CN219052617U - Quick punching machine - Google Patents
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- CN219052617U CN219052617U CN202223557181.7U CN202223557181U CN219052617U CN 219052617 U CN219052617 U CN 219052617U CN 202223557181 U CN202223557181 U CN 202223557181U CN 219052617 U CN219052617 U CN 219052617U
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- 238000004080 punching Methods 0.000 title claims abstract description 89
- 230000005540 biological transmission Effects 0.000 claims abstract description 38
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机械设备领域,具体涉及一种快速冲孔机。The utility model relates to the field of mechanical equipment, in particular to a fast punching machine.
背景技术Background technique
目前,冲孔机是将原材料安装好后,在动力机构的驱动下,冲孔模具作用在材料上,完成冲孔的一种机械设备,在现代工业生产中,平板冲孔机作为现代加工各类平板孔的关键设备,利用新型成型技术加工孔,精度高、定位准和生产周期短,取代了传统的设备。现有的冲孔机在加工时冲孔速度不够均匀,冲孔下压后,冲孔头容易出现复位不到位的缺陷,影响工件的加工生产。在铝合金门窗生产线上,需要将铝合金条进行冲孔处理,现有的冲孔机缺少辅助进料装置,多为人工手动进料,这样冲孔时存在冲孔间隔不精确,工人劳动强度大的缺陷,不能适配工厂的生产需要。At present, the punching machine is a kind of mechanical equipment that after the raw materials are installed, driven by the power mechanism, the punching die acts on the material to complete the punching. In modern industrial production, the flat punching machine is used as a modern processing tool The key equipment for flat-plate holes, using new forming technology to process holes, with high precision, accurate positioning and short production cycle, replacing traditional equipment. The punching speed of the existing punching machine is not uniform enough during processing. After the punching is pressed down, the punching head is prone to the defect that the reset is not in place, which affects the processing and production of the workpiece. In the production line of aluminum alloy doors and windows, aluminum alloy strips need to be punched. The existing punching machines lack auxiliary feeding devices, and most of them are manually fed. Big flaws, unable to meet the production needs of the factory.
实用新型内容Utility model content
本实用新型的目的就是针对上述之不足,而提供一种快速冲孔机。The purpose of this utility model is exactly to provide a kind of fast punching machine for above-mentioned deficiency.
本实用新型它包括一对原料导向装置和冲孔本体,The utility model includes a pair of raw material guiding devices and a punching body,
原料导向装置包括进料壳体、进料滚轮、传动滚轮和上压气缸,The raw material guiding device includes a feeding housing, feeding rollers, driving rollers and upper pressure cylinders,
进料滚轮和传动滚轮依次排列安装在进料壳体下部,通过驱动电机带动传动滚轮旋转,进料壳体顶部设置有气缸支架,上压气缸安装在气缸支架上,上压气缸的活塞杆端部设置有上压部,The feeding roller and the driving roller are arranged and installed in the lower part of the feeding housing in sequence, and the driving motor drives the driving roller to rotate. The top of the feeding housing is provided with a cylinder bracket, and the upper pressure cylinder is installed on the cylinder bracket, and the piston rod end of the upper pressure cylinder The part is provided with an upper pressure part,
上压部包括压轮安装架和一组压轮,压轮安装架安装在上压气缸的活塞杆端部,一组压轮依次排列安装在压轮安装架内;The upper pressing part includes a pressure roller installation frame and a group of pressure rollers. The pressure roller installation frame is installed at the end of the piston rod of the upper pressure cylinder, and a group of pressure rollers are arranged in sequence in the pressure roller installation frame;
冲孔本体包括底座、冲孔压板、升降臂、凸轮传动机构和冲孔支架,The punching body includes a base, a punching platen, a lifting arm, a cam transmission mechanism and a punching bracket,
底座上设置有工件加工台,冲孔压板底部通过一对弹簧与底座连接,冲孔压板的底部设置有冲孔头,冲孔头位于工件加工台上方,冲孔支架上设置有滑槽,升降臂滑动安装在滑槽内,冲孔压板安装在升降臂工作端,凸轮传动机构安装在冲孔支架上,电动机通过凸轮传动机构带动升降臂沿着滑槽上升或下降;The base is provided with a workpiece processing table, the bottom of the punching platen is connected to the base through a pair of springs, the bottom of the punching platen is provided with a punching head, the punching head is located above the workpiece processing table, and the punching bracket is provided with a chute for lifting The arm is slidingly installed in the chute, the punching plate is installed on the working end of the lifting arm, the cam transmission mechanism is installed on the punching bracket, and the motor drives the lifting arm up or down along the chute through the cam transmission mechanism;
工件加工台位于一对原料导向装置之间。The workpiece processing table is positioned between a pair of stock guides.
进料壳体的出口端设置有侧面限位部,侧面限位部包括水平支撑板和一对侧面滑轮,水平支撑板安装在进料壳体上,一对侧面滑轮镜像分布安装在水平支撑板上。The outlet end of the feed shell is provided with a side limiter, the side limiter includes a horizontal support plate and a pair of side pulleys, the horizontal support plate is installed on the feed shell, and a pair of side pulleys are mounted on the horizontal support plate in a mirror image distribution superior.
水平支撑板为U形,水平支撑板通过一对螺栓固定在进料壳体的侧壁上。The horizontal support plate is U-shaped, and the horizontal support plate is fixed on the side wall of the feed housing by a pair of bolts.
水平支撑板上开有长圆形定位孔,侧面滑轮安装在螺栓端部,螺栓上设置有一对螺母,拧紧螺母将螺栓固定在长圆形定位孔内。An oblong positioning hole is opened on the horizontal support plate, and the side pulley is installed at the end of the bolt. A pair of nuts are arranged on the bolt, and the nuts are tightened to fix the bolt in the oblong positioning hole.
驱动电机的动力输出轴通过联轴器与传动滚轮的转轴传动相连。The power output shaft of the driving motor is connected with the rotating shaft transmission of the driving roller through a shaft coupling.
一组压轮的数量是两个;驱动电机是伺服电动机;进料壳体由不锈钢材料制成。The number of one set of pressure rollers is two; the driving motor is a servo motor; the feeding shell is made of stainless steel.
冲孔压板上对称分布设置有一对导向套,底座上设置有一对导向杆,弹簧套在导向杆上,弹簧的一端固定在导向套端部,弹簧的另一端固定在底座上,导向杆位于导向套内。A pair of guide sleeves are symmetrically distributed on the punching plate, and a pair of guide rods are arranged on the base. inside the set.
凸轮传动机构包括凸轮本体和传动臂,凸轮本体内开有传动槽,传动臂的一端设置有传动轮,传动轮的外壁与传动槽内壁相贴合,传动臂的另一端固定在升降臂顶部一侧,凸轮本体的偏心轴通过轴承活动安装在冲孔支架上,并通过电动机带动偏心轴旋转。The cam transmission mechanism includes a cam body and a transmission arm. There is a transmission groove inside the cam body. A transmission wheel is arranged at one end of the transmission arm. The outer wall of the transmission wheel fits the inner wall of the transmission groove. On the side, the eccentric shaft of the cam body is movably installed on the punching bracket through the bearing, and the eccentric shaft is driven to rotate by the motor.
冲孔支架一侧设置有进料输送机,冲孔支架另一侧设置有出料输送机。One side of the punching support is provided with a feed conveyor, and the other side of the punching support is provided with a discharge conveyor.
工件加工台通过螺栓可拆卸安装在底座上;冲孔头焊接在冲孔压板上。The workpiece processing table is detachably installed on the base through bolts; the punching head is welded on the punching platen.
本实用新型优点是:电动机带动传动滚轮转动,传动滚轮带动工件向冲孔工位移动,工件移动距离精确,减轻了工人劳动强度。冲孔速度快,通过弹簧带动冲孔头快速回弹复位。The utility model has the advantages that: the motor drives the driving roller to rotate, and the driving roller drives the workpiece to move to the punching station, the moving distance of the workpiece is precise, and the labor intensity of workers is reduced. The punching speed is fast, and the punching head is driven by the spring to rebound and reset quickly.
附 图 说 明Description of drawings
图1是本实用新型原料导向装置工件进料时的结构示意图。Fig. 1 is a structural schematic view of the material guiding device of the present invention when workpieces are fed.
图2是本实用新型原料导向装置结构示意图。Fig. 2 is a structural schematic diagram of the raw material guiding device of the present invention.
图3是本实用新型上压气缸的结构示意图。Fig. 3 is a structural schematic diagram of an upper pressure cylinder of the present invention.
图4是本实用新型侧面限位部的结构示意图。Fig. 4 is a schematic structural view of the side limiting part of the present invention.
图5是本实用新型冲孔本体的结构示意图。Fig. 5 is a schematic structural view of the punching body of the present invention.
图6是本实用新型冲孔本体的主视结构示意图。Fig. 6 is a front structural schematic diagram of the punching body of the present invention.
图7是本实用新型冲孔本体的侧视结构示意图。Fig. 7 is a schematic side view of the punching body of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。 因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。 在本发明实施例的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,本发明的描述中若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。 在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. In the description of the embodiments of the present invention, it should be noted that if the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer" etc. appear, it is based on the orientation or positional relationship shown in the drawings , or the orientation or positional relationship that the product of the invention is usually placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed in a specific orientation and operation, and therefore should not be construed as limiting the invention. In addition, if the terms "first", "second" and the like appear in the description of the present invention, they are only used to distinguish the description, and should not be understood as indicating or implying relative importance. In the description of the embodiments of the present invention, it should also be noted that, unless otherwise specified and limited, the terms "setting" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or an optional connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如附图所示,本实用新型它包括一对原料导向装置和冲孔本体,As shown in the accompanying drawings, the utility model includes a pair of raw material guiding devices and a punching body,
原料导向装置包括进料壳体1、进料滚轮2、传动滚轮3和上压气缸4,The raw material guiding device includes a
进料滚轮2和传动滚轮3依次排列安装在进料壳体1下部,通过驱动电机10带动传动滚轮3旋转,进料壳体1顶部设置有气缸支架,上压气缸4安装在气缸支架上,上压气缸4的活塞杆端部设置有上压部,The feeding roller 2 and the
上压部包括压轮安装架5和一组压轮6,压轮安装架5安装在上压气缸4的活塞杆端部,一组压轮6依次排列安装在压轮安装架5内;The upper pressing part includes a pressure
冲孔本体包括底座20、冲孔压板21、升降臂22、凸轮传动机构23和冲孔支架24,The punching body includes a
底座20上设置有工件加工台25,冲孔压板21底部通过一对弹簧27与底座20连接,冲孔压板21的底部设置有冲孔头26,冲孔头26位于工件加工台25上方,冲孔支架24上设置有滑槽,升降臂22滑动安装在滑槽内,冲孔压板21安装在升降臂22工作端,凸轮传动机构23安装在冲孔支架24上,电动机通过凸轮传动机构23带动升降臂22沿着滑槽上升或下降;The
工件加工台25位于一对原料导向装置之间。The workpiece processing table 25 is located between a pair of stock guides.
进料壳体1的出口端设置有侧面限位部,侧面限位部包括水平支撑板7和一对侧面滑轮8,水平支撑板7安装在进料壳体1上,一对侧面滑轮8镜像分布安装在水平支撑板7上。The outlet end of the
水平支撑板7为U形,水平支撑板7通过一对螺栓固定在进料壳体1的侧壁上。The
水平支撑板7上开有长圆形定位孔,侧面滑轮8安装在螺栓端部,螺栓上设置有一对螺母,拧紧螺母将螺栓固定在长圆形定位孔内。The
驱动电机10的动力输出轴通过联轴器与传动滚轮3的转轴传动相连。The power output shaft of the driving
一组压轮6的数量是两个;驱动电机10是伺服电动机;进料壳体1由不锈钢材料制成。The number of one set of
冲孔压板21上对称分布设置有一对导向套,底座20上设置有一对导向杆,弹簧27套在导向杆上,弹簧27的一端固定在导向套端部,弹簧27的另一端固定在底座20上,导向杆位于导向套内。A pair of guide sleeves are symmetrically distributed on the punching
凸轮传动机构23包括凸轮本体和传动臂28,凸轮本体内开有传动槽,传动臂28的一端设置有传动轮,传动轮的外壁与传动槽内壁相贴合,传动臂28的另一端固定在升降臂22顶部一侧,凸轮本体的偏心轴通过轴承活动安装在冲孔支架24上,并通过电动机带动偏心轴旋转。The
冲孔支架24一侧设置有进料输送机,冲孔支架24另一侧设置有出料输送机。One side of the punching
工件加工台25通过螺栓可拆卸安装在底座20上;冲孔头26焊接在冲孔压板21上。The workpiece processing table 25 is detachably mounted on the base 20 through bolts; the punching
工作方式及原理:如附图所示,工作人员将需要加工的工件沿着进料滚轮2送入,在传动滚轮3的带动下工件向冲孔工位移动,上压气缸4活塞杆伸出,带动上压部的压轮6压在工件顶面,工件两侧壁通过侧面滑轮8进行导向,根据工件上的孔距要求,调整驱动电机10的参数,使传动滚轮3转动指定的圈数,带动工件前进指定距离。不同型号的工件,可以调节一对侧面滑轮8的间距,来适配工件,调节间距时,松开底部螺母,将螺栓在长圆形定位孔内移动到位,然后拧紧螺母即可完成定位。Working method and principle: As shown in the attached figure, the staff sends the workpiece to be processed along the feed roller 2, and the workpiece moves to the punching station driven by the driving
通过进料输送机将需要打孔的工件输入,当工件输送到工件加工台25上时,启动电动机,带动凸轮传动机构23旋转,凸轮本体在转动时,带动传动臂28做上下往复运动,这样传动臂28带动升降臂22沿着滑槽上下移动,通过冲孔头26对经过的工件进行冲孔处理,下压冲孔后的冲孔头26在弹簧27的弹性力作用下上移回位,然后在凸轮传动机构23的带动下再次下压冲孔,往复运动。冲孔后的工件通过出料输送机输出至下一工位。通过导向杆对冲孔压板21的上下移动进行辅助导向,防止弹簧在挤压时出现跑偏。进料和出料时均通过原料导向装置进行导向。The workpiece that needs to be punched is input by the feed conveyor. When the workpiece is delivered to the workpiece processing table 25, the motor is started to drive the
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CN116871397B (en) * | 2023-09-05 | 2023-11-24 | 潍坊晟华新能源科技有限公司 | Fixed length punching device for photovoltaic bracket machining |
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CN116871397B (en) * | 2023-09-05 | 2023-11-24 | 潍坊晟华新能源科技有限公司 | Fixed length punching device for photovoltaic bracket machining |
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