CN106391515B - Ceramic tile on-line sorting device - Google Patents
Ceramic tile on-line sorting device Download PDFInfo
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- CN106391515B CN106391515B CN201611016617.8A CN201611016617A CN106391515B CN 106391515 B CN106391515 B CN 106391515B CN 201611016617 A CN201611016617 A CN 201611016617A CN 106391515 B CN106391515 B CN 106391515B
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- ceramic tile
- axis
- sucker
- tile
- sucking disc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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Abstract
Ceramic tile online sorting device belongs to ceramic tile production facility technical field. The method is characterized in that: suction means (6) are including suction means main part (17), w axle running gear and sucking disc (19), and w axle running gear installs on suction means main part (17), and sucking disc (19) are installed on w axle running gear, and w axle running gear is used for driving sucking disc (19) motion and direction of motion and the same with the direction of motion along the ceramic tile, is equipped with the speed detecting element who is used for detecting the ceramic tile speed on suction means main part (17). The w-axis travelling mechanism of the suction mechanism of the on-line ceramic tile sorting device can drive the sucker to move, so that when the sucker sucks a ceramic tile, the sucker and the ceramic tile are kept relatively static, the sucker can be ensured to firmly suck the ceramic tile, and the sucker and the ceramic tile can be prevented from relative displacement when contacting with the ceramic tile, so that the sucker is damaged; this online sorting device of ceramic tile maintenance frequency is low, can also be to the ceramic tile buffer memory on the conveyer belt.
Description
Technical Field
Ceramic tile online sorting device belongs to ceramic tile production facility technical field.
Background
The production line of ceramic tiles is used in the production of ceramic tiles so as to improve the production efficiency of the ceramic tiles. Because the price of ceramic tile production line is more expensive, and the user requires more to the kind of ceramic tile, this will make ceramic tile manufacture factory need produce different kinds of ceramic tile on same ceramic tile production line to can enough satisfy the user to the requirement of ceramic tile variety, can guarantee ceramic tile production efficiency again, can also reduce equipment investment.
Present ceramic tile sorting device is the pile up neatly in the ceramic tile storehouse through the manipulator with the ceramic tile of the same race mostly, thereby accomplish the classification of ceramic tile, the manipulator adopts the sucking disc to absorb to snatching of ceramic tile usually, because the ceramic tile shifts up at the conveyer belt, current manipulator is when absorbing the ceramic tile, the sucking disc has relative movement speed with the ceramic tile, the unable firm ceramic tile that absorbs of sucking disc that makes, and when sucking disc and ceramic tile contact, the sucking disc can take place relative movement with the ceramic tile, can cause the damage to the sucking disc, thereby the life of manipulator has been influenced, and then the production efficiency of ceramic tile has been influenced.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcome prior art's not enough, provide one kind and can make sucking disc and ceramic tile keep static relatively, avoid causing the ceramic tile on-line sorting device of damage to the sucking disc when the ceramic tile is absorbed to the sucking disc.
The technical scheme adopted by the invention for solving the technical problems is as follows: this ceramic tile on-line sorting device's suction means, its characterized in that: including suction means main part, w axle running gear and sucking disc, w axle running gear installs in suction means main part, and the sucking disc is installed on w axle running gear, and w axle running gear is used for driving the motion of sucking disc and direction of motion and is the same with the direction of motion along the ceramic tile, is equipped with the speed detecting element who is used for detecting the ceramic tile speed in the suction means main part.
Preferably, w axle running gear include w axle motor and linear module, linear module horizontal installation is in the suction means main part, w axle motor also installs in the suction means main part and links to each other with linear module, sucking disc slidable mounting is on linear module, w axle motor passes through linear module and drives the sucking disc and remove.
Preferably, the sucker is arranged on the sucker mounting plate and is arranged on the w-axis travelling mechanism through the sucker mounting plate.
Preferably, a buffer spring is arranged between the sucker and the sucker mounting plate, the upper end of the buffer spring is supported on the sucker mounting plate, the lower end of the buffer spring is supported on the sucker, and the buffer spring is in a compression state.
