CN206481360U - A kind of large-scale workpiece scanner - Google Patents
A kind of large-scale workpiece scanner Download PDFInfo
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- CN206481360U CN206481360U CN201720134567.7U CN201720134567U CN206481360U CN 206481360 U CN206481360 U CN 206481360U CN 201720134567 U CN201720134567 U CN 201720134567U CN 206481360 U CN206481360 U CN 206481360U
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- transfer module
- line
- camera
- frame
- screw mandrel
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Abstract
The utility model discloses a kind of large-scale workpiece scanner, including frame, X are to transfer module, Y-direction transfer module, Z-direction transfer module, station workbench, line clears off source and line sweeps camera；X is horizontally installed in frame to transfer module, including servomotor, screw mandrel, grating scale；Y-direction transfer module is installed in frame by both sides support vertical X to setting, positioned at the top of station workbench；Y-direction transfer module includes the line slideway that Y-direction is set, and the sliding block being movably installed on line slideway；Z-direction transfer module is installed on sliding block；Multiple lines are installed on Z-direction transfer module and sweep camera；Line sweeps the single setting of camera Y-direction；It is online sweep set by camera it is wired clear off source, line clears off source Y-direction setting.The utility model is rational in infrastructure, is suitable for large-size workpiece detection, and detection range is big, and the utility model can reduce manpower, rapidly and efficiently carries out detection screening, improves production efficiency, it is ensured that product quality.
Description
Technical field
The utility model is related to Intelligent Measurement field, more particularly to a kind of large-scale workpiece scanner.
Background technology
At present, the management and control of product quality is increasingly paid attention to by producer, in outward appearance context of detection, is visually examined by manpower
Look into and gradually replaced by vision-based detection.For example：APPLE each connector will receive vision-based detection.But, on the market
Visual detection equipment be suitable for small size workpiece, the workpiece more than 500mm*500mm does not have corresponding visual detection equipment.
And if visually being detected by manpower, efficiency is low, poor reliability, quality can not be ensured well.
Utility model content
In order to solve the above technical problems, the utility model provides a kind of large-scale workpiece scanner, in the prior art
Deficiency, sweep camera scanning and picture mosaic using multiple lines, generate complete workpiece scanning figure, then carry out vision-based detection, can examine
The presence or absence of workpiece features, flaw, deformation, breakage etc. are surveyed, traditional visual detection equipment is solved and is only applicable to small size workpiece
The problem of.
To reach above-mentioned purpose, the technical solution of the utility model is as follows：A kind of large-scale workpiece scanner, including frame,
The X in the frame is installed on to transfer module, Y-direction transfer module, Z-direction transfer module and station workbench, and positioned at institute
State that the line above station workbench clears off source and line sweeps camera；The X is horizontally installed in the frame to transfer module, including
Servomotor, screw mandrel, grating scale；The screw mandrel direction is X to setting；The grating scale is located at the both sides of the screw mandrel, with institute
Screw mandrel is stated to be arranged in parallel；The station workbench both sides are installed on the grating scale, and are flexibly connected with the screw mandrel；It is described
One end of screw mandrel is provided with the servomotor, and the servomotor drives the station workbench along the screw mandrel length direction
Motion；The Y-direction transfer module is installed in the frame by both sides support vertical X to setting, positioned at station work
The top of platform；The Y-direction transfer module includes the line slideway that Y-direction is set, and is movably installed on the line slideway
Sliding block；The Z-direction transfer module is installed on the sliding block；Multiple lines are installed on the Z-direction transfer module and sweep camera；
The line sweeps the single setting of camera Y-direction；Swept in the line and the line is provided with by camera clears off source, the line clears off source Y-direction and set
Put.
As a kind of preferred scheme of the present utility model, the Z-direction transfer module include C-shaped mounting bracket, camera mounting bracket,
Drive cylinder, guide pillar；The C-shaped mounting bracket side is fixed on the sliding block, is vertically arranged with and leads on the C-shaped mounting bracket
Post, the camera mounting bracket is movably set on the guide pillar；The drive cylinder is installed on above the C-shaped mounting bracket, institute
State drive cylinder to be connected with the camera mounting bracket, drive the camera mounting bracket to be moved along the guide pillar.
As a kind of preferred scheme of the present utility model, the station workbench is two, and Y-direction is juxtaposed on the machine
On frame.
It is used as a kind of preferred scheme of the present utility model, in addition to start button and scram button；The start button and
Scram button is arranged in frame, is connected with the control circuit of scanner.
