CN112878041A - High-breathability antibacterial anti-mite fabric and preparation process thereof - Google Patents
High-breathability antibacterial anti-mite fabric and preparation process thereof Download PDFInfo
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- CN112878041A CN112878041A CN202110036151.2A CN202110036151A CN112878041A CN 112878041 A CN112878041 A CN 112878041A CN 202110036151 A CN202110036151 A CN 202110036151A CN 112878041 A CN112878041 A CN 112878041A
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 112
- 239000004744 fabric Substances 0.000 title claims abstract description 97
- 238000002360 preparation method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title description 8
- 239000000835 fiber Substances 0.000 claims abstract description 207
- 229920000728 polyester Polymers 0.000 claims abstract description 48
- 229920000742 Cotton Polymers 0.000 claims abstract description 46
- QKSIFUGZHOUETI-UHFFFAOYSA-N copper;azane Chemical compound N.N.N.N.[Cu+2] QKSIFUGZHOUETI-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 27
- 238000009941 weaving Methods 0.000 claims abstract description 23
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 20
- 238000004043 dyeing Methods 0.000 claims abstract description 20
- 238000001035 drying Methods 0.000 claims description 43
- 238000002791 soaking Methods 0.000 claims description 31
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- 238000006243 chemical reaction Methods 0.000 claims description 30
- 235000003261 Artemisia vulgaris Nutrition 0.000 claims description 25
- 235000006679 Mentha X verticillata Nutrition 0.000 claims description 25
- 235000002899 Mentha suaveolens Nutrition 0.000 claims description 25
- 235000001636 Mentha x rotundifolia Nutrition 0.000 claims description 25
- 240000001899 Murraya exotica Species 0.000 claims description 25
- 235000008766 Murraya exotica Nutrition 0.000 claims description 25
- 235000009696 Murraya paniculata Nutrition 0.000 claims description 25
- ZBMRKNMTMPPMMK-UHFFFAOYSA-N 2-amino-4-[hydroxy(methyl)phosphoryl]butanoic acid;azane Chemical compound [NH4+].CP(O)(=O)CCC(N)C([O-])=O ZBMRKNMTMPPMMK-UHFFFAOYSA-N 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 21
- 235000009051 Ambrosia paniculata var. peruviana Nutrition 0.000 claims description 20
- 235000003097 Artemisia absinthium Nutrition 0.000 claims description 20
- 240000001851 Artemisia dracunculus Species 0.000 claims description 20
- 235000017731 Artemisia dracunculus ssp. dracunculus Nutrition 0.000 claims description 20
- 241000220317 Rosa Species 0.000 claims description 20
- 239000001138 artemisia absinthium Substances 0.000 claims description 20
- 239000008367 deionised water Substances 0.000 claims description 20
- 229910021641 deionized water Inorganic materials 0.000 claims description 20
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000004140 cleaning Methods 0.000 claims description 17
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- 239000011259 mixed solution Substances 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 11
- 239000000243 solution Substances 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 9
- AZSNMRSAGSSBNP-UHFFFAOYSA-N 22,23-dihydroavermectin B1a Natural products C1CC(C)C(C(C)CC)OC21OC(CC=C(C)C(OC1OC(C)C(OC3OC(C)C(O)C(OC)C3)C(OC)C1)C(C)C=CC=C1C3(C(C(=O)O4)C=C(C)C(O)C3OC1)O)CC4C2 AZSNMRSAGSSBNP-UHFFFAOYSA-N 0.000 claims description 5
- SPBDXSGPUHCETR-JFUDTMANSA-N 8883yp2r6d Chemical compound O1[C@@H](C)[C@H](O)[C@@H](OC)C[C@@H]1O[C@@H]1[C@@H](OC)C[C@H](O[C@@H]2C(=C/C[C@@H]3C[C@@H](C[C@@]4(O[C@@H]([C@@H](C)CC4)C(C)C)O3)OC(=O)[C@@H]3C=C(C)[C@@H](O)[C@H]4OC\C([C@@]34O)=C/C=C/[C@@H]2C)/C)O[C@H]1C.C1C[C@H](C)[C@@H]([C@@H](C)CC)O[C@@]21O[C@H](C\C=C(C)\[C@@H](O[C@@H]1O[C@@H](C)[C@H](O[C@@H]3O[C@@H](C)[C@H](O)[C@@H](OC)C3)[C@@H](OC)C1)[C@@H](C)\C=C\C=C/1[C@]3([C@H](C(=O)O4)C=C(C)[C@@H](O)[C@H]3OC\1)O)C[C@H]4C2 SPBDXSGPUHCETR-JFUDTMANSA-N 0.000 claims description 5
- 240000006891 Artemisia vulgaris Species 0.000 claims description 5
- 241000238631 Hexapoda Species 0.000 claims description 5
- 241000109329 Rosa xanthina Species 0.000 claims description 5
- 235000004789 Rosa xanthina Nutrition 0.000 claims description 5
- 241000607479 Yersinia pestis Species 0.000 claims description 5
- 229940069521 aloe extract Drugs 0.000 claims description 5