Preferably, the sucker is installed on the sucker installation plate in a vertically sliding mode through an installation bolt, a sleeve is sleeved outside the installation bolt on the upper portion of the sucker installation plate, threads are arranged on the outer wall of the sleeve, the sleeve is fixedly connected with the sucker installation plate through a fastening nut, and the upper end of the installation bolt is supported on the sleeve.
Preferably, the suction mechanism body is provided with a tile detection unit for detecting whether the tile is sucked or not.
Preferably, the w-axis travelling mechanism is provided with limiting units at the front end and the rear end along the moving direction.
Preferably, at least three suction cups are arranged.
Ceramic tile on-line sorting device, its characterized in that: the automatic tile feeding machine comprises a frame, a control device, a plurality of travelling mechanisms and the suction mechanism, wherein the travelling mechanisms and the suction mechanism are arranged at intervals along the length direction of the frame, the suction mechanism main body of the suction mechanism is installed on the travelling mechanism, a w-axis travelling mechanism and a speed detection unit are connected with the control device, an online detection unit used for detecting the category of tiles is arranged on the frame, the online detection unit and the travelling mechanism are connected with the control device, the detection unit is used for detecting the category of the tiles conveyed by a conveying belt and transmitting signals to the control device, the control device controls the travelling mechanism and the suction mechanism to enable the same tiles to be in any one or more tile stacking storehouses according to the signals detected by the online detection unit, or the control device controls the travelling mechanism and the suction mechanism to suck the tiles in the tile storehouses to the conveying belt in sequence according to the categories.
Compared with the prior art, the invention has the beneficial effects that:
1. this online sorting device of ceramic tile's suction means's w axle running gear can drive the sucking disc and remove, speed detecting element can detect the speed of ceramic tile, thereby when the sucking disc absorbs the ceramic tile, sucking disc and ceramic tile keep relative static, can enough guarantee that the sucking disc firmly holds the ceramic tile, the two takes place relative displacement when sucking disc and ceramic tile contact again, thereby cause the damage to the sucking disc, the life of sucking disc has been improved, can also avoid absorbing ceramic tile in-process ceramic tile and drop, the maintenance frequency of suction means has been reduced.
2. The w-axis motor drives the sucker to move through the linear module, and the W-axis motor is simple in structure and convenient to disassemble and assemble.
3. The sucking disc is gliding to be installed on the sucking disc mounting panel from top to bottom, and is equipped with buffer spring between sucking disc mounting panel and the sucking disc, and when the sucking disc contacted with the ceramic tile, buffer spring can cushion, makes the suction means main part continue one section distance of downstream, avoids bumping and damages ceramic tile or suction means.
4. The sucking disc passes through the construction bolt installation, and construction bolt's upper end supports on the sleeve pipe, and the sleeve pipe passes through fastening nut to be fixed on the sucking disc mounting panel to conveniently adjust the height of sucking disc.
5. The ceramic tile detecting element can detect whether the sucking disc absorbs the ceramic tile to avoid not absorbing the ceramic tile and leading to the empty motion of suction means, thereby influence the letter sorting efficiency of ceramic tile.
6. The limiting unit can limit the movement of the w-axis travelling mechanism, so that the w-axis travelling mechanism is prevented from colliding to damage the suction mechanism.
7. This online sorting device of ceramic tile's running gear installs in the frame, suction means installs on running gear, thereby can be to absorbing the ceramic tile on the conveyer belt and pile up neatly in the ceramic tile storehouse, online detection unit can detect the classification of ceramic tile, thereby realized piling up the ceramic tile of the same classification in one or several ceramic tile storehouses, suction means's sucking disc when with the ceramic tile contact on the conveyer belt, can keep relative static with the ceramic tile, can enough guarantee that the ceramic tile absorbs firmly, can avoid causing the damage to the sucking disc again, thereby the maintenance frequency of the online sorting device of ceramic tile has been reduced.
