CN212886081U - Caterpillar chain press-fitting mechanism with caterpillar track section capable of being automatically positioned - Google Patents
Caterpillar chain press-fitting mechanism with caterpillar track section capable of being automatically positioned Download PDFInfo
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- CN212886081U CN212886081U CN202021203257.4U CN202021203257U CN212886081U CN 212886081 U CN212886081 U CN 212886081U CN 202021203257 U CN202021203257 U CN 202021203257U CN 212886081 U CN212886081 U CN 212886081U
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Abstract
The utility model provides a caterpillar chain pressure equipment mechanism of caterpillar link festival automatic positioning, which comprises a frame, install conveying mechanism and pressure equipment mechanism in the frame, pressure equipment mechanism includes that two symmetries set up pressure equipment slide rail in the frame, slidable mounting connect the pressure head of locating on the pressure equipment slide and install in the frame and the pressure equipment hydro-cylinder that output and pressure equipment slide met with the symmetry formula on the pressure equipment slide rail, install four-jaw positioning mechanism on the pressure equipment slide, still install range unit on the four-jaw positioning mechanism. Utilize the utility model discloses track chain pressure equipment mechanism of caterpillar link automatic positioning of technical scheme preparation is provided with four-jaw positioning mechanism in pressure equipment mechanism, installs detection device on four-jaw positioning mechanism, can monitor caterpillar link interval by oneself to guarantee every section chain homoenergetic pressure equipment to suitable position, join in marriage the interval that can the self-actuated control unloading through conveying mechanism simultaneously, realize automatic unloading.
Description
Technical Field
The utility model belongs to the technical field of the pressure equipment mechanism, especially, relate to a caterpillar chain pressure equipment mechanism of caterpillar link automatic positioning.
Background
In the press-fitting process of the crawler chain, the problem of ensuring the distance between the caterpillar track sections is the first priority, in the traditional process, the distance between the caterpillar track sections is usually ensured by controlling the displacement of a press-fitting oil cylinder, however, generally, all the caterpillar track sections adopt forged pieces, the press-fitting surface is not subjected to finish machining, the thickness tolerance of the caterpillar track sections is about +/-0.5, and therefore, the error of the distance between the caterpillar track sections after press-fitting is larger, and the effect after press-fitting is difficult to be really ensured.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem, a caterpillar chain press-fitting mechanism with the caterpillar track section capable of being automatically positioned is designed.
Realize above-mentioned purpose the technical scheme of the utility model be, a caterpillar chain pressure equipment mechanism of caterpillar link automatic positioning, which comprises a frame, install conveying mechanism and pressure equipment mechanism in the frame, pressure equipment mechanism includes that two symmetries set up pressure equipment slide rail in the frame, slidable mounting connect the pressure head of locating on the pressure equipment slide and install in the frame and the pressure equipment hydro-cylinder that the output meets with the pressure equipment slide with the symmetry formula on the pressure equipment slide rail, install four-jaw positioning mechanism on the pressure equipment slide, still install range unit on the four-jaw positioning mechanism.
The four-claw positioning mechanism comprises a positioning seat fixed on the press-fitting sliding seat, a positioning cylinder fixed on the top surface of the positioning seat, a connecting rod connected with the telescopic end of the positioning cylinder and a positioning tool fixed at the bottom end of the connecting rod.
The positioning tool is composed of a fixing flange fixed at the bottom end of the connecting rod, a U-shaped base installed on the bottom surface of the fixing flange, a fixing plate fixed on the bottom surface of the U-shaped base and a positioning column installed on the fixing plate.
The positioning seat is provided with guide sleeves on two sides of the positioning cylinder, guide shafts are arranged on two sides of the fixing flange, and the guide shafts are slidably embedded in the guide sleeves.
The positioning column comprises a sliding shaft and a positioning clamping head, the sliding shaft is embedded on the fixing plate in a sliding mode, a limiting ring is arranged at the top end of the sliding shaft, the positioning clamping head is in an inverted circular truncated cone shape, and a positioning spring is fixed between the positioning clamping head and the bottom face of the fixing plate.
The distance measuring device is composed of a detection plate fixed on the U-shaped base at one side, an L-shaped fixing plate fixed on the U-shaped base at the other side and a distance measuring sensor horizontally fixed on the L-shaped fixing plate.
The conveying mechanism is composed of a displacement ruler fixing frame fixed on the rack, a displacement sensor fixed on the displacement ruler fixing frame, a conveying motor arranged on the feeding side of the rack, a speed reducing shaft connected to the output end of the conveying motor through a belt, a conveying driving gear sleeved on the output end of the speed reducing shaft, a conveying shaft rotatably erected on the discharging side of the rack, a conveying transmission gear sleeved on the conveying shaft and meshed with the conveying driving gear, and a discharging fluted disc sleeved on the conveying shaft.
The conveying driving gear and the conveying transmission gear are helical gears, and the axes of the speed reducing shaft and the conveying shaft are perpendicular to each other.
The space between the blanking fluted disc teeth corresponds to the size of the chain, and the teeth of the blanking fluted disc are provided with clamping grooves which are matched with the size of the pin shaft on the chain.
The unloading side of frame still is provided with guard flap, guard gate and button box support, the material loading side of frame still is provided with feed plate and protection window.
Utilize the utility model discloses a caterpillar chain pressure equipment mechanism of caterpillar link automatic positioning of technical scheme preparation, its beneficial effect is:
1. the blanking gear disc is used for blanking after the crawler belt is pressed and provided with the displacement sensor, so that the automatic blanking can be carried out by matching with the press fitting processing of the whole mechanism without the thought of control of an operator, the automation degree is higher, and the labor intensity of workers is reduced;
2. the four-claw positioning mechanism is also arranged on the press-mounting mechanism, and the distance measuring device is arranged on the four-claw positioning mechanism, so that the track link spacing can be automatically monitored when the track chain is pressed and mounted, and the press-mounting processing effect is ensured;
3. the mechanism installs protective facilities such as guard gate, guard flap and protective window on the whole, has improved the security in the course of working, is provided with button box support simultaneously, and the constructor need not to hold button box always, and is more convenient in the overall operation.
Drawings
FIG. 1 is a front view of the overall structure;
FIG. 2 is a top view of the overall structure;
FIG. 3 is a side view of the overall structure;
FIG. 4 is a schematic view of a positioning post mounting structure;
FIG. 5 is a schematic view of the conveyor mechanism;
FIG. 6 is a view showing the installation structure of the four-jaw positioning mechanism and the distance measuring mechanism;
fig. 7 is a side view structural view of the four-claw positioning mechanism.
In the figure: 1. a frame; 2. pressing the slide rail; 3. pressing the sliding seat; 4. a pressure head; 5. pressing the oil cylinder; 6. positioning seats; 7. positioning the air cylinder; 8. a connecting rod; 9. a guide sleeve; 10. a guide shaft; 11. a fixed flange; 12. a U-shaped base; 13. a fixing plate; 14. a positioning column; 15. a sliding shaft; 16. positioning the chuck; 17. a limiting ring; 18. a positioning spring; 19. detecting a plate; 20. an L-shaped fixing plate; 21. a ranging sensor; 22. a displacement scale fixing frame; 23. a displacement sensor; 24. a conveying motor; 25. a deceleration shaft; 26. a conveying drive gear; 27. a delivery shaft; 28. a transmission gear; 29. a blanking fluted disc; 30. a clamping groove; 31. a protective baffle; 32. a protective door; 33. a button box holder; 34. a feeding plate; 35. and (4) protecting the window.
Detailed Description
The following detailed description of the embodiments of the present invention is made in conjunction with the accompanying drawings, as shown in fig. 1, 2, and 3, a track chain press-fitting mechanism with a track link automatically positioned, includes a frame 1, a conveying mechanism and a press-fitting mechanism are installed on the frame 1, the press-fitting mechanism includes two press-fitting slide rails 2 symmetrically arranged on the frame 1, a press-fitting slide seat 3 slidably installed on the press-fitting slide rail 2, and a press-fitting oil cylinder 5 symmetrically connected to the press-fitting slide seat 3 and having an output end connected to the press-fitting slide seat 3.
The press-fitting mechanism is used for press-fitting the track chain, and the press-fitting process is as follows: when the crawler chain moves to a proper position, the press-fitting oil cylinder 5 works to push the press-fitting sliding seat 3 connected to the telescopic end of the press-fitting oil cylinder 5 to move on the press-fitting sliding rail 2, so that the press head 4 arranged on the press-fitting sliding seat 3 moves to press the pin shafts at the joint of the crawler chain from two sides, and when the crawler chain moves to a proper position, the press-fitting oil cylinder 5 returns to finish one press-fitting work.
As shown in fig. 1 and 7, a four-jaw positioning mechanism is installed on the press-fitting sliding seat 3, and includes a positioning seat 6 fixed on the press-fitting sliding seat 3, a positioning cylinder 7 fixed on the top surface of the positioning seat 6, a connecting rod 8 connected to the telescopic end of the positioning cylinder 7, and a positioning tool fixed at the bottom end of the connecting rod 8, where the positioning tool is composed of a fixing flange 11 fixed at the bottom end of the connecting rod 8, a U-shaped base 12 installed on the bottom surface of the fixing flange 11, a fixing plate 13 fixed on the bottom surface of the U-shaped base 12, and positioning posts 14 installed on the fixing plate 13, guide sleeves 9 are installed on the positioning seat 6 on both sides of the positioning cylinder 7, guide shafts are installed on both sides of the fixing flange 11, and the guide shafts 10 are slidably.
Be provided with four-jaw positioning mechanism on pressure equipment slide 3 of pressure equipment mechanism for fix a position track chain, can make the pressure equipment more accurate, four-jaw positioning mechanism's work flow is: after the track chain moves to suitable position, location cylinder 7 starts, flexible end extension, drive mounting flange 11 downstream through connecing the connecting rod 8 of locating its flexible end, again because be fixed with U type base 12 on mounting flange 11 bottom surface, be fixed with fixed plate 13 on the bottom surface of U type base 12, and install reference column 14 on the fixed plate 13, consequently location cylinder 7 starts the back, can promote reference column 14 downstream, insert in the hole on the track chain, fix a position the track chain.
Be provided with uide bushing 9 on the positioning seat 6, be provided with guiding axle 10 on the mounting flange 11 to guiding axle 10 slides and inlays dress and guiding bushing 9, and the setting up of uide bushing 9 and guiding axle 10 makes holistic structure more firm, and the motion also can be more steady.
The positioning column 14 comprises a sliding shaft 15 and a positioning chuck 16, the sliding shaft 15 is embedded on the fixing plate 13 in a sliding mode, a limiting ring 17 is arranged at the top end of the sliding shaft 15, the positioning chuck 16 is in an inverted circular truncated cone shape, and a positioning spring 18 is fixed between the positioning chuck 16 and the bottom surface of the fixing plate 13.
The positioning column 14 is slidably mounted on the positioning plate 13, the top of the sliding shaft 15 of the positioning column 14 is provided with a limiting ring 17, the positioning chuck 16 of the fixing column 14 is arranged at the bottom end of the sliding shaft 15, a positioning spring 18 is arranged between the positioning chuck 16 and the fixing plate 13, the positioning spring 18 is in an uncompressed state and the limiting ring 17 is hung on the top surface of the fixing plate 13 under a natural state of the positioning column 14, the positioning chuck 16 is in an inverted circular truncated cone shape, after the positioning cylinder 7 is started, the positioning column 14 moves downwards to be inserted into a hole of the track chain, in the process, because the positioning chuck 16 is in the inverted circular truncated cone shape, even if a certain small deviation exists between the initial position of the positioning column 14 and the hole on the track chain, the positioning column 14 can be ensured to be finally and accurately inserted into the positioning column 14, and even if the chain with a small thickness is inserted into the, because the positioning spring 18 is arranged and the positioning column 14 can slide in the fixing plate 13, the stability of the positioning effect can also be ensured, and after the positioning column 14 is lifted, the positioning spring 18 restores the deformation, so that the positioning column 14 returns to the natural state again.
As shown in fig. 6, the distance measuring device is composed of a detecting plate 19 fixed on one side of the U-shaped base 12, an L-shaped fixing plate 20 fixed on the other side of the U-shaped base 12, and a distance measuring sensor 21 horizontally fixed on the L-shaped fixing plate 20.
The utility model discloses in, install range unit additional on four-jaw positioning mechanism, can detect the track festival interval in the pressure equipment of location, wherein, pick-up plate 19 among the range unit fixes on the U type base 12 of one side, and range sensor 21 among the range unit fixes on the U type base 12 of opposite side through L type fixed plate 20, range sensor 21 can detect out and pick-up plate 19 between the distance to judge whether track chain is suitable at pressure equipment in-process track festival interval.
As shown in fig. 5, the conveying mechanism is composed of a displacement ruler fixing frame 22 fixed on the frame 1, a displacement sensor 23 fixed on the displacement ruler fixing frame 22, a conveying motor 24 installed on the feeding side of the frame 1, a speed reducing shaft 25 connected to the output end of the conveying motor 24 through a belt, a conveying driving gear 26 sleeved on the output end of the speed reducing shaft 25, a conveying shaft 27 rotatably erected on the discharging side of the frame 1, a conveying transmission gear 28 sleeved on the conveying shaft 27 and meshed with the conveying driving gear 26, and a discharging fluted disc 29 sleeved on the conveying shaft 27, wherein the conveying driving gear 26 and the conveying transmission gear 28 are helical gears, and the axes of the speed reducing shaft 25 and the conveying shaft 27 are vertical to each other, the tooth space of the blanking fluted disc 29 corresponds to the size of the chain, the teeth of the blanking fluted disc 29 are provided with clamping grooves 30, and the clamping grooves 30 are matched with the sizes of the pin shafts on the chain.
Conveying mechanism is used for carrying track chain, and its driven process is: after the conveying motor 14 is started, the speed reducing shaft 25 is driven to rotate through belt transmission, the speed reducing shaft 25 can drive the conveying driving gear sleeved on the speed reducing shaft to rotate 26 after rotating, the conveying shaft 27 is arranged on the rotating frame at the discharging side of the rack 1, and meanwhile, the conveying driving gear 28 meshed with the conveying driving gear 26 is sleeved on the conveying shaft 27, so that the conveying driving gear 26 can drive the conveying shaft 27 to rotate through the conveying driving gear 28 after rotating, and the discharging fluted disc 29 can also rotate along with the conveying shaft 27 because the conveying shaft 27 is further sleeved with the discharging fluted disc 29 to perform discharging work; the conveying mechanism further comprises a displacement ruler fixing frame 22 fixed on the rack 1 and a displacement sensor 23 fixed on the displacement ruler fixing frame 22, and in the feeding process, the displacement sensor 23 can detect the moving distance of the workpiece, so that automatic feeding is realized without manual control.
In the process, it should be noted that the conveying driving gear 26 and the conveying transmission gear 28 are helical gears, and the axes of the speed reducing shaft 25 and the conveying shaft 27 are perpendicular to each other, so that the design can reasonably utilize the whole internal space, and reduce the space occupation of the whole mechanism; the space between the feeding fluted disc 29 and the chain corresponds to the size of the chain, the teeth of the feeding fluted disc 29 are provided with clamping grooves 30, the clamping grooves 30 are matched with the size of the pin shafts on the chain, the teeth of the feeding fluted disc 29 are provided with the clamping grooves 30, and when the feeding fluted disc 29 rotates, the clamping grooves 30 on the teeth can clamp the pin shafts between the crawler chains after being pressed and assembled, so that finished products after being pressed and assembled are driven to move, and feeding is carried out.
As shown in fig. 1 and 3, a protective baffle 31, a protective door 32 and a button box bracket 33 are further disposed on the discharging side of the frame 1, and a feeding plate 34 and a protective window 35 are further disposed on the feeding side of the frame 1.
The utility model discloses control through control center on the whole, each component and control center electric connection in the mechanism, consequently its holistic work flow is: firstly, an operator puts the joint of a track chain at a proper position on a feeding plate 34 after penetrating a pin shaft, then starts a machine, a positioning cylinder 7 works to drive a positioning column 14 to move downwards and insert into a hole on the chain, then a press-mounting cylinder 5 works to push a pressure head 4 to approach each other to press-mount the pin shaft, in the process, a distance measuring sensor 21 can detect the distance between the distance measuring sensor and a detection plate 19 and feed back the distance to a control center, when the distance reaches a preset value, the control controls the press-mounting cylinder 5 to stop extending, controls the positioning cylinder 7 to contract to enable the positioning column 14 to return, then the press-mounting cylinder 5 contracts, a conveying motor 24 is started to drive a blanking fluted disc 29 to rotate, clamping grooves 30 on teeth of the blanking fluted disc 29 clamp the pin shaft on the previous chain to enable the whole track to move for blanking, and when the displacement sensor 23, the control center controls the conveying motor 24 to stop working, the next chain to be processed is positioned on a station to be processed, and automatic press-fitting processing can be carried out by repeating the process.
In the process, it should be noted that in the whole press-fitting process of the crawler chain, the front chains need to be manually discharged by an operator after the press-fitting is completed, and the feeding and discharging can be automatically controlled by the conveying device until the pin shaft of the first chain is matched with the discharging fluted disc 29.
Utilize the utility model discloses a caterpillar chain pressure equipment mechanism of caterpillar link automatic positioning of technical scheme preparation, be provided with four-jaw positioning mechanism in pressure equipment mechanism, install detection device on four-jaw positioning mechanism, can monitor caterpillar link interval by oneself, thereby guarantee every section chain homoenergetic pressure equipment to suitable position, carry out the unloading through conveying mechanism simultaneously, join in marriage the interval that can the self-control unloading with displacement sensor, realize automatic unloading, cooperation feed plate makes holistic unloading possess the continuity, and still be provided with guard flap in the frame, the guard gate, guard window and button box support isotructure, it is safer on the whole, it is more convenient to operate.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (10)
1. The utility model provides a caterpillar chain pressure equipment mechanism of caterpillar link festival automatic positioning, includes frame (1), install conveying mechanism and pressure equipment mechanism in frame (1), pressure equipment mechanism includes that two symmetries set up pressure equipment slide rail (2) on frame (1), slidable mounting pressure equipment slide (3) on pressure equipment slide rail (2), symmetrical formula connect pressure head (4) of locating on pressure equipment slide (3) and install in frame (1) and output and pressure equipment hydro-cylinder (5) that pressure equipment slide (3) meet, its characterized in that: and a four-claw positioning mechanism is arranged on the press-fitting sliding seat (3), and a distance measuring device is further arranged on the four-claw positioning mechanism.
2. The track chain press-fitting mechanism for automatically positioning track links according to claim 1, wherein: the four-claw positioning mechanism comprises a positioning seat (6) fixed on the press-fitting sliding seat (3), a positioning cylinder (7) fixed on the top surface of the positioning seat (6), a connecting rod (8) connected with the telescopic end of the positioning cylinder (7) and a positioning tool fixed at the bottom end of the connecting rod (8).
3. The track chain press-fitting mechanism for automatically positioning track links according to claim 2, wherein: the positioning tool is composed of a fixing flange (11) fixed at the bottom end of the connecting rod (8), a U-shaped base (12) installed on the bottom surface of the fixing flange (11), a fixing plate (13) fixed on the bottom surface of the U-shaped base (12), and a positioning column (14) installed on the fixing plate (13).
4. The track chain press-fitting mechanism for automatically positioning track links according to claim 2, wherein: the positioning device is characterized in that guide sleeves (9) are arranged on two sides of the positioning cylinder (7) on the positioning seat (6), guide shafts (10) are arranged on two sides of the fixing flange (11), and the guide shafts (10) are embedded in the guide sleeves (9) in a sliding mode.
5. A track chain press-fitting mechanism with automatic track link positioning as claimed in claim 3, wherein: the positioning column (14) comprises a sliding shaft (15) and a positioning clamping head (16), the sliding shaft (15) is embedded on the fixing plate (13) in a sliding mode, a limiting ring (17) is arranged at the top end of the sliding shaft (15), the positioning clamping head (16) is in an inverted circular truncated cone shape, and a positioning spring (18) is fixed between the positioning clamping head (16) and the bottom surface of the fixing plate (13).
6. The track chain press-fitting mechanism for automatically positioning track links according to claim 1, wherein: the distance measuring device is composed of a detection plate (19) fixed on the U-shaped base (12) on one side, an L-shaped fixing plate (20) fixed on the U-shaped base (12) on the other side and a distance measuring sensor (21) horizontally fixed on the L-shaped fixing plate (20).
7. The track chain press-fitting mechanism for automatically positioning track links according to claim 1, wherein: the conveying mechanism is composed of a displacement ruler fixing frame (22) fixed on the rack (1), a displacement sensor (23) fixed on the displacement ruler fixing frame (22), a conveying motor (24) installed on the feeding side of the rack (1), a speed reducing shaft (25) connected to the output end of the conveying motor (24) through a belt, a conveying driving gear (26) sleeved on the output end of the speed reducing shaft (25), a conveying shaft (27) rotatably erected on the discharging side of the rack (1), a conveying transmission gear (28) sleeved on the conveying shaft (27) and meshed with the conveying driving gear (26), and a discharging fluted disc (29) sleeved on the conveying shaft (27).
8. The track chain press-fitting mechanism for automatically positioning track links according to claim 7, wherein: the conveying driving gear (26) and the conveying transmission gear (28) are helical gears, and the axes of the speed reducing shaft (25) and the conveying shaft (27) are perpendicular to each other.
9. The track chain press-fitting mechanism for automatically positioning track links according to claim 7, wherein: the space between the teeth of the blanking fluted disc (29) corresponds to the size of the chain, the teeth of the blanking fluted disc (29) are provided with clamping grooves (30), and the clamping grooves (30) are matched with the size of the pin shaft on the chain.
10. The track chain press-fitting mechanism for automatically positioning track links according to claim 1, wherein: the blanking side of the frame (1) is further provided with a protective baffle (31), a protective door (32) and a button box support (33), and the feeding side of the frame (1) is further provided with a feeding plate (34) and a protective window (35).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021203257.4U CN212886081U (en) | 2020-06-24 | 2020-06-24 | Caterpillar chain press-fitting mechanism with caterpillar track section capable of being automatically positioned |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021203257.4U CN212886081U (en) | 2020-06-24 | 2020-06-24 | Caterpillar chain press-fitting mechanism with caterpillar track section capable of being automatically positioned |
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| Publication Number | Publication Date |
|---|---|
| CN212886081U true CN212886081U (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021203257.4U Active CN212886081U (en) | 2020-06-24 | 2020-06-24 | Caterpillar chain press-fitting mechanism with caterpillar track section capable of being automatically positioned |
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| CN (1) | CN212886081U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113427434A (en) * | 2021-06-29 | 2021-09-24 | 奇瑞汽车股份有限公司 | Mounting tool for synchronous belt of clamping device |
| CN116100294A (en) * | 2023-03-02 | 2023-05-12 | 苏州一卓工业技术有限公司 | Full-automatic press-fitting equipment for caterpillar links and assembly workstation |
-
2020
- 2020-06-24 CN CN202021203257.4U patent/CN212886081U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113427434A (en) * | 2021-06-29 | 2021-09-24 | 奇瑞汽车股份有限公司 | Mounting tool for synchronous belt of clamping device |
| CN113427434B (en) * | 2021-06-29 | 2022-07-12 | 奇瑞汽车股份有限公司 | Mounting tool for synchronous belt of clamping device |
| CN116100294A (en) * | 2023-03-02 | 2023-05-12 | 苏州一卓工业技术有限公司 | Full-automatic press-fitting equipment for caterpillar links and assembly workstation |
| CN116100294B (en) * | 2023-03-02 | 2024-01-23 | 苏州一卓工业技术有限公司 | Full-automatic press-fitting equipment for caterpillar links and assembly workstation |
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