- 239000000022 bacteriostatic agent Substances 0.000 claims description 5
- 229960001927 cetylpyridinium chloride Drugs 0.000 claims description 5
- YMKDRGPMQRFJGP-UHFFFAOYSA-M cetylpyridinium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+]1=CC=CC=C1 YMKDRGPMQRFJGP-UHFFFAOYSA-M 0.000 claims description 5
- 201000010099 disease Diseases 0.000 claims description 5
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 claims description 5
- 239000003814 drug Substances 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 229960002418 ivermectin Drugs 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000000419 plant extract Substances 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000009987 spinning Methods 0.000 claims description 5
- 238000009966 trimming Methods 0.000 claims description 5
- 238000005292 vacuum distillation Methods 0.000 claims description 5
- 229920000297 Rayon Polymers 0.000 claims 1
- 230000003115 biocidal effect Effects 0.000 claims 1
- 239000002964 rayon Substances 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 11
- 241000238876 Acari Species 0.000 abstract description 10
- 241000894006 Bacteria Species 0.000 abstract description 10
- 238000009395 breeding Methods 0.000 abstract description 9
- 230000001488 breeding effect Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
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- 230000000694 effects Effects 0.000 description 6
- 239000004753 textile Substances 0.000 description 6
- 230000036541 health Effects 0.000 description 5
- 238000009776 industrial production Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 230000001954 sterilising effect Effects 0.000 description 4
- 239000003513 alkali Substances 0.000 description 3
- 230000003113 alkalizing effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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Images
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-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a high-permeability antibacterial anti-mite fabric and a preparation process thereof, and the technical scheme is as follows: the fabric comprises a fabric base layer, wherein the fabric base layer is formed by weaving warp yarns and weft yarns, the warp yarns are formed by blending copper ammonia fibers and polyester fibers, and the weft yarns are formed by blending antibacterial fibers, modal fibers and cotton fibers; according to the process, the high air permeability and the high comfort of the fabric can be improved through the addition of the copper ammonia fibers, the fabric has a good antibacterial effect through the addition of the antibacterial fibers, the antibacterial effect is more durable and efficient through dip-dyeing of the antibacterial agent, the killing rate of harmful bacteria reaches 99.9%, and the mites can be prevented from breeding through the added mite-proof agent.
Description
Technical Field
The invention belongs to the field of fabrics, and particularly relates to a high-breathability antibacterial anti-mite fabric and a preparation process thereof.
Background
The fabric is used for manufacturing home textiles. As one of three elements of home textiles, the fabric can explain the style and the characteristics of home textiles and directly control the expression effects of the color and the shape of the home textiles.
Reference may be made to chinese patent publication No. CN109554804B, which provides a process for preparing an ultra-light thin polyester fiber fabric, comprising: weaving the 5-6D weaving fiber raw material to obtain grey cloth; carrying out heat treatment setting on the grey cloth to obtain a set grey cloth; putting the shaped grey cloth into an alkalization solvent for alkali decrement based on alkalization parameters to obtain an ultra-light thin polyester fiber fabric; wherein the alkalinization parameters of the alkali reduction include: the action temperature of the alkalizing solvent is 120-140 ℃; the circulation action time of the alkalizing solvent is 45-60 minutes; the alkali concentration of the alkalizing solvent is 30-40 g/L.
The above patent has the advantage of reducing the weight of the fabric, but it also has drawbacks, such as: the air permeability is poor, so that the comfort is low, the antibacterial and anti-mite effects are poor, bacteria and mites are easy to breed, and the health of users can be harmed.