Drawings
Fig. 1 is a perspective view of a suction mechanism.
Fig. 2 is a front view schematically showing the suction mechanism.
Fig. 3 is a schematic view of the installation of the suction cup.
Fig. 4 is a schematic perspective view of the ceramic tile on-line sorting device.
Fig. 5 is a partially enlarged view of a portion a in fig. 1.
Fig. 6 is a perspective view of the x-axis traveling mechanism.
Fig. 7 is a perspective view of the z-axis traveling mechanism.
In the figure: 1. the automatic tile feeding machine comprises a rack 2, a conveying belt 3, a traveling mechanism 4, an x-axis traveling mechanism 5, a z-axis traveling mechanism 6, a suction mechanism 7, an electric control cabinet 8, a tile warehouse 9, an x-axis guide rail 10, a cross beam 11, an x-axis motor 12, a z-axis motor 13, a mounting rack 14, an upright post 15, a z-axis guide rail 16, a z-axis synchronous belt 17, a suction mechanism main body 18, a w-axis motor 19, a suction cup 20, a suction cup mounting plate 21, a linear module 22, a buffer spring 23, a sleeve 24, a mounting bolt 25 and a fastening nut.
Detailed Description
FIG. 1~7 is a preferred embodiment of the present invention, which is further described below in conjunction with FIG. 1~7.
The suction mechanism of the on-line ceramic tile sorting device comprises a suction mechanism main body 17, a w-axis travelling mechanism and a sucker 19, wherein the w-axis travelling mechanism is installed on the suction mechanism main body 17, the sucker 19 is installed on the w-axis travelling mechanism, the w-axis travelling mechanism is used for driving the sucker 19 to move, the moving direction of the sucker is the same as the moving direction of the ceramic tile, and a speed detection unit for detecting the speed of the ceramic tile is arranged on the suction mechanism main body 17. This online sorting device of ceramic tile's suction means 6's w axle running gear can drive sucking disc 19 and remove, speed detecting element can detect the speed of ceramic tile, thereby when the ceramic tile is absorb to the sucking disc, sucking disc 19 and ceramic tile keep relative static, can enough guarantee that sucking disc 19 firmly inhales the ceramic tile, the two relative displacement that takes place when sucking disc 19 and ceramic tile contact can be avoided again, thereby cause the damage to sucking disc 19, the service life of sucking disc 19 is improved, can also avoid absorbing the ceramic tile in-process ceramic tile and drop, the maintenance frequency of suction means 6 has been reduced.
Specifically, the method comprises the following steps: as shown in fig. 1~2: the w-axis travelling mechanism comprises a w-axis motor 18 and a linear module 21, the linear module 21 is horizontally arranged on the suction mechanism main body 17, the w-axis motor 18 is arranged on the suction mechanism main body 17 at one end of the linear module 21, and the w-axis motor 18 is connected with the linear module 21. The sucking disc 19 is installed on sucking disc mounting panel 20, and sucking disc 19 has four, and sucking disc mounting panel 20 has two, and the equal symmetry in both ends of every sucking disc mounting panel 20 is equipped with a sucking disc 19, and two sucking disc mounting panels 20 pass through the connecting rod to be connected, be equipped with on the connecting rod with linear module 21 on guide rail matched with spout to install on linear module 21 through the spout, and have linear module 21 to drive the realization motion. And limiting units are arranged on the w-axis travelling mechanism along the two sides of the motion direction of the sucker 19 and are photoelectric switches, so that the movement of the sucker 19 is limited.
The suction mechanism main body 17 is also provided with a tile detection unit for detecting tiles, the tile detection unit is a photoelectric sensor and is used for detecting whether the sucking disc 19 sucks a tile or not.