As a kind of preferred scheme of the present utility model, case is provided with the frame；The case is set in lower section
Opening, the cladding line clears off source and line sweeps camera；Display is installed outside the case.
By above-mentioned technical proposal, the beneficial effect of technical solutions of the utility model is：The utility model is rational in infrastructure, fits
Together in large-size workpiece detection, up to 2000mm*1000mm detection range, detection range is big, and the utility model is used flexibly,
Manpower can be reduced, detection screening is rapidly and efficiently carried out, improves production efficiency, it is ensured that product quality.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the accompanying drawing used required in description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of the present utility model for removing case.
Fig. 3 is schematic diagram of the present utility model.
Numeral and the corresponding component title represented by letter in figure：
1. the case of 2. station workbench of frame 3.
4. the grating scale of 5. screw mandrel of display 6.
7. the drive cylinder of line slideway 8.C shapes mounting bracket 9.
10. line sweeps the line of camera 11. and clears off source.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belongs to the scope of the utility model protection.
Embodiment
With reference to Fig. 1 to Fig. 3, the utility model provides a kind of large-scale workpiece scanner, for being swept to large-scale workpiece
Retouch, the presence or absence of detection workpiece features, flaw, deformation, breakage etc..The utility model is divided from function mainly includes processor die
Block, motion-control module, image processing module, bar code scanning module, communication module, EM equipment module.Processor module is used to control
The work of other modules is made, motion-control module is used for controlling camera to carry out subregion scanning, image procossing to large scale sample
Module is used for splicing and signature analysis several pictures that camera is shot, and bar code scanning module is used for knowing sample ID
Not and record, communication module is used for and the miscellaneous equipment such as server or PLC carries out data interaction.EM equipment module realizes the defeated of workpiece
Enter and export, sweep the machine subregion of camera 10 by three axially driving band moving-wires and take pictures, line sweeps the module of camera 10 for visual imaging.This
Utility model concrete structure includes frame 1, is installed on X in the frame 1 to transfer module, Y-direction transfer module, Z-direction transfer
Module and station workbench 2, and line positioned at the top of the station workbench 2 clears off source 11 and line sweeps camera 10；The X to
Transfer module is horizontally installed in the frame 1, including servomotor, screw mandrel 5, grating scale 6；The direction of screw mandrel 5 is X to setting
Put；The grating scale 6 is located at the both sides of the screw mandrel 5, is be arranged in parallel with the screw mandrel 5；Install the both sides of station workbench 2
In on the grating scale 6, and it is flexibly connected with the screw mandrel 5；One end of the screw mandrel 5 is provided with the servomotor, described
Servomotor drives the station workbench 2 to be moved along the length direction of screw mandrel 5；The Y-direction transfer module is collateral by two
The vertical X of frame is installed in the frame 1 to setting, positioned at the top of the station workbench 2；The Y-direction transfer module includes Y
To the line slideway 7 of setting, and the sliding block being movably installed on the line slideway 7；The Z-direction transfer module is installed on institute
State on sliding block；Multiple lines are installed on the Z-direction transfer module and sweep camera 10；The line is swept camera 10Y and set to single；
Swept in the line and the line is provided with by camera 10 clears off source 11, the line clears off source 11Y to setting.
Z-direction transfer module can specifically use following structure：The Z-direction transfer module includes C-shaped mounting bracket 8, camera and installed
Frame, drive cylinder 9, guide pillar；The side of C-shaped mounting bracket 8 is fixed on the sliding block, is set vertically on the C-shaped mounting bracket 8
Guide pillar is equipped with, the camera mounting bracket is movably set on the guide pillar；The drive cylinder 9 is installed on the C-shaped mounting bracket 8
Top, the drive cylinder 9 is connected with the camera mounting bracket, drives the camera mounting bracket to be moved along the guide pillar.
In order to improve efficiency of the present utility model, the station workbench 2 is two, and Y-direction is juxtaposed on the frame 1
On.Two stations of or so utility model works time-division, alternately.
In order to prevent external light source from being disturbed, case 3 is provided with the frame 1；The case 3 sets in lower section and opened
Mouthful, the cladding line clears off source 11 and line sweeps camera 10；Display 4 is installed outside the case 3.Meanwhile, can be at this
Start button and scram button are set in utility model；The start button and scram button are arranged in frame 1, with scanner
Control circuit connection, facilitate start and stop equipment.
Operation principle of the present utility model：A kind of large-scale workpiece scanner, realizes big workpiece scanning according to following steps：
Standard non-defective unit workpiece is put into equipment entrance by the first step, administrative staff.