Disclosure of Invention
The invention aims to provide a high-breathability antibacterial anti-mite fabric and a preparation process thereof, and aims to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the high-permeability antibacterial anti-mite fabric comprises a fabric base layer, wherein the fabric base layer is formed by weaving warps and wefts, the warps are formed by blending copper ammonia fibers and polyester fibers, and the wefts are formed by blending antibacterial fibers, modal fibers and cotton fibers.
The invention also provides a preparation process of the high-permeability antibacterial anti-mite fabric, which comprises the following steps:
s11, antibacterial and anti-mite treatment: sequentially putting the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber into a soaking device, injecting a mixed solution added with the anti-mite agent and the antibacterial agent into the soaking device to enable the mixed solution to completely submerge the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, respectively taking out the fibers after soaking, and drying the fibers by using a drying device;
s12, spinning: blending the dried copper ammonia fiber and the dried polyester fiber into warp yarn, and then blending the dried antibacterial fiber, the dried modal fiber and the dried cotton fiber into weft yarn;
s13, weaving: weaving the warp yarns and the weft yarns prepared in the step S12 into grey cloth by using an air jet type weaving machine, and then trimming and rolling the grey cloth;
s14, treating the gray cloth: and (4) transporting the gray cloth prepared in the step (S13) to a cleaning pool, washing at high temperature, drying after washing, fully drying, then putting into a dip dyeing pool for dyeing, and drying and shaping after dyeing to obtain the high-permeability antibacterial anti-mite fabric.
Preferably, in the step S11, heating equipment is used for heating the soaking equipment, the heating temperature is controlled to be 45-65 ℃, and the soaking is carried out for 5-8h under the condition of heat preservation.
Preferably, in S11, a secret liquid is injected into the soaking device, and the preparation method of the secret liquid is as follows:
s21, selecting fresh roses, wormwood, murraya paniculata, mozzie buster and mint leaves without diseases and insect pests, and cleaning by using cleaning equipment;
s22, sequentially putting the cleaned rose, wormwood, murraya paniculata, mozzie buster and mint leaves into drying equipment for drying, controlling the temperature of the drying equipment to be 85-140 ℃, taking out the dried rose, wormwood, murraya paniculata and mint leaves, and placing the dried rose, mugwort, murraya paniculata, mozzie buster and mint leaves in a shade place;
s23, sequentially putting the dried rose, the dried wormwood, the dried murraya paniculata, the dried mozzie buster and the dried mint leaves into a crushing device, adjusting the rotating speed of the crushing device to 150r/min, continuously grinding for 5min, and taking out the crushed materials to obtain raw material powder;
s24, putting the raw material powder prepared in the step S13 and deionized water into a reaction kettle according to the weight ratio of 2:10 for full mixing reaction, controlling the temperature of the reaction kettle to be 50-95 ℃, and moving the reaction kettle into a vacuum distillation kettle after full reaction to obtain distillate, namely the secret liquid.
Preferably, the mass ratio of the anti-mite agent to the antibacterial agent in the mixed liquid medicine is 1: 1.5.
preferably, the content of the anti-mite agent and the antibacterial agent in the mixed solution of S11 is not less than 5%.
Preferably, the diameter of the polyester fiber in the warp yarn is 16-21 μm, the diameter of the cuprammonium fiber is 28-32 μm, the diameter of the antibacterial fiber in the weft yarn is 2.5-3.6 μm, the diameter of the modal fiber is 4-7 μm, and the diameter of the cotton fiber is 15-16 μm.
Preferably, before S11, the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers, and the cotton fibers are soaked in deionized water added with sodium hydroxide, then stirred for 1-1.5 hours by using a stirring device, added with a penetrant while stirred, kept at 55 ℃ for reaction for 1 hour, repeatedly washed for 4-8 times by using deionized water after the reaction is complete, and finally dried.
Preferably, the mass of the deionized water is 10-15 times of the total mass of the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, the mass of the sodium hydroxide is 1-5% of the total mass of the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, and the mass of the penetrating agent is 0.1-0.4% of the total mass of the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber.
Preferably, the anti-mite agent comprises cetylpyridinium chloride solution, citric acid solution, aloe extract, ivermectin, bacteriostatic agent and plant extract.
