CN112872626A - Novel metal guide rail laser cutting machine - Google Patents
Novel metal guide rail laser cutting machine Download PDFInfo
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- CN112872626A CN112872626A CN202110279939.6A CN202110279939A CN112872626A CN 112872626 A CN112872626 A CN 112872626A CN 202110279939 A CN202110279939 A CN 202110279939A CN 112872626 A CN112872626 A CN 112872626A
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- laser cutting
- metal guide
- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a novel metal guide rail laser cutting machine which comprises a machine body, wherein a feeding mechanism, a laser cutting mechanism, a distributing mechanism, a waste collecting box and a finished product collecting box are arranged in the machine body, the novel metal guide rail laser cutting machine further comprises an industrial personal computer, an operation panel and an electric cabinet, the industrial personal computer controls the feeding mechanism to feed a metal guide rail to be cut, the feeding mechanism pushes the fed metal guide rail to be cut to the laser cutting mechanism, the laser cutting mechanism cuts the metal guide rail to be cut, and the cut metal guide rail finished product and the cut metal guide rail waste are distributed to the corresponding finished product collecting box and the corresponding waste collecting box under the action of the distributing mechanism. The automatic finished product receiving and waste recycling device is compact in structure, can accurately push products, can customize the length at will, achieves noiseless laser cutting, achieves automatic finished product receiving and waste recycling, and is processing equipment integrating automation and intellectualization.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a novel metal guide rail laser cutting machine.
Background
The metal guide rail is a common metal section bar and is widely applied to various fields of production and life. The metal guide rail produced by metal guide rail production enterprises is long (2-5 meters or even longer), which is mainly convenient for production and transportation, and the metal guide rail is required to be cut into required lengths according to use requirements in an application link, so that guide rail cutting equipment is required to be used. The commonly used cutting equipment is divided into saw cutting and laser cutting, even if the saw cutting uses the electric saw to cut the metal guide rail, the cutting precision of this kind of mode is low, often accompanies noise and dust pollution moreover, and laser cutting has the precision height, pollutes advantage such as little, consequently uses laser cutting machine more when needs cutting metal guide rail in batches such as mill.
In the prior art, people often need to carry the laser cutting machine to process and cut by hands, and the laser cutting machine can only be used for processing and cutting by one person, so that the labor intensity of workers is high, and the carrying efficiency is low; and the length that will cut still needs in time to adjust, complex operation, and artifical intensity of labour is very big, and the remaining tails after the cutting need the manual work to sort, and production is not continuous enough like this, and the tails mixes in the guide rail cut well in addition, if not in time the letter sorting can cause the production accident.
Disclosure of Invention
In order to solve the technical problem, the invention provides a novel metal guide rail laser cutting machine.
The technical scheme of the invention is as follows: the utility model provides a novel metal guide rail laser cutting machine which characterized in that: comprises a machine body, a loading mechanism, a laser cutting mechanism, a material distributing mechanism, a waste material collecting box and a finished product collecting box are arranged in the machine body, and the machine body also comprises an industrial personal computer, an operation panel and an electric cabinet, the industrial personal computer controls the feeding mechanism to feed the metal guide rail to be cut, the feeding mechanism pushes the fed metal guide rail to be cut to the laser cutting mechanism, the laser cutting mechanism cuts the metal guide rail to be cut, the cut metal guide rail finished product and the metal guide rail waste product are separated to a corresponding finished product collecting box and a waste product collecting box under the action of the material separating mechanism, the industrial personal computer and the operation panel are electrically connected with the electric cabinet, the industrial personal computer is used for realizing the operation control of the feeding mechanism, the laser cutting mechanism and the material distributing mechanism, the operation panel is used for realizing parameter adjustment of the feeding mechanism, the laser cutting mechanism and the distributing mechanism.