As shown in fig. 3: the sucking disc mounting panel 20 is the rectangle steel sheet, and the tip of sucking disc mounting panel 20 is equipped with the through-hole that is used for installing sucking disc 19, and sucking disc 19 passes through mounting bolt 24 to be installed on sucking disc mounting panel 20. After the through-hole on the sucking disc mounting panel 20 was passed to mounting bolt 24's lower extreme with 19 upper portion fixed connection of sucking disc, the cover is equipped with buffer spring 22 on mounting bolt 24 between sucking disc mounting panel 20 and sucking disc 19, buffer spring 22 is in compression state, buffer spring 22's lower extreme supports on 19 upper portions of sucking disc, the upper end supports on sucking disc mounting panel 20, thereby promote 19 downstream of sucking disc to the extreme lower position, when sucking disc 19 contacts with the ceramic tile, because buffer spring 22's existence, can allow 19 one section displacements of upward operation of sucking disc, thereby can avoid causing the damage to suction mechanism 6.
The sleeve 23 is sleeved on the mounting bolt 24 above the sucker mounting plate 20, the outer wall of the sleeve 23 is provided with threads, the outer wall of the sleeve 23 is provided with a fastening nut 25, and the outer diameter of the sleeve 23 is slightly smaller than the diameter of the through hole of the sucker mounting plate 20. The lower portion of the sleeve 23 extends into the through hole and is supported on the suction cup mounting plate 20 by a fastening nut 25, and the upper portion of the sleeve 23 is supported on the upper portion of the mounting bolt 24, thereby facilitating the height adjustment of the suction cup 19 by the fastening nut 25.
As shown in fig. 4~5: the utility model provides an online sorting device of ceramic tile, which comprises a frame 1, a control device, a plurality of running gear 3 and foretell suction means 6 that set up along the length direction interval of frame 1, suction means 6's suction means main part 17 is installed on running gear 3, w axle running gear and speed detecting element all are connected with controlling means, be equipped with the on-line measuring unit that is used for detecting the ceramic tile classification on frame 1, the on-line measuring unit all links to each other with controlling means with running gear 3, the measuring unit is used for detecting the ceramic tile classification that conveyer belt 2 carried, and give controlling means with signal transmission, controlling means controls running gear 3 and suction means 6 according to the signal that the on-line measuring unit detected and pile up neatly in arbitrary one or more ceramic tile storehouse 8 with the same classification, or controlling means control running gear 3 and suction means 6 absorb the ceramic tile in the ceramic tile storehouse 8 on conveyer belt 2 according to the classification in proper order. This online detection unit of online sorting device of ceramic tile can detect the classification of the ceramic tile on the conveyer belt 2, controlling means control running gear 3 and suction means 6 pile up neatly the ceramic tile of different classification in one or more ceramic tile storehouse 8, can also control running gear 3 and suction means 6 and grab the conveyer belt 2 on with the ceramic tile in proper order, thereby can enough realize the letter sorting to the ceramic tile of different classification, can realize the buffer memory of ceramic tile again, thereby can break down or the ceramic tile is handled untimely and often carries out the buffer memory to the ceramic tile in subsequent processes, avoid causing the hindrance to the ceramic tile production line, and the letter sorting of ceramic tile goes on line, need not change original ceramic tile conveyer belt 2, and is simple to use, and convenient, and ceramic tile production efficiency is greatly improved.
Frame 1 is the cuboid frame, and frame 1 is equipped with a plurality of supporting legs along length direction's both sides interval to both sides have formed a plurality of ceramic tile storehouses 8 around frame 1, in order to satisfy the pile up neatly requirement to different types of ceramic tile. The conveyer belt 2 is arranged along the length direction of the frame 1, and the conveyer belt 2 is arranged between the tile storehouses 8 on the front side and the rear side of the frame 1, so that tiles can be conveyed.
The on-line detection unit is provided at the left end of the frame 1 to detect the type of the tile as it enters the frame 1. The online detection unit is a photoelectric sensor. Still be equipped with detection unit under the line on the frame 1 of every tile storehouse 8 one side, detection unit under the line links to each other with controlling means, detection unit under the line is used for detecting the classification of the ceramic tile in the tile storehouse 8, thereby can detect the ceramic tile classification in the tile storehouse 8, the back is accomplished to the pile up neatly in the tile storehouse 8, can shift out the ceramic tile, when placing the ceramic tile on conveyer belt 2, move into tile storehouse 8 with the ceramic tile, detection unit can detect the classification of ceramic tile under the line, thereby can realize placing the ceramic tile on conveyer belt 2 according to the classification in proper order. The offline detection unit is a photoelectric sensor. The control device is an electric control cabinet 7.