Compared with the prior art, the invention has the beneficial effects that:
the high-permeability antibacterial anti-mite fabric and the preparation process thereof are simple and easy to realize, and are suitable for large-scale industrial production, the high permeability and high comfort of the fabric can be improved by adding the copper ammonia fibers, the fabric has a good antibacterial effect by adding the antibacterial fibers, the antibacterial effect is more durable and efficient by dip-dyeing the antibacterial agent, the killing rate of harmful bacteria reaches 99.9%, the mites can be prevented from breeding by adding the anti-mite agent, the anti-mite and anti-mite effect is good, the antibacterial and sterilization performance is good, the bacteria and mites can be effectively prevented from breeding to protect the health of a wearer, meanwhile, the air permeability is excellent, the comfort is high during wearing, and the fabric is suitable for manufacturing underwear.
Drawings
FIG. 1 is a schematic process flow diagram of the present invention;
FIG. 2 is a process flow diagram of the secret liquid preparation process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The high-permeability antibacterial anti-mite fabric comprises a fabric base layer, wherein the fabric base layer is formed by weaving warps and wefts, the warps are formed by blending copper ammonia fibers and polyester fibers, and the wefts are formed by blending antibacterial fibers, modal fibers and cotton fibers.
The invention also provides a preparation process of the high-permeability antibacterial anti-mite fabric, which comprises the following steps:
s11, antibacterial and anti-mite treatment: sequentially putting the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber into a soaking device, injecting a mixed solution added with the anti-mite agent and the antibacterial agent into the soaking device to enable the mixed solution to completely submerge the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, respectively taking out the fibers after soaking, and drying the fibers by using a drying device;
s12, spinning: blending the dried copper ammonia fiber and the dried polyester fiber into warp yarn, and then blending the dried antibacterial fiber, the dried modal fiber and the dried cotton fiber into weft yarn;
s13, weaving: weaving the warp yarns and the weft yarns prepared in the step S12 into grey cloth by using an air jet type weaving machine, and then trimming and rolling the grey cloth;
s14, treating the gray cloth: and (4) transporting the gray cloth prepared in the step (S13) to a cleaning pool, washing at high temperature, drying after washing, fully drying, then putting into a dip dyeing pool for dyeing, and drying and shaping after dyeing to obtain the high-permeability antibacterial anti-mite fabric.
In this embodiment, preferably, in S11, the soaking device is heated by using a heating device, the heating temperature is controlled at 55 ℃, and soaking is performed for 6 hours under heat preservation.
In this embodiment, preferably, in S11, the secret liquid is injected into the soaking device, and the preparation method of the secret liquid is as follows:
s21, selecting fresh roses, wormwood, murraya paniculata, mozzie buster and mint leaves without diseases and insect pests, and cleaning by using cleaning equipment;
s22, sequentially putting the cleaned rose, wormwood, murraya paniculata, mozzie buster and mint leaves into drying equipment for drying, controlling the temperature of the drying equipment to be 85 ℃, taking out the dried rose, wormwood, murraya paniculata, mozzie buster and mint leaves, and placing the dried rose, mugwort, murraya paniculata, mozzie buster and mint leaves in a shade;
s23, sequentially putting the dried rose, the dried wormwood, the dried murraya paniculata, the dried mozzie buster and the dried mint leaves into a crushing device, adjusting the rotating speed of the crushing device to 150r/min, continuously grinding for 5min, and taking out the crushed materials to obtain raw material powder;
s24, putting the raw material powder prepared in the step S13 and deionized water into a reaction kettle according to the weight ratio of 2:10 for full mixing reaction, controlling the temperature of the reaction kettle at 75 ℃, fully reacting, and then transferring into a vacuum distillation kettle to obtain a distillate, namely the secret liquid.
In this embodiment, the mass ratio of the anti-mite agent to the antibacterial agent in the mixed liquid medicine is preferably 1: 3.
in this embodiment, it is preferable that the content of the mite-proofing agent and the antibacterial agent in the mixed solution of S11 is not less than 5%.
In this embodiment, it is preferable that the diameter of the polyester fiber in the warp yarn is 16 μm, the diameter of the cuprammonium fiber is 28 μm, the diameter of the antibacterial fiber in the weft yarn is 2.5 μm, the diameter of the modal fiber is 4 μm, and the diameter of the cotton fiber is 15 μm.
In this embodiment, preferably, before S11, the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers, and the cotton fibers are soaked in deionized water added with sodium hydroxide, and then stirred for 1 hour by using a stirring device, while stirring, the penetrant is added, the mixture is reacted for 1 hour at 55 ℃, and after the reaction is completed, the mixture is repeatedly washed for 4 times by using deionized water, and finally dried.