Preferably, the feeding mechanism comprises a workbench, a driving mechanism, a pushing mechanism, a guiding mechanism, a pressing and positioning mechanism and a sensing mechanism, the driving mechanism is fixedly arranged on the workbench and is in adaptive connection with the pushing mechanism, the guiding mechanism is further arranged on the workbench and comprises a supporting block, a supporting plate and a guiding plate, the supporting block is fixedly connected with the workbench, the supporting plate is arranged at the upper end of the supporting block, the guiding plate is oppositely arranged at the upper end of the supporting plate, the supporting plate is connected with the pressing and positioning mechanism, the pressing and positioning mechanism comprises a material blocking metal plate, a fixed block, a material pressing cylinder and a first positioning block, the material blocking metal plate is fixedly connected with the supporting plate, the fixed block is arranged on the material blocking metal plate, the material pressing cylinder is fixedly arranged on the fixed block, and an output shaft of the material pressing cylinder is fixedly connected with the first positioning block, the pressing and positioning mechanism is provided with an induction mechanism in a surrounding mode.
Preferably, the pushing mechanism comprises a synchronous wheel set, a synchronous belt and a pushing block lifting cylinder, the synchronous wheel set is in synchronous transmission with the pushing block lifting cylinder through the synchronous belt, and the pushing block lifting cylinder is fixedly connected to the synchronous belt.
Preferably, the driving mechanism comprises a servo motor, a planetary reducer and a motor mounting seat, an output shaft of the servo motor is coaxially connected with the planetary reducer, a lower end face of the servo motor is connected with an upper end face of the planetary reducer, a lower end face of the planetary reducer is fixedly connected with the motor mounting seat, and a lower end of the motor mounting seat is fixedly arranged on the workbench through a bolt.
Preferably, the induction mechanism comprises a photoelectric switch, a material shortage sensor, an installation block and an optical fiber sensor, the photoelectric switch is fixedly arranged on the workbench, the material shortage sensor is fixedly arranged on the supporting plate, the installation block is fixedly arranged on one side of the supporting plate, and the optical fiber sensor is arranged on the installation block.
Preferably, the laser cutting mechanism comprises a Y-axis module and a tow chain device, a fixing groove is formed in the inner wall of the Y-axis module, the tow chain device is installed on the outer wall of the Y-axis module, the Y-axis module (1) is connected with the Z-axis module through the tow chain device, the X-axis module is installed on the outer wall of the Z-axis module, a second positioning block is installed on the outer wall of the X-axis module, a pipe perforation is formed in the middle of the second positioning block, a first connecting block is installed inside the pipe perforation, a roller is installed on one side of the first connecting block, a roller is installed on the outer wall of the roller, an optical fiber connecting line is installed on the outer wall of the roller, a rotating block is installed at one end of the optical fiber connecting line, the optical fiber connecting line is connected with a laser cutting head through the rotating.
Preferably, the length of fixed slot equals with the length of Y axle module, and Y axle module and Z axle module pass through the fixed slot and constitute sliding construction, the tow chain device includes tow chain shell, axis of rotation and tow chain joint, and the tow chain joint is installed in the outer wall of Z axle module to the axis of rotation is installed to the inner wall of tow chain joint, and the tow chain joint passes through the axis of rotation simultaneously and is connected with the tow chain shell and constitute rotating-structure, the laser cutting head passes through the turning block with the fiber connection line and constitutes detachable construction, and the laser cutting head passes through Z axle module with Y axle module and constitutes elevation structure.
Preferably, the material distribution mechanism comprises a transmission assembly, a fixing assembly and a turning plate, the transmission assembly and the fixing assembly are respectively fixedly connected with the turning plate, the transmission assembly comprises a cylinder mounting seat, a rotating seat, a thin cylinder, a joint bearing and a second connecting block, the rotating seat is fixedly mounted on the cylinder mounting seat, the thin cylinder is movably mounted on the rotating seat, an output shaft of the thin cylinder is connected with the joint bearing, one end of the joint bearing is rotatably connected with the second connecting block, one end of the second connecting block is fixedly connected with the turning plate, the fixing assembly comprises a supporting assembly and a fixing rod, the upper end of the supporting assembly is fixedly connected with the turning plate, and the lower end of the supporting assembly is provided with the fixing rod.
Preferably, the supporting assembly comprises a supporting seat, a bearing seat and a connecting shaft, the supporting seat is fixedly arranged on two sides of the fixing rod relatively, the connecting shaft penetrates through the upper end of the supporting seat, the bearing seat is mounted on the connecting shaft, and the upper end of the bearing seat is fixedly connected with the turning plate through a bolt.