Running gear 3 is equipped with four, suction means 6 and running gear 3 one-to-one, and four running gear 3 intervals set up in frame 1, can enough satisfy the speed requirement of ceramic tile letter sorting, can avoid the mutual interference between running gear 3 again. Eight tile storehouses 8 are symmetrically arranged on two sides of the four travelling mechanisms 3, and each travelling mechanism 3 corresponds to two tile storehouses 8.
The traveling mechanism 3 includes an x-axis traveling mechanism 4 and a z-axis traveling mechanism 5. The two ends of the x-axis travelling mechanism 4 are fixed on the front side and the rear side of the rack 1, the z-axis travelling mechanism 5 is installed on the x-axis travelling mechanism 4, the suction mechanism 6 is installed on the z-axis travelling mechanism 5, the x-axis travelling mechanism 4 drives the z-axis travelling mechanism 5 and the suction mechanism 6 to travel along the width direction of the rack 1, and the z-axis travelling mechanism 5 drives the suction mechanism 6 to lift vertically.
As shown in fig. 6: the x-axis travelling mechanism comprises a beam 10, an x-axis motor 11 and an x-axis synchronous belt. Synchronous belt wheels are respectively installed at two ends of the cross beam 10, and the axes of the synchronous belt wheels are vertically arranged. The x-axis motor 11 is installed at the left end of the beam 10, the x-axis motor 11 is horizontally arranged, and an output shaft of the x-axis motor 11 is connected with the synchronous belt pulley at the left end of the beam 10 and drives the synchronous belt pulley at the left end of the beam 10 to rotate. The beam 10 is provided with a mounting frame 13 in a sliding way, and two ends of the x-axis synchronous belt are fixedly connected with the mounting frame 13 after bypassing the synchronous belt wheels at two ends of the beam 10, so that the mounting frame 13 is driven to move along the axial direction. The z-axis traveling mechanism 5 is mounted on the mounting bracket 13.
The top of crossbeam 10 still is equipped with the axis adjustment mechanism who adjusts synchronous pulley's axis, axis adjustment mechanism is the bolt that sets up in crossbeam 10 both sides, synchronous pulley passes through the synchronous pulley mount pad and installs on crossbeam 10, the lower extreme of bolt promotes the synchronous pulley mount pad and reciprocates, thereby adjust synchronous pulley's axis and the angle of vertical face, make and to produce one between synchronous pulley and the x axle hold-in range and promote the thrust of x axle hold-in range rebound, be used for offsetting the gravity of x axle hold-in range, thereby avoid the x axle hold-in range to break away from synchronous pulley under the action of gravity.
Be equipped with x axle guiding mechanism between mounting bracket 13 and the crossbeam 10, x axle guiding mechanism includes x axle guide rail 9 and sets up the spout on mounting bracket 13, and x axle guide rail 9 has two, and the symmetry sets up in the upper and lower both sides of crossbeam 10, and the axis of x axle guide rail 9 and the axis parallel arrangement of crossbeam 10, and x axle guide rail 9 cooperatees with the spout on the mounting bracket 13 to remove to mounting bracket 13 leads. The mounting bracket 13 is formed by connecting steel plates through bolts, the front side of the mounting bracket 13 is a cuboid box body with openings at the left and right sides, and the mounting bracket 13 is sleeved on the outer side of the cross beam 10. The upper portion and the lower part of mounting bracket 13 all are equipped with the strengthening rib, and the strengthening rib sets up along the direction of the axis of perpendicular to crossbeam 10, and the strengthening rib is for the toper that narrows down gradually to the opposite side by a side that is close to z axle running gear 5 to guaranteed mounting bracket 13's intensity, avoided the load of unilateral to lead to the fact destruction to mounting bracket 13. In order to avoid damage to the mounting 13 by unilateral loads, two x-axis rails 9 may also be provided on the upper part of the cross beam 10.
Coaxially mounted on the synchronous pulley of the one end of keeping away from x axle motor 11 has an encoder, and the encoder can feed back the rotational speed signal of x axle motor 11 to the converter to through the rotational speed of converter control x axle motor 11, and then control x axle running gear 4's walking speed, can also detect the angle that x axle motor 11 rotated, thereby detect the distance of walking along the width direction of frame 1. Limiting blocks for limiting the mounting frame 13 are arranged at two ends of the cross beam 10.
As shown in fig. 7: the z-axis traveling mechanism comprises an upright post 14, a z-axis motor 12 and a z-axis synchronous belt 16. The upright post 14 is slidably mounted on the mounting frame 13, the upright post 14 is vertically arranged, and the suction mechanism main body 17 of the suction mechanism 6 is mounted at the lower end of the upright post 14. The lower extreme of z axle hold-in range 16 and the lower extreme fixed connection of stand 14, the upper end and the 14 upper ends fixed connection of stand of z axle hold-in range 16, rotate on the mounting bracket 13 and install the synchronous pulley with the meshing of z axle hold-in range 16, synchronous pulley's axis level sets up, the vertical installation in mounting bracket 13 one side of z axle motor 12, the output shaft and the synchronous pulley of z axle motor 12 link to each other to drive synchronous pulley and rotate, thereby realize the lift of stand 14.
The upright posts 14 on two adjacent sides of the Z-axis synchronous belt 16 are provided with Z-axis guide rails 15, the Z-axis guide rails 15 are vertically arranged, the mounting frame 13 is provided with sliding grooves matched with the Z-axis guide rails 15, and the Z-axis guide rails 15 are matched with the sliding grooves so as to guide the upright posts 14.
A gravity balance mechanism is arranged between the mounting frame 13 and the upright post 14 and is used for balancing the gravity of the upright post 14 and the suction mechanism 6 arranged on the upright post 14, so that the lifting stability of the upright post 14 is ensured.
The gravity balance mechanism comprises a balance cylinder and a balance synchronous belt, the lower end of the balance cylinder is mounted on the mounting frame 13, and the axis of the balance cylinder is parallel to the axis of the stand column 14. The lower extreme of balanced hold-in range and the middle part fixed connection of stand 14, upper portion and balance cylinder's piston rod fixed connection to the gravity to stand 14 is balanced, has reduced the power that z axle hold-in range 16 bore, thereby makes the walking of stand 14 more steady, and then has guaranteed the precision of work. The balance cylinder is connected with the accurate air-vent valve to make the atmospheric pressure in the balance cylinder maintain balanced, balance the weight of stand 14, stand 14 drops when can avoiding moreover cutting off the power supply, it is safe in utilization.
And a gravity balance tensioning mechanism is arranged above the balance cylinder. The gravity balance tensioning mechanism comprises a tensioning wheel, the tensioning wheel is rotatably mounted on a piston rod of the balance cylinder and synchronously ascends and descends along with the piston rod of the balance cylinder, and the upper end of the balance synchronous belt bypasses the tensioning wheel and is fixedly connected with the stand column 14. The below of take-up pulley is equipped with the bolt of adjusting the take-up pulley height, and the bolt promotes the take-up pulley in the axial through the take-up pulley to will balance the hold-in range tensioning.
A balance guide mechanism for guiding is arranged between the balance cylinder and the upright post 14. The balance guide mechanism comprises a guide shaft and a guide sleeve, the lower end of the guide shaft is fixedly connected with the upper end of a piston rod of the balance cylinder and synchronously ascends and descends along with the piston rod of the balance cylinder, and the guide shaft is parallel to the axis of the balance cylinder. The guide sleeve is fixedly connected with the upright post 14, and the guide sleeve is sleeved outside the guide shaft in a sliding manner. The guide sleeve guides the movement of the guide shaft, so that the piston rod of the balance cylinder is ensured to vertically lift, and the damage to the balance cylinder caused by the fact that the upright column 14 inclines during lifting is avoided.
The work flow of the ceramic tile on-line sorting device comprises the following steps:
a, detecting the type of a ceramic tile by an online detection unit and transmitting a signal to a control device;
the on-line detection unit detects the type of the tile entering the frame 1 and transmits a signal to the control device.
b, the control device controls one or more manipulators to suck the ceramic tiles on the conveying belt 2 and stack the same type of ceramic tiles in any one or more ceramic tile storehouses 8;
the control device controls one or more manipulators to suck the ceramic tiles on the conveying belt 2 according to the category information of the ceramic tiles and stack the same ceramic tiles in one or more ceramic tile storehouses 8. When the manipulator is selected, if the number of the ceramic tiles of the category is large, the control device can control the manipulators to absorb and stack the ceramic tiles in the ceramic tile storehouses 8, and if the number of the ceramic tiles of the category is small, the control device can control one manipulator to absorb and stack the ceramic tiles in one ceramic tile storehouse 8. If all fill the ceramic tile in the ceramic tile storehouse 8, can shift out the ceramic tile to make ceramic tile storehouse 8 vacate, in order to continue to carry out the pile up neatly to the ceramic tile.
c, the control device controls one or more mechanical hands to sequentially suck the tiles in the tile storage 8 onto the conveying belt 2 according to the categories;
the control device controls one or more manipulators to sequentially transfer the ceramic tiles in the ceramic tile warehouse 8 to the conveying belt 2 according to the categories, so that the ceramic tiles are classified and cached. When this kind of ceramic tile of classification is more, controlling means can control a plurality of manipulators and transport the ceramic tile, and when this kind of ceramic tile of classification was less, controlling means can control a manipulator and transport this kind of ceramic tile of classification.
And can also shift out the ceramic tile of ceramic tile storehouse 8 in the step b again in moving into empty ceramic tile storehouse 8, when moving into empty ceramic tile storehouse 8, the off-line detecting element that this ceramic tile storehouse 8 corresponds can detect the classification of ceramic tile to give controlling means with the signal transmission, controlling means is according to the classification signal of ceramic tile, thereby also transports on conveyer belt 2 according to the classification to the ceramic tile.
The balance guide mechanisms are two and symmetrically arranged on two sides of the balance cylinder, so that the balance cylinder is protected better.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (8)
1. Ceramic tile on-line sorting device, its characterized in that: the ceramic tile sucking machine comprises a rack (1), a control device, a plurality of travelling mechanisms (3) and sucking mechanisms (6), wherein the travelling mechanisms (3) and the sucking mechanisms (6) are arranged at intervals along the length direction of the rack (1), each sucking mechanism (6) comprises a sucking mechanism main body (17), a w-axis travelling mechanism and a sucking disc (19), the w-axis travelling mechanisms are installed on the sucking mechanism main bodies (17), the sucking discs (19) are installed on the w-axis travelling mechanisms, the w-axis travelling mechanisms are used for driving the sucking discs (19) to move, the moving direction of the w-axis travelling mechanisms is the same as the moving direction of the ceramic tiles, and speed detection units for detecting the speed of the ceramic tiles are arranged on the sucking mechanism main bodies (17);
an absorption mechanism main body (17) of the absorption mechanism (6) is arranged on the travelling mechanism (3), the w-axis travelling mechanism and the speed detection unit are connected with the control device, an online detection unit for detecting the type of the ceramic tiles is arranged on the rack (1), the online detection unit and the travelling mechanism (3) are connected with the control device, the detection unit is used for detecting the type of the ceramic tiles conveyed by the conveyor belt (2) and transmitting signals to the control device, the control device controls the travelling mechanism (3) and the absorption mechanism (6) to stack the same type of ceramic tiles in any one or more ceramic tile storehouses (8) according to the signals detected by the online detection unit, or controls the travelling mechanism (3) and the absorption mechanism (6) to sequentially absorb the ceramic tiles in the ceramic tile storehouses (8) onto the conveyor belt (2) according to the type;
the walking mechanism (3) comprises an x-axis walking mechanism (4) and a z-axis walking mechanism (5), the z-axis walking mechanism (5) is installed on the x-axis walking mechanism (4), the suction mechanism (6) is installed on the z-axis walking mechanism (5), the x-axis walking mechanism comprises a cross beam (10), an x-axis motor (11) and an x-axis synchronous belt, an installation frame (13) is installed on the cross beam (10) in a sliding mode, the z-axis walking mechanism (5) is installed on the installation frame (13), the z-axis walking mechanism comprises an upright post (14), a z-axis motor (12) and a z-axis synchronous belt (16), the upright post (14) is installed on the installation frame (13) in a sliding mode, the lower end of the z-axis synchronous belt (16) is fixedly connected with the lower end of the upright post (14), the upper end of the z-axis synchronous belt (16) is fixedly connected with the upper end of the upright post (14), a synchronous belt wheel meshed with the z-axis synchronous belt (16) is installed on the installation frame (13) in a rotating mode, and the output shaft of the z-axis motor (12) is connected with the synchronous belt wheel;
still be equipped with the gravity balance mechanism between mounting bracket (13) and stand (14), the gravity balance mechanism includes balance cylinder and balanced hold-in range, balance cylinder's lower extreme is installed on mounting bracket (13), balance cylinder's axis and the axis parallel arrangement of stand (14), the lower extreme of balanced hold-in range and the middle part fixed connection of stand (14), upper portion and balance cylinder's piston rod fixed connection, balance cylinder is connected with accurate air-vent valve to make the atmospheric pressure in the balance cylinder maintain balancedly.
2. An in-line tile sorter as claimed in claim 1 wherein: w axle running gear include w axle motor (18) and linear module (21), linear module (21) horizontal installation is on suction means main part (17), w axle motor (18) also install on suction means main part (17) and link to each other with linear module (21), sucking disc (19) slidable mounting is on linear module (21), w axle motor (18) drive sucking disc (19) through linear module (21) and remove.
3. An in-line tile sorter as claimed in claim 1 wherein: the sucker (19) is arranged on the sucker mounting plate (20) and is arranged on the w-axis travelling mechanism through the sucker mounting plate (20).
4. An on-line tile sorting apparatus according to claim 3, wherein: the sucker (19) and the sucker mounting plate (20) are provided with a buffer spring (22) therebetween, the upper end of the buffer spring (22) is supported on the sucker mounting plate (20), the lower end of the buffer spring is supported on the sucker (19), and the buffer spring (22) is in a compression state.
5. An in-line tile sorter as claimed in claim 4 wherein: the sucker (19) can be installed on the sucker mounting plate (20) in a vertically sliding mode through the mounting bolt (24), a sleeve (23) is sleeved outside the mounting bolt (24) on the upper portion of the sucker mounting plate (20), threads are arranged on the outer wall of the sleeve (23), the sleeve (23) is fixedly connected with the sucker mounting plate (20) through a fastening nut (25), and the upper end of the mounting bolt (24) is supported on the sleeve (23).
6. An in-line tile sorter as claimed in claim 1 wherein: the tile detection unit for detecting whether the tile is sucked is arranged on the suction mechanism main body (17).
7. An in-line tile sorter as claimed in claim 1 wherein: and the front end and the rear end of the w-axis travelling mechanism along the moving direction are both provided with a limiting unit.
8. An in-line tile sorter as claimed in claim 1 wherein: at least three suckers (19) are arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN112554517B (en) * | 2019-09-10 | 2022-06-17 | 广东博智林机器人有限公司 | Ceramic tile grabbing device |
| CN113620064A (en) * | 2021-07-21 | 2021-11-09 | 佛山市金博特机械有限公司 | Ceramic tile processing stamping mechanical equipment |
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