The standard non-defective unit image taken is scanned under second step, manual mode.
3rd step, visual programming, setting detection zone, feature are carried out to captured non-defective unit image.
4th step, preserves visual program, can be directly invoked after item number to switch, without programming.
5th step, is switched to automatic mode, starts test by startup, equipment detects the sample to input, provides
Testing result, bad will alarm if run into and amplify display negative characteristics.
By above-mentioned specific embodiment, the beneficial effects of the utility model are：The utility model is rational in infrastructure, is suitable for big
Dimension workpiece is detected, up to 2000mm*1000mm detection range, and detection range is big, and the utility model can be subtracted using flexible
Few manpower, rapidly and efficiently carries out detection screening, improves production efficiency, it is ensured that product quality.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or new using this practicality
Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can in other embodiments be realized in the case where not departing from spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.
Claims (5)
1. a kind of large-scale workpiece scanner, it is characterised in that including frame, X in the frame is installed on to transfer module, Y
To transfer module, Z-direction transfer module and station workbench, and line above the station workbench clears off source and line is swept
Camera；The X is horizontally installed in the frame to transfer module, including servomotor, screw mandrel, grating scale；The screw mandrel side
To being X to setting；The grating scale is located at the both sides of the screw mandrel, is be arranged in parallel with the screw mandrel；The station workbench two
Side is installed on the grating scale, and is flexibly connected with the screw mandrel；One end of the screw mandrel is provided with the servomotor, institute
Stating servomotor drives the station workbench to be moved along the screw mandrel length direction；The Y-direction transfer module is collateral by two
The vertical X of frame is installed in the frame to setting, positioned at the top of the station workbench；The Y-direction transfer module includes Y-direction
The line slideway of setting, and the sliding block being movably installed on the line slideway；The Z-direction transfer module is installed on the cunning
On block；Multiple lines are installed on the Z-direction transfer module and sweep camera；The line sweeps the single setting of camera Y-direction；In the line
Sweep and the line is provided with by camera clears off source, the line clears off source Y-direction setting.
2. large-scale workpiece scanner according to claim 1, it is characterised in that the Z-direction transfer module is installed including C-shaped
Frame, camera mounting bracket, drive cylinder, guide pillar；The C-shaped mounting bracket side is fixed on the sliding block, in the C-shaped mounting bracket
On be vertically arranged with guide pillar, the camera mounting bracket is movably set on the guide pillar；The drive cylinder is installed on the C-shaped
Above mounting bracket, the drive cylinder is connected with the camera mounting bracket, drives the camera mounting bracket to be moved along the guide pillar.
3. large-scale workpiece scanner according to claim 1, it is characterised in that the station workbench is two, and Y-direction is simultaneously
Row are arranged in the frame.
4. large-scale workpiece scanner according to claim 1, it is characterised in that also including start button and scram button；
The start button and scram button are arranged in frame, are connected with the control circuit of scanner.
5. large-scale workpiece scanner according to claim 1, it is characterised in that be provided with case in the frame；It is described
Case sets in lower section and is open, and the cladding line clears off source and line sweeps camera；Display is installed outside the case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720134567.7U CN206481360U (en) | 2017-02-15 | 2017-02-15 | A kind of large-scale workpiece scanner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720134567.7U CN206481360U (en) | 2017-02-15 | 2017-02-15 | A kind of large-scale workpiece scanner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206481360U true CN206481360U (en) | 2017-09-08 |
Family
ID=59749206
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720134567.7U Active CN206481360U (en) | 2017-02-15 | 2017-02-15 | A kind of large-scale workpiece scanner |
Country Status (1)
| Country | Link |
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| CN (1) | CN206481360U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109292422A (en) * | 2018-09-21 | 2019-02-01 | 昆山市奥森维尔自动化设备有限公司 | A kind of full automatic LED character scan machine |
| CN112254655A (en) * | 2020-11-11 | 2021-01-22 | 北京平恒智能科技有限公司 | Super large-size high accuracy two-dimensional plane measuring equipment |
-
2017
- 2017-02-15 CN CN201720134567.7U patent/CN206481360U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109292422A (en) * | 2018-09-21 | 2019-02-01 | 昆山市奥森维尔自动化设备有限公司 | A kind of full automatic LED character scan machine |
| CN112254655A (en) * | 2020-11-11 | 2021-01-22 | 北京平恒智能科技有限公司 | Super large-size high accuracy two-dimensional plane measuring equipment |
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