Organism top is equipped with the three-colour warning light that links to each other with the industrial computer, can show current equipment state, convenient operation, and the bottom of the body is equipped with the several pulley, makes things convenient for the organism to remove corresponding workspace at any time, be equipped with radiation protection glass around the organism, and waste product receipts workbin and finished product receipts workbin exit are equipped with the protection curtain, can prevent laser radiation, protect eyes to conveniently observe operating condition.
Compared with the prior art, the invention has the following beneficial effects:
(1) the metal guide rail to be cut is pushed under the combined drive of the servo motor, the planetary speed reducer and the synchronous pulley group, the metal guide rail to be cut is pushed out according to the required length, the optical fiber sensor and the guiding and positioning mechanism are installed at the front end of the supporting plate, the optical fiber sensor is used for calculating the length of the pushed metal guide rail to be cut, the pressing cylinder is used for clamping and positioning the metal guide rail to be cut, the whole device is compact in structure, accurate pushing can be carried out on a product, the length can be customized at will, the length of the pushed metal guide rail to be cut and the residual length can be calculated simultaneously in the pushing process, the pushed metal guide rail is a finished product or a waste;
(2) according to the invention, after a plurality of metal guide rails to be cut are manually filled at one time (can be adjusted according to the actual size of the metal guide rails to be cut), a machine table is not required to be operated for a period from half an hour to one hour, the accuracy and the repeatability of the posture of the metal guide rails after being pushed out can be completely ensured by the guiding and positioning functions of the feeding mechanism in the pushing process, and the applicability is wide;
(3) according to the invention, through the Y-axis module, the Z-axis module and the X-axis module are used in a matched manner, design types with different shapes can be cut, the driving motor in the Y-axis module is started, so that the driving motor drives the polished rod to move, and the Z-axis module arranged on the outer wall of the Y-axis module is driven to slide in the fixing groove;
(4) the metal guide rail turning device is compact in overall structure, a cut metal guide rail falls on the turning plate, a signal corresponding to the thin cylinder is given after the system judges whether a product is a finished product or a waste product, the electromagnetic valve is driven according to a front end signal to control the movement of the thin cylinder to realize the angular swing of the turning plate, and the metal guide rail finished product and the metal guide rail waste product falling from the upper part of the turning plate are separated into a finished product receiving box and a waste product receiving box below the turning plate; the thin cylinder stretches out and retracts, and the turnover action of the turning plate is realized under the action of each rotating seat and the joint bearing, so that material distribution is completed.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a feeding mechanism according to the present invention;
FIG. 3 is a schematic perspective view of a laser cutting mechanism according to the present invention;
FIG. 4 is an enlarged view taken at A of FIG. 3 according to the present invention;
FIG. 5 is a schematic view of the internal structure of the second positioning block (305) shown in FIG. 3 according to the present invention;
fig. 6 is a schematic structural view of the material distributing mechanism in the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
As shown in fig. 1 to 6, a novel metal guide rail laser cutting machine comprises a machine body 1, wherein a feeding mechanism 2, a laser cutting mechanism 3, a material distribution mechanism 4, a waste material receiving box 7 and a finished product receiving box 8 are arranged in the machine body 1, the novel metal guide rail laser cutting machine further comprises an industrial personal computer 9, an operation panel 5 and an electric cabinet 6, the industrial personal computer 9 controls the feeding mechanism 2 to feed metal to be cut, the feeding mechanism 2 pushes the fed metal guide rail to be cut to the laser cutting mechanism 3, the laser cutting mechanism 3 cuts the metal guide rail to be cut, the cut metal guide rail finished product and the metal guide rail waste are distributed to the corresponding finished product receiving box 8 and the waste material receiving box 7 under the action of the material distribution mechanism 4, the industrial personal computer 9 and the operation panel 5 are electrically connected with the electric cabinet 6, and the industrial personal computer 9 is used for realizing that the feeding mechanism 2, the laser cutting mechanism 3 and, The operation of the material distributing mechanism 4 is controlled, and the operation panel 5 is used for realizing the parameter adjustment of the feeding mechanism 2, the laser cutting mechanism 3 and the material distributing mechanism 4.
The feeding mechanism 2 comprises a workbench 201, a driving mechanism, a pushing mechanism, a guiding mechanism, a pressing positioning mechanism and a sensing mechanism, wherein the driving mechanism is fixedly arranged on the workbench 201 and is in adaptive connection with the pushing mechanism, the guiding mechanism is further arranged on the workbench 201 and comprises a supporting block 202, a supporting plate 203 and a guiding plate 204, the supporting block 202 is fixedly connected with the workbench 201, the supporting plate 203 is arranged at the upper end of the supporting block 202, the guiding plate 204 is oppositely arranged at the upper end of the supporting plate 203, the supporting plate 203 is connected with the pressing positioning mechanism, the pressing positioning mechanism comprises a material blocking metal plate 205, a fixing block 206, a material pressing cylinder 207 and a first positioning block 208, the material blocking metal plate 205 is fixedly connected with the supporting plate 203, the fixing block 206 is arranged on the material blocking metal plate 205, and the material pressing cylinder 207 is fixedly arranged on the fixing block 206, an output shaft of the material pressing cylinder 207 is fixedly connected with the first positioning block 208, and the pressing positioning mechanism is provided with an induction mechanism in a surrounding mode.
Pushing equipment includes synchronous wheelset 209, hold-in range 210 and ejector pad lift cylinder 211, synchronous wheelset 209 passes through hold-in range 210 and carries out synchronous transfer, fixedly connected with ejector pad lift cylinder 211 on the hold-in range 210.
The driving mechanism comprises a servo motor 212, a planetary reducer 213 and a motor mounting seat 214, an output shaft of the servo motor 212 is coaxially connected with the planetary reducer 213, the lower end face of the servo motor 212 is connected with the upper end face of the planetary reducer 213, the lower end face of the planetary reducer 213 is fixedly connected with the motor mounting seat 214, and the lower end of the motor mounting seat 214 is fixedly arranged on the workbench 201 through a bolt.
The output shaft of the servo motor 212 penetrates through the motor mounting base 214 and is connected with the synchronous wheel set 209 in a matching manner.
The protection casing is installed to backup pad 203 one side, the protection casing cover is located fixed block 206 top, the dust that the protection casing can obstruct the laser cutting in-process and produce.
The number of the guide plates 204 is at least two, and each guide plate 204 is symmetrically distributed about the central axis of the support plate 203.
The induction mechanism comprises a photoelectric switch 216, a material shortage sensor 217, an installation block 218 and an optical fiber sensor 219, the photoelectric switch 216 is fixedly arranged on the workbench 201, the material shortage sensor 217 is fixedly arranged on the supporting plate 203, the installation block 218 is fixedly arranged on one side of the supporting plate 203, and the optical fiber sensor 219 is arranged on the installation block 218.
The laser cutting mechanism 3 comprises a Y-axis module 301 and a drag chain device 303, wherein the inner wall of the Y-axis module 301 is provided with a fixing groove 302, the drag chain device 303 is arranged on the outer wall of the Y-axis module 301, the Y-axis module 301 is connected with the Z-axis module 304 through a drag chain device 303, the outer wall of the Z-axis module 304 is provided with an X-axis module 310, and a second positioning block 305 is installed on the outer wall of the X-axis module 310, a pipe through hole 306 is opened in the middle of the second positioning block 305, and a first connection block 307 is installed inside the pipe penetration hole 306, a roller 308 is installed at one side of the first connection block 307, and a roller 309 is installed at the outer wall of the roller 308, and the outer wall of the roller 309 is mounted with an optical fiber connection line 311, one end of the optical fiber connection line 311 is mounted with a turning block 312, and the optical fiber connection line 311 is connected with the laser cutting head 313 through the rotating block 312, and the adjusting valve 314 is installed on the outer wall of the laser cutting head 313.
The length of the fixing groove 302 is equal to that of the Y-axis module 301, and the Y-axis module 301 and the Z-axis module 304 form a sliding structure through the fixing groove 302, the drag chain device 303 comprises a drag chain housing 3031, a rotating shaft 3032 and a drag chain connector 3033, wherein the drag chain connector 3033 is arranged on the outer wall of the Z-axis module 304, and a rotating shaft 3032 is installed on the inner wall of the drag chain connector 3033, and meanwhile, the drag chain connector 3033 is connected with a drag chain shell 3031 through the rotating shaft 3032 to form a rotating structure, the drag chain housing 3031 is made of rubber, the rollers 308 and the rollers 309 are respectively distributed in a ring shape around the vertical center line of the pipe through hole 306, the center lines of every two rollers 309 form an included angle of 60 degrees, and the outer wall of the roller 309 is attached to the outer wall of the optical fiber connection line 311, the laser cutting head 313 and the optical fiber connection line 311 form a detachable structure through the rotating block 312, and the laser cutting head 313 and the Y-axis module 301 form a lifting structure through the Z-axis module 304.
The material distributing mechanism 4 comprises a transmission assembly, a fixing assembly and a turning plate 406, the transmission assembly and the fixing assembly are respectively fixedly connected with the turning plate 406, the transmission assembly comprises a cylinder mounting seat 401, a rotating seat 402, a thin cylinder 403, a knuckle bearing 404 and a second connecting block 405, the rotating seat 402 is fixedly mounted on the cylinder mounting seat 401, the thin cylinder 403 is movably mounted on the rotating seat 402, an output shaft of the thin cylinder 403 is connected with the knuckle bearing 404, one end of the knuckle bearing 404 is rotatably connected with the second connecting block 405, one end of the second connecting block 405 is fixedly connected with the turning plate 406, the fixing assembly comprises a supporting assembly and a fixing rod 407, the upper end of the supporting assembly is fixedly connected with the turning plate 406, and the lower end of the supporting assembly is provided with the fixing rod 407.
The supporting assembly comprises a supporting seat 408, a bearing seat 409 and a connecting shaft 410, the supporting seat 408 is oppositely and fixedly arranged on two sides of the fixed rod 407, the connecting shaft 410 penetrates through the upper end of the supporting seat 408, the bearing seat 409 is installed on the connecting shaft 410, and the upper end of the bearing seat 409 is fixedly connected with the turning plate 406 through bolts.
The lower end of the fixing rod 407 is fixedly connected with the cylinder mounting seat 401.
The fixing rod 407 is an aluminum profile.
Gaps are reserved between one side of the fixing rod 407 and the rotating seat 402 and the thin air cylinder 403.
The mounting groove has been seted up to second connecting block 405 lower extreme, joint bearing 404 one end stretches into in the mounting groove.
And a pin is further arranged on the second connecting block 405, and the pin penetrates through the second connecting block 405 and the knuckle bearing 404, so that the knuckle bearing 404 is rotatably connected with the second connecting block 405.
1 top of organism is equipped with the three-colour warning light 10 that links to each other with industrial computer 9, can show current equipment state, convenient operation, and the bottom of the body is equipped with the several pulley, makes things convenient for the organism to remove corresponding workspace at any time, be equipped with radiation protection glass around the organism 1, and the waste product is received workbin 7 and finished product and is received workbin 8 exit and be equipped with the protection curtain, can prevent laser radiation, protects eyes to conveniently observe operating condition.
In the implementation process, a plurality of metal guide rails to be cut are manually placed on the supporting plate 203 at one time, and then the lowest metal guide rail to be cut is pushed under the combined drive of the servo motor 212, the planetary reducer 213 and the synchronous pulley set 209 and pushed out according to the required length; an optical fiber sensor 219 and a guiding and positioning mechanism are installed at the front end of the supporting plate 203, 2 optical fiber sensors 219 are used for calculating the length of the pushed metal guide rail to be cut, the material pressing cylinder 207 is used for clamping and positioning the metal guide rail to be cut, then the laser cutting machine guides laser into the laser cutting head 313 through an optical fiber connecting wire 311, then the adjusting valve 314 is rotated, the length and the diameter of the laser emitted by the laser cutting head 313 are adjusted, then the metal guide rail to be cut is cut, a driving motor in the Y-axis module 3011 is started, the driving motor drives a polished rod to move so as to drive the Z-axis module 304 installed on the outer wall of the Y-axis module 301 to slide in the fixing groove 302, similarly, when the laser cutting head 313 needs to move upwards, the driving motor in the Z-axis module 304 is started, the driving motor drives the laser cutting head 313 to move upwards and downwards, and, the starting motor drives the laser cutting head 313 to move back and forth, so that the multi-dimensional cutting of the cutting body is realized;
then, because the Y-axis module 301 and the Z-axis module 304 have a large moving range, they are easy to shift during the moving process, the laser cutting head 313 can be stabilized by the tow chain device 303, during the moving process of the laser cutting head 313, the laser cutting head 313 drives the plurality of sets of tow chain shells 3031 to rotate through the rotating shaft 3032, so that the plurality of sets of tow chain shells 3031 are mutually bent, thereby limiting the moving position of the laser cutting head 313, the optical fiber connection wire 311 passes through the tube perforation 306 in the second positioning block 305, the roller 309 in the tube perforation 306 is attached to the optical fiber connection wire 311, during the moving process of the laser cutting head, the optical fiber connection wire 311 slides on the outer wall of the roller 309, the roller 309 drives the optical fiber connection wire 311 to bend with a large radian, thereby preventing the optical fiber connection wire 311 from being broken due to a small bending angle, and the whole feeding mechanism 2 is composed of the guide plate 204, the, The metal guide rail pushing device comprises a driving mechanism, a material pushing mechanism, a guiding mechanism, a pressing and positioning mechanism, an induction mechanism and a protective cover, can accurately push a metal guide rail to be cut, can customize the length at will, can calculate the cut length and the residual length of the metal guide rail to be cut simultaneously when pushing, is used for judging whether the pushed material is a finished product or a waste product, and is convenient and quick; after a plurality of metal guide rails to be cut are manually filled at one time (can be adjusted according to the actual size of the metal guide rails to be cut), the operation of a machine table is not needed within the time from half an hour to one hour; meanwhile, the cutting length is completely automatically calculated by a machine; the guiding and positioning functions of the feeding mechanism in the pushing process can completely ensure the accuracy and repeatability of the posture of the metal guide rail after being pushed out, the applicability is wide, the cut metal guide rail falls on the turning plate 406, a signal corresponding to the thin cylinder 403 is given after the system judges whether the metal guide rail is a finished product or a waste product, the movement of the thin cylinder 403 is controlled to realize the angular swing of the turning plate 406 according to a front end signal driving electromagnetic valve (not marked in the figure, a common driving connection mode in the market but not in the protection range of the invention), the waste metal guide rail and the finished metal guide rail falling from the upper part of the turning plate 406 are distributed into a waste product receiving box 7 and a finished product receiving box 8 below the appointed part, the thin cylinder 403 extends and retracts, and the overturning action of the turning plate 406 is realized under the action of each rotating seat 402 and each knuckle bearing 404, so as to finish the distribution mode, and the manual distribution mode is replaced by the mode, the labor intensity of workers is greatly reduced, the work efficiency of material distribution is improved, and accidents are not easy to happen.
It should be noted that, in the present invention, the cylinders and sensors are commercially available, and the control connection method is also easily implemented by the workers in the field in the prior art, and is not the innovation point of the present invention, so the specific control connection method is not shown in the drawings and is not described in detail.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, and therefore, modifications, equivalent changes, improvements, etc. made in the claims of the present invention are still included in the scope of the present invention.
Claims (10)
1. The utility model provides a novel metal guide rail laser cutting machine which characterized in that: including organism (1), be equipped with feed mechanism (2), laser cutting mechanism (3), feed mechanism (4), waste product receipts workbin (7) and finished product receipts workbin (8) in organism (1), still include industrial computer (9), operating panel (5), electric cabinet (6), industrial computer (9) control feed mechanism (2) are treated cutting metal guide and are carried out the material loading, feed mechanism (2) with the waiting of material loading cut metal guide and push to laser cutting mechanism (3), laser cutting mechanism (3) are treated cutting metal guide and are cut, and metal guide finished product and the metal guide waste product after the cutting divide to corresponding finished product receipts workbin (8) and waste product receipts workbin (7) under the effect of feed mechanism (4), industrial computer (9) and operating panel (5) all link to each other with electric cabinet (6), industrial computer (9) are used for realizing feed mechanism (2) that the electric cabinet (8) is received, The operation of the laser cutting mechanism (3) and the material distribution mechanism (4) is controlled, and the operation panel (5) is used for adjusting the parameters of the feeding mechanism (2), the laser cutting mechanism (3) and the material distribution mechanism (4).
2. The novel metal guide rail laser cutting machine according to claim 1, characterized in that: the feeding mechanism (2) comprises a workbench (201), a driving mechanism, a pushing mechanism, a guiding mechanism, a pressing positioning mechanism and a sensing mechanism, the driving mechanism is fixedly arranged on the workbench (201) and is in adaptive connection with the pushing mechanism, the guiding mechanism is further installed on the workbench (201) and comprises a supporting block (202), a supporting plate (203) and a guiding plate (204), the supporting block (202) is fixedly connected with the workbench (201), the supporting plate (203) is arranged at the upper end of the supporting block (202), the guiding plate (204) is oppositely arranged at the upper end of the supporting plate (203), the supporting plate (203) is connected with the pressing positioning mechanism, the pressing positioning mechanism comprises a material blocking plate (205), a fixing block (206), a material pressing cylinder (207) and a first positioning block (208), and the material blocking plate (205) is fixedly connected with the supporting plate (203), keep off material panel beating (205) and go up fixed block (206), fixed mounting has material pressing cylinder (207) on fixed block (206), the output shaft and first locating block (208) fixed connection of material pressing cylinder (207), it encircles and is provided with induction mechanism to compress tightly positioning mechanism.
3. The novel metal guide rail laser cutting machine according to claim 2, characterized in that: the pushing equipment includes synchronous wheelset (209), hold-in range (210) and ejector pad lift cylinder (211), synchronous wheelset (209) pass through hold-in range (210) and carry out synchronous transfer, fixedly connected with ejector pad lift cylinder (211) on hold-in range (210).
4. The novel metal guide rail laser cutting machine according to claim 2, characterized in that: the driving mechanism comprises a servo motor (212), a planetary speed reducer (213) and a motor mounting seat (214), an output shaft of the servo motor (212) is coaxially connected with the planetary speed reducer (213), the lower end face of the servo motor (212) is connected with the upper end face of the planetary speed reducer (213), the lower end face of the planetary speed reducer (213) is fixedly connected with the motor mounting seat (214), and the lower end of the motor mounting seat (214) is fixedly arranged on the workbench (201) through a bolt.
5. The novel metal guide rail laser cutting machine according to claim 2, characterized in that: response mechanism includes photoelectric switch (216), lacks material sensor (217), installation piece (218) and optical fiber sensor (219), photoelectric switch (216) set firmly in on workstation (201), lack material sensor (217) set firmly on backup pad (203), backup pad (203) one side fixed mounting has installation piece (218), install optical fiber sensor (219) on installation piece (218).
6. The novel metal guide rail laser cutting machine according to claim 1, characterized in that: the laser cutting mechanism (3) comprises a Y-axis module (301) and a drag chain device (303), a fixing groove (302) is formed in the inner wall of the Y-axis module (301), the drag chain device (303) is installed on the outer wall of the Y-axis module (301), the Y-axis module (301) is connected with a Z-axis module (304) through the drag chain device (303), an X-axis module (310) is installed on the outer wall of the Z-axis module (304), a second positioning block (305) is installed on the outer wall of the X-axis module (310), a pipe perforation (306) is formed in the middle of the second positioning block (305), a first connecting block (307) is installed inside the pipe perforation (306), a rolling shaft (308) is installed on one side of the first connecting block (307), a rolling wheel (309) is installed on the outer wall of the rolling shaft (308), an optical fiber connecting line (311) is installed on the outer wall of the rolling wheel (309), a rotating block (312) is installed on one end, and the optical fiber connecting wire (311) is connected with the laser cutting head (313) through the rotating block (312), and the outer wall of the laser cutting head (313) is provided with the regulating valve (314).
7. The novel metal guide rail laser cutting machine according to claim 6, characterized in that: the length of fixed slot (302) equals the length of Y axle module (301), and Y axle module (301) and Z axle module (304) constitute sliding structure through fixed slot (302), tow chain device (303) include tow chain shell (3031), axis of rotation (3032) and tow chain connector (3033), and tow chain connector (3033) install in the outer wall of Z axle module (304), and the axis of rotation (3032) is installed to the inner wall of tow chain connector (3033), and tow chain connector (3033) are connected constitution rotating structure through axis of rotation (3032) and tow chain shell (3031) simultaneously, laser cutting head (313) and optic fibre connecting wire (311) constitute detachable structure through turning block (312), and laser cutting head (313) and Y axle module (301) constitute elevation structure through Z axle module (304).
8. The novel metal guide rail laser cutting machine according to claim 1, characterized in that: the material distribution mechanism (4) comprises a transmission assembly, a fixing assembly and a turning plate (406), the transmission assembly and the fixing assembly are respectively fixedly connected with the turning plate (406), the transmission assembly comprises a cylinder mounting seat (401), a rotating seat (402), a thin cylinder (403), a knuckle bearing (404) and a second connecting block (405), the rotating seat (402) is fixedly mounted on the cylinder mounting seat (401), the thin cylinder (403) is movably mounted on the rotating seat (402), an output shaft of the thin cylinder (403) is connected with the knuckle bearing (404), one end of the knuckle bearing (404) is rotatably connected with the second connecting block (405), one end of the second connecting block (405) is fixedly connected with the turning plate (406), the fixing assembly comprises a supporting assembly and a fixing rod (407), and the upper end of the supporting assembly is fixedly connected with the turning plate (406), the lower end of the supporting component is provided with a fixing rod (407).
9. The novel metal guide rail laser cutting machine according to claim 8, characterized in that: the supporting assembly comprises a supporting seat (408), a bearing seat (409) and a connecting shaft (410), the supporting seat (408) is fixedly arranged on two sides of the fixing rod (407) relatively, the connecting shaft (410) penetrates through the upper end of the supporting seat (408), the bearing seat (409) is installed on the connecting shaft (410), and the upper end of the bearing seat (409) is fixedly connected with the turning plate (406) through bolts.
10. The novel metal guide rail laser cutting machine according to claim 1, characterized in that: organism (1) top is equipped with three-colour warning light (10) that link to each other with industrial computer (9), and the organism bottom is equipped with the several pulley, be equipped with radiation protection glass around the organism, and the waste product is received workbin (7) and finished product and is received workbin (8) exit and be equipped with the protection curtain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110279939.6A CN112872626A (en) | 2021-03-16 | 2021-03-16 | Novel metal guide rail laser cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110279939.6A CN112872626A (en) | 2021-03-16 | 2021-03-16 | Novel metal guide rail laser cutting machine |
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| Publication Number | Publication Date |
|---|---|
| CN112872626A true CN112872626A (en) | 2021-06-01 |
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ID=76040908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110279939.6A Pending CN112872626A (en) | 2021-03-16 | 2021-03-16 | Novel metal guide rail laser cutting machine |
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| Country | Link |
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| CN (1) | CN112872626A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500307A (en) * | 2021-07-16 | 2021-10-15 | 昆山质子激光设备有限公司 | Precise plane stub bar laser cutting machine |
| CN117583759A (en) * | 2023-12-06 | 2024-02-23 | 哈尔滨学院 | Transfer robot for automatic laser cutting production line |
-
2021
- 2021-03-16 CN CN202110279939.6A patent/CN112872626A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500307A (en) * | 2021-07-16 | 2021-10-15 | 昆山质子激光设备有限公司 | Precise plane stub bar laser cutting machine |
| CN117583759A (en) * | 2023-12-06 | 2024-02-23 | 哈尔滨学院 | Transfer robot for automatic laser cutting production line |
| CN117583759B (en) * | 2023-12-06 | 2024-04-16 | 哈尔滨学院 | Transfer robot for automatic laser cutting production line |
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