CN112881924A - High-precision high-sampling battery detection equipment - Google Patents
High-precision high-sampling battery detection equipment Download PDFInfo
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- CN112881924A CN112881924A CN202110070565.7A CN202110070565A CN112881924A CN 112881924 A CN112881924 A CN 112881924A CN 202110070565 A CN202110070565 A CN 202110070565A CN 112881924 A CN112881924 A CN 112881924A
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- 238000001514 detection method Methods 0.000 title claims abstract description 28
- 238000005070 sampling Methods 0.000 title claims abstract description 19
- 238000012360 testing method Methods 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000004458 analytical method Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 2
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- 238000006243 chemical reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/3644—Constructional arrangements
Abstract
The invention discloses high-precision high-sampling battery detection equipment, which comprises an equipment box, wherein the equipment box comprises a grabbing mechanism, a test operation module and a material placing mechanism, the high-precision high-sampling battery detection equipment clamps a battery by using a clamping plate, a spring and a fixing plate, and simultaneously lengthens the clamping plate by using an extension plate, a pull rod, a first sleeve, a second sleeve and a fixing rod so as to conveniently grab and clamp the batteries with different sizes, and finally, the battery is placed in a specified detection channel under the use of a first sliding block, a second sliding block and a position sensor so as to detect the battery, so that the detection efficiency of the battery is improved, different test programs can be independently operated in each channel at the same time by using the test operation module, data statistics and analysis can be carried out on test data, and a plurality of groups of data can be summarized and analyzed simultaneously, thereby improving the detection and analysis efficiency of the battery.
Description
Technical Field
The invention relates to a battery detection device, in particular to a high-precision high-sampling battery detection device.
Background
With the rapid development of electronic technology, the use of electronic products is more and more extensive, the battery industry is also rapidly developed, the number of required batteries is increasing, and therefore, a battery production line is generated, and before the battery is produced and delivered from a factory, various performances of the battery need to be detected.
In the prior art, when detecting a battery, a battery detection device is needed, and the existing battery detection device mainly has the following defects:
1. when the batteries are detected, the batteries need to be manually supported, then the batteries are placed at a detection position, and then the batteries are detected, so that when the batteries are detected in batches, more manpower is consumed, more time is spent, the manual working efficiency is lower, and the detection efficiency of the batteries is influenced;
2. in the process of detecting the battery, most of detection data are only displayed, and are not analyzed and summarized, so that the data are required to be processed independently, and the analysis of the detection result of the battery is influenced;
3. after the battery detection is completed, the battery is mostly taken down and then placed on one side, and the battery is not specially stored and arranged, so that the battery is required to be arranged again, and the discharging efficiency of the battery is reduced.
Disclosure of Invention
The present invention is directed to a high-precision and high-sampling battery testing apparatus, which solves the above-mentioned problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: high sampling battery check out test set of high accuracy, including the equipment box, the equipment box is including snatching mechanism, test operation module and drop feed mechanism:
the grabbing mechanism comprises a first sliding block, an L-shaped material plate, a second sliding block, clamping plates, springs, fixing plates and a position sensor, a first sliding groove is formed in the middle of one side of the equipment box, the first sliding block is connected in the first sliding groove in a sliding mode, the L-shaped material plate is fixedly arranged on one side of the first sliding block, a second sliding groove is formed in one side of the L-shaped material plate, the second sliding groove is connected in the second sliding groove in a sliding mode, the clamping plates are hinged to two ends of one side of the second sliding block, the springs are fixedly arranged on one sides of the two clamping plates, one ends of the two springs are fixedly arranged on one side of the fixing plates, the fixing plates are fixedly arranged on one side of the second sliding block, and the position sensor is fixedly arranged at;
the test operation module comprises a main interface module, a data interface module, a detail interface module, a programming interface module and a graphical interface module, wherein the main interface module comprises a start and stop test module, a test state checking module, a middle or detailed state real-time recording information module, a MIMS program executing module for data graphical processing and creation or editing test program, the data interface module checks all test data of a single channel, the detail interface module provides all real-time test information of a single channel, the programming interface module is a visual interface and is a spreadsheet creation mode, and the graphical interface module provides a powerful data statistics and analysis function through the MIMS program;
drop feed mechanism includes blowing board, third slider, the template of falling the U and a plurality of baffle, the both ends of equipment box avris are all fixed and are equipped with the axle bed, two one side of axle bed all rotates the one end that sets up in blowing board both sides through the pivot, the third spout has all been seted up at the middle part of blowing board both sides, two equal sliding connection has the third slider, two in the third spout the third slider is fixed the both ends that set up at the template of falling the U respectively, the bottom mounting of the template of falling the U is equipped with a plurality of baffles.
As a preferred technical scheme of the invention, extension plates are inserted and connected in the middle parts of two sides of two clamping plates, pull rods are hinged to one sides of four extension plates, one ends of the four pull rods are respectively hinged to two sides of two first sleeves, the two first sleeves are respectively rotatably arranged on the outer walls of the two second sleeves, the two second sleeves are respectively arranged on the outer walls of two fixing rods in a threaded manner, and the two fixing rods are respectively fixedly arranged on one side of the two clamping plates.
As a preferred technical scheme of the present invention, a lead screw is rotatably connected in the first sliding groove, a first slider is connected to an outer wall of the lead screw in a threaded manner, a driving motor is fixedly arranged at a top end of the lead screw, and the driving motor is fixedly arranged at one side of a top end of the equipment box.
As a preferable technical scheme of the invention, a fourth sliding groove is formed in the bottom of one side of the equipment box, a fourth sliding block is connected in the fourth sliding groove in a sliding manner, a connecting rod is hinged to one side of the fourth sliding block, an L-shaped rod is hinged to one end of the connecting rod, and one end of the L-shaped rod is fixedly arranged at one end of one rotating shaft.
In a preferred embodiment of the present invention, one side of the fourth slider is rotatably connected to an adjustment lever, and one end of the adjustment lever is screwed to one end of the other side of the equipment box.
As a preferred technical scheme of the present invention, a switch panel is fixedly disposed on one side of the equipment box, a position sensor switch and a driving motor switch are respectively fixedly disposed on the surface of the switch panel, and the position sensor and the driving motor are respectively electrically connected to the PLC system through the position sensor switch and the driving motor switch.
As a preferred technical scheme of the invention, the data interface module displays record numbers, cycle numbers, steps, time, current, voltage, capacity, power and other data obtained by some tests, and the display mode can be customized.
As a preferred technical solution of the present invention, the detail interface module mainly includes channel characteristics, real-time channel reading, an activated test program, auxiliary input used by a channel, a pause or resume test, a real-time curve, and test data for viewing a channel.
As a preferred technical scheme of the invention, the programming interface module has a program detection function, a plurality of termination conditions are selectable in each step, the editing is easy, the steps can be inserted or deleted, and the mode is automatically switched.
As a preferred technical scheme of the invention, the graphical interface module can be used for carrying out curves of various forms, reducing and amplifying the selected area, making a template, saving the curves as images, adding titles and footers, setting the colors of the curves, marking and generating a printing report.
Compared with the prior art, the invention has the beneficial effects that:
1. the battery detection device clamps the battery through the clamping plates, the springs and the fixing plates, meanwhile, the clamping plates are lengthened through the extension plates, the pull rods, the first sleeves, the second sleeves and the fixing rods, so that the batteries with different sizes can be conveniently clamped and grabbed, and finally, the batteries are placed in the designated detection channels through the first sliding blocks, the second sliding blocks and the position sensors to be detected, and therefore the detection efficiency of the batteries is improved.
2. According to the invention, through the test operation module, different test programs can be independently operated in each channel at the same time, data statistics and analysis can be carried out on test data, and one or more groups of data can be summarized and analyzed simultaneously, so that the detection and analysis efficiency of the battery is improved.
3. The battery discharging device is provided with the discharging plate, the discharging plate is driven to rotate by the adjusting rod, the fourth sliding block, the connecting rod and the L-shaped rod, the discharging plate is placed to the horizontal position, then a battery is placed in the placing groove in the discharging plate under the clamping of the clamping plate, and finally the battery is fixed by the third sliding block, the inverted U-shaped plate and the baffle plate, so that the battery can be conveniently stored and sorted, and the discharging efficiency of the battery is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the splint of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1;
FIG. 4 is a schematic view of an adjusting lever structure of the present invention;
fig. 5 is a schematic diagram of a module structure according to the present invention.
In the figure: 1. an equipment box; 2. a first slider; 3. an L-shaped material plate; 4. a second slider; 5. a splint; 6. a spring; 7. a fixing plate; 8. a position sensor; 9. a material placing plate; 10. a third slider; 11. an inverted U-shaped plate; 12. a baffle plate; 13. an extension plate; 14. a pull rod; 15. a first sleeve; 16. a second sleeve; 17. fixing the rod; 18. a lead screw; 19. a drive motor; 20. a fourth slider; 21. a connecting rod; 22. an L-shaped rod; 23. and adjusting the rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution for a high-precision and high-sampling battery testing apparatus:
according to the figures 1-5, comprising an equipment box 1, the equipment box 1 comprises a gripping mechanism, a test operation module and a discharging mechanism:
firstly, the grabbing mechanism comprises a first sliding block 2, an L-shaped material plate 3, a second sliding block 4, a clamping plate 5, a spring 6, a fixing plate 7 and a position sensor 8, a first sliding groove is formed in the middle of one side of the equipment box 1, the first sliding block 2 is connected in the first sliding groove in a sliding mode, the L-shaped material plate 3 is fixedly arranged on one side of the first sliding block 2, a second sliding groove is formed in one side of the L-shaped material plate 3, the second sliding block 4 is connected in the second sliding groove in a sliding mode, the clamping plate 5 is hinged to two ends of one side of the second sliding block 4, the battery is clamped through the clamping plate 5, the spring 6 and the fixing plate 7, then the battery is placed in a corresponding detection channel under the use of the first sliding block 2, the second sliding block 4 and the position sensor 8, detection is carried out, so that the detection efficiency of the battery is improved, the spring 6 is fixedly arranged on one side of the two clamping, the fixing plate 7 is fixedly arranged on one side of the second sliding block 4, the top end of one clamping plate 5 is fixedly provided with a position sensor 8, the middle parts of two sides of the two clamping plates 5 are respectively connected with an extension plate 13 in an inserting manner, one side of each extension plate 13 is hinged with a pull rod 14, one end of each pull rod 14 is respectively hinged with two sides of each first sleeve 15, the two first sleeves 15 are respectively rotatably arranged on the outer walls of the two second sleeves 16, the two second sleeves 16 are respectively arranged on the outer walls of the two fixing rods 17 in a threaded manner, the clamping plates 5 are lengthened through the matching use of the extension plates 13, the pull rods 14, the first sleeves 15, the second sleeves 16 and the fixing rods 17, so that batteries with different sizes can be conveniently clamped and grabbed, the grabbing efficiency of the batteries is improved, the two fixing rods 17 are respectively fixedly arranged on one side of the two clamping plates 5, the first sliding groove is rotatably connected with a, the outer wall threaded connection of lead screw 18 has first slider 2, and the fixed driving motor 19 that is equipped with in top of lead screw 18, the fixed one side that sets up on 1 top of equipment box of driving motor 19, the fixed flush mounting plate that is equipped with in one side of equipment box 1, flush mounting plate's fixed position sensor switch and the driving motor switch of being equipped with respectively in surface, position sensor 8 and driving motor 19 are respectively through position sensor switch and driving motor switch and PLC system electric connection.
Secondly, the test operation module comprises a main interface module, a data interface module, a detail interface module, a programming interface module and a graphical interface module, wherein the main interface module comprises a start and stop test module, a test state checking module, a middle or detailed state real-time recording information entering module, a MIMS program executing module for graphical processing of data and a creation or editing test program, the data interface module checks all test data of a single channel, the detail interface module provides all real-time test information of a single channel, the programming interface module is a visual interface and is a creation mode of spreadsheet, the graphical interface module provides a powerful data statistics and analysis function through the MIMS program, the data interface module displays record numbers, cycle numbers, steps, time, current, voltage, capacity, power and other test data, and the display mode can be customized, the detail interface module mainly includes channel characteristics, real-time channel reading, activated test program, auxiliary input used by channel, pause or resume test, real-time curve and test data for viewing channel, the programming interface module has program detection function, each step has a plurality of end conditions which can be selected, easily edited, inserted or deleted, automatic conversion mode, the graphic interface module can be used for various forms of curves, the selected area is reduced and enlarged, a template is made, the curve is stored as an image, a title and a footer are added, the color of the curve is set, the curve is marked and a print report is generated.
Finally, the discharging mechanism comprises a discharging plate 9, a third slide block 10, an inverted U-shaped plate 11 and a plurality of baffle plates 12, wherein shaft seats are fixedly arranged at two ends of one side of the equipment box 1, one sides of the two shaft seats are rotatably arranged at one ends of two sides of the discharging plate 9 through rotating shafts, a plurality of placing grooves are formed in the top end of the discharging plate 9 and used for placing batteries, a third slide groove is formed in the middle of each of two sides of the discharging plate 9, the third slide blocks 10 are connected in the two third slide grooves in a sliding mode, the two third slide blocks 10 are respectively and fixedly arranged at two ends of the inverted U-shaped plate 11, the batteries placed in the placing grooves are fixedly shielded through the discharging plate 9, the third slide blocks 10, the inverted U-shaped plate 11 and the baffle plates 12, the bottom of the inverted U-shaped plate 11 is fixedly provided with the plurality of baffle plates 12, a fourth slide groove is formed in the bottom of one side of the equipment box 1, a fourth slide block 20 is, one end of the connecting rod 21 is hinged to an L-shaped rod 22, one end of the L-shaped rod 22 is fixedly arranged at one end of one rotating shaft, the discharging plate 9 is driven to rotate through the use of the adjusting rod 23, the fourth sliding block 20, the connecting rod 21 and the L-shaped rod 22, one side of the fourth sliding block 20 is connected with the adjusting rod 23 in a rotating mode, and one end of the adjusting rod 23 is in threaded connection with one end of the other side of the equipment box 1.
When the high-precision high-sampling battery detection device is used, a battery is placed between two clamping plates 5, the battery is clamped and fixed under the action of the tensile force of a spring 6, a driving motor switch is turned on, a driving motor 19 drives a lead screw 18 to rotate, namely an L-shaped material plate 3 is driven to move up and down, a second sliding block 4 is slid simultaneously, namely the battery is driven to move up and down, then the battery is placed in a specified detection channel under the use of a position sensor 8, then the battery is detected under the use of a test operation module, after the detection is finished, an adjusting rod 23 is rotated, the adjusting rod 23 drives a fourth sliding block 20 to move, namely a connecting rod 21 and an L-shaped rod 22 are driven to move, so that a material placing plate 9 is driven to rotate, the material placing plate 9 is in the horizontal direction, then the battery is clamped through the clamping plates 5 again, and then the battery is placed in a placing groove on the material placing plate 9, then, under the sliding of the third sliding block 10, the inverted U-shaped plate 11 and the baffle 12 are driven to move to shield and fix the battery, so that the battery is discharged.
In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. High sampling battery test equipment of high accuracy, including equipment box (1), its characterized in that: the equipment box (1) comprises a grabbing mechanism, a test operation module and a discharging mechanism:
the grabbing mechanism comprises a first sliding block (2), an L-shaped material plate (3), a second sliding block (4), a clamping plate (5), a spring (6), a fixing plate (7) and a position sensor (8), a first sliding groove is formed in the middle of one side of the equipment box (1), the first sliding block (2) is connected in the first sliding groove in a sliding mode, the L-shaped material plate (3) is fixedly arranged on one side of the first sliding block (2), a second sliding groove is formed in one side of the L-shaped material plate (3), the second sliding block (4) is connected in the second sliding groove in a sliding mode, the clamping plate (5) is hinged to two ends of one side of the second sliding block (4), the spring (6) is fixedly arranged on one side of the two clamping plates (5), one end of each spring (6) is fixedly arranged on one side of the fixing plate (7), and the fixing plate (7) is fixedly arranged on one side of the second sliding, a position sensor (8) is fixedly arranged at the top end of one of the clamping plates (5);
the test operation module comprises a main interface module, a data interface module, a detail interface module, a programming interface module and a graphical interface module, wherein the main interface module comprises a start and stop test module, a test state checking module, a middle or detailed state real-time recording information module, a MIMS program executing module for data graphical processing and creation or editing test program, the data interface module checks all test data of a single channel, the detail interface module provides all real-time test information of a single channel, the programming interface module is a visual interface and is a spreadsheet creation mode, and the graphical interface module provides a powerful data statistics and analysis function through the MIMS program;
drop feed mechanism includes blowing board (9), third slider (10), the template of falling U (11) and a plurality of baffle (12), the both ends of equipment box (1) avris are all fixed and are equipped with the axle bed, two one side of axle bed all rotates the one end that sets up in blowing board (9) both sides through the pivot, the third spout has all been seted up at the middle part of blowing board (9) both sides, two equal sliding connection has third slider (10), two in the third spout third slider (10) are fixed respectively and are set up the both ends at the template of falling U (11), the bottom mounting of the template of falling U (11) is equipped with a plurality of baffles (12).
2. The high-precision high-sampling battery test apparatus of claim 1, wherein: two the middle part of splint (5) both sides all alternates and is connected with extension plate (13), four one side of extension plate (13) is all articulated to be equipped with pull rod (14), four the one end of pull rod (14) is articulated the both sides that set up at two first sleeves (15) respectively, two first sleeve (15) are rotated the outer wall that sets up at two second sleeves (16) respectively, two second sleeve (16) are the outer wall of screw thread setting at two dead levers (17) respectively, two dead lever (17) are fixed the setting respectively in one side of two splint (5).
3. The high-precision high-sampling battery test apparatus of claim 1, wherein: the first sliding groove is connected with a lead screw (18) in a rotating mode, the outer wall of the lead screw (18) is connected with a first sliding block (2) in a threaded mode, a driving motor (19) is fixedly arranged at the top end of the lead screw (18), and the driving motor (19) is fixedly arranged on one side of the top end of the equipment box (1).
4. The high-precision high-sampling battery test apparatus of claim 1, wherein: the bottom of equipment case (1) one side has been seted up the fourth spout, sliding connection has fourth slider (20) in the fourth spout, one side of fourth slider (20) is articulated to be equipped with connecting rod (21), the articulated L type pole (22) that is equipped with of one end of connecting rod (21), the fixed one end that sets up in one of them pivot of one end of L type pole (22).
5. The high-precision high-sampling battery detection device according to claim 4, wherein: one side of the fourth sliding block (20) is rotatably connected with an adjusting rod (23), and one end of the adjusting rod (23) is in threaded connection with one end of the other side of the equipment box (1).
6. The high-precision high-sampling battery detection device according to claim 3, characterized in that: the device is characterized in that a switch panel is fixedly arranged on one side of the equipment box (1), a position sensor switch and a driving motor switch are fixedly arranged on the surface of the switch panel respectively, and the position sensor (8) and the driving motor (19) are electrically connected with the PLC system through the position sensor switch and the driving motor switch respectively.
7. The high-precision high-sampling battery test apparatus of claim 1, wherein: the data interface module displays record number, cycle number, step, time, current, voltage, capacity, power and other data obtained by some tests, and the display mode can be customized.
8. The high-precision high-sampling battery test apparatus of claim 1, wherein: the detail interface module mainly comprises channel characteristics, real-time channel reading, activated test programs, auxiliary input used by the channel, pause or resume test, real-time curves and test data for viewing the channel.
9. The high-precision high-sampling battery test apparatus of claim 1, wherein: the programming interface module has a program detection function, a plurality of termination conditions are selectable in each step, editing is easy, steps can be inserted or deleted, and the mode is automatically switched.
10. The high-precision high-sampling battery test apparatus of claim 1, wherein: the graphical interface module can be used for realizing curves in various forms, reducing and amplifying the selected area, making a template, saving the curve as an image, adding a title and a footer, setting the color of the curve, marking and generating a printing report.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110070565.7A CN112881924A (en) | 2021-01-19 | 2021-01-19 | High-precision high-sampling battery detection equipment |
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| CN202110070565.7A CN112881924A (en) | 2021-01-19 | 2021-01-19 | High-precision high-sampling battery detection equipment |
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Cited By (1)
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| CN116609695A (en) * | 2023-07-21 | 2023-08-18 | 中国标准化研究院 | New energy automobile maintenance is with battery testing arrangement |
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|---|---|---|---|---|
| CN116609695A (en) * | 2023-07-21 | 2023-08-18 | 中国标准化研究院 | New energy automobile maintenance is with battery testing arrangement |
| CN116609695B (en) * | 2023-07-21 | 2023-10-31 | 中国标准化研究院 | New energy automobile maintenance is with battery testing arrangement |
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