In this embodiment, preferably, the mass of the deionized water is 10 times of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers, the mass of the sodium hydroxide is 1% of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers, and the mass of the penetrating agent is 0.1% of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers.
In this embodiment, the mite-proofing agent preferably includes cetylpyridinium chloride solution, citric acid solution, aloe extract, ivermectin, bacteriostatic agent and plant extract.
The working principle and the using process of the invention are as follows:
when the high-permeability antibacterial anti-mite fabric and the preparation process thereof are used, the high-permeability antibacterial anti-mite fabric and the preparation process thereof are simple and easy to realize and are suitable for large-scale industrial production, the high permeability and the high comfort of the fabric can be improved through the addition of the copper ammonia fibers, the fabric has a good antibacterial effect through the addition of the antibacterial fibers, the antibacterial effect is more durable and efficient through the dip-dyeing of the antibacterial agent, the killing rate of harmful bacteria reaches 99.9%, the breeding of mites can be prevented through the added anti-mite agent, and the high-permeability antibacterial anti-mite fabric disclosed by the invention has good anti-mite and anti-mite effects, good antibacterial and sterilizing performances, can effectively prevent the breeding of bacteria and mites to protect the health of a wearer, is excellent in air permeability, is high in comfort when being worn, and is suitable for manufacturing close-fitting clothes.
Example 2
The high-permeability antibacterial anti-mite fabric comprises a fabric base layer, wherein the fabric base layer is formed by weaving warps and wefts, the warps are formed by blending copper ammonia fibers and polyester fibers, and the wefts are formed by blending antibacterial fibers, modal fibers and cotton fibers.
The invention also provides a preparation process of the high-permeability antibacterial anti-mite fabric, which comprises the following steps:
s11, antibacterial and anti-mite treatment: sequentially putting the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber into a soaking device, injecting a mixed solution added with the anti-mite agent and the antibacterial agent into the soaking device to enable the mixed solution to completely submerge the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, respectively taking out the fibers after soaking, and drying the fibers by using a drying device;
s12, spinning: blending the dried copper ammonia fiber and the dried polyester fiber into warp yarn, and then blending the dried antibacterial fiber, the dried modal fiber and the dried cotton fiber into weft yarn;
s13, weaving: weaving the warp yarns and the weft yarns prepared in the step S12 into grey cloth by using an air jet type weaving machine, and then trimming and rolling the grey cloth;
s14, treating the gray cloth: and (4) transporting the gray cloth prepared in the step (S13) to a cleaning pool, washing at high temperature, drying after washing, fully drying, then putting into a dip dyeing pool for dyeing, and drying and shaping after dyeing to obtain the high-permeability antibacterial anti-mite fabric.
In this embodiment, preferably, in S11, the soaking device is heated by using a heating device, the heating temperature is controlled at 45 ℃, and the soaking is performed for 5 hours with heat preservation.
In this embodiment, preferably, in S11, the secret liquid is injected into the soaking device, and the preparation method of the secret liquid is as follows:
s21, selecting fresh roses, wormwood, murraya paniculata, mozzie buster and mint leaves without diseases and insect pests, and cleaning by using cleaning equipment;
s22, sequentially putting the cleaned rose, wormwood, murraya paniculata, mozzie buster and mint leaves into drying equipment for drying, controlling the temperature of the drying equipment to be 85 ℃, taking out the dried rose, wormwood, murraya paniculata, mozzie buster and mint leaves, and placing the dried rose, mugwort, murraya paniculata, mozzie buster and mint leaves in a shade;
s23, sequentially putting the dried rose, the dried wormwood, the dried murraya paniculata, the dried mozzie buster and the dried mint leaves into a crushing device, adjusting the rotating speed of the crushing device to 150r/min, continuously grinding for 5min, and taking out the crushed materials to obtain raw material powder;
s24, putting the raw material powder prepared in the step S13 and deionized water into a reaction kettle according to the weight ratio of 2:10 for full mixing reaction, controlling the temperature of the reaction kettle at 50 ℃, and moving the reaction kettle into a vacuum distillation kettle after full reaction to obtain distillate, namely the secret liquid.
In this embodiment, preferably, the mass ratio of the anti-mite agent to the antibacterial agent in the mixed liquid medicine is 2: 3.
in this embodiment, it is preferable that the content of the mite-proofing agent and the antibacterial agent in the mixed solution of S11 is not less than 8%.
