CN112846645A - Vibration rammer board manufacturing system - Google Patents

Vibration rammer board manufacturing system Download PDF

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Publication number
CN112846645A
CN112846645A CN202011485050.5A CN202011485050A CN112846645A CN 112846645 A CN112846645 A CN 112846645A CN 202011485050 A CN202011485050 A CN 202011485050A CN 112846645 A CN112846645 A CN 112846645A
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CN
China
Prior art keywords
frame
spraying
conveying
cutting
workpiece
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Granted
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CN202011485050.5A
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Chinese (zh)
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CN112846645B (en
Inventor
曹建东
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Taicang Haowei Metal Products Co ltd
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Taicang Haowei Metal Products Co ltd
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Priority to CN202011485050.5A priority Critical patent/CN112846645B/en
Publication of CN112846645A publication Critical patent/CN112846645A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/08Work-clamping means other than mechanically-actuated
    • B23Q3/088Work-clamping means other than mechanically-actuated using vacuum means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/141Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with a series disposition of different working devices and with the axial transport for long workpieces of which a plurality of final products are made
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1494Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using grippers

Abstract

The invention discloses a vibration ramming plate manufacturing system which comprises a conveying mechanism, a plate cutting mechanism, a punching mechanism, a bending mechanism, a welding mechanism, a polishing mechanism, a spraying mechanism and a conveying mechanism, wherein the conveying mechanism can convey workpieces along the length direction of the conveying mechanism; the length direction of the plate cutting mechanism conveying mechanism is arranged on one side of the conveying mechanism; the stamping mechanism is arranged on the downstream side of the cutting plate mechanism along the conveying direction of the conveying mechanism; the bending mechanism is arranged on the downstream side of the stamping mechanism along the conveying direction of the conveying mechanism; the welding mechanism is arranged on the downstream side of the bending mechanism along the conveying direction of the conveying mechanism; the grinding mechanism is arranged on the downstream side of the welding mechanism along the conveying direction of the conveying mechanism; the spraying mechanism is arranged on the downstream side of the grinding mechanism along the conveying direction of the conveying mechanism; the conveying mechanism is arranged above the conveying mechanism at intervals along the conveying direction of the conveying mechanism, and the conveying mechanism is used for conveying workpieces back and forth between the mechanisms.

Description

Vibration rammer board manufacturing system
Technical Field
The invention belongs to the technical field of machine manufacturing, and particularly relates to a vibration ramming plate manufacturing system.
Background
The flat plate vibration rammer is one of the excavator accessories, mainly used plane tamp, the inclined plane tamp, the step tamp, slot pit tamp etc, the vibration rammer plate of flat plate vibration rammer needs to pass through multichannel process when manufacturing man-hour, but can be with vibration rammer plate processing in batches when manufacturing vibration rammer plate at present, the installation of taking off the work piece is repeated midway, processing, can influence the machining precision of work piece, and then can influence the result of use of vibration rammer plate, and the installation of taking off the work piece repeatedly midway still can influence the machining efficiency of work piece, the extension process time, increase cost.
The above description is included in the technical recognition scope of the inventors, and does not necessarily constitute the prior art.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a vibration ramming plate manufacturing system which can accurately assemble and process a vibration ramming plate, is rapid and stable in processing, saves time, has high processing efficiency and strong practicability, and is suitable for popularization and application.
In order to achieve the object, the invention proposes a vibration plate manufacturing system, which is characterized in that the vibration plate manufacturing system comprises: the conveying mechanism comprises a conveying frame, and the conveying frame can convey the workpiece along the length direction of the conveying frame; the plate cutting mechanism comprises a plate cutting frame, a cutting frame and a plate conveying frame, the plate cutting frame is arranged on one side of the conveying frame along the length direction of the conveying frame, the cutting frame is arranged on the plate cutting frame in a sliding mode along the length direction of the plate cutting frame, the plate conveying frame is arranged on one side, away from the conveying frame, of the plate cutting frame, the plate conveying frame can convey plates along the length direction of the plate cutting frame, a laser cutting component is further arranged on the cutting frame, and the laser cutting component can emit laser to cut the plates into workpieces; a press mechanism provided on a downstream side of the cut-off plate mechanism in a conveying direction of the carriage, the press mechanism including a press table and a turret die vertically provided on the press table, the turret die including a plurality of punch assemblies movable in a vertical direction on the turret die to press the workpiece; the bending mechanism is arranged on the downstream side of the stamping mechanism along the conveying direction of the conveying frame and comprises a bending table and a bending frame, the bending frame is vertically arranged on the bending table, a lower die base is arranged at the top of the bending table, an upper die base is arranged on one side, close to the lower die base, of the bending frame, and the upper die base can move on the bending frame along the vertical direction to be close to or far away from the lower die base so as to bend the workpiece; the welding mechanism is arranged on the downstream side of the bending mechanism along the conveying direction of the conveying frame and comprises a welding seat and a welding frame, a rotating table is arranged on the welding seat and can rotate around the axis of the welding seat, a clamping assembly is arranged at the top of the rotating table and can move on the rotating table along the radial direction of the rotating table to clamp the workpiece, the welding frame is arranged on the welding frame in a sliding mode and is located above the rotating table, a welding nozzle is arranged on the welding frame and is used for welding the workpiece; the polishing mechanism is arranged on the downstream side of the welding mechanism along the conveying direction of the conveying frame and comprises a polishing frame and a polishing wheel, a plurality of polishing wheels are vertically arranged on the polishing frame, and the polishing wheel is used for polishing the workpiece; the spraying mechanism is arranged on the downstream side of the polishing mechanism along the conveying direction of the conveying frame and comprises a spraying device and a turnover device, the turnover device is arranged in the spraying device, and the turnover device can enable the workpiece to be turned over in a rotating mode so that the spraying device can spray the surface of the workpiece; and the conveying mechanism comprises a conveying frame, the conveying frame is arranged above the conveying frame at intervals along the conveying direction of the conveying frame, a plurality of conveying suckers are arranged on the conveying frame in a sliding mode, the conveying suckers can adsorb the workpiece, and therefore the workpiece on the conveying frame can be conveyed to and fro to the cutting mechanism, the stamping mechanism, the bending mechanism, the welding mechanism, the polishing mechanism and the spraying mechanism.
In one example, the conveying mechanism further comprises a conveying belt, wherein the conveying belt is arranged on the conveying frame along the length direction of the conveying frame and can move along the length direction of the conveying frame so as to convey the workpiece.
In one example, the cutting frame is further provided with a cutting seat, the position of the cutting seat on the cutting frame can move along the width direction of the cutting frame, the laser cutting component is arranged on the cutting frame in a sliding mode through the cutting seat, and the laser cutting component can move along the vertical direction on the cutting seat to cut the plate.
In one example, a punching adjusting frame is further arranged on the punching table in a sliding mode, a plurality of clamping jaw assemblies are arranged on one side, close to the turret punching die, of the punching adjusting frame, and the clamping jaw assemblies can move on the punching adjusting frame in a direction perpendicular to the sliding direction of the punching adjusting frame to clamp and adjust the punching position of the workpiece.
In one example, the bending table is further provided with a plurality of adjusting blocks on two opposite sides of the lower die base, and the positions of the adjusting blocks on the bending table can be adjusted along a direction perpendicular to the length direction of the lower die base so as to be close to or far away from the lower die base, so that the bending position of the workpiece can be adjusted.
In one example, the welding frame is further provided with a positioning seat in a sliding mode, the welding sprayer is arranged on the welding frame through the positioning seat, a positioning sucker is arranged on the positioning seat along the sliding direction of the positioning seat and adjacