CN112854690A

CN112854690A - Masonry mortar joint standardized construction device and use method

Info

Publication number: CN112854690A
Application number: CN202110216287.1A
Authority: CN
Inventors: 张旭; 周青; 白大镜
Original assignee: China MCC17 Group Co Ltd
Current assignee: China MCC17 Group Co Ltd
Priority date: 2021-02-26
Filing date: 2021-02-26
Publication date: 2021-05-28
Anticipated expiration: 2041-02-26
Also published as: CN112854690B

Abstract

The invention discloses a masonry mortar joint standardized construction device and a using method, and relates to the technical field of masonry engineering. This standardized construction equipment of brickwork mortar joint, including the working face of waiting to implement the brickwork mortar joint, still include material volume case, lift pole setting, gyro wheel, universal wheel, mobile device, be full of and go out thick liquid device, lift transmission, mortar output subassembly, mortar stop device and AGV dolly. This standardized construction equipment of brickwork mortar joint and application method, carry out full-automatic mechanized management to building by laying bricks or stones wall mortar joint, it lays the later stage and sets up the solid bobble of semicircle at the extension tip and carries out the pointing processing to the mortar of laying in the front, it is bigger to have guaranteed that the mortar joint who implements the wall paves the area, the accuracy is higher, the operating time is shorter, the mode of horizontal slip and raising and lowering functions is higher more reasonable than the left and right removal efficiency of traditional artifical transmission mortar bucket, the sealed cover of material also compensaties the influence factor that temperature climate solidifies the mortar, improve the mortar and effectively utilize.

Description

Masonry mortar joint standardized construction device and use method

Technical Field

The invention relates to the technical field of masonry engineering, in particular to a masonry mortar joint standardized construction device and a use method.

Background

Uneven, not closely knit, the surpass rule of mortar joint is that masonry engineering often has the quality problem, and current mortar joint control technique mainly uses the mortar scraper blade to scrape to mortar joint mortar surface reciprocating and wipe and realize thickness control work by on-the-spot constructor, and this kind of conventional tool simple structure, the defect that exists is that mortar joint control accuracy is poor, and mortar joint is thin thick inequality, is wavy more.

The traditional process is greatly influenced by operator experience, meanwhile, quality defect influence is caused on the flatness of the surface of an upper-layer masonry body by the aid of the mortar joint oversize gauge, implementation of early-stage brick arrangement modulus is influenced, unqualified quality, serious quality and even reworking are caused, construction cost is increased, standard mortar joint size is formed after mortar is normally discharged, and manual work is increased by secondary jointing operation.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a masonry mortar joint standardized construction device and a use method, and solves the problems that the traditional process is greatly influenced by operator experience, meanwhile, quality defects of the flatness of the surface of an upper layer masonry body are influenced by the oversize mortar joint of the layer, the implementation of early brick arrangement modulus is influenced, the quality is unqualified, a serious person or even rework is caused, the construction cost is increased, the standard mortar joint size is formed after mortar is normally discharged, and the manual work is increased due to secondary crack pointing operation.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a standardized construction equipment of brickwork mortar joint, includes the working face of waiting to implement the brickwork mortar joint, still includes material volume case, lift pole setting, gyro wheel, universal wheel, mobile device, sufficient play thick liquid device, lift transmission, mortar output subassembly, mortar stop device and AGV dolly, the subassembly includes mortar stop device, mortar stop device includes mortar thickness stop device and mortar width controlling means, lift pole setting and material volume case demountable installation, install the connecting axle in the AGV dolly, the connecting axle passes the link and is connected with the gyro wheel, the gyro wheel is located the both ends of AGV dolly, sets up the universal wheel in the middle part of the AGV dolly, provides steering assistance power for it;