In this embodiment, it is preferable that the diameter of the polyester fiber in the warp yarn is 21 μm, the diameter of the cuprammonium fiber is 32 μm, the diameter of the antibacterial fiber in the weft yarn is 3.6 μm, the diameter of the modal fiber is 7 μm, and the diameter of the cotton fiber is 16 μm.
In this embodiment, preferably, before S11, the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers, and the cotton fibers are soaked in deionized water added with sodium hydroxide, and then stirred for 1.5 hours by using a stirring device, while stirring, the penetrant is added, the temperature is kept at 55 ℃ for reaction for 1 hour, and after the reaction is completed, the deionized water is used for repeatedly cleaning for 5 times, and finally, the drying is performed.
In this embodiment, preferably, the mass of the deionized water is 15 times of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers, the mass of the sodium hydroxide is 5% of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers, and the mass of the penetrating agent is 0.4% of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers.
In this embodiment, the mite-proofing agent preferably includes cetylpyridinium chloride solution, citric acid solution, aloe extract, ivermectin, bacteriostatic agent and plant extract.
The working principle and the using process of the invention are as follows:
when the high-permeability antibacterial anti-mite fabric and the preparation process thereof are used, the high-permeability antibacterial anti-mite fabric and the preparation process thereof are simple and easy to realize and are suitable for large-scale industrial production, the high permeability and the high comfort of the fabric can be improved through the addition of the copper ammonia fibers, the fabric has a good antibacterial effect through the addition of the antibacterial fibers, the antibacterial effect is more durable and efficient through the dip-dyeing of the antibacterial agent, the killing rate of harmful bacteria reaches 99.9%, the breeding of mites can be prevented through the added anti-mite agent, and the high-permeability antibacterial anti-mite fabric disclosed by the invention has good anti-mite and anti-mite effects, good antibacterial and sterilizing performances, can effectively prevent the breeding of bacteria and mites to protect the health of a wearer, is excellent in air permeability, is high in comfort when being worn, and is suitable for manufacturing close-fitting clothes.
Example 3
The high-permeability antibacterial anti-mite fabric comprises a fabric base layer, wherein the fabric base layer is formed by weaving warps and wefts, the warps are formed by blending copper ammonia fibers and polyester fibers, and the wefts are formed by blending antibacterial fibers, modal fibers and cotton fibers.
The invention also provides a preparation process of the high-permeability antibacterial anti-mite fabric, which comprises the following steps:
s11, antibacterial and anti-mite treatment: sequentially putting the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber into a soaking device, injecting a mixed solution added with the anti-mite agent and the antibacterial agent into the soaking device to enable the mixed solution to completely submerge the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, respectively taking out the fibers after soaking, and drying the fibers by using a drying device;
s12, spinning: blending the dried copper ammonia fiber and the dried polyester fiber into warp yarn, and then blending the dried antibacterial fiber, the dried modal fiber and the dried cotton fiber into weft yarn;
s13, weaving: weaving the warp yarns and the weft yarns prepared in the step S12 into grey cloth by using an air jet type weaving machine, and then trimming and rolling the grey cloth;
s14, treating the gray cloth: and (4) transporting the gray cloth prepared in the step (S13) to a cleaning pool, washing at high temperature, drying after washing, fully drying, then putting into a dip dyeing pool for dyeing, and drying and shaping after dyeing to obtain the high-permeability antibacterial anti-mite fabric.
In this embodiment, preferably, in S11, the soaking device is heated by using a heating device, the heating temperature is controlled at 65 ℃, and the soaking is performed for 5 hours with heat preservation.
In this embodiment, preferably, in S11, the secret liquid is injected into the soaking device, and the preparation method of the secret liquid is as follows:
s21, selecting fresh roses, wormwood, murraya paniculata, mozzie buster and mint leaves without diseases and insect pests, and cleaning by using cleaning equipment;
s22, sequentially putting the cleaned rose, wormwood, murraya paniculata, mozzie buster and mint leaves into drying equipment for drying, controlling the temperature of the drying equipment to be 90 ℃, taking out the dried rose, wormwood, murraya paniculata, mozzie buster and mint leaves, and placing the dried rose, mugwort, murraya paniculata, mozzie buster and mint leaves in a shade;
s23, sequentially putting the dried rose, the dried wormwood, the dried murraya paniculata, the dried mozzie buster and the dried mint leaves into a crushing device, adjusting the rotating speed of the crushing device to 150r/min, continuously grinding for 5min, and taking out the crushed materials to obtain raw material powder;
s24, putting the raw material powder prepared in the step S13 and deionized water into a reaction kettle according to the weight ratio of 2:10 for full mixing reaction, controlling the temperature of the reaction kettle to be 65 ℃, fully reacting, and then transferring into a vacuum distillation kettle to obtain a distillate, namely the secret liquid.
