CN109296184A - The joint filling of ceramic tile brickwork joint and pointing construction method in tunnel - Google Patents
The joint filling of ceramic tile brickwork joint and pointing construction method in tunnel Download PDFInfo
- Publication number
- CN109296184A CN109296184A CN201811291332.4A CN201811291332A CN109296184A CN 109296184 A CN109296184 A CN 109296184A CN 201811291332 A CN201811291332 A CN 201811291332A CN 109296184 A CN109296184 A CN 109296184A
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- Prior art keywords
- joint
- jointing
- filling
- mortar
- brickwork joint
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/165—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/165—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers
- E04F21/1652—Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers for smoothing and shaping joint compound to a desired contour
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Lining And Supports For Tunnels (AREA)
Abstract
The invention discloses the joint filling of ceramic tile brickwork joint and pointing construction methods in a kind of tunnel, carry out joint filling or jointing to ceramic tile brickwork joint in tunnel using brickwork joint joint filling and pointing device;Brickwork joint joint filling and pointing device include the joint filling that can be moved forward and backward on masonry structure surface and jointing trolley and the storage hopper for storing filling mortar in brickwork joint;It is practical when carrying out joint filling, comprising steps of pointing device is removed, storage hopper connection and the addition of filling mortar, band bucket joint filling trolley are in place and joint filling;It is practical when carrying out jointing, comprising steps of storage hopper connection and the addition of filling mortar, band bucket jointing trolley be in place and jointing.The method of the present invention design is reasonable, easy construction and construction efficiency are high, using effect is good, joint filling or jointing are carried out to brickwork joint using moveable brickwork joint joint filling and pointing device, filling mortar can be automatically fed into handled brickwork joint, and compacting can be carried out to the filling mortar being sent into brickwork joint and is formed with indent, and can ensure that joint filling and jointing quality.
Description
Technical field
The invention belongs to technical field of tunnel construction, construct more particularly, to ceramic tile brickwork joint joint filling in a kind of tunnel and jointing
Method.
Background technique
Brickwork joint refer to it is adjacent two pieces build block between gaps, wherein build block be brick (referring to fired brick), stone,
Stone material plate, ceramic tile, mosaic, plank, glass plate, aluminium-plastic panel etc., multiple masonry blocks build to form masonry structure.Joint filling is
Be directed towards two pieces build block between gap in filling gap filler (also referred to as jointing agent, packing material, fill mortar, fill out
Stitch mortar or jointing mortar), gap is filled by gap filler, when practical joint filling only need to build gap filler at adjacent two pieces
The gap filling built between block is full.Jointing refers to is clogged with the gap that jointing agent builds adjacent two pieces between block
It is full, effect be effectively allow up and down build block materials between connection it is more secured, and make masonry surface cleaning,
Neat appearance.Different according to jointing shape, jointing has four kinds of flush joint, recessed joint, R-joining and joint forms.When practical progress jointing,
It not only needs to complete joint filling, i.e., jointing agent is full, closely knit in the adjacent two pieces gap built between block fillings, masonry surface is whole
Clean no mortar pollution, and also jointing need to be carried out according to the jointing form being pre-designed.Wherein, flush joint requires to stitch interior mortar molding
Mortar is smooth in unification and seam, and cross section is that the recessed joint of arc requires the interior mortar of seam smoother, and cross section is the recessed joint requirement of V-shaped
The stupefied line of mortar is clearly demarcated in stitching.
When nowadays carrying out joint filling and jointing to brickwork joint, traditional hand-held joint filling equipment joint filling and operation people are mostly used greatly
The mode that the manual jointing of member matches.Currently, mainly there is following three types of electronic caulking machine and similar manual in the market
Joint filling equipment.Wherein, the first electronic caulking machine and similar manual joint filling equipment are to send slurry principle that will store up with electric screw
Mortar in feed bin, which continues to send out from grout outlet, carries out joint filling, achievees the purpose that brickwork joint mortar joint filling, which is 5 millimeters to width
~10 millimeters of brickwork joint slip casting joint filling has positive effect, and mortar joint filling is more full, but mortar height after electronic caulking machine joint filling
It is uneven and wave-shaped, it is still desirable to which that the artificial later period carries out manual jointing.Second of electronic caulking machine and similar manual joint filling
Equipment is to send slurry principle that mortar in storage bin is continued through defeated slurry hose with electric soft to fill out from grout outlet submitting
Seam, the brickwork joint slip casting joint filling which is 5 millimeters~10 millimeters to width have positive effect, and mortar joint filling is more full, but electronic
It is uneven after sending slurry caulking machine joint filling there are still mortar and wave-shaped, it is still desirable to artificial later period craft jointing.The third
Electronic caulking machine and similar manual joint filling equipment are to be continued mortar in storage bin using electric pushrod with charging power
It is sent out from grout outlet and carries out joint filling, achieve the purpose that brickwork joint mortar joint filling, the brickwork joint which is 5 millimeters~10 millimeters to width is infused
Slurry joint filling has positive effect, and mortar joint filling is more full, but mortar is uneven and in wave after electric pushrod caulking machine joint filling
Shape, it is still desirable to artificial later period craft jointing.
As shown in the above, the above-mentioned three kinds existing electronic generally existing advantages of joint filling equipment: the first, by filling out slurry pressure
It is more closely knit that power fills out slurry;The second, it is full to fill out slurry for mortar joint.But there is following disadvantage in three: the first, fill out pulp material mobility compared with
Greatly, it fills out easily-deformable after starching;The second, it fills out slurry to be uneven and wave-shaped, needs later period artificial jointing;Third, joint filling mortar are easy
Overflow brickwork joint, brick face (i.e. masonry block surface or masonry structure surface) easy to pollute;4th, brickwork joint hour is also easy to produce a large amount of spilling ashes
Slurry, due to the biggish mobility of mortar when brickwork joint is big, facade metope easily causes mortar flows downslide to fall;5th, joint filling mortar
Due to mortar flows are big and overflow mortar, waste of material is larger.Thus, existing electronic caulking machine is not able to satisfy reality
Jointing demand in border is both needed to later period artificial jointing.
And manual joint filling or manual jointing are required to construction personnel using special joint filling or pointer, by hand by very little right
Brickwork joint carries out joint filling and jointing, needs to consume a large amount of labour;And due to operating worker hand-guided, joint filling and jointing
Closely knit and depth quality is irregular, and joint filling is second-rate with jointing, and operating worker labor intensity is very big, and joint filling and jointing are applied
Work work efficiency is low, and artificial craft joint filling and jointing are unable to satisfy large area joint filling and jointing construction demand.
To sum up, existing brickwork joint joint filling is with jointing method and corresponding electronic joint filling equipment, backward, consumption work that there are equipment
The problems such as Shi Duo, material loss be big and large labor intensity, exists simultaneously because of joint filling and jointing equipment application method and user of service
Joint filling caused by horizontal difference and the problems such as jointing is deep mixed, construction reference is different, labor efficiency variance are operated, it is time-consuming and laborious, and
And construction quality is poor.It constructs particularly with large area brickwork joint, such as ceramic tile armour layer brickwork joint in major long tunnel, existing brickwork joint is filled out
Seam and jointing method and corresponding electronic joint filling equipment there are the problem of it is more prominent.Ceramic tile armour layer refers in tunnel in tunnel
The ceramic tile armour layer that left and right sides side wall lower part paving is formed, all fronts paving in tunnel, thus ceramic tile armour layer area is very
Greatly, along with execution conditions locating for tunnel are poor, thus existing brickwork joint joint filling is set with jointing method and corresponding electronic joint filling
It is standby to be difficult to meet construction demand.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that providing porcelain in a kind of tunnel
The joint filling of brick brickwork joint and pointing construction method, method design is reasonable, easy construction and construction efficiency are high, using effect is good, uses
Moveable brickwork joint joint filling and pointing device carry out joint filling or jointing to brickwork joint, filling mortar can be automatically fed into handled brickwork joint
It is interior, and compacting can be carried out to the filling mortar being sent into brickwork joint and formed with indent, and can ensure that joint filling and jointing quality.
In order to solve the above technical problems, the technical solution adopted by the present invention is that: it the joint filling of ceramic tile brickwork joint and is hooked in a kind of tunnel
Stitch construction method, it is characterised in that: joint filling or jointing are carried out to ceramic tile brickwork joint in tunnel using brickwork joint joint filling and pointing device;Institute
Stating ceramic tile brickwork joint in tunnel is the ceramic tile brickwork joint in tunnel in tile laying layer, the tile laying layer by muti-piece tile laying and
At the multiple rows of multiple row of ceramic tile described in muti-piece point is laid;The ceramic tile brickwork joint is described in two rows neighbouring in the tile laying layer
The vertical brickwork joint between horizontal brickwork joint or left and right adjacent two the column ceramic tile between ceramic tile;
The brickwork joint joint filling and pointing device include the joint filling and jointing that can be moved forward and backward on masonry structure surface
Trolley and for store in brickwork joint fill mortar storage hopper, the top of the storage hopper is provided with feed inlet and its bottom is provided with out
Material mouth, the storage hopper bottom are provided with the banjo fixing butt jointing connecting with the discharge port, the banjo fixing butt jointing in horizontal layout and
It is the tapping channel being connected to the discharge port;The masonry structure is the tile laying layer;
The joint filling and jointing trolley include vehicle frame, are mounted in vehicle frame and send slurry logical for the filling mortar conveying
Road is mounted on the jointing connecting in the middle part of frame inside and with banjo fixing butt jointing, is mounted on frame outside and can be in the masonry
The walking mechanism moved on body structure surface and the pointing device being mounted on vehicle frame, it is described to send slurry channel and jointing is in water
Plain cloth is set, and the jointing and banjo fixing butt jointing are laid on same straight line;The inner port for sending slurry channel is to connect with connection
The stock inlet of head connection, the external port for sending slurry channel are in the middle part of the frame outside and will be locating for filling mortar feedings
The grout outlet in brickwork joint is managed, the width of the grout outlet is identical as the slit width of handled brickwork joint;The frame outside is provided with two
A mortar squeezed the filling mortar being sent into handled brickwork joint squeezes item, and it is symmetrical that two mortars squeeze item
It is laid in the front and rear sides of grout outlet;The pointing device includes two jointing mechanisms for being separately mounted to vehicle frame front and rear sides,
Two jointing mechanisms are symmetrically laid in the front and rear sides of grout outlet;The jointing mechanism includes connection frame and can be along handled
Brickwork joint be moved forward and backward and squeezes item filling mortar outer surface after extruding through mortar in handled brickwork joint in moving process
The indent wheel for carrying out extrusion forming, is attached between the indent wheel and vehicle frame by the connection frame, the indent wheel is
And handled brickwork joint is in the parallel round roller laid and its thickness is identical as the slit width of handled brickwork joint;The vehicle frame, mortar
Item, indent wheel and the connection frame is squeezed to lay along the length direction of handled brickwork joint, it is described to send slurry channel, described send slurry
Mouth, grout outlet, jointing, vehicle frame, mortar squeeze item, indent wheel and the connection frame and are laid on same plane;It is locating
Managing brickwork joint is horizontal brickwork joint or vertical brickwork joint;
When carrying out joint filling to handled brickwork joint using the brickwork joint joint filling and pointing device, comprising the following steps:
Step A1, pointing device is removed: the pointing device of joint filling and jointing trolley is removed;
Step A2, storage hopper connection and filling mortar addition: described in being removed in the banjo fixing butt jointing of storage hopper and step A1
Joint filling after pointing device is connect with the jointing of jointing trolley, and is arranged vertically storage hopper and the charging of storage hopper
Mouth upward, while lays the vehicle frame of joint filling and jointing trolley along the length direction of handled brickwork joint, obtains and connects molding band
Struggle against joint filling trolley;The filling mortar is injected into storage hopper by the feed inlet again;
Step A3, band bucket joint filling trolley is in place: by band bucket joint filling trolley translation described in step A2 to handled brickwork joint institute
Locate position, is supported in the walking mechanism of joint filling and jointing trolley on the surface of masonry structure locating for handled brickwork joint, and
Make the grout outlet of joint filling and jointing trolley and handled brickwork joint face;
Step A4, joint filling: pushing the band bucket joint filling trolley to move from the front to the back along handled brickwork joint, leads in moving process
It send slurry channel to synchronize the filling mortar in storage hopper described in crossing to be sent into handled brickwork joint, and by rear side of grout outlet
Mortar squeezes item and squeezes the filling mortar being sent into handled brickwork joint;
When carrying out jointing to handled brickwork joint using the brickwork joint joint filling and pointing device, comprising the following steps:
Step B1, storage hopper connection and filling mortar addition: the banjo fixing butt jointing of storage hopper and the connection of jointing trolley are connect
Head connection, and make storage hopper be arranged vertically and the feed inlet of storage hopper upward, while making the vehicle frame of joint filling Yu jointing trolley
Length direction along handled brickwork joint is laid, and is obtained and is connected molding band bucket jointing trolley;Pass through the feed inlet again to storing
The injection filling mortar in bucket;
Step B2, band bucket jointing trolley is in place: by the band bucket jointing trolley translation to handled brickwork joint present position, making
The walking mechanism of joint filling and jointing trolley is supported on the surface of masonry structure locating for handled brickwork joint, and is made joint filling and hooked
The grout outlet of seam trolley and handled brickwork joint face;
Step B3, jointing: pushing the band bucket jointing trolley to move from the front to the back along handled brickwork joint, leads in moving process
Cross it is described send slurry channel to be sent into the filling mortar in storage hopper is synchronous in handled brickwork joint, and item is squeezed after passing through to being sent into institute
The filling mortar in processing brickwork joint is squeezed, while by being located at handled by the rear pressure slot wheel pair squeezed on rear side of item
Item filling mortar outer surface after extruding is squeezed in brickwork joint after described and carries out extrusion forming, completes the jointing of handled brickwork joint
Journey;
It is that the mortar being located on rear side of grout outlet in this step squeezes item that item is squeezed after described;
In step A2 and step B1, when handled brickwork joint is horizontal brickwork joint, joint filling in the band bucket joint filling trolley with
Jointing trolley is in horizontal layout and itself and the perpendicular laying of storage hopper;When handled brickwork joint is vertical brickwork joint, the band bucket is filled out
Joint filling in seam trolley is arranged vertically with jointing trolley and it is laid with storage hopper in parallel.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the tile laying layer be paving in
Ceramic tile armour layer in institute's construction tunnel or so the lower wall body of two side walls, the ceramic tile armour layer paving is in institute's construction tunnel
Tunnel Second Lining on;The ceramic tile is mask ceramic tile, and ceramic tile armour layer mask tile laying as described in muti-piece forms.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: before carrying out joint filling in step A4 and walking
Before carrying out jointing in rapid B3, first handled brickwork joint is cleared up.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the indent wheel is handled brickwork joint
Jointing molding die, the wheel face cross-sectional shape of the indent wheel and the adhesive layer cross-sectional shape of handled brickwork joint are identical,
The adhesive layer is to carry out adhesive layer in the brickwork joint formed after jointing to handled brickwork joint using filling mortar;
The brickwork joint joint filling further includes shifting before and after pushing joint filling progress synchronous with jointing trolley and storage hopper with pointing device
Dynamic hand-push apparatus;
The hand-push apparatus includes two handles being symmetrically arranged at left and right sides of banjo fixing butt jointing;
When carrying out joint filling in step A4, by the hand-push apparatus push the band bucket joint filling trolley along handled brickwork joint by
After move forward;
When carrying out jointing in step B3, by the hand-push apparatus push the band bucket jointing trolley along handled brickwork joint by
After move forward.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the cross section of the banjo fixing butt jointing is
Square, the jointing are by the outer horizontal plug in interior insertion banjo fixing butt jointing.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the joint filling is also wrapped with jointing trolley
It includes and the filling mortar in jointing is pushed into described send in slurry channel pushes away pulp grinder structure, the pulp grinder structure that pushes away is located at described send
In the stock inlet for starching channel;
It carries out in step A4 during carrying out jointing in joint filling process neutralization procedure B3, will be stored up by the pulp grinder structure that pushes away
Filling mortar in hopper in jointing continuously pushes to described send in slurry channel.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the joint filling is also wrapped with jointing trolley
Include auxiliary pointing device;
The auxiliary pointing device includes two and is laid in frame outside and the filling to being sent into handled brickwork joint
The mortar that mortar is flattened flattens item, and two mortars flatten the front and rear sides that item is symmetrically laid in grout outlet;Two institutes
State length direction laying and the two of the mortar pressing item along handled brickwork joint send slurry channel to be laid in same plane with described
On;
It is to flatten the extruding item that the filling mortar after item flattens is squeezed to through mortar that the mortar, which squeezes item, often
A mortar flattens item and is laid between grout outlet and a mortar extruding item, and it is uniformly distributed that each mortar squeezes item
It is squeezed between item and an indent wheel set on a mortar;
The joint filling trolley of band bucket described in step A4 send slurry logical along handled brickwork joint from the front to the back moving process, by described
Road, which synchronizes the filling mortar in storage hopper, to be sent into handled brickwork joint, and is passed through the mortar being located on rear side of grout outlet and flattened item pair
The filling mortar being sent into handled brickwork joint is flattened, at the same by be located at the mortar on rear side of grout outlet squeeze item will be through
Mortar flattens the filling mortar compacting after item flattens;
The jointing trolley of band bucket described in step B3 send slurry logical along handled brickwork joint from the front to the back moving process, by described
Road will flatten item in the handled brickwork joint of feeding in the handled brickwork joint of the synchronous feeding of the filling mortar in storage hopper, and after passing through
The filling mortar is flattened, and the filling mortar compacting after item flattens will be flattened after described by the rear item that squeezes,
Simultaneously by being located at the filling after squeezing item compacting in brickwork joint handled by the rear pressure slot wheel pair squeezed on rear side of item after described
Mortar outer surface carries out extrusion forming, completes the jointing process of handled brickwork joint;
It is that the mortar on rear side of grout outlet flattens item that item is flattened after described.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the mortar squeezes item and mortar pressure
Riglet is arc press strip, and the arc press strip is by the middle part press strip that both ends are gradually curved inward forwards, backwards.
The arc press strip is elastic layering made of being bent as elastic plate or by arc pressuring plate and drives the arc
Pressing plate carries out the elastic parts of the inside and outside elastic component composition translated, and the elastic layering and the arc pressuring plate are rectangular by one piece
Shape plate bending forms;The elastic component is mounted on vehicle frame and it is installed on the inside of the arc pressuring plate.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the joint filling is also wrapped with jointing trolley
It includes and send slurry channel to carry out the shove device for squeezing and grout outlet being squeezed out to filling mortar to described, the shove device is laid in
In vehicle frame and it is located at described send and starches channel side;
It is carried out in step A4 during carrying out jointing in joint filling process neutralization procedure B3, passes through the shove device for institute
It states in the filling mortar brickwork joint to be processed sent in slurry channel.
The joint filling of ceramic tile brickwork joint and pointing construction method in above-mentioned tunnel, it is characterized in that: the walking mechanism includes actively going
Mechanism and driven walking mechanism are walked, the active walking mechanism includes the master that main axle and two are separately mounted to main axle both ends
Driving wheel, the main axle are laid along the width direction of vehicle frame, two driving wheels in it is parallel lay and the two and main axle
Perpendicular laying, two driving wheels are in parallel laying with vehicle frame and the two is symmetrically laid in grout outlet two sides;
The driven walking mechanism includes two and is symmetrically laid in the driven wheel groups of main axle front and rear sides, it is each it is described from
Driving wheel group includes the driven wheel that driven shaft and two are separately mounted to driven shaft both ends, and the driven shaft is with main axle in parallel
Lay, two driven wheels with driving wheel in it is parallel lay and the two with the perpendicular laying of driven shaft, two masters
Driving wheel is in parallel laying with vehicle frame and the two is symmetrically laid in grout outlet two sides;
The jointing mechanism further includes the guiding device being oriented to indent wheel;
The indent wheel is mounted on indent wheel shaft, and the indent wheel shaft is laid along the width direction of vehicle frame;The guiding
Device includes two position-limited wheels being symmetrically arranged on the indent wheel shaft, and two position-limited wheels are in parallel cloth with indent wheel
And if the two is symmetrically laid in indent wheel two sides;The diameter of the position-limited wheel is less than the diameter of indent wheel.
Compared with the prior art, the present invention has the following advantages:
1, method and step is simple, design is reasonable and investment construction cost is low.
2, used brickwork joint joint filling and pointing device simple structure and reasonable design and processing and fabricating simplicity, in-site installation
And it is easy for construction, energy is easy, quick and high quality completes brickwork joint joint filling and jointing is constructed, and simultaneously by mortar dense extrusion in brickwork joint
Jointing molding, scene only need a people can normal construction.
3, used brickwork joint joint filling and pointing device is easy to operate and using effect is good, greatly improves construction personnel's
Operating condition, and joint filling and jointing are high-quality, and joint filling and jointing effect stability, quality are well stablized, and artificial affecting is avoided
Caused by quality drawback, it is easy, easy to operate when construction usage, substantially reduce construction labour's investment, while being also effectively reduced
The labor intensity of operating worker.
4, using effect is good and practical value is high, and effectively brickwork joint joint filling and jointing technique can be combined as a whole, when construction
The joint filling of brickwork joint is completed together with jointing, is avoided caused by traditional handicraft joint filling operates respectively with jointing and is connected time-consuming,
Quality, the appearance common fault that artificial jointing occurs are overcome, joint filling and the waste of pointing are reduced.Meanwhile using the present invention
The input cost of labour and material can be effectively reduced, investment construction personnel is few, and construction personnel's labor intensity reduces, and reduces electricity
The power wasting of resources reduces joint filling and the waste of pointing, improves the quality and construction efficiency of brickwork joint joint filling and jointing, drop
The engineering cost of low construction investment.Design is reasonable, has investment manpower and material resources and operating expenses few, and equipment processing installation operates
Simply, construction efficiency can be improved while brickwork joint joint filling and jointing construction quality is effectively ensured.With traditional joint filling and manually
The construction technology of jointing is compared, and investment construction personnel is greatly decreased, and is reduced construction worker's labor intensity, is reduced material
Waste, brickwork joint joint filling mortar is closely knit, and jointing presentation quality is good, and construction efficiency greatly improves.
5, use environment is unrestricted, can be effectively applicable to the construction of High aititude severe cold region environment, the robot in Tunnel
In the case of employee imitates degradation, can also easy, quick and high quality be carried out to masonry joint filling and jointing and constructed, can effectively improved
Work efficiency reduces operating personnel's labor intensity, and work progress is safe and reliable and construction quality is controllable, can effectively improve engineering
Quality.Thus, the present invention can solve that equipment existing for conventional construction method is backward and expenditure of time is more, material loss is big and works
Intensity it is big it is equal fall behind construction technology situation, avoid joint filling existing for traditional equipment joint filling and jointing method and jointing it is deep mixed,
Work efficiency is low, time-consuming and laborious and construction quality instead cannot guaranteed status, construction personnel's labor intensity can be effectively reduced
Working efficiency is improved simultaneously, while reducing joint filling and jointing using equipment and labo r usage, reduces construction cost investment;And
While improving brickwork joint joint filling and jointing quality, construction quality common fault existing for conventional construction method is reduced, is passed to effectively reducing
Unite common quality defect present in joint filling and jointing construction, improve brickwork joint joint filling and jointing quality, reduction construction personnel's labor intensity,
Quick construction speed of promoting comprehensively, reduction construction input cost etc. all have positive effect.
6, applied widely, it is suitable for different regions capital construction masonry brickwork joint or ceramic tile joint filling jointing is constructed, using squash type
Joint filling and the design scheme for combining elastic layering and indent jointing, can be widely used for various masonry joint fillings and jointing is constructed.To with
Similar constructing tunnel and the construction of other masonry correlation engineerings afterwards, play important reference and directive function, popularization and application foreground is wide
It is general.
In conclusion the method for the present invention design is reasonable, easy construction and construction efficiency are high, using effect is good, use is removable
Dynamic brickwork joint joint filling and pointing device carries out joint filling or jointing to brickwork joint, can be automatically fed into filling mortar in handled brickwork joint,
And compacting can be carried out to the filling mortar being sent into brickwork joint and is formed with indent, and can ensure that joint filling and jointing quality.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
Detailed description of the invention
Fig. 1 is the method flow block diagram when present invention carries out ceramic tile brickwork joint joint filling in tunnel.
Fig. 2 is the method flow block diagram when present invention carries out ceramic tile brickwork joint jointing in tunnel.
Structural schematic diagram when Fig. 3 constructs to vertical brickwork joint for the used brickwork joint joint filling of the present invention and pointing device.
Structural schematic diagram when Fig. 4 constructs to horizontal brickwork joint for the used brickwork joint joint filling of the present invention and pointing device.
Fig. 5 for the used jointing trolley of the present invention schematic perspective view.
Fig. 6 for the used jointing trolley of the present invention bottom substance schematic diagram.
Fig. 7 for the used gear drive of the present invention structural schematic diagram.
Fig. 8 for the used vehicle frame of the present invention structural schematic diagram.
Fig. 9 for the used storage hopper of the present invention structural schematic diagram.
Figure 10 for the used hand-push apparatus of the present invention structural schematic diagram.
Figure 11 for the used jointing mechanism of the present invention structural schematic diagram.
Figure 12 for ceramic tile armour layer in institute's construction tunnel of the present invention layout position illustration.
Figure 13 is the indent wheel construction schematic diagram that the used wheel face of the present invention is plane.
Figure 14 is that the used wheel face of the present invention is arc-shaped indent wheel construction schematic diagram.
Figure 15 is the indent wheel construction schematic diagram that the used wheel face of the present invention is V-shaped.
Description of symbols:
1-joint filling and jointing trolley;1-1-vehicle frame;1-2-jointing;
1-3-grout outlet;1-4-mortar squeezes item;1-5-indent wheel;
1-6-mortar flattens item;1-7-plasma resistance item;1-8-square stop collar;
2-storage hoppers;3-banjo fixing butt jointings;4-push away blade wheel;
5-handles;5-1-handheld handle;5-2-elastic arm;
6-main axles;7-driving wheels;8-driven shafts;
9-driven wheels;10-position-limited wheels;11-institute's construction tunnels;
12-ceramic tile armour layers;13-Tunnel Second Linings;14-main wheel shaft gears;
15-transmission shafts;16-transmission gears;17-push away slurry gear;
18-elastic connection framves.
Specific embodiment
As shown in Figure 1 and Figure 2, the joint filling of ceramic tile brickwork joint and pointing construction method in a kind of tunnel of the present invention, using brick
It stitches joint filling and pointing device and joint filling or jointing is carried out to ceramic tile brickwork joint in tunnel, the structure of the brickwork joint joint filling and pointing device is detailed
See Fig. 3 and Fig. 4;Ceramic tile brickwork joint is the ceramic tile brickwork joint in tunnel in tile laying layer in the tunnel, the tile laying layer by
Muti-piece tile laying forms, and the multiple rows of multiple row of ceramic tile described in muti-piece point is laid;The ceramic tile brickwork joint be the tile laying layer on
Under vertical brickwork joint between horizontal brickwork joint or left and right adjacent two the column ceramic tile between the adjacent two rows ceramic tile;
As shown in Figure 3, Figure 4, the brickwork joint joint filling includes moving before and after capable of carrying out on masonry structure surface with pointing device
Dynamic joint filling and jointing trolley 1 and the storage hopper 2 for storing filling mortar in brickwork joint;As shown in figure 9, the storage hopper 2
Top is provided with feed inlet and its bottom is provided with discharge port, and 2 bottom of storage hopper is provided with the docking connecting with the discharge port
Connector 3, the banjo fixing butt jointing 3 in horizontal layout and its be the tapping channel being connected to the discharge port;The masonry structure is
The tile laying layer, the masonry structure surface are the brick face of the tile laying layer;
As shown in Fig. 5, Fig. 6 and Fig. 8, the joint filling and jointing trolley 1 include vehicle frame 1-1, are mounted in vehicle frame 1-1 and supply
Slurry channel, the jointing 1- for being mounted on vehicle frame 1-1 middle inside and connecting with banjo fixing butt jointing 3 are sent in the filling mortar conveying
2, it is mounted on the walking mechanism that can be moved on the outside of vehicle frame 1-1 and on the masonry structure surface and is mounted on vehicle frame 1-1
Pointing device, described to send slurry channel and jointing 1-2 is in horizontal layout, the jointing 1-2 and banjo fixing butt jointing 3 are laid
In on same straight line;The inner port for sending slurry channel is the stock inlet being connected to jointing 1-2, described to send the outer of slurry channel
The grout outlet 1-3 in handled brickwork joint, the pulp are sent into for the middle side part outside vehicle frame 1-1 and by the filling mortar in port
The width of mouth 1-3 is identical as the slit width of handled brickwork joint;There are two in the handled brickwork joint of feeding for setting on the outside of the vehicle frame 1-1
The mortar that is squeezed of the filling mortar squeeze a 1-4, two mortars squeeze a 1-4 and are symmetrically laid in grout outlet 1-
3 front and rear sides;The pointing device includes two jointing mechanisms for being separately mounted to the front and rear sides vehicle frame 1-1, described in two
Jointing mechanism is symmetrically laid in the front and rear sides of grout outlet 1-3;As shown in figure 11, the jointing mechanism includes connection frame and can edge
Handled brickwork joint be moved forward and backward and squeezes 1-4 filling sand after extruding through mortar in handled brickwork joint in moving process
The indent wheel 1-5 that outer surface carries out extrusion forming is starched, is carried out between the indent wheel 1-5 and vehicle frame 1-1 by the connection frame
Connection, the indent wheel 1-5 are with handled brickwork joint in the parallel round roller laid and the seam of its thickness and handled brickwork joint
Width is identical;The vehicle frame 1-1, mortar squeeze a 1-4, indent wheel 1-5 and the connection frame along the length side of handled brickwork joint
It is described that slurry channel, described send is sent to starch mouth, grout outlet 1-3, jointing 1-2, vehicle frame 1-1, mortar extruding 1-4, pressure to laying
Sheave 1-5 and the connection frame are laid on same plane;Handled brickwork joint is horizontal brickwork joint or vertical brickwork joint;
As shown in Figure 1, when carrying out joint filling to handled brickwork joint using the brickwork joint joint filling and pointing device, including following step
It is rapid:
Step A1, pointing device is removed: the pointing device of joint filling and jointing trolley 1 is removed;
Step A2, storage hopper connection and filling mortar addition: institute will be removed in the banjo fixing butt jointing 3 of storage hopper 2 and step A1
Joint filling after stating pointing device is connect with the jointing 1-2 of jointing trolley 1, and is arranged vertically storage hopper 2 and storing
The feed inlet of bucket 2 upward, while lays the vehicle frame 1-1 of joint filling and jointing trolley 1 along the length direction of handled brickwork joint, obtains
Connect molding band bucket joint filling trolley;Inject the filling mortar into storage hopper 2 by the feed inlet again;
Step A3, band bucket joint filling trolley is in place: by band bucket joint filling trolley translation described in step A2 to handled brickwork joint institute
Locate position, is supported in the walking mechanism of joint filling and jointing trolley 1 on the surface of masonry structure locating for handled brickwork joint, and
Make the grout outlet 1-3 of joint filling and jointing trolley 1 and handled brickwork joint face;
Step A4, joint filling: pushing the band bucket joint filling trolley to move from the front to the back along handled brickwork joint, leads in moving process
It send slurry channel to synchronize the filling mortar in storage hopper 2 described in crossing to be sent into handled brickwork joint, and by after grout outlet 1-3
The mortar of side squeezes a 1-4 and squeezes the filling mortar being sent into handled brickwork joint;
As shown in Fig. 2, when carrying out jointing to handled brickwork joint using the brickwork joint joint filling and pointing device, including following step
It is rapid:
Step B1, storage hopper connection and filling mortar addition: by the banjo fixing butt jointing 3 of storage hopper 2 and joint filling and jointing trolley 1
Jointing 1-2 connection, and make storage hopper 2 be arranged vertically and the feed inlet of storage hopper 2 upward, while make joint filling and hook
The vehicle frame 1-1 for stitching trolley 1 is laid along the length direction of handled brickwork joint, is obtained and is connected molding band bucket jointing trolley;Pass through again
The feed inlet injects the filling mortar into storage hopper 2;
Step B2, band bucket jointing trolley is in place: by the band bucket jointing trolley translation to handled brickwork joint present position, making
The walking mechanism of joint filling and jointing trolley 1 is supported on the surface of masonry structure locating for handled brickwork joint, and make joint filling with
The grout outlet 1-3 of jointing trolley 1 and handled brickwork joint face;
Step B3, jointing: pushing the band bucket jointing trolley to move from the front to the back along handled brickwork joint, leads in moving process
Cross it is described send slurry channel to be sent into the filling mortar in storage hopper 2 is synchronous in handled brickwork joint, and squeeze item to feeding after passing through
The filling mortar in handled brickwork joint is squeezed, while by being located at rear 1-5 pairs of the indent wheel squeezed on rear side of item
Item filling mortar outer surface after extruding is squeezed in handled brickwork joint after described and carries out extrusion forming, completes handled brickwork joint
Jointing process;
It is that the mortar being located on rear side of grout outlet 1-3 in this step squeezes a 1-4 that item is squeezed after described;
In step A2 and step B1, when handled brickwork joint is horizontal brickwork joint, joint filling in the band bucket joint filling trolley with
Jointing trolley 1 is in horizontal layout and itself and the perpendicular laying of storage hopper 2;When handled brickwork joint is vertical brickwork joint, the band bucket
Joint filling in joint filling trolley is arranged vertically with jointing trolley 1 and it is laid with storage hopper 2 in parallel.
Wherein, the filling mortar is gap filler, also referred to as jointing agent.In actual use, the filling mortar is to brickwork joint
The mortar or emplaster of joint filling and jointing.
Handled brickwork joint is ceramic tile brickwork joint handled under current state.
When practice of construction, the masonry structure can for masonry wall made of being built as brick (referring to fired brick) or stone or
Build column, or formed by stone material plate, ceramic tile, mosaic, plank, glass plate or aluminium-plastic panel masonry and paving is in wall
The paving layer in face, ground or damaged surface.Thus, it is applied widely.Wherein, fired brick, stone, stone material plate, ceramic tile, Marseille
Gram, plank, glass plate or aluminium-plastic panel be masonry block.
As shown in figure 12, the tile laying layer is paving in the lower wall body of 11 or so two side walls of institute's construction tunnel
Ceramic tile armour layer 12,12 paving of ceramic tile armour layer is in the Tunnel Second Lining 13 of institute's construction tunnel 11;The ceramic tile
For mask ceramic tile, the mask tile laying as described in muti-piece of ceramic tile armour layer 12 is formed.
In the present embodiment, institute's construction tunnel 11 is 317 national highway Queersshan Mountain tunnel of Szechwan Ganzi, which is the current world the
One High aititude Extra-long highway tunnel.Tunnel location is located in 4300 meters of Chuanxibei Plateaus of height above sea level, construction area height above sea level, awful weather,
Environmental requirement is high, and oxygen content and atmospheric pressure value are only that normal value obtains 60%.7083 meters of Queersshan Mountain tunnel main tunnel length, it is flat to lead length
7108 meters, at present both at home and abroad without with condition construction experience.
Environment by low pressure, low oxygen content is influenced, personnel and the decline of equipment effect, only the 60% of plains region,
Work efficiency is improved in the constructing tunnel of the Queersshan Mountain, reducing construction personnel's labor intensity problem is the problem that must be solved in construction, is had
The features such as difficulty of construction is big, security risk is high, the construction period is tight.The main hole width in the tunnel of institute's construction tunnel 11 is 9.0m and its width
Degree is 5.0m, and flat lead with the width of Lateral Hole is 4.5m and its height is 5.0m, the height of ceramic tile armour layer 12 in the main hole in tunnel
Degree is 3.0 meters.12 paving of ceramic tile armour layer is in Tunnel Second Lining 13, and ceramic tile brickwork joint width is 10 millimeters, and ceramic tile is viscous
Veneer product is 32300 square metres.
In addition, practical in 13 upper berth tiling of Tunnel Second Lining, the joint filling of ceramic tile surface brickwork joint and jointing quality are equal
It is directly related to the sticking Quality of ceramic tile, especially on the plateau of 4300 meters of height above sea level, since circumstance of temperature difference easily causes greatly ceramic tile
It falls off, therefore the joint filling of ceramic tile brickwork joint and jointing quality good or not are especially pronounced.
But existing brickwork joint joint filling is filled out with jointing method and corresponding electronic joint filling equipment, the generally existing brickwork joint that can only carry out
The problem of stitching and being required to artificial jointing after joint filling, and artificial jointing there are work efficiency low, large labor intensity, the construction time is long, applies
The problems such as work is of poor quality, and the weakness that the artificial generally existing joint filling mortar of jointing (the i.e. described filling mortar) largely overflows, phase
Should there is a situation where that the plaster material waste of the smaller joint filling of brickwork joint or jointing is bigger.Although also, having used manually or electrically
Joint filling, but appoint and so need artificial jointing after joint filling, the labour for putting into joint filling and jointing is more, artificial jointing effect also compared with
Difference, it usually needs 3 people of investment carry out joint filling daily and 4 people carry out jointing construction;7 artificial expensess of labour are very high.
As shown in the above, the construction of ceramic tile armour layer 12 is a more many and diverse construction work in constructing tunnel
The investment of labour and material can be effectively reduced using the present invention for sequence, it is only necessary to and 2 can manually complete joint filling and jointing construction,
Thus expenses of labour cost is greatly reduced, while can be flattened, be compacted and extrusion forming to filling mortar automatically, and joint filling is automatically performed
With jointing process, thus construction efficiency is greatly improved, and the construction period substantially reduces, and joint filling and jointing quality can obtain effectively
Guarantee, while filling mortar waste can be effectively reduced, saves material cost.
In the present embodiment, in step A4 carry out joint filling before and step B3 in carry out jointing before, first to handled brickwork joint into
Row cleaning.Wherein, when clearing up handled brickwork joint, to the tile laying slurry retained in handled brickwork joint, (i.e. ceramic tile is spread
Patch mortar) it is rejected.
To ensure that the filling mortar of joint filling or jointing is closely combined with mortar used when the tile laying,
Before carrying out jointing before progress joint filling and in step B3 in step A4, sprinkle water to the masonry structure surface, to soak brickwork joint
Mortar used when the interior tile laying.
The storage hopper 2 is filling mortar storage device, it is contemplated that brickwork joint joint filling described in operation process and pointing device
The requirement of filling mortar (i.e. pointing or pointing) is carried, the filling too many construction personnel of mortar is carried and is easy to fatigue, take
The band filling very little construction personnel of mortar then needs frequently to fill mortar also easy influence construction speed;Secondly, considering constructed brickwork joint
Requirement of the size to filling mortar amount is carried, such as: it is more then to carry filling mortar for the brickwork joint that seam is wider and seam is deeper;Seam is got over
Brickwork joint narrow and that seam is more shallow, then it is fewer to carry filling mortar.Therefore, the capacity of the storage hopper 2 will take into account operating personnel's labour
Intensity and construction efficiency.Thus, the quantity of the storage hopper 2 be it is multiple, the capacity of multiple storage hoppers 2 is different.
In the present embodiment, it is replaced using the storage hopper 2 of three different capabilities.Wherein, the capacity of three storage hoppers 2
(loading the maximum weight for filling mortar) is respectively 1500 grams, 3000 grams and 4500 grams, to be applicable in the difference of construction site
Use demand.
In the present embodiment, the storage hopper 2 is organic glass hopper, and not only dead load is smaller in this way, and can be intuitive
Observe the filling mortar service condition in storage hopper 2.In actual use, storage hopper 2 can also use plastics or plastic-steel material.
Easy for manipulation, the brickwork joint joint filling and pointing device further include pushing joint filling and jointing trolley 1 and storage hopper 2 same
Walk the hand-push apparatus being moved forward and backward.
When carrying out joint filling in step A4, by the hand-push apparatus push the band bucket joint filling trolley along handled brickwork joint by
After move forward;
When carrying out jointing in step B3, by the hand-push apparatus push the band bucket jointing trolley along handled brickwork joint by
After move forward.
As shown in Figure 10, the hand-push apparatus includes two handles 5 for being symmetrically arranged on 3 left and right sides of banjo fixing butt jointing.
In the present embodiment, the handle 5 in horizontal layout and it include linking arm and the hand that is mounted on the linking arm
Hold handle 5-1.
Easy and laborsaving to push, the elastic arm 5-2 is elastic arm.
In operation process, operating personnel is supported in joint filling always with jointing trolley 1 by controlling two handles 5
Masonry structure surface, thus the pressure that masonry structure surface is applied to joint filling and jointing trolley 1 by controlling two handles 5
Power is regulated and controled, while can be manipulated the brickwork joint joint filling and integrally steadily be moved with pointing device.In the present embodiment, for connection
Simplicity, the handle 5 are connect with 2 bottom of storage hopper (specifically banjo fixing butt jointing 3), and handle 5 and banjo fixing butt jointing 3 are using stickup
Or it is bolted.
In the present embodiment, the handle 5 is organic glass handle.In actual use, the handle 5 can also use plastics
Or plastic-steel material is process.
In the present embodiment, the cross section of the banjo fixing butt jointing 3 is square, and the jointing 1-2 is by outside to interpolation
Enter the horizontal plug in banjo fixing butt jointing 3.Thus, it, only need to be horizontal by the banjo fixing butt jointing 3 of joint filling and jointing trolley 1 when actual installation
It is inserted into banjo fixing butt jointing 3.
Since the cross section of banjo fixing butt jointing 3 is square, correspondingly connected connector 1-2 is square plug.Reality is to water
When flat brickwork joint carries out joint filling or jointing, the jointing 1-2 of joint filling and jointing trolley 1 is horizontally inserted into banjo fixing butt jointing 3, and is made
Joint filling and jointing trolley 1 are in horizontal layout, and the angle between joint filling at this time and jointing trolley 1 and storage hopper 2 is 90 °;It is practical right
When vertical brickwork joint carries out joint filling or jointing, the jointing 1-2 of joint filling and jointing trolley 1 is horizontally inserted into banjo fixing butt jointing 3, and
It is arranged vertically joint filling with jointing trolley 1, the angle between joint filling at this time and jointing trolley 1 and storage hopper 2 is 0 °.Cause
And the banjo fixing butt jointing 3 and jointing 1-2 can meet the vertical insertion demand of joint filling and jointing trolley 1 simultaneously and level is inserted
Enter demand, and jointing 1-2 and banjo fixing butt jointing 3 are not in move radially, connects more reliable, firm.
In actual use, the jointing 1-2 and banjo fixing butt jointing 3 can also use cylinder-shaped joint, such joint filling with
Angle between jointing trolley 1 and storage hopper 2 can be any angle, be able to satisfy in this way the joint filling of differing tilt angles brickwork joint with
Jointing demand.
In the present embodiment, the rear end the jointing 1-2 is provided with square stop collar 1-8, can insert to jointing 1-2
The insertion depth for entering banjo fixing butt jointing 3 is limited.The square stop collar 1-8 and the perpendicular laying of jointing 1-2, thus
The axial displacement of jointing 1-2 can be limited, connect joint filling with jointing trolley 1 easier, reliable.
In the present embodiment, the vehicle frame 1-1 uses poly (methyl methacrylate) plate machine-shaping, is not only self-possessed relatively light, and intensity and
Rigidity is able to satisfy joint filling and jointing demand, stabilized structure.
In the present embodiment, the joint filling and jointing trolley 1 further include that the filling mortar in jointing 1-2 is pushed to institute
It states to send in slurry channel and pushes away pulp grinder structure, the pulp grinder structure that pushes away is located in the stock inlet for sending slurry channel;
It carries out in step A4 during carrying out jointing in joint filling process neutralization procedure B3, will be stored up by the pulp grinder structure that pushes away
Filling mortar in hopper 2 in jointing 1-2 continuously pushes to described send in slurry channel.
In the present embodiment, it is described push away pulp grinder structure be with indent wheel 1-5 in it is parallel lay push away blade wheel 4, it is described to push away paddle
Wheel 4 and indent wheel 1-5 is laid on same plane;Described push away is stretched on the inside of blade wheel 4 in jointing 1-2.Actual use
When, the pulp grinder structure that pushes away can also only be needed that filling mortar can be pushed to and described be sent slurry logical using other types of delivery device
Road.
Meanwhile the joint filling and jointing trolley 1 further include sending slurry channel squeeze and will go out filling mortar to described
The shove device that mouth 1-3 is squeezed out is starched, the shove device is laid in vehicle frame 1-1 and it send slurry channel side described in;
It is carried out in step A4 during carrying out jointing in joint filling process neutralization procedure B3, passes through the shove device for institute
It states in the filling mortar brickwork joint to be processed sent in slurry channel.
In the present embodiment, the shove device is shove impeller 5.
Also, the shove impeller 5 with push away blade wheel 4 in parallel laying and its be located at and push away on the outside of blade wheel 4.Actual use
When, the shove device can also use other types of pressing mechanism, only need can to it is described send slurry channel carry out squeeze make to fill out
Mortar is filled to squeeze and be sent into handled brickwork joint.
In this way, pushing away pulp grinder structure and the shove device matches by described, it can ensure that the filling mortar can in time, fastly
It speed and is continuously introduced into handled brickwork joint.
It is practical when carrying out joint filling or jointing, filling mortar in the storage hopper 2 in the case where the push for pushing away blade wheel 4 is acted on into
Enter joint filling and the described of jointing trolley 1 send slurry channel, and enters and send the filling mortar in slurry channel in the squeezing action of shove impeller 5
It is lower to enter handled brickwork joint, and handled brickwork joint filled up concordant with brick face.Thus, it can effectively ensure mortar in handled brickwork joint
Density, while can ensure that joint filling and jointing process in time, quickly and be carried out continuously.
In the present embodiment, the walking mechanism includes active walking mechanism and driven walking mechanism, the active vehicle with walking machine
Structure includes the driving wheel 7 that main axle 6 and two are separately mounted to 6 both ends of main axle, width of the main axle 6 along vehicle frame 1-1
Direction is laid, two driving wheels 7 in it is parallel lay and the two with the perpendicular laying of main axle 6, two driving wheels 7
With vehicle frame 1-1 in it is parallel lay and the two be symmetrically laid in the two sides grout outlet 1-3;
The driven walking mechanism includes two driven wheel groups for being symmetrically laid in 6 front and rear sides of main axle, each described
Driven wheel group includes the driven wheel 9 that driven shaft 8 and two are separately mounted to 8 both ends of driven shaft, the driven shaft 8 and main axle
6 lay in parallel, two driven wheels 9 with driving wheel 7 in it is parallel lay and the two with the perpendicular laying of driven shaft 8,
Two driving wheels 7 are in parallel laying with vehicle frame 1-1 and the two is symmetrically laid in the two sides grout outlet 1-3.
As shown in figure 8, the main axle 6 and two driven shafts 8 are installed on vehicle frame 1-1, two driving wheels 7 are
On the outside of vehicle frame 1-1, the housing that cover dress is carried out to driving wheel 7 is provided on the outside of the vehicle frame 1-1.Also, described in four from
Driving wheel 9 is mounted in vehicle frame 1-1.
When actual installation, the shove impeller 5 is coaxially mounted on shove wheel shaft, and the blade wheel 4 that pushes away is coaxially mounted to
It pushes away on paddle wheel axis.
In the present embodiment, between the main axle 6 and driven shaft 8 and main axle 6 and the shove wheel shaft and described push away
It is sequentially connected by transmission mechanism between paddle wheel axis.
Thus, the driven wheel 9, shove impeller 5 and push away blade wheel 4 by main axle 6 drive rotated.The main wheel
Axis 6 is unique power source.By rotary driving wheel 7, it is synchronous with blade wheel 4 is pushed away dynamic to be just able to achieve driven wheel 9, shove impeller 5
Make.In this way, the not only energy saving energy, save the cost, saving of work and time, and can effectively simplify joint filling and 1 internal structure of jointing trolley,
It can ensure that driving wheel 7, driven wheel 9, shove impeller 5 and the synchronism for pushing away the movement of blade wheel 4 simultaneously, make joint filling and jointing trolley 1
It works more reliable, and can effectively ensure joint filling and jointing quality.
Before practical progress joint filling or jointing, driving wheel 7 only need to be rolled, filling mortar is made to starch channel full of described send, and
It is uniformly squeezed out from grout outlet 1-3.Later, under artificial manual impetus the brickwork joint joint filling and pointing device locating for
Reason brickwork joint constantly moves forward, and in moving process, driving wheel 7, driven wheel 9, shove impeller 5 and pushes away 4 synchronization action of blade wheel.
The grout outlet 1-3 abuts handled brickwork joint, thus grout outlet 1-3 is invisible, since grout outlet 1-3 connects with connection
Head 1-2, vehicle frame 1-1, mortar squeeze a 1-4, indent wheel 1-5 and the connection frame and are laid on same plane, thus only need
Vehicle frame 1-1 or the indent wheel 1-5 of the front and rear sides vehicle frame 1-1 are aligned with handled brickwork joint, and practical operation is very easy.
In the present embodiment, between the main axle 6 and driven shaft 8 and main axle 6 and the shove wheel shaft and described push away
It is gear drive between paddle wheel axis.Correspondingly, the vehicle frame 1-1 is provided with gear drive.
The shove impeller 5 is laid close to grout outlet 1-3.In the present embodiment, the shove impeller 5 is coaxially mounted to main wheel
On axis 6 and it is directly driven by main axle 6 and synchronizes rotation, and the shove impeller 5 is laid with main axle 6 in parallel.Thus,
The shove wheel shaft is main axle 6.In actual use, also can be set the individual shove wheel shaft, the shove wheel shaft with
Main axle 6 is laid in parallel.
As shown in fig. 7, the gear drive include two main wheel shaft gears 14 being symmetrically mounted on main axle 6,
Two transmission gears 16 being symmetrically mounted on transmission shaft 15 and two are symmetrically mounted on described push away and push away slurry gear on paddle wheel axis
17, main wheel shaft gear 14 and main axle 6 it is perpendicular laying and its be coaxially mounted on main axle 6, it is described to push away paddle wheel axis and main wheel
Axis 6 is laid in parallel, is pushed away slurry gear 17 and is coaxially mounted to described push away on paddle wheel axis and the perpendicular laying of the two;The transmission shaft 15
It is laid with main axle 6 in parallel, the transmission gear 16 is coaxially mounted on transmission shaft 15 and the perpendicular laying of the two.This implementation
In example, paddle wheel axis, driven shaft 8 and the main axle 6 of pushing away is stainless steel shaft.
Each transmission gear 16 is meshed with a main wheel shaft gear 14, and each described push away starches gear 17
It is meshed with a transmission gear 16.In actual use, driven tooth there are two being co-axially mounted on a driven shaft 8
Wheel, each driven gear are meshed with a transmission gear 16.In this way, being just able to achieve driven wheel 9, shove impeller
It 5 and pushes away blade wheel 4 and is driven by driving wheel 7 and synchronize the purpose of movement, can also use in actual use other types of
Transmission mechanism, such as sprocket wheel chain transmission mechanism, rack and pinion drive mechanism need to only meet driving wheel 7 and drive driven wheel 9, squeeze
Blade wheel 5 and the purpose for pushing away the synchronous rotation of blade wheel 4.
In the present embodiment, the diameter of the driving wheel 7 is φ 40mm, and the diameter of the driven wheel 9 is φ 20mm.
In actual use, according to specific needs, the diameter of driving wheel 7 and driven wheel 9 is adjusted accordingly respectively.
In the present embodiment, the joint filling and jointing trolley 1 further include auxiliary pointing device;
The auxiliary pointing device includes two and is laid on the outside of vehicle frame 1-1 and to filling out described in being sent into handled brickwork joint
It fills the mortar that mortar is flattened and flattens a 1-6, two mortars flatten the front and back that a 1-6 is symmetrically laid in grout outlet 1-3
Two sides;Two mortars flatten length direction laying and the two of the 1-6 along handled brickwork joint and send slurry channel with described
It is laid on same plane;
It is to squeeze to what the filling mortar after mortar flattens a 1-6 pressing was squeezed that the mortar, which squeezes a 1-4,
Press strip, each mortar flatten a 1-6 and are laid between grout outlet 1-3 and a mortar extruding 1-4, Mei Gesuo
Mortar extruding 1-4 is stated to be laid between mortar extruding 1-4 and indent wheel 1-5;
The joint filling trolley of band bucket described in step A4 send slurry logical along handled brickwork joint from the front to the back moving process, by described
Road, which synchronizes the filling mortar in storage hopper 2, to be sent into handled brickwork joint, and is passed through the mortar being located on rear side of grout outlet 1-3 and flattened
1-6 flattens the filling mortar being sent into handled brickwork joint, while passing through the mortar being located on rear side of grout outlet 1-3
The filling mortar compacting after a 1-6 is flattened will be flattened through mortar by squeezing a 1-4;
The jointing trolley of band bucket described in step B3 send slurry logical along handled brickwork joint from the front to the back moving process, by described
Road will flatten item in the handled brickwork joint of feeding in the handled brickwork joint of the synchronous feeding of the filling mortar in storage hopper 2, and after passing through
The filling mortar flattened, and the filling mortar pressure after item flattens will be flattened after described by squeezing item after described
It is real, at the same by be located at it is described after squeeze indent wheel 1-5 on rear side of item to item compacting is squeezed in handled brickwork joint after described after
Filling mortar outer surface carry out extrusion forming, complete the jointing process of handled brickwork joint;
It is that the mortar on rear side of grout outlet 1-3 flattens a 1-6 that item is flattened after described.
In the present embodiment, it is arc press strip that the mortar, which squeezes a 1-4 and a mortar pressing 1-6, the arc press strip
For by the middle part press strip that both ends are gradually curved inward forwards, backwards.
In actual use, the arc press strip is elastic layering or by arc pressuring plate and band made of being bent as elastic plate
The elastic parts that the arc pressuring plate carries out the inside and outside elastic component composition translated is moved, the elastic layering and the arc pressuring plate are equal
It is bent by one piece of rectangular flat plate;The elastic component is mounted on vehicle frame 1-1 and it is installed on the inside of the arc pressuring plate.
In the present embodiment, the arc press strip is elastic layering made of being bent as elastic plate.Also, the vehicle frame 1-
1 inside is provided with multiple mounting grooves for arc press strip installation.
In the present embodiment, it is that width is identical with handled slit width that the mortar, which squeezes a 1-4 and a mortar pressing 1-6,
Stainless steel strip.The stainless steel strip with a thickness of 1mm, be able to satisfy elasticity and squeeze and elastic pressing demand.
The indent wheel 1-5 is the jointing molding die of handled brickwork joint, the wheel face cross-sectional shape of the indent wheel 1-5
Identical as the adhesive layer cross-sectional shape of handled brickwork joint, the adhesive layer is to be hooked using filling mortar to handled brickwork joint
Adhesive layer in the brickwork joint formed after seam;
Meanwhile to ensure that joint filling is moved along handled brickwork joint always with jointing trolley 1, the jointing mechanism further includes to pressure
The limiting device that sheave 1-5 is limited;
The indent wheel 1-5 is mounted on indent wheel shaft, and the indent wheel shaft is laid along the width direction of vehicle frame 1-1;Institute
Stating guiding device includes two position-limited wheels 10 being symmetrically arranged on the indent wheel shaft, and two position-limited wheels 10 are and indent
Wheel 1-5 is in parallel laying and the two is symmetrically laid in the two sides indent wheel 1-5;The diameter of the position-limited wheel 10 is less than indent wheel 1-5
Diameter.
When practice of construction, according to the jointing form (i.e. jointing effect) for the handled brickwork joint being pre-designed, to indent wheel 1-5
Wheel face structure be determined.According to general knowledge known in this field, jointing has four kinds of flush joint, recessed joint, R-joining and joint forms.Its
In, according to cross-sectional shape difference, recessed joint includes that cross section is the V that arc-shaped arc-shaped recessed joint and cross section are V-shaped again
Font recessed joint.As shown in figure 13, when the jointing form of handled brickwork joint is flush joint, the wheel face of the indent wheel 1-5 is plane;
As shown in figure 14, when the jointing form of handled brickwork joint is arc-shaped recessed joint, the wheel face of the indent wheel 1-5 be it is arc-shaped and
The diameter of its wheel face is gradually reduced from middle part to two sides;As shown in figure 15, when the jointing form of handled brickwork joint is V-shaped recessed joint
When, the wheel face of the indent wheel 1-5 is gradually reduced for the diameter of V-shaped and its wheel face from middle part to two sides.Thus, practice of construction
When, according to the jointing form of handled brickwork joint, the wheel face structure of indent wheel 1-5 is adjusted, the jointing in the form of meeting and not have to
Demand.Meanwhile according to the slit width of handled brickwork joint, the thickness of indent wheel 1-5 is adjusted
The connection frame is elastic connection frame 18, is able to satisfy jointing demand, and can ensure that jointing quality.
In the present embodiment, the connection frame is by with a thickness of 1mm and stainless steel strip that width is 10mm is formed by bending three
Angular frame.Thus, the connection frame is not only able to satisfy connection reliability demand, while having mobile elasticity capacity, makes jointing
Mechanism has adaptive performance, can complete jointing process automatically, efficiently and in high quality.
In actual use, the position-limited wheel 10 moves on the masonry structure surface, and the indent wheel 1-5 is handled
It is moved on brickwork joint.
In the present embodiment, the diameter of the position-limited wheel 10 is φ 20mm, and the diameter of the indent wheel 1-5 is φ 22mm.It is real
Border in use, according to specific needs, adjust accordingly the diameter of position-limited wheel 10 and indent wheel 1-5 respectively.
For mortar leakage prevention, the joint filling and jointing trolley 1 further include symmetrically being laid in the two sides grout outlet 1-3 and preventing described
Plasma resistance the 1-7, two plasma resistance 1-7 for filling mortar outflow are laid along the length direction of handled brickwork joint.This implementation
In example, the plasma resistance 1-7 is elastic rubber strip.The width of the elastic rubber strip is 10mm and it is with a thickness of 2mm.It is practical to add
Working hour according to specific needs adjusts accordingly the size of elastic rubber strip.
The plasma resistance 1-7 belongs to easy consumption component, and using plastic foam or elastic rubber strip, when construction will check in time
Replacement, cleaning can reduce turnover rate in time.
Practical when carrying out joint filling or jointing, handheld handle 5-1 described in man-hour manually hand-held and while apply pressure is moved forward
The brickwork joint joint filling pointing device, the continuous rolls forward under artificial impetus power of driving wheel 7, and drive driven wheel 9, shove
Impeller 5 and 4 synchronization action of blade wheel is pushed away, filling mortar is continued to be transported to grout outlet 1-3 from storage hopper 2 and squeezes into handled brick
In seam.It is closely knit to mortar progress secondary extrusion is filled in brickwork joint that the mortar squeezes a 1-4, and the mortar flattens a 1-6
To while filling mortar carries out dense extrusion again in brickwork joint, filling mortar surface can be flattened;Indent wheel 1-5 is with fixed
Depth carries out indent processing to filling mortar surface, continues that filling mortar is added into storage hopper 1, is continuously finished the joint filling of brickwork joint
With jointing operation.
When needing to carry out joint filling using the brickwork joint joint filling and pointing device now, then the jointing mechanism is removed, this
Sample can ensure that filling mortar is closely knit in brickwork joint, fills full and surfacing, thus can effectively improve joint filling quality.
Thus, the brickwork joint joint filling and pointing device can carry out repeatedly extruding and indent molding to filling mortar in brickwork joint.
In the present embodiment, the driving wheel 7, driven wheel 9 and position-limited wheel 10 contacted with the masonry structure surface and
Masonry moves on surface, thus the outside wheel face of driving wheel 7, driven wheel 9 and position-limited wheel 10 is located on same perpendicular;It is described
The diameter of indent wheel 1-5 is greater than the diameter of position-limited wheel 10, and the diameter of indent wheel 1-5 is 2d bigger than the diameter of position-limited wheel 10,
Middle 2d=2mm~4mm, correspondingly the outside wheel face of indent wheel 1-5 is located on the outside of the outside wheel face of position-limited wheel 10, and indent wheel
Spacing between the outside wheel face of 1-5 and the outside wheel face of position-limited wheel 10 is d, and wherein d is the indent depth of indent wheel 1-5.This
In embodiment, the diameter of the indent wheel 1-5 refers to the diameter of the wheel face two sides of indent wheel 1-5.
In actual use, the diameter of indent wheel 1-5 and position-limited wheel 10 can be distinguished according to the indent depth d of indent wheel 1-5
It adjusts accordingly.
In the present embodiment, in handled brickwork joint the filling mortar surface of final molding than masonry structure surface depth 1mm~
2mm。
In the present embodiment, the plasma resistance 1-7 is laid in grout outlet 1-3 and mortar flattens the two sides 1-6, thus can limit
The mortar squeezed out from grout outlet 1-3 is excessive to two sides, and masonry structure mortar is caused to pollute.The plasma resistance 1-7 and vehicle frame 1-1 it
Between be pin joint.
During practice of construction, operating personnel pays attention to observing at any time the amount of storage of filling mortar in storage hopper 2 and adds in time
Note.Meanwhile, it is to be noted that observation joint filling and 1 front and back indent wheel 1-5 of jointing trolley and position-limited wheel 10 whether with handled brickwork joint face, and
When adjustment joint filling moved with jointing trolley 1 and along the middle line of handled brickwork joint.In operation process in case of in brickwork joint mortar it is not full
The case where, slurry is mended in timely reversion.
As shown in the above, the joint filling and 1 bottom of jointing trolley (i.e. inside) middle position are grout outlet 1-3, institute
Grout outlet 1-3 is stated as rectangle and its size is determined according to the width of handled brickwork joint, to ensure smoothly to send slurry, the grout outlet 1-
3 stretch to handled brickwork joint 1mm.Mortar will be filled after grout outlet 1-3 extrusion by the blade wheel 4 that pushes away, while by squeezing
Handled brickwork joint is filled up in the extruding of blade wheel 5.
The front and rear sides the grout outlet 1-3 have been arranged symmetrically mortar and have squeezed a 1-4 and mortar pressing 1-6, and mortar squeezes
Mortar is further compacted by 1-4, and mortar flattens a 1-6 and mortar in brickwork joint is flattened and is compacted, elastic layering use toughness and
Elastic preferable stainless steel strip or spring steel bar, elastic layering and vehicle frame 1-1 use embedded pin joint, described in the present embodiment
Handled brickwork joint 2mm is stretched in the middle part of elastic layering, is able to satisfy pressing and compacting demand.
In actual use, the driving wheel 7, driven wheel 9, mortar squeeze a 1-4 and mortar flattens a 1-6 and the hook
Seam mechanism can be processed according to handled brickwork joint, to meet different brickwork joint construction demands.
In addition, the front and back and left and right due to joint filling and the grout outlet 1-3 of jointing trolley 1 are symmetrical structure, convenient for construction
When joint filling and jointing can front and rear, left and right flexibly use;Guiding device is groove pressing device (the i.e. described jointing mechanism), two jointings
Mechanism is arranged symmetrically in joint filling and the front and rear sides of jointing trolley 1;The indent wheel 1-5 both plays the role of indent, while also rising
To guiding role;Position-limited wheel 10 is in brick face (masonry structure table when the position-limited wheel 10 mainly plays position-limiting action practice of construction
Face) on roll, indent wheel 1-5 is rolled in brickwork joint, control joint filling and jointing trolley 1 run trace along brickwork joint move ahead, avoid
Joint filling wanders off with jointing trolley 1.When practical progress jointing, pass through radial difference (the i.e. outboard wheel of position-limited wheel 10 and indent wheel -5
Interplanar distance), the depth of control indent wheel 1-5 indentation brickwork joint.
By above content, in highway tunnel construction, it is crucial appearance constructing structure that secondary lining, which pastes ceramic tile, in the whole series
It is larger that manpower and material resources are put into constructing tunnel process, nervous in the universal duration in constructing tunnel later period, process is to appearance and pastes matter
Amount requires height, but brickwork joint joint filling and jointing are carried out after pasting ceramic tile, and the quality of brickwork joint joint filling and jointing is directly related to porcelain
The sticking Quality of brick, when brickwork joint joint filling jointing site operation, require strict control.The brickwork joint joint filling that occurs currently on the market with
Two kinds of jointing equipment and construction method, main departure work and machinery.Manual brickwork joint joint filling is low with jointing equipment work efficiency, worker works
Intensity is big, is unsuitable for the construction of large area brickwork joint, is only suitable for small area and constructs.And mechanical joint filling jointing is equipment joint filling and
Artificial jointing, generally existing pressure injection joint filling effect is preferable, but joint filling equipment price is higher, however it remains artificial jointing makes up not
Foot, the unstable phenomenon of jointing presentation quality caused by existing simultaneously because of manual operation.And the present invention carries out brickwork joint at the scene and fills out
When seam is with jointing construction operation, the brickwork joint joint filling and pointing device need to only be moved forward along brickwork joint, just can complete brickwork joint and fill out
Seam is constructed with jointing, and by mortar dense extrusion in brickwork joint and jointing forms, and apparatus structure is simple, processing and fabricating and installation letter
Just, scene only needs one can normal construction.When practice of construction, the main axle 6 can also be driven by driving motor and be carried out
Rotation, thus man power or electric power can be used as power, greatly improve the operating condition of construction personnel, and joint filling and hook
High-quality, joint filling and jointing effect stability are stitched, quality is well stablized, and avoids quality drawback caused by artificial affecting, construction makes
Used time is easy, easy to operate, substantially reduces construction labour's investment, while also effectively reducing the labor intensity of operating worker.
The above is only presently preferred embodiments of the present invention, is not intended to limit the invention in any way, it is all according to the present invention
Technical spirit any simple modification to the above embodiments, change and equivalent structural changes, still fall within skill of the present invention
In the protection scope of art scheme.
Claims (10)
1. the joint filling of ceramic tile brickwork joint and pointing construction method in a kind of tunnel, it is characterised in that: use brickwork joint joint filling and pointing device
Joint filling or jointing are carried out to ceramic tile brickwork joint in tunnel;Ceramic tile brickwork joint is the ceramic tile brick in tunnel in tile laying layer in the tunnel
Seam, the tile laying layer are formed by muti-piece tile laying, and the multiple rows of multiple row of ceramic tile described in muti-piece point is laid;The ceramic tile brickwork joint is
Between horizontal brickwork joint or left and right adjacent two the column ceramic tile in the tile laying layer between the neighbouring two rows ceramic tile
Vertical brickwork joint;
The brickwork joint joint filling and pointing device include the joint filling that can be moved forward and backward on masonry structure surface and jointing trolley
(1) and for storing the storage hopper (2) for filling mortar in brickwork joint, the top of the storage hopper (2) is provided with feed inlet and its bottom
It is provided with discharge port, storage hopper (2) bottom is provided with the banjo fixing butt jointing (3) connecting with the discharge port, the banjo fixing butt jointing
(3) in horizontal layout and its be the tapping channel being connected to the discharge port;The masonry structure is the tile laying layer;
The joint filling and jointing trolley (1) include vehicle frame (1-1), are mounted in vehicle frame (1-1) and conveys for the filling mortar
Send slurry channel, be mounted on vehicle frame (1-1) middle inside and connect with banjo fixing butt jointing (3) jointing (1-2), be mounted on vehicle
On the outside of frame (1-1) and the walking mechanism that can be moved on the masonry structure surface and the jointing being mounted on vehicle frame (1-1) fill
It sets, described to send slurry channel and jointing (1-2) in horizontal layout, the jointing (1-2) and banjo fixing butt jointing (3) are laid
In on same straight line;The inner port for sending slurry channel is the stock inlet being connected to jointing (1-2), and described send starches channel
External port is the grout outlet (1-3) being sent into positioned at the outer middle side part of vehicle frame (1-1) and by the filling mortar in handled brickwork joint, institute
The width for stating grout outlet (1-3) is identical as the slit width of handled brickwork joint;There are two to feeding institute for setting on the outside of the vehicle frame (1-1)
The mortar that the filling mortar in processing brickwork joint is squeezed squeezes item (1-4), and it is symmetrical that two mortars squeeze item (1-4)
It is laid in the front and rear sides of grout outlet (1-3);The pointing device includes two and is separately mounted to the front and rear sides vehicle frame (1-1)
Jointing mechanism, two jointing mechanisms are symmetrically laid in the front and rear sides of grout outlet (1-3);The jointing mechanism includes connection
Frame and can be carried out along handled brickwork joint be moved forward and backward and moving process in in handled brickwork joint through mortar squeeze item (1-4) squeeze
Filling mortar outer surface afterwards carries out the indent wheel (1-5) of extrusion forming, leads between the indent wheel (1-5) and vehicle frame (1-1)
It crosses the connection frame to be attached, the indent wheel (1-5) is with handled brickwork joint in the parallel round roller laid and its thickness
It spends identical as the slit width of handled brickwork joint;The vehicle frame (1-1), mortar squeeze item (1-4), indent wheel (1-5) and the connection
Frame is laid along the length direction of handled brickwork joint, described that slurry channel, described send is sent to starch mouth, grout outlet (1-3), jointing
(1-2), vehicle frame (1-1), mortar squeeze item (1-4), indent wheel (1-5) and the connection frame and are laid on same plane;Institute
Handling brickwork joint is horizontal brickwork joint or vertical brickwork joint;
When carrying out joint filling to handled brickwork joint using the brickwork joint joint filling and pointing device, comprising the following steps:
Step A1, pointing device is removed: the pointing device of joint filling and jointing trolley (1) is removed;
Step A2, storage hopper connection and filling mortar addition: institute will be removed in the banjo fixing butt jointing (3) of storage hopper (2) and step A1
Joint filling after stating pointing device is connect with the jointing (1-2) of jointing trolley (1), and is arranged vertically storage hopper (2)
And the feed inlet of storage hopper (2) is upward, while making length of the vehicle frame (1-1) of joint filling and jointing trolley (1) along handled brickwork joint
Direction is laid, and is obtained and is connected molding band bucket joint filling trolley;The injection filling into storage hopper (2) by the feed inlet again
Mortar;
Step A3, band bucket joint filling trolley is in place: by position locating for the joint filling trolley translation to handled brickwork joint of band bucket described in step A2
It sets, is supported in the walking mechanism of joint filling and jointing trolley (1) on the surface of masonry structure locating for handled brickwork joint, and make
The grout outlet (1-3) and handled brickwork joint face of joint filling and jointing trolley (1);
Step A4, it joint filling: pushes the band bucket joint filling trolley to move from the front to the back along handled brickwork joint, passes through institute in moving process
It states and slurry channel is sent to synchronize the filling mortar in storage hopper (2) in the handled brickwork joint of feeding, and by after grout outlet (1-3)
The mortar of side squeezes item (1-4) and squeezes the filling mortar being sent into handled brickwork joint;
When carrying out jointing to handled brickwork joint using the brickwork joint joint filling and pointing device, comprising the following steps:
Step B1, storage hopper connection and filling mortar addition: by the company of the banjo fixing butt jointing (3) of storage hopper (2) and jointing trolley (1)
Connector (1-2) connection, and make storage hopper (2) be arranged vertically and the feed inlet of storage hopper (2) upward, while make joint filling with
The vehicle frame (1-1) of jointing trolley (1) is laid along the length direction of handled brickwork joint, is obtained and is connected molding band bucket jointing trolley;
The filling mortar is injected into storage hopper (2) by the feed inlet again;
Step B2, band bucket jointing trolley is in place: by the band bucket jointing trolley translation to handled brickwork joint present position, making joint filling
It is supported in the walking mechanism of jointing trolley (1) on the surface of masonry structure locating for handled brickwork joint, and makes joint filling and hook
The grout outlet (1-3) of seam trolley (1) and handled brickwork joint face;
Step B3, it jointing: pushes the band bucket jointing trolley to move from the front to the back along handled brickwork joint, passes through institute in moving process
It states and slurry channel is sent to be sent into the filling mortar in storage hopper (2) is synchronous in handled brickwork joint, and squeeze item after passing through to being sent into institute
The filling mortar in processing brickwork joint is squeezed, while right by being located at the rear indent wheel (1-5) squeezed on rear side of item
Item filling mortar outer surface after extruding is squeezed in handled brickwork joint after described and carries out extrusion forming, completes handled brickwork joint
Jointing process;
It is that the mortar being located on rear side of grout outlet (1-3) in this step squeezes item (1-4) that item is squeezed after described;
Joint filling and jointing in step A2 and step B1, when handled brickwork joint is horizontal brickwork joint, in the band bucket joint filling trolley
Trolley (1) is in horizontal layout and itself and storage hopper (2) perpendicular laying;When handled brickwork joint is vertical brickwork joint, the band bucket
Joint filling in joint filling trolley is arranged vertically with jointing trolley (1) and it is laid with storage hopper (2) in parallel.
2. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel described in accordance with the claim 1, it is characterised in that: the ceramic tile
Paving layer is paving in the ceramic tile armour layer (12) in the lower wall body of two side walls in institute's construction tunnel (11) left and right, the ceramic tile
Armour layer (12) paving is in the Tunnel Second Lining (13) of institute's construction tunnel (11);The ceramic tile is mask ceramic tile, the porcelain
Brick armour layer (12) mask tile laying as described in muti-piece forms.
3. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 1 or 2, it is characterised in that: step
Before carrying out jointing before progress joint filling and in step B3 in A4, first handled brickwork joint is cleared up.
4. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 1 or 2, it is characterised in that: described
Indent wheel (1-5) be handled brickwork joint jointing molding die, the wheel face cross-sectional shape of the indent wheel (1-5) with it is handled
The adhesive layer cross-sectional shape of brickwork joint is identical, and the adhesive layer is to be formed after carrying out jointing to handled brickwork joint using filling mortar
Brickwork joint in adhesive layer;
The brickwork joint joint filling further includes pushing joint filling with jointing trolley (1) and storage hopper (2) before and after synchronous progress with pointing device
Mobile hand-push apparatus;
The hand-push apparatus includes two handles (5) being symmetrically arranged at left and right sides of banjo fixing butt jointing (3);
When carrying out joint filling in step A4, push the band bucket joint filling trolley along handled brickwork joint by backward by the hand-push apparatus
Preceding movement;
When carrying out jointing in step B3, push the band bucket jointing trolley along handled brickwork joint by backward by the hand-push apparatus
Preceding movement.
5. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 1 or 2, it is characterised in that: described
The cross section of banjo fixing butt jointing (3) is square, and the jointing (1-2) is by the outer water in interior insertion banjo fixing butt jointing (3)
Plug flat head.
6. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 1 or 2, it is characterised in that: described
Joint filling and jointing trolley (1) further include that the filling mortar in jointing (1-2) is pushed to described send in slurry channel to push away slurry
Mechanism, the pulp grinder structure that pushes away are located in the stock inlet for sending slurry channel;
It is carried out in step A4 during carrying out jointing in joint filling process neutralization procedure B3, pushes away pulp grinder structure for storage hopper by described
(2) the filling mortar in jointing (1-2) continuously pushes to described send in slurry channel.
7. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 1 or 2, it is characterised in that: described
Joint filling and jointing trolley (1) further include auxiliary pointing device;
The auxiliary pointing device includes two fillings being laid on the outside of vehicle frame (1-1) and to being sent into handled brickwork joint
The mortar that mortar is flattened flattens item (1-6), and two mortars flatten item (1-6) and are symmetrically laid in grout outlet (1-3)
Front and rear sides;Two mortars flatten the length direction laying and the two of item (1-6) along handled brickwork joint and send with described
Slurry channel is laid on same plane;
It is to squeeze to what the filling mortar after mortar flattens item (1-6) pressing was squeezed that the mortar, which squeezes item (1-4),
Press strip, each mortar flatten item (1-6) and are laid between grout outlet (1-3) and mortar extruding item (1-4),
Each mortar squeeze item (1-4) be laid in the mortar squeeze item (1-4) and an indent wheel (1-5) it
Between;
The joint filling trolley of band bucket described in step A4 send slurry channel will along handled brickwork joint from the front to the back moving process, by described
In the handled brickwork joint of the synchronous feeding of filling mortar in storage hopper (2), and passes through the mortar being located on rear side of grout outlet (1-3) and flatten
Item (1-6) flattens the filling mortar being sent into handled brickwork joint, while by being located on rear side of grout outlet (1-3)
Mortar, which will squeeze item (1-4), to flatten the filling mortar compacting after item (1-6) is flattened through mortar;
The jointing trolley of band bucket described in step B3 send slurry channel will along handled brickwork joint from the front to the back moving process, by described
In the handled brickwork joint of the synchronous feeding of filling mortar in storage hopper (2), and item is flattened in the handled brickwork joint of feeding after passing through
The filling mortar is flattened, and the filling mortar compacting after item flattens will be flattened after described by the rear item that squeezes,
After simultaneously by the indent wheel (1-5) on rear side of the rear extruding item to item compacting is squeezed in handled brickwork joint after described
It fills mortar outer surface and carries out extrusion forming, complete the jointing process of handled brickwork joint;
It is that the mortar on rear side of grout outlet (1-3) flattens item (1-6) that item is flattened after described.
8. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 7, it is characterised in that: the mortar
Squeezing item (1-4) and mortar and flattening item (1-6) is arc press strip, the arc press strip for from middle part forwards, backwards both ends gradually to
Interior curved press strip.
The arc press strip is elastic layering made of being bent as elastic plate or by arc pressuring plate and drives the arc pressuring plate
The elastic parts of the inside and outside elastic component composition translated is carried out, the elastic layering and the arc pressuring plate are flat by one piece of rectangle
Plate benging forms;The elastic component is mounted on vehicle frame (1-1) and it is installed on the inside of the arc pressuring plate.
9. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 1 or 2, it is characterised in that: described
Joint filling and jointing trolley (1) further include sending slurry channel squeeze and grout outlet (1-3) is squeezed out to filling mortar to described
Shove device, the shove device is laid in vehicle frame (1-1) and it is located at described send and starches channel side;
It carries out in step A4 during carrying out jointing in joint filling process neutralization procedure B3, is sent by the shove device by described
It starches in the filling mortar brickwork joint to be processed in channel.
10. the joint filling of ceramic tile brickwork joint and pointing construction method in tunnel according to claim 1 or 2, it is characterised in that: described
Walking mechanism includes active walking mechanism and driven walking mechanism, and the active walking mechanism includes main axle (6) and two points
It is not mounted on the driving wheel (7) at main axle (6) both ends, the main axle (6) is laid along the width direction of vehicle frame (1-1), and two
The driving wheel (7) is laid and the two is with main axle (6) perpendicular laying in parallel, and two driving wheels (7) are and vehicle
Frame (1-1) is in parallel laying and the two is symmetrically laid in the two sides grout outlet (1-3);
The driven walking mechanism includes two and is symmetrically laid in the driven wheel groups of main axle (6) front and rear sides, it is each it is described from
Driving wheel group includes the driven wheel (9) that driven shaft (8) and two are separately mounted to driven shaft (8) both ends, the driven shaft (8) with
Main axle (6) is laid in parallel, two driven wheels (9) with driving wheel (7) in it is parallel lay and the two and driven shaft
(8) perpendicular laying, two driving wheels (7) are in parallel laying with vehicle frame (1-1) and the two is symmetrically laid in grout outlet
The two sides (1-3);
The jointing mechanism further includes the limiting device limited to indent wheel (1-5);
The indent wheel (1-5) is mounted on indent wheel shaft, and the indent wheel shaft is laid along the width direction of vehicle frame (1-1);Institute
Stating guiding device includes two position-limited wheels (10) being symmetrically arranged on the indent wheel shaft, two position-limited wheels (10) with
Indent wheel (1-5) is in parallel laying and the two is symmetrically laid in the two sides indent wheel (1-5);The diameter of the position-limited wheel (10) is less than
The diameter of indent wheel (1-5).
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CN201811291332.4A CN109296184B (en) | 2018-10-31 | 2018-10-31 | Method for filling and pointing ceramic tile joints in tunnel |
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CN109296184B CN109296184B (en) | 2020-07-17 |
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CN112663914A (en) * | 2019-10-15 | 2021-04-16 | 广东博智林机器人有限公司 | Seam filling sub-machine, seam filling workstation, seam filling system and working method of seam filling system |
CN112854690A (en) * | 2021-02-26 | 2021-05-28 | 中国十七冶集团有限公司 | Masonry mortar joint standardized construction device and use method |
CN112962936A (en) * | 2021-02-06 | 2021-06-15 | 北京国建建筑装饰工程有限公司 | Construction method for paving small-sized face bricks on inner wall |
CN113431352A (en) * | 2021-07-07 | 2021-09-24 | 朱张克 | Novel pointing device based on construction is used |
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