the lifting transmission device comprises a motor, a transmission gear disc, a limiting track frame and a limiting protective shell, the lifting transmission device is provided with the motor, the transmission gear disc, the limiting track frame and the limiting protective shell and is arranged at the bottom of the material volume box to form a detachable device, the lifting transmission device drives the material volume box to perform lifting operation, and the height of the material volume box reaches a set paving mortar height quickly along the lifting limiting frame body;

the mortar thickness limiting device comprises a linkage gear, an asynchronous motor, a fixed shaft, a cylinder and a pressure pump, the mortar width control device comprises an L-shaped limiting end, a rubber roller, a central shaft, a mounting disc, a metal width limiting plate and a full mortar outlet device, the mortar width control device is positioned on the same horizontal plane of the full mortar outlet, the metal width limiting plate is positioned at the end part of the full mortar outlet and is in a closed shape to be attached to the mortar outlet to form the minimum width when the mortar thickness limiting device is idle, the width limiting plate is mechanically connected with the gear, the asynchronous motor is arranged in the width limiting device and detachably connected with the gear through a bearing, a coupler is arranged on an output shaft of the motor, the central shaft is arranged at the other end of the coupler, passes through a mounting hole and is matched with gear teeth, the mortar width is set through a trigonometric function calculation program to drive the gear to rotate so as to realize accurate control on the mortar gap width, the full, the mortar outlet meets the requirement of the set mortar thickness and is larger than the set requirement, the filling mortar outlet device is positioned at the bottom of the short edge and is in a double-track spiral shape, the filling device is extruded by the mortar power output to form a rotating power, the mortar thickness limiting device and the mortar width control device are stressed to rotate the mortar outlet to the vertical face of the spread mortar during working, the mortar thickness control device is positioned at the long edge part of the vertical face, the mortar thickness control device is a vertical lifting device, the L-shaped mortar thickness limiting device is not limited in the vertical direction for realizing the lifting function, namely the mortar thickness control device positioned at the top is linked to realize the thickness limitation after the mortar filling mortar outlet device meets the output requirement;

the lateral surface of the AGV trolley is provided with an ultrasonic ranging module, the overall advancing direction of the device is controlled when the device moves, the distance from a masonry body is strictly controlled by the ultrasonic ranging module, and deviation linkage universal wheels are used for correcting the deviation in the traveling direction, so that the upper mortar paving working surface is kept straight;

the filling discharge hole, the mortar height limiting component and the mortar width limiting component comprise a digital collector, a digital receiver, an A/D sampler, a single chip microcomputer component, a GPRS module, a pressure numeric keyboard, a terminal controller and a power supply component, the pressure numeric keyboard is collected by an input Roman numerical value, the filling discharge hole, the material lifting transmission device, the mortar height limiting device and the mortar width limiting device receive digital signals, the A/D sampler is connected with the single chip microcomputer component and processes the signals, the GPRS module is suitable for transmitting the signals to the terminal controller, the filling discharge hole is suitable for enabling a rotating outlet of the filling device to be perpendicular to the surface of a masonry body after measurement data of the terminal controller meet the volume required by discharging, and the mortar limiting device is in butt joint with the receiving module through the digital collection module and immediately sends a moving instruction to the transmission device;

the masonry mortar joint standardized construction device further comprises a mortar height limiting device, wherein a cylinder control loop is installed on the mortar height limiting device, a cylinder is installed on the mortar height limiting device, the free end of a piston of the cylinder is installed at the top of the U-shaped clamp of the height limiting device, and the mortar thickness control function is realized through the lifting of the piston of the cylinder;

the mortar height limiting device also comprises an infrared distance meter, and after the infrared distance meter receives the digital signal, the infrared distance meter carries out limit control on the mortar by lifting linkage of the free end of the cylinder piston and the L-shaped limit end, so that the mortar is accurately discharged and controlled in thickness;

set up the screw hole on the AGV dolly install on the AGV dolly behind the lifting transmission, power take off is divided into the triplex, and both ends set up the path gyro wheel respectively, and the main control gos forward and retreat the direction, and the middle part sets up the universal wheel, and the main control all around rotation still is provided with collision avoidance system in the moving range of AGV dolly, and collision avoidance system includes crashproof roof beam and solid protection railing, provides effectual safeguard measure for mobile device.

The use method of the movable masonry mortar paving tool comprises the masonry mortar joint standardized construction device, and comprises the following steps:

step one, after the device is installed, testing a lifting transmission device of the material volume box, wherein the lifting height is matched with a set numerical value, and during the period, testing whether the lifting transmission device has a clamping belt or not and the lifting speed is different to cause the lifting of the material volume box to incline;

step two, testing whether the direction and the speed of the moving path of the AGV trolley are consistent with the set data and whether the rotation angle of the universal wheel is accurate, testing the running condition of the AGV trolley debugging and storing data input terminal controller, and testing the running condition of the ultrasonic ranging module of the trolley so as to ensure that the device runs at the set wall distance;

thirdly, installing a pressure pump arranged at the bottom of the material volume box, tightly connecting and fastening the pressure pump, and forbidding a gap at the interface of the pressure pump and the filling discharge port to cause the overflow phenomenon to pollute equipment, and testing the normal running condition of the double-track screw rod of the filling discharge port and the normal running condition of the pressure pump by using domestic water;

fourthly, adjusting a control loop of an air cylinder in the material thickness control device to control the telescopic height of a piston of the air cylinder, testing the rotating angle accuracy of data received by a motor of the mortar joint width limiting device, controlling the stroke and the direction of the AGV trolley by a terminal controller, and paving mortar joints of the masonry wall along equal distances and stably to finish quick equal-thickness paving of the mortar joints of the masonry wall;

step five, while laying mortar joints for building, arranging semi-circular solid small balls at the end parts of the extending parts, and performing pre-pointing operation on mortar joints, so that secondary pointing operation after building is completed by later-stage operators is avoided;

and step six, testing whether the received data of the OLED electronic display screen is consistent with the input data display, and whether the input data is consistent with the operation data of the related transmission assembly.

(III) advantageous effects

The invention provides a masonry mortar joint standardized construction device and a using method thereof. The method has the following beneficial effects: the standardized construction device for mortar joints of masonry and the using method thereof are characterized in that uniform horizontal movement is realized by taking an AGV moving trolley as a carrier, full-automatic mechanical management is carried out on mortar joints of masonry walls, after the AGV moving trolley is started, the running diameter direction and distance are set according to the positioning size of the construction wall, a steering function is implemented through universal wheels, a material loading material volume box of a material transmission device realizes the functions of material laying and quantity supplementing through lifting, a material outlet is provided with a mortar joint thickness control device, a cylinder control loop controls the uniform contraction of a piston rod of a cylinder to carry out standardized operation on construction, a sufficient discharge port ensures that the mortar is laid at the same width in the laying process and the compactness meets the standard requirement, semi-circular solid balls are arranged at an extending end part in the laying later stage to carry out pointing treatment on the mortar laid in front, the mortar joints of the construction wall are laid with larger area and higher accuracy, the operation time is shorter, and the mode of horizontal slip and raising and lowering functions is higher more reasonable than the removal efficiency about traditional artifical transmission mortar bucket, and the sealed lid of material also remedies the influence factor that temperature climate solidifies to the mortar, improves the mortar and effectively utilizes.

Drawings

FIG. 1 is a block diagram of a spacing device of the present invention;

FIG. 2 is a side view of the spacing device of the present invention;

FIG. 3 is an internal view of the spacing device of the present invention;

FIG. 4 is an isometric view of the invention in its entirety;

FIG. 5 is an overall elevational view of the invention;

fig. 6 is a signal flow diagram of the present invention.

In the figure: 1. a roller; 2. a connecting frame; 3. a connecting shaft; 4. a material volume box; 5. a lifting gear; 6. lifting the vertical rod; 7. a universal wheel; 8. a limiting protective shell; 9. a motor; 10. sealing the material cover; 11. limiting the track frame; 12. an L-shaped limiting end; 13. lifting the slide rail; 14. a stable support; 15. filling a pulp outlet device; 16. a numeric keypad; 17. a metal width limiting plate; 18. a linkage gear; 19. mounting a disc; 20. connecting a bearing; 21. an asynchronous motor; 22. a pressure pump; 23. a rubber roller; 24. a second bearing; 25. an OLED electronic display screen; 26. a mortar limiting device; 27. a U-shaped card; 28. a central shaft; 29. an infrared range finder; 30. a coupling; 31. a fixed shaft; 32. an anti-collision beam; 33. a solid guard rail; 34. a double-track screw rod; 35. a digital collector; 36. a digital collector; 37. a mobile vehicle; 38. an AGV trolley; 39. an A/D sampler; 40. a single chip microcomputer assembly; 41. an ultrasonic ranging module; 42. a GPRS module; 43. a terminal controller; 44. a power supply component; 45. a cylinder; 46. a lifting motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a standardized construction equipment of brickwork mortar joint, includes the working face of waiting to implement the brickwork mortar joint, still includes material volume case, lift pole setting, gyro wheel, universal wheel, mobile device, sufficient play thick liquid device, lift transmission, mortar output subassembly, mortar stop device and AGV dolly, the subassembly includes mortar stop device, mortar stop device includes mortar thickness stop device and mortar width controlling means, lift pole setting and material volume case demountable installation, install the connecting axle in the AGV dolly, the connecting axle passes the link and is connected with the gyro wheel, the gyro wheel is located the both ends of AGV dolly, sets up the universal wheel in the middle part of the AGV dolly, provides steering assistance power for it;

In conclusion, the standardized construction device for mortar joints of masonry and the use method thereof realize uniform horizontal movement by taking the AGV moving trolley as a carrier, perform full-automatic mechanical management on mortar joints of masonry walls, set the path direction and distance according to the positioning dimension of the construction walls after starting the AGV moving trolley, perform steering function through universal wheels, realize the functions of spreading and supplementing materials by lifting a material loading volume box of a material transmission device, perform standardized operation on construction by arranging a uniform contraction of a piston rod of a cylinder control loop control cylinder in a mortar joint thickness control device at a material outlet, ensure that mortar is paved at the same width in the paving process and the compactness meets the standard requirement, perform jointing treatment on the mortar paved in the front by arranging semi-circular solid balls at the extending end part at the later paving stage, and ensure that the mortar joints of the wall are paved with larger area and higher accuracy, The operation time is shorter, and the mode of horizontal slip and raising and lowering functions is higher more reasonable than the removal efficiency about traditional artifical transmission mortar bucket, and the sealed lid of material also remedies the influence factor that temperature climate solidifies to the mortar, improves the mortar and effectively utilizes.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a standardized construction equipment of brickwork mortar joint, includes the working face of waiting to implement the brickwork mortar joint, its characterized in that: the automatic mortar feeding device is characterized by further comprising a material volume box, a lifting vertical rod, rollers, universal wheels, a moving device, a full mortar discharging device, a lifting transmission device, a mortar output assembly, a mortar limiting device and an AGV (automatic guided vehicle), wherein the assembly comprises the mortar limiting device, the mortar limiting device comprises a mortar thickness limiting device and a mortar width control device, the lifting vertical rod is detachably mounted with the material volume box, a connecting shaft is mounted in the AGV, the connecting shaft penetrates through the connecting frame and is connected with the rollers, the rollers are located at two ends of the AGV, and the universal wheels are arranged in the middle of the AGV and provide steering auxiliary power for the AGV;

2. A use method of a movable masonry mortar paving tool is characterized in that: the masonry mortar joint standardized construction device comprising the claim 1 comprises the following steps: