CN112850226A - Automatic loading device suitable for roll shaft production and application method thereof - Google Patents
Automatic loading device suitable for roll shaft production and application method thereof Download PDFInfo
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- CN112850226A CN112850226A CN202110201962.3A CN202110201962A CN112850226A CN 112850226 A CN112850226 A CN 112850226A CN 202110201962 A CN202110201962 A CN 202110201962A CN 112850226 A CN112850226 A CN 112850226A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/12—Loading elongated articles, e.g. rails, logs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
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Abstract
The invention discloses an automatic loading device suitable for roll shaft production and an application method thereof, wherein the automatic loading device comprises a main body frame, a loading part, a transfer storage part, an automatic loading part, a height adjusting part, a carrying main body part and an intelligent control part; the main body frame comprises a horizontal area frame and a vertical area frame; the horizontal area frame comprises a first base and a first rectangular container; the first base is a cuboid hollow container I; the first rectangular container is arranged on an upper bottom plate of the first base, a first rectangular opening through groove is formed in a right side plate of the first rectangular container, a second rectangular opening through groove is formed in a left side plate of the first rectangular container, and positioning screw holes are symmetrically formed in a front side plate and a rear side plate of the first rectangular container. Can realize in the production of a roller section of thick bamboo, the intelligence of class cylinder is loaded and is shifted, reduces intensity of labour, and restriction class cylinder's degree of freedom increases factor of safety in the flow to improve operational environment, improve and load and transfer efficiency.
Description
Technical Field
The invention relates to the field of roller shaft production, in particular to an automatic loading device suitable for roller shaft production.
Background
The roll shaft refers to the general name of a cylindrical machine element capable of rolling on a machine. The derived product roll shaft mainly comprises a roll shaft column, a sleeve and a bearing, wherein the roll shaft column, the sleeve and the bearing are assembled under the assistance of pressure equipment, and the roll shaft column, the sleeve and the bearing need to be transferred out of an assembly area after the assembly is completed.
Chinese patent CN212291695U discloses a roller assembly and a conveying roller device, the roller assembly includes a roller shaft, a driving wheel rotatably installed on the roller shaft and a first friction part and a second friction part respectively disposed at two sides of the driving wheel, the first friction part and the second friction part are respectively disposed to be attached to the driving wheel and are circumferentially limited on the roller shaft, so that the driving wheel rotates while being driven by the driving wheel and the friction force between the first friction part and the second friction part to drive the roller shaft to rotate. The problem that the workpiece is scratched due to friction between the workpiece and the conveying roller when the workpiece is blocked in the conveying process can be effectively avoided.
However, the roller shafts are cylindrical, so that the roller shafts are not easy to stack, the transfer efficiency is low, the production progress is seriously influenced, and the production cost is increased; meanwhile, certain potential safety hazards exist.
Disclosure of Invention
The invention provides an automatic loading device suitable for roll shaft production, which solves the problems of high labor intensity, difficulty in stacking, low safety coefficient, low transfer efficiency, high production cost and the like in the transfer process of assembled roll shafts.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic loading device suitable for roll shaft production comprises a main body frame, a feeding part, a transfer storage part, an automatic loading part, a height adjusting part, a carrying main body part and an intelligent control part.
The main body frame includes a horizontal area frame and a vertical area frame.
The horizontal area frame comprises a first base and a first rectangular container.
The first base is a cuboid hollow container I; the first rectangular container is arranged on an upper bottom plate of the first base, a first rectangular opening through groove is formed in a right side plate of the first rectangular container, a second rectangular opening through groove is formed in a left side plate of the first rectangular container, and positioning screw holes are symmetrically formed in a front side plate and a rear side plate of the first rectangular container.
The vertical area frame comprises a second base.
The second base is a rectangular hollow container II; two circular through holes I are formed in the upper bottom plate of the cuboid hollow container II.
The feeding part comprises a feeding end device and a conveying device.
The feeding end device is a U-shaped groove pipe, one end of the U-shaped groove pipe is arranged on the rectangular opening through groove I, and the other end of the U-shaped groove pipe is positioned in the rectangular container I.
The conveying device is a conveyor belt device; the conveyor belt device is arranged in the first rectangular container, and one end of the conveyor belt device is positioned below the feeding end device.
The transfer storage part comprises a chain type conveyor belt device, a connecting groove, a protective wall belt and a limiting brake device.
The connecting groove is an inclined plate which is positioned between the chain type conveying belt device and the conveying belt device.
The chain type conveyor belt device is located in the rectangular container I, one end of the chain type conveyor belt device is located below the connecting groove, the chain plates of the chain type conveyor belt device are provided with slots, the protective partition plates are arranged on the chain type conveyor belt device at equal intervals through the slots, and the protective partition plates are provided with buffer blocks.
The protective wall belt comprises a plurality of trapezoidal wedge blocks, a circular groove is formed in the upper bottom surface of each trapezoidal wedge block, and the trapezoidal wedge blocks are symmetrically arranged on the inner wall of the rectangular container at equal intervals.
The limiting brake device comprises a first push rod motor and a U-shaped limiting block, the first push rod motors are arranged on a first rectangular container through a mounting frame, the first push rod motors are located above the left end of the chain type conveyor belt device, the two U-shaped limiting blocks are symmetrically arranged on the inner wall of the first rectangular container, a flashboard is arranged at the movable end of the first push rod motor, and the thickness of the flashboard is matched with the inner diameter of the U-shaped limiting block.
The automatic charging part comprises a protection gate device and a charging device.
The protective gate device comprises a T-shaped gate and an adjusting screw rod.
A first positioning screw hole is formed in an ear-shaped bulge of the T-shaped gate, and two adjusting screws penetrate through the first positioning screw hole and are connected into the positioning screw hole through bolts.
The charging device comprises a first electric lifting device, a screw motor, a comb-shaped toothed plate and a balance weight.
The movable end of the first electric lifting device is provided with a bearing plate, and the bearing plate is provided with two sliding rails, a screw motor and a balance weight.
The screw motor is positioned between the sliding rail and the balance weight, and the rotor of the screw motor is arranged on the two comb-shaped toothed plates through a connecting plate.
The comb-shaped toothed plate is connected to the sliding rail in a sliding manner through a roller; the comb-shaped toothed plate is provided with a plurality of square through holes at equal intervals, the square through holes are located below the grooves of the comb-shaped toothed plate, and an electromagnet I is arranged in each square through hole.
The height adjusting part comprises a second electric lifting device, a miniature electric telescopic rod and a base plate.
The second electric lifting device is arranged on the second base, and the base plate is arranged on the movable end of the second electric lifting device.
The base plate is cuboid two, sets up four positioning hole three on the base plate, and four positioning hole three are the rectangle and distribute.
Four strip-shaped limiting slopes are arranged on the upper bottom surface of the substrate.
The miniature electric telescopic rod is arranged in the third positioning through hole.
The carrying body part comprises a vehicle-mounted bottom plate, a hanging rack and a handle.
The vehicle-mounted base plate is a U-shaped bearing plate, four supporting columns are arranged on the vehicle-mounted base plate, and the four supporting columns are distributed on two sides of the U-shaped bearing plate in a rectangular mode; the strut is provided with a hanging rack through a connecting cross rod.
The two hanging racks are parallel to each other, and a plurality of U-shaped open through grooves are arranged on the upper bottom surfaces of the hanging racks at equal intervals.
The handle sets up on-vehicle bottom plate, and bottom surface sets up four circular recess three under the on-vehicle bottom plate, circular recess three and miniature electric telescopic handle looks adaptation.
The intelligent control part comprises a counting early warning part, a state sensing part and an early warning reminding part.
The counting early warning part comprises a first photoelectric counting sensor, a second photoelectric counting sensor and a microprocessor.
The first photoelectric counting sensor is arranged on the inner wall of the U-shaped groove pipe.
The photoelectric counting sensor II is arranged on the left side wall of the U-shaped limiting block through a mounting frame.
The microprocessor is arranged in the first rectangular container.
The state sensing part comprises a plurality of correlation type photoelectric sensors, infrared obstacle avoidance sensors and pressure sensors.
And the light emitter and the light receiver of the plurality of correlation type photoelectric sensors are respectively arranged in the two symmetrical circular grooves.
The infrared obstacle avoidance sensor is arranged on the upper bottom surface of the substrate.
The pressure sensor is arranged in the groove of the comb-shaped toothed plate.
The early warning reminding part comprises a buzzer, a first color-variable light-emitting diode and a second color-variable light-emitting diode.
The buzzer and the first color-changing light-emitting diode are arranged on a right side plate of the rectangular container.
The second color-changing light-emitting diode is arranged on the left side plate of the first rectangular container.
The device comprises a conveyor belt device, a chain conveyor belt device, a first electric lifting device, a screw motor, a second electric lifting device, a miniature electric telescopic rod, a first photoelectric counting sensor, a second photoelectric counting sensor, a correlation type photoelectric sensor, an infrared obstacle avoidance sensor, a pressure sensor, a buzzer, a first color-changing light-emitting diode, a second color-changing light-emitting diode and a microprocessor, wherein the first electric lifting device, the second electric lifting device, the miniature electric telescopic rod, the first photoelectric counting sensor, the second photoelectric counting sensor.
Furthermore, the number of layers of the chain type conveying belt device is increased, a corresponding third push rod motor is arranged on a lower bottom plate of the first square container, and the third push rod motor is electrically connected with the microprocessor.
Preferably, the carrier body portion is replaced with a third conveyor belt arrangement.
Preferably, the connecting grooves are replaced with "H" -shaped connecting groove pipes.
Compared with the prior art, the method has the beneficial effects that:
according to the invention, through the integrated arrangement of the main body frame, the feeding part, the transfer storage part, the automatic charging part, the height adjusting part, the carrying main body part and the intelligent control part, the intelligent loading and transfer of the similar cylinder in the production of the roller shaft cylinder can be realized, the labor intensity is reduced, the degree of freedom of the similar cylinder is limited in the process, the safety factor is increased, the working environment is improved, and the loading and transfer efficiency is improved.
Drawings
FIG. 1 is a front view, partially in section, schematically illustrating the structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
fig. 3 is a schematic top view of the carrier body of the present invention.
In the figure: 101. the automatic lifting device comprises a base I, a base 102, a rectangular container I, a rectangular opening through groove II, a base 201, a feeding end device 202, a conveyor belt device 301, a connecting groove 302, a chain conveyor belt device 303, a protective partition plate 303, a 304 trapezoidal wedge block 305, a push rod motor I, a 306U-shaped limiting block 307, a shutter plate 401, a T-shaped gate 402, an adjusting screw rod 402, an 403, an electric lifting device I, a 404, a bearing plate 405, a screw rod motor 406, a comb-shaped toothed plate 406, an 501, an electric lifting device II, a base plate 502, a 503, a micro electric telescopic rod 504, a strip-shaped limiting slope 601, a vehicle-mounted base plate 602, a hanging rack 603 and a handle.
Detailed Description
The technical solution in the embodiments of the present invention is clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Embodiment 1, referring to fig. 1 to 3, an automatic loading apparatus suitable for use in roll shaft production includes a main body frame, a loading part, a transfer storage part, an automatic loading part, a height adjusting part, a carrying main body part, and an intelligent control part.
The main body frame includes a horizontal area frame and a vertical area frame.
The horizontal area frame comprises a base I101 and a rectangular container I102.
The first base 101 is a cuboid hollow container I; the first rectangular container 102 is arranged on an upper bottom plate of the first base 101, a first rectangular opening through groove 103 is formed in a right side plate of the first rectangular container 102, a second rectangular opening through groove 104 is formed in a left side plate of the first rectangular container 102, and positioning screw holes are symmetrically formed in a front side plate and a rear side plate of the first rectangular container 102.
The vertical area frame includes a second base 105.
The second base 105 is a rectangular hollow container II; two circular through holes I are formed in the upper bottom plate of the cuboid hollow container II.
The loading part comprises a loading end device 201 and a transportation device.
The feeding end device 201 is a U-shaped groove pipe, one end of the U-shaped groove pipe is arranged on the rectangular opening through groove I103, and the other end of the U-shaped groove pipe is positioned in the rectangular container I102.
The transport device is a conveyor belt device 202; the conveyor belt device 202 is arranged in the rectangular container I102, and one end of the conveyor belt device 202 is positioned below the feeding end device 201.
The transfer storage part comprises a chain type conveyor belt device 302, a connecting groove 301, a protective wall belt and a limit brake device.
The connecting groove 301 is a sloping plate which is located between the chain conveyor belt assembly 302 and the conveyor belt assembly 202.
The chain type conveying belt device 302 is located in the rectangular container I102, one end of the chain type conveying belt device 302 is located below the connecting groove 301, a slot is formed in each chain plate of the chain type conveying belt device 302, the plurality of protective partition plates 303 are arranged on the chain type conveying belt device 302 at equal intervals through the slots, and buffer blocks are arranged on the protective partition plates 303.
The protective wall belt comprises a plurality of trapezoidal wedges 304, a circular groove is formed in the upper bottom surface of each trapezoidal wedge 304, and the trapezoidal wedges 304 are symmetrically arranged on the inner wall of the rectangular container I102 at equal intervals.
The limiting brake device comprises a first push rod motor 305 and a U-shaped limiting block 306, the first push rod motors 305 are arranged on the first rectangular container 102 through a mounting frame, the first push rod motors 305 are located above the left end of the chain type conveyor belt device 302, the two U-shaped limiting blocks 306 are symmetrically arranged on the inner wall of the first rectangular container 102, a gate plate 307 is arranged at the movable end of each first push rod motor 305, and the thickness of the gate plate 307 is matched with the inner diameter of the U-shaped limiting block 306.
The automatic charging part comprises a protection gate device and a charging device.
The protective gate device comprises a T-shaped gate 401 and an adjusting screw 402.
A first positioning screw hole is formed in an ear-shaped bulge of the T-shaped gate 401, and two adjusting screws 402 penetrate through the first positioning screw hole and are connected into the first positioning screw hole through bolts.
The charging device comprises a first electric lifting device 403, a screw motor 405, a comb-shaped toothed plate 406 and a counterweight.
The movable end of the first electric lifting device 403 is provided with a bearing plate 404, and the bearing plate 404 is provided with two sliding rails, a screw motor 405 and a counterweight.
The screw motor 405 is located between the slide rail and the balance weight, and the rotor of the screw motor 405 is arranged on the two comb-shaped toothed plates 406 through a connecting plate.
The comb-shaped toothed plate 406 is slidably connected to the slide rail through a roller; the comb-shaped toothed plate 406 is equidistantly provided with a plurality of square through holes, the square through holes are all positioned below the grooves of the comb-shaped toothed plate 406, and the square through holes are internally provided with an electromagnet I.
The height adjusting part comprises a second electric lifting device 501, a miniature electric telescopic rod 503 and a base plate 502.
The second electric lifting device 501 is disposed on the second base 105, and the substrate 502 is disposed on the movable end of the second electric lifting device 501.
The substrate 502 is a cuboid II, four positioning through holes III are formed in the substrate 502, and the four positioning through holes III are distributed in a rectangular shape.
Four strip-shaped limiting slopes 504 are arranged on the upper bottom surface of the substrate 502.
The miniature electric telescopic rod 503 is arranged in the third positioning through hole.
The carrier body portion includes a vehicle mount floor 601, a hanger 602, and a handle 603.
The vehicle-mounted bottom plate 601 is a U-shaped bearing plate, four supporting columns are arranged on the vehicle-mounted bottom plate 601, and the four supporting columns are distributed on two sides of the U-shaped bearing plate in a rectangular mode; the struts are provided with hangers 602 by connecting cross bars.
The two hanging racks 602 are parallel to each other, and a plurality of U-shaped open through grooves are equidistantly arranged on the upper bottom surfaces of the hanging racks 602.
The handle 603 is arranged on the vehicle-mounted bottom plate 601, the lower bottom surface of the vehicle-mounted bottom plate 601 is provided with four circular grooves III, and the circular grooves III are matched with the miniature electric telescopic rod 503.
The intelligent control part comprises a counting early warning part, a state sensing part and an early warning reminding part.
The counting early warning part comprises a first photoelectric counting sensor, a second photoelectric counting sensor and a microprocessor.
The first photoelectric counting sensor is arranged on the inner wall of the U-shaped groove pipe.
The two photoelectric counting sensors are arranged on the left side wall of the U-shaped limiting block 306 through a mounting frame.
The microprocessor is disposed in the rectangular container one 102.
The state sensing part comprises a plurality of correlation type photoelectric sensors, infrared obstacle avoidance sensors and pressure sensors.
And the light emitter and the light receiver of the plurality of correlation type photoelectric sensors are respectively arranged in the two symmetrical circular grooves.
The infrared obstacle avoidance sensor is arranged on the upper bottom surface of the substrate 502.
The pressure sensor is arranged in the groove of the comb-shaped toothed plate.
The early warning reminding part comprises a buzzer, a first color-variable light-emitting diode and a second color-variable light-emitting diode.
The buzzer and the first color-changing light-emitting diode are arranged on the right side plate of the rectangular container I102.
The second color-changing light-emitting diode is arranged on the left side plate of the first rectangular container 102.
The conveying belt device 202, the chain type conveying belt device 302, the first electric lifting device 403, the screw motor 405, the second electric lifting device 501, the miniature electric telescopic rod 503, the first photoelectric counting sensor, the second photoelectric counting sensor, the opposite type photoelectric sensor, the infrared obstacle avoidance sensor, the pressure sensor, the buzzer, the first color-changing light-emitting diode, the second color-changing light-emitting diode and the microprocessor are electrically connected.
The working principle and the using method are as follows:
presetting:
installing the part of the horizontal area frame of the invention at one side of the processing equipment; the part where the vertical area frame is located is installed at the bottom of a groove with a slope, which is shown in detail in the attached figure 1.
The distance between the protective barriers 303 is adjusted according to the size of the cylindrical part in roll shaft production, and the working unit (adapted to the protective barriers 303) of the correlation type photoelectric sensor is adjusted at the same time. Adjusting the position of the protection gate device.
And performing power-on debugging on the device.
A material storage process:
placing a workpiece (a cylindrical part in the production of a roller shaft) on a feeding end device 201, and rolling the workpiece onto a conveying belt device 202 through a U-shaped groove pipe; in the process, the workpiece passes through the first photoelectric counting sensor, the first photoelectric counting sensor outputs signals to the microprocessor, the microprocessor outputs signals to the conveyor belt device 202, and the conveyor belt device 202 is started to convey the workpiece to the position above the chain type conveyor belt device 302.
Workpieces roll into the chain conveyor device 302 from the connecting groove 301, due to the existence of the protective partition 303, the workpieces stay in the first compartment at the right end of the chain conveyor device 302, the corresponding correlation type photoelectric sensor outputs a signal to the microprocessor, the microprocessor outputs a signal to the conveyor device 202 and the chain conveyor device 302, the conveyor device 202 stops running, the chain conveyor device 302 starts to run forward by a distance (calibrated by the next correlation type photoelectric sensor) between the protective partition 303.
The above operation is repeated until the chain conveyor belt assembly 302 is fully loaded.
At this time, all the correlation type photoelectric sensors output signals to the microprocessor, the microprocessor outputs signals to the first color-variable light-emitting diode, the first color-variable light-emitting diode displays red, and the conveyor belt device 202 and the chain conveyor belt device 302 are suspended.
Taking a material:
the carrying main body part is pushed onto the substrate 502, the infrared obstacle avoidance sensor outputs the collected signals to the microprocessor, the microprocessor outputs the signals to the micro electric telescopic rod 503, the movable end of the micro electric telescopic rod 503 ascends, and the carrying main body part is fixed.
The microprocessor outputs signals to the first push rod motor 305, the screw motor 405 and the chain type conveyor belt device 302 in a delayed mode, the movable end of the screw motor 405 moves forwards by a unit distance, after 2s of delay, the movable end of the first push rod motor 305 moves upwards, the limit brake is opened, the chain type conveyor belt device 302 is started, the distance between the first protective partition plate 303 and the second protective partition plate 303 is operated forwards, a workpiece falls into the groove of the comb-shaped toothed plate 406, and the electromagnets are started synchronously.
When the comb tooth plate 406 is fully loaded (sensed by the pressure sensor), the microprocessor outputs a signal to the second electric lifting device 501, and the second electric lifting device 501 moves upward for a certain distance, so that the workpiece in the groove of the comb tooth plate 406 enters the hanger 602, and the electromagnet is synchronously closed.
When the last row of racks 602 is fully loaded, the microprocessor outputs a signal to the first electric lifting device 403 and the second electric lifting device 501, and the first electric lifting device 403 and the second electric lifting device 501 coordinate to realize that the workpiece is separated from the comb-shaped toothed plate 406.
When the base plate 502 reaches the ground and is stabilized, the operator pulls the carrier body part away from the upper ground.
And then, all the parts are orderly reset, the color-changeable light-emitting diode displays green, and the next round of material taking process can be continued.
Automatic adjustment: the microprocessor adjusts the chain type conveyor belt device 302 to move back and forth through the numerical value difference between the first photoelectric counting sensor and the second photoelectric counting sensor, and ensures that the chain type conveyor belt device 302 has enough storage space.
When a fault occurs, such as: the material taking process is abnormal or the device is abnormal, the microprocessor sends out early warning through the buzzer to remind an operator to carry out detection and maintenance.
According to the field, the part where the frame in the vertical area of the device is arranged can be selected and arranged at the bottom of the vertical groove, and the program is adjusted correspondingly.
Embodiment 2, on the basis of embodiment 1, the number of layers of the chain conveyor belt device 302 is increased, and the corresponding third push rod motor is configured on the lower bottom plate of the first square container, and the third push rod motor is electrically connected with the microprocessor, so that the capacity of the transfer storage part is increased.
Embodiment 3, on the basis of embodiment 1, the conveying belt device III is used for replacing the main body part of the carrier, and efficient quality inspection and screening of the tool are realized.
Embodiment 4, on the basis of embodiment 1, the connecting groove 301 is replaced by an "H" shaped connecting groove pipe, so that the gradient can be adjusted more conveniently, and the workpiece transfer is facilitated.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
The parts not involved in the invention are realized by adopting the prior art.
Claims (10)
1. An automatic loading device suitable for roll shaft production comprises a main body frame, a feeding part, a transfer storage part, an automatic loading part, a height adjusting part, a carrying main body part and an intelligent control part;
the main body frame comprises a horizontal area frame and a vertical area frame;
the horizontal area frame comprises a first base and a first container;
the first base is a hollow container I; the first container is arranged on an upper bottom plate of the first base, a first opening through groove is formed in a right side plate of the first container, and a second opening through groove is formed in a left side plate of the first container;
the vertical area frame comprises a second base;
the second base is a hollow container II;
the feeding part comprises a feeding end device and a conveying device;
the feeding end device is arranged on the first open through groove;
the conveying device is arranged in the first container, and one end of the conveying device is positioned below the feeding end device;
the transfer storage part comprises a chain type conveying belt device, a connecting groove, a protective wall belt and a limiting gate device;
the connecting groove is positioned between the chain type conveyor belt device and the conveying device;
the chain type conveying belt device is positioned in the first container, one end of the chain type conveying belt device is positioned below the connecting groove, and the plurality of protective partition plates are equidistantly arranged on the chain type conveying belt device;
the protective wall belts are symmetrically arranged on the inner wall of the container at equal intervals;
the limiting brake device comprises a first push rod motor, the first push rod motor is arranged on the first container, the first push rod motor is positioned above the left end of the chain type conveyor belt device, and the movable end of the first push rod motor is provided with a flashboard;
the automatic charging part comprises a protection gate device and a charging device;
the protective gate device comprises a T-shaped gate and an adjusting screw rod;
the T-shaped gate is arranged on the first container through an adjusting screw rod;
the charging device comprises a first electric lifting device, a screw motor, a comb-shaped toothed plate and a counterweight;
the first electric lifting device is provided with a bearing plate, and the bearing plate is provided with two sliding rails, a screw motor and a balance weight;
the screw motor rotor is arranged on the two comb-shaped toothed plates through a connecting plate;
the comb-shaped toothed plate is connected to the sliding rail in a sliding manner through a roller;
the height adjusting part comprises a second electric lifting device and a base plate;
the second electric lifting device is arranged on the second base, and the substrate is arranged on the second electric lifting device;
the carrying main body part comprises a vehicle-mounted bottom plate, a hanging rack and a handle;
the hanging rack and the handle are arranged on the vehicle-mounted bottom plate;
the intelligent control part is arranged in the main body frame.
2. The automatic loading device suitable for roll shaft production according to claim 1, wherein:
the horizontal area frame comprises a first base and a first rectangular container;
the first base is a cuboid hollow container I; a first rectangular container is arranged on an upper bottom plate of the first base, a first rectangular opening through groove is formed in a right side plate of the first rectangular container, a second rectangular opening through groove is formed in a left side plate of the first rectangular container, and positioning screw holes are symmetrically formed in a front side plate and a rear side plate of the first rectangular container;
the second base is a rectangular hollow container II; and a first circular through hole is formed in the upper bottom plate of the second cuboid hollow container.
3. The automatic loading device suitable for roll shaft production according to claim 1, wherein:
the carrying main body part comprises a vehicle-mounted bottom plate, a hanging rack and a handle;
the vehicle-mounted bottom plate is a U-shaped bearing plate, four supporting columns are arranged on the U-shaped bearing plate, and the supporting columns are provided with hanging racks;
a plurality of U-shaped open through grooves are equidistantly arranged on the upper bottom surface of the hanging rack;
and a third circular groove is formed in the lower bottom surface of the vehicle-mounted bottom plate.
4. The automatic loading device suitable for roll shaft production according to claim 1, wherein:
the protective wall belt comprises a trapezoidal wedge block, a circular groove is formed in the upper bottom surface of the trapezoidal wedge block, and the trapezoidal wedge block is arranged on one inner wall of the rectangular container.
5. The automatic loading device suitable for roll shaft production according to claim 1, wherein:
the base plate is arranged on the movable end of the electric lifting device II;
the substrate is a cuboid II, and positioning through holes III are formed in the substrate and are distributed in a rectangular shape;
the upper bottom surface of the substrate is provided with a strip-shaped limiting slope;
a miniature electric telescopic rod is arranged in the third positioning through hole.
6. The automatic loading device suitable for roll shaft production according to claim 1, wherein:
the intelligent control part comprises a counting early warning part, a state sensing part and an early warning reminding part;
the counting early warning part comprises a photoelectric counting sensor I, a photoelectric counting sensor II and a microprocessor;
the first photoelectric counting sensor is arranged on the feeding end device;
the photoelectric counting sensor II is arranged on the inner wall of the rectangular container I through the mounting frame, and is positioned on the left side of the limit gate device;
the microprocessor is arranged in the first rectangular container;
the state sensing part comprises a correlation photoelectric sensor, an infrared obstacle avoidance sensor and a pressure sensor;
the light emitter and the light receiver of the correlation type photoelectric sensor are respectively arranged on the two symmetrical protective wall belts;
the infrared obstacle avoidance sensor is arranged on the upper bottom surface of the substrate;
the pressure sensor is arranged in a groove of the comb-shaped toothed plate on the lower bottom surface of the vehicle-mounted bottom plate;
the early warning reminding part comprises a buzzer, a first color-variable light-emitting diode and a second color-variable light-emitting diode;
the buzzer, the first color-variable light-emitting diode and the second color-variable light-emitting diode are arranged on one side plate of the container.
7. The automatic loading device suitable for roll shaft production according to claim 1, wherein:
and the number of layers of the chain type conveying belt device is increased, and a corresponding third push rod motor is arranged on the lower bottom plate of the first square container and is electrically connected with the microprocessor.
8. The automatic loading device suitable for roll shaft production according to claim 1, wherein:
the connecting groove is replaced by an H-shaped connecting groove pipe.
9. The automatic loading device suitable for roll shaft production according to claim 3, wherein:
the carrier body portion is replaced with a third conveyor means.
10. An application method of an automatic loading device suitable for roll shaft production is characterized by comprising the following steps:
the method comprises the following steps: presetting:
installing the part of the horizontal area frame of the invention at one side of the processing equipment; the part where the vertical area frame is arranged at the bottom of a groove with a slope;
adjusting the distance between the protective partition plates according to the size of the cylindrical part in the roll shaft production, and adjusting the position of the correlation type photoelectric sensor; adjusting the position of the protective gate device;
step two: a material storage process:
placing a workpiece into a feeding end device, and rolling the workpiece onto a conveyor belt device through the feeding end device; in the process, the workpiece passes through the first photoelectric counting sensor, the first photoelectric counting sensor outputs a signal to the microprocessor, the microprocessor outputs a signal to the conveyor belt device, and the conveyor belt device is started to convey the workpiece to the position above the chain type conveyor belt device;
workpieces roll into the chain type conveying belt device through the connecting groove, the workpieces stay in a first compartment at the right end of the chain type conveying belt device due to the existence of the protective partition plates, the corresponding correlation type photoelectric sensor outputs signals to the microprocessor, the microprocessor outputs signals to the conveying belt device and the chain type conveying belt device, the conveying belt device 202 stops running, the chain type conveying belt device starts, and the chain type conveying belt device runs forwards for a distance of a protective partition plate interval;
repeating the operation until the chain type conveyor belt device is fully loaded;
at the moment, all the correlation type photoelectric sensors output signals to the microprocessor, the microprocessor outputs signals to the first color-variable light-emitting diode, the first color-variable light-emitting diode displays red, and meanwhile, the conveyor belt device and the chain conveyor belt device pause operation;
step three: taking a material:
pushing the carrying main body part onto a substrate, outputting the acquired signal to a microprocessor by an infrared obstacle avoidance sensor, outputting the signal to a micro electric telescopic rod by the microprocessor, and lifting the movable end of the micro electric telescopic rod to fix the carrying main body part;
the microprocessor outputs signals to the first push rod motor, the screw rod motor and the chain type conveying belt device in a delayed mode, the movable end of the screw rod motor moves forwards for a unit distance, after 2s of delay, the movable end of the first push rod motor moves upwards, the limiting brake is opened, the chain type conveying belt device is started, the chain type conveying belt device is operated forwards for a distance of the distance between the protective partition plates, a workpiece falls into a groove of the comb-shaped toothed plate, and the electromagnets are started synchronously;
when the comb-shaped toothed plate is fully loaded, the microprocessor outputs a signal to the electric lifting device II, the electric lifting device II moves upwards for a certain distance, so that the workpiece in the groove of the comb-shaped toothed plate enters the hanging rack, and the electromagnet is synchronously closed;
when the last row of hangers are fully loaded, the microprocessor outputs signals to the first electric lifting device and the second electric lifting device, and the first electric lifting device and the second electric lifting device coordinate to realize that the workpiece is separated from the comb-shaped toothed plate;
when the base plate reaches the ground and is stable, an operator pulls away the carrying main body part on the upper ground;
then, all the parts are reset in order, the color-changeable light-emitting diode displays green, and the next round of material taking process can be continued;
step four: automatic adjustment:
the microprocessor adjusts the chain type conveyor belt device to move back and forth through the numerical value difference between the first photoelectric counting sensor and the second photoelectric counting sensor, and ensures that the chain type conveyor belt device has enough storage space.
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