controlling system by the program set.
Discharge, discharge pipe in deodoration system adopt UPVC pipe fitting, and air exhauster adopts Middle pressure draught fan, outsourcing approved product.Humidification system is for foul smell humidification and primary carrying out washing treatment.It is made up of shower nozzle, booster pump, filter, ball valve and connection pipe fitting.Booster pump water inlet end with connect filter tank bottom cycle water tank.The built-in biofilter material in biofilter, biofilter material adopts Organic-inorganic composite filtrate.
Spray system is for regulating the moisture content of fermentation materials.Spray system automatically controls by controlling system by the program set.
Control system point Artificial Control and automatically control two parts.Charging and discharging adopt manual keyboard button control；Turning, aeration, damping, deodorization adopt and automatically control.
Automatically control employing " Temperature-time ", " humidity is interval ", " turning between the stopping time " multifactor control form.By intelligent liquid-crystal screen, plate, solid-state relay, temperature sensor, moisture sensor, the time relay, DC source and shell etc. is driven to form.Wherein: intelligent liquid-crystal screen does master control and uses；Drive plate to do output signal to drive, input signal processing；Solid-state relay drive motor (blower fan)；DC source is to liquid crystal display screen, the driving power supply such as plate, solid-state relay；Shell plays retaining element and protective effect.
This device is to design for meeting OAR technological requirement, and running is as follows:
Material through pretreatment is loaded in body by hanging barrel elevator, by design temperature, moisture content with the parameter such as turn between the stopping time, it is automatically obtained the functions such as heating, humidification, aeration, turning, creates good conditions for microbial growth and breeding, make microbial activity be in optimum state decomposing materials.
The high effective microbial community added in material and secreted enzyme thereof, cellulose in organic waste, protein are converted into all kinds of lower-molecular substance with the macromolecular compound such as fatty through the biochemical reaction of series of complex, such as CO2、NH3, organic acid etc., these materials are discharged then through deodorizing apparatus after decomposing, final remaining nontoxic odorless and the fertilizer rich in various nutritional labelings, then are drawn off outside machine by drawing mechanism.
Having the beneficial effect that of technique scheme of the present utility model:
This device multiple function is integrated, reduces auxiliary equipment, and Simplified flowsheet is arranged, reduces floor space, is beneficial to reduction investment.Apparatus module combining form, is beneficial to standardized production, reduces manufacturing cost and expand scale flexibly；Foundation-free, is beneficial to on-the-spot Fast Installation.And be the general type design of indoor and outdoor, use scope wide.Fermentation technology PLC automatically controls, it is not necessary to human attendance, and operating cost is low.Independent deodorization, it is to avoid foul smell is excessive, causes the secondary pollution of environment, improves working environment.
Accompanying drawing explanation
Fig. 1 is that integrated form OAR of the present utility model processes apparatus structure schematic diagram；
Fig. 2 is that the A of Fig. 1 is to schematic diagram；
Fig. 3 is that the B of Fig. 1 is to schematic diagram；
Fig. 4 is deodoration system structural representation；
Fig. 5 is this device Automatic Control Theory schematic diagram.
Wherein: 1-frame；2-fermentation tank；3-feeding door mechanism；4-spray system；The upper turning roller of 5-；6-hangs bucket elevator；Turning roller under 7-；8-material toggling roller；9-discharging spiral conveyor；10-aerating system；11-deodoration system；12-side board；13-moisture sensor；14-temperature sensor；15-heat sink；16-control chamber；17-joint sealing plate one；18-discharge door；19-joint sealing plate two；20-observes door；21-cat ladder；22-joint sealing plate three；23-air exhauster；24-humidification system；25-biofilter；26-biofilter material；27-discharge pipe.
Detailed description of the invention
For making the technical problems to be solved in the utility model, technical scheme and advantage clearly, it is described in detail below in conjunction with the accompanying drawings and the specific embodiments.
This utility model provides a kind of integrated form OAR to process device.
As shown in Figure 1, Figure 2, Fig. 3 is the structural representation of this device, including body, fermentation tank 2, feeding device, drawing mechanism, turning system, aerating system 10, deodoration system 11, spray system 4 and control system, body includes frame 1, side board 12, feeding door mechanism 3, cat ladder 21 and hanger, body is whole device outermost layer, and frame 1 side is equipped with side board 12；Fermentation tank 2 is welded in frame 1, and fermentation tank 2 is positioned at device top, equipped with heat sink 15 outside the frame 1 of fermentation tank 2 correspondence；Feeding device, for hanging bucket elevator 6, is hung bucket elevator 6 and is welded together with cat ladder 21, hangs bucket elevator 6 and is arranged on body front with cat ladder 21, and joint sealing plate 3 22 is installed on cat ladder side；Drawing mechanism is discharging spiral conveyor 9, discharging spiral conveyor 9 is arranged on bottom fermentation tank 2, material toggling roller 8 is installed on discharging spiral conveyor 9 top, the engine body exterior of discharging spiral conveyor 9 correspondence is discharge door 18, discharge door 18 is provided above observing door 20, observes door 20 both sides and is respectively mounted joint sealing plate 1 and joint sealing plate 2 19；Turning system includes turning roller 5, lower turning roller 7, and upper turning roller 5 is arranged on fermentation tank 2 top, and lower turning roller 7 is arranged on fermentation tank 2 bottom, and material toggling roller 8 is arranged on lower turning roller 7 bottom；Aerating system 10 is positioned at side below fermentation tank 2, and aerating system 10 includes blower fan, aeration tube, aeration head, and aeration head is distributed in the outer both sides of fermentation tank 2, enters in fermentation tank 2 with inclination angle；Deodoration system 11 is positioned at below fermentation tank 2, and on aerating system side, it is illustrated in figure 4 deodoration system structural representation, deodoration system 11 includes discharge, air exhauster 23, humidification system 24, biofilter 25 and discharge pipe 27, air exhauster 23 is arranged on deodoration system side, and humidification system 24 is positioned at front end, biofilter 25, and discharge pipe 27 is arranged on biofilter 25 end, the built-in biofilter material 26 in biofilter 25, biofilter material 26 adopts Organic-inorganic composite filtrate；Spray system 4 includes shower nozzle, self priming pump, filter, ball valve and connects pipe fitting, and above shower nozzle is installed in fermentation tank 2, point two arrangements are put, and self priming pump is connected with running water pipe or other water sources；Control system includes intelligent liquid-crystal screen, drives plate, solid-state relay, temperature sensor 14, moisture sensor 13, DC source and control chamber 16, intelligent liquid-crystal screen is arranged on control chamber 16, control chamber 16 is arranged on underpart, and control chamber 16 is arranged below joint sealing plate 1.
Being illustrated in figure 5 this device Automatic Control Theory schematic diagram, adopt and process device as upper type makes OAR, specific embodiment is as follows:
Device overall dimensions: 2.8m × 1.75m × 3.0m；Frame 1 adopts No. 8 square tubes to make, and side and top adopt thickness 2mm steel plate to close；Fermentation tank 2 size: 2.0m × 1.2m × 1.0m.
Feeding device adopts the extension bucket elevator 6 of hoisting depth 3m, lifting weight 100kg；Drawing mechanism adopts the shaftless discharging spiral conveyor 9 of WLS260, is installed on bottom fermentation tank；Material toggling roller 8 working diameter 300mm.
Turning system adopts 4 groups of rotations rotor (turning roller), and tank body is respectively mounted 2 groups up and down.Upper backspin rotor working diameter respectively 400mm and 600mm.
Aerating system 10 by 750w high pressure positive blower, DN20 aeration tube, 10 aerations are first-class forms.Aeration head is distributed in the outer both sides of fermentation tank 2.
Deodoration system 11 adopts built-in biological deodorizing apparatus.By DN100upvc discharge, 180w air exhauster, u20 atomizing humidifying performance system, 0.36m3Rustless steel biofilter, DN100upvc discharge pipe etc. form.It is installed on below fermentation tank.Biofilter material adopts Organic-inorganic composite filtrate.
Spray system 4 adopts shower humidification form.It is made up of 90w self priming pump and DN20ppr pipe fitting.
Control System Design is for point Artificial Control and automatically controls two parts.Charging and discharging adopt manual keyboard button control, and turning, aeration, damping, deodorization adopt and automatically control.Fermentation adopts PLC to automatically control, and setup parameter is material type, temperature, time, moisture content etc..
Device operation order is as follows:
Material good for pretreatment is loaded mobile refuse receptacle, before being pushed into extension bucket elevator 6, opens feeding warehouse lid, open and promote button, material is poured in fermentation tank 2 by bucket, until the height of technological requirement；Close feeding warehouse lid.
Set material type, temperature bound, moisture content bound, fermentation period, start the switch that automatically ferments, enter operational mode of automatically fermenting.
Regularly sampling is observed material and is become thoroughly decomposed situation, finely tunes technological parameter.When material reaches rotten degree requirement, refuse receptacle is moved to discharging opening, open discharging button, material is discharged in refuse receptacle, removal.
Circulate operation successively.
The above is preferred implementation of the present utility model; it should be pointed out that, for those skilled in the art, under the premise without departing from principle described in the utility model; can also making some improvements and modifications, these improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (7)
1. an integrated form OAR processes device, including body, fermentation tank (2), feeding device, drawing mechanism, turning system, aerating system (10), deodoration system (11), spray system (4) and control system, it is characterized in that: body includes frame (1), side board (12), feeding door mechanism (3), cat ladder (21) and hanger, body is whole device outermost layer, and frame (1) side is equipped with side board (12)；Fermentation tank (2) is welded in frame (1), and fermentation tank (2) is positioned at device top, equipped with heat sink (15) outside the frame (1) that fermentation tank (2) is corresponding；Feeding device is for hanging bucket elevator (6), hang bucket elevator (6) to weld together with cat ladder (21), hanging bucket elevator (6) and be arranged on body front with cat ladder (21), joint sealing plate three (22) is installed on cat ladder side；Drawing mechanism is discharging spiral conveyor (9), discharging spiral conveyor (9) is arranged on fermentation tank (2) bottom, material toggling roller (8) is installed on discharging spiral conveyor (9) top, the engine body exterior of discharging spiral conveyor (9) correspondence is discharge door (18), discharge door (18) is provided above observing door (20), observes door (20) both sides and is respectively mounted joint sealing plate one (17) and joint sealing plate two (19)；Turning system includes turning roller (5), lower turning roller (7), upper turning roller (5) is arranged on fermentation tank (2) top, lower turning roller (7) is arranged on fermentation tank (2) bottom, and material toggling roller (8) is arranged on lower turning roller (7) bottom；Aerating system (10) is positioned at side, fermentation tank (2) lower section, and aerating system (10) includes air exhauster (23), aeration tube, aeration head；Deodoration system (11) is positioned at fermentation tank (2) lower section, and on aerating system side, deodoration system (11) includes discharge, air exhauster (23), humidification system (24), biofilter (25) and discharge pipe (27), air exhauster (23) is arranged on deodoration system side, humidification system (24) is positioned at biofilter (25) front end, and discharge pipe (27) is arranged on biofilter (25) end；Spray system (4) includes shower nozzle, self priming pump, filter, ball valve and connects pipe fitting, and above shower nozzle is installed in fermentation tank (2), point two arrangements are put, and self priming pump is connected with running water pipe or other water sources；Control system includes intelligent liquid-crystal screen, drives plate, solid-state relay, temperature sensor (14), moisture sensor (13), DC source and control chamber (16), intelligent liquid-crystal screen is arranged on control chamber (16), control chamber (16) is arranged on underpart, and control chamber (16) is arranged below joint sealing plate one (17).
2. integrated form OAR according to claim 1 processes device, it is characterised in that: described frame (1) framework adopts channel-section steel or rectangle steel to make, and outer wall adopts ripple color steel or sheet metal to make.
3. integrated form OAR according to claim 1 processes device, it is characterised in that: described cat ladder (21) adopts channel-section steel welding production, and bucket elevator (6) is integrally welded with hanging.
4. integrated form OAR according to claim 1 processes device, it is characterised in that: described feeding door mechanism (3) is single folding door structure, electric pushrod open and close.
5. integrated form OAR according to claim 1 processes device, it is characterised in that: described fermentation tank (2) adopts rustless steel to make, and outside laying of fermentation tank (2) adds electric heating cable, and wraps up with extruded sheet or asbestos board.
6. integrated form OAR according to claim 1 processes device, it is characterised in that: the aeration tube in described aerating system (10) adopts metal or aluminium-plastics pipe piece；Aeration head is distributed in fermentation tank (2) outer both sides, enters in fermentation tank (2) with inclination angle.
7. integrated form OAR according to claim 1 processes device, it is characterized in that: discharge, discharge pipe (27) in described deodoration system (11) adopt UPVC pipe fitting, biofilter (25) adopts rustless steel manufacture, built-in biofilter material (26), biofilter material (26) adopts Organic-inorganic composite filtrate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620061891.6U CN205347262U (en) | 2016-01-21 | 2016-01-21 | Integrated form OAR processing apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620061891.6U CN205347262U (en) | 2016-01-21 | 2016-01-21 | Integrated form OAR processing apparatus |
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| CN205347262U true CN205347262U (en) | 2016-06-29 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108033822A (en) * | 2018-01-26 | 2018-05-15 | 河南省科学院地理研究所 | A kind of movable type fowl droppings fermenting fertilizer production apparatus |
| CN108821803A (en) * | 2018-07-17 | 2018-11-16 | 芜湖鑫霖森椽环保科技有限公司 | A kind of excrement of animals pretreatment unit with deodorization functions |
| CN111072412A (en) * | 2019-12-27 | 2020-04-28 | 农业农村部规划设计研究院 | Numerical simulation test system for aerobic fermentation process |
| CN111790715A (en) * | 2019-04-09 | 2020-10-20 | 深圳市家家分类科技有限公司 | Water vapor drainage control method and related equipment |
| CN114035503A (en) * | 2021-12-03 | 2022-02-11 | 北京四良科技有限公司 | Fermentation process automatic monitoring method and system based on region division and region control |
-
2016
- 2016-01-21 CN CN201620061891.6U patent/CN205347262U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108033822A (en) * | 2018-01-26 | 2018-05-15 | 河南省科学院地理研究所 | A kind of movable type fowl droppings fermenting fertilizer production apparatus |
| CN108821803A (en) * | 2018-07-17 | 2018-11-16 | 芜湖鑫霖森椽环保科技有限公司 | A kind of excrement of animals pretreatment unit with deodorization functions |
| CN111790715A (en) * | 2019-04-09 | 2020-10-20 | 深圳市家家分类科技有限公司 | Water vapor drainage control method and related equipment |
| CN111072412A (en) * | 2019-12-27 | 2020-04-28 | 农业农村部规划设计研究院 | Numerical simulation test system for aerobic fermentation process |
| CN114035503A (en) * | 2021-12-03 | 2022-02-11 | 北京四良科技有限公司 | Fermentation process automatic monitoring method and system based on region division and region control |
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