In this embodiment, the mass ratio of the anti-mite agent to the antibacterial agent in the mixed liquid medicine is preferably 1: 1.5.
in this embodiment, it is preferable that the content of the miticide and the antibacterial agent in the mixed solution of S11 is not less than 10%.
In this embodiment, it is preferable that the diameter of the polyester fiber in the warp yarn is 16 μm, the diameter of the cuprammonium fiber is 28 μm, the diameter of the antibacterial fiber in the weft yarn is 3.6 μm, the diameter of the modal fiber is 6 μm, and the diameter of the cotton fiber is 16 μm.
In this embodiment, preferably, before S11, the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers, and the cotton fibers are soaked in deionized water added with sodium hydroxide, and then stirred for 1.5 hours by using a stirring device, while being stirred, a penetrant is added, the temperature is kept at 55 ℃ for reaction for 1 hour, and after the reaction is fully performed, the deionized water is used for repeatedly cleaning for 6 times, and finally, the drying is performed.
In this embodiment, preferably, the mass of the deionized water is 15 times of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers, the mass of the sodium hydroxide is 4% of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers, and the mass of the penetrating agent is 0.2% of the total mass of the cuprammonium fibers, the polyester fibers, the antibacterial fibers, the modal fibers and the cotton fibers.
In this embodiment, the mite-proofing agent preferably includes cetylpyridinium chloride solution, citric acid solution, aloe extract, ivermectin, bacteriostatic agent and plant extract.
The working principle and the using process of the invention are as follows:
when the high-permeability antibacterial anti-mite fabric and the preparation process thereof are used, the high-permeability antibacterial anti-mite fabric and the preparation process thereof are simple and easy to realize and are suitable for large-scale industrial production, the high permeability and the high comfort of the fabric can be improved through the addition of the copper ammonia fibers, the fabric has a good antibacterial effect through the addition of the antibacterial fibers, the antibacterial effect is more durable and efficient through the dip-dyeing of the antibacterial agent, the killing rate of harmful bacteria reaches 99.9%, the breeding of mites can be prevented through the added anti-mite agent, and the high-permeability antibacterial anti-mite fabric disclosed by the invention has good anti-mite and anti-mite effects, good antibacterial and sterilizing performances, can effectively prevent the breeding of bacteria and mites to protect the health of a wearer, is excellent in air permeability, is high in comfort when being worn, and is suitable for manufacturing close-fitting clothes.
The fabrics of examples 1, 2 and 3 were tested for breathability, antibacterial properties and anti-mite properties according to the standard "determination of breathability of textile fabrics for GB/T5453", ISO 20743-2007 "determination of antibacterial properties of antibacterial finished textiles" and according to GB/T24253-:
| air permeability | Antibacterial property | Anti-mite property | |
| Example 1 | 100 | 100 | 100 |
| Example 2 | 98 | 97 | 100 |
| Example 3 | 99 | 98 | 100 |
| Comparative example | 89 | 78 | 92 |
Note: the highest score in the table is 100 points, and the higher the score is, the better the performance is represented;
from the above table, it can be seen that the fabrics of examples 1, 2 and 3 have better performance than the comparative examples, and the fabric of example 1 has the best performance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a high ventilative antibiotic anti mite type surface fabric which characterized in that: the fabric comprises a fabric base layer, wherein the fabric base layer is formed by weaving warp yarns and weft yarns, the warp yarns are formed by blending copper ammonia fibers and polyester fibers, and the weft yarns are formed by blending antibacterial fibers, modal fibers and cotton fibers.
2. A preparation process of a high-breathability antibacterial anti-mite fabric is characterized by comprising the following steps:
s11, antibacterial and anti-mite treatment: sequentially putting the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber into a soaking device, injecting a mixed solution added with the anti-mite agent and the antibacterial agent into the soaking device to enable the mixed solution to completely submerge the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, respectively taking out the fibers after soaking, and drying the fibers by using a drying device;
s12, spinning: blending the dried copper ammonia fiber and the dried polyester fiber into warp yarn, and then blending the dried antibacterial fiber, the dried modal fiber and the dried cotton fiber into weft yarn;
s13, weaving: weaving the warp yarns and the weft yarns prepared in the step S12 into grey cloth by using an air jet type weaving machine, and then trimming and rolling the grey cloth;
s14, treating the gray cloth: and (4) transporting the gray cloth prepared in the step (S13) to a cleaning pool, washing at high temperature, drying after washing, fully drying, then putting into a dip dyeing pool for dyeing, and drying and shaping after dyeing to obtain the high-permeability antibacterial anti-mite fabric.
3. The preparation process of the high-breathability antibacterial anti-mite fabric according to claim 2, characterized by comprising the following steps: and in the step S11, heating the soaking equipment by using heating equipment, controlling the heating temperature to be 45-65 ℃, and soaking for 5-8h under heat preservation.
4. The preparation process of the high-breathability antibacterial anti-mite fabric according to claim 2, characterized by comprising the following steps: in the step S11, a secret liquid is injected into the soaking device, and the preparation method of the secret liquid is as follows:
s21, selecting fresh roses, wormwood, murraya paniculata, mozzie buster and mint leaves without diseases and insect pests, and cleaning by using cleaning equipment;
s22, sequentially putting the cleaned rose, wormwood, murraya paniculata, mozzie buster and mint leaves into drying equipment for drying, controlling the temperature of the drying equipment to be 85-140 ℃, taking out the dried rose, wormwood, murraya paniculata and mint leaves, and placing the dried rose, mugwort, murraya paniculata, mozzie buster and mint leaves in a shade place;
s23, sequentially putting the dried rose, the dried wormwood, the dried murraya paniculata, the dried mozzie buster and the dried mint leaves into a crushing device, adjusting the rotating speed of the crushing device to 150r/min, continuously grinding for 5min, and taking out the crushed materials to obtain raw material powder;
s24, putting the raw material powder prepared in the step S13 and deionized water into a reaction kettle according to the weight ratio of 2:10 for full mixing reaction, controlling the temperature of the reaction kettle to be 50-95 ℃, and moving the reaction kettle into a vacuum distillation kettle after full reaction to obtain distillate, namely the secret liquid.
5. The preparation process of the high-breathability antibacterial anti-mite fabric according to claim 2, characterized by comprising the following steps: the mass ratio of the anti-mite agent to the antibacterial agent in the mixed liquid medicine is 1: 1.5.
6. the preparation process of the high-breathability antibacterial anti-mite fabric according to claim 2, characterized by comprising the following steps: the content of the mite-proofing agent and the antibacterial agent in the mixed solution of S11 is not less than 5%.
7. The preparation process of the high-breathability antibacterial anti-mite fabric according to claim 2, characterized by comprising the following steps: the diameter of the polyester fiber in the warp yarn is 16-21 mu m, the diameter of the cuprammonium rayon fiber is 28-32 mu m, the diameter of the antibacterial fiber in the weft yarn is 2.5-3.6 mu m, the diameter of the modal fiber is 4-7 mu m, and the diameter of the cotton fiber is 15-16 mu m.
8. The preparation process of the high-breathability antibacterial anti-mite fabric according to claim 2, characterized by comprising the following steps: before S11, soaking the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber in deionized water added with sodium hydroxide, stirring for 1-1.5h by using stirring equipment, adding a penetrant while stirring, keeping the temperature at 55 ℃ for reaction for 1h, repeatedly washing for 4-8 times by using deionized water after the reaction is complete, and finally drying.
9. The preparation process of the highly breathable antibacterial anti-mite fabric according to claim 8, characterized by comprising the following steps of: the mass of the deionized water is 10-15 times of the total mass of the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, the mass of the sodium hydroxide is 1-5% of the total mass of the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber, and the mass of the penetrating agent is 0.1-0.4% of the total mass of the copper ammonia fiber, the polyester fiber, the antibacterial fiber, the modal fiber and the cotton fiber.
10. The preparation process of the high-breathability antibacterial anti-mite fabric according to claim 2, characterized by comprising the following steps: the mite-proofing agent comprises cetylpyridinium chloride solution, citric acid solution, aloe extract, ivermectin, bacteriostatic agent and plant extract.
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| CN115637522A (en) * | 2022-09-21 | 2023-01-24 | 南通东典纺织品有限公司 | Antibacterial fiber composite fabric and preparation process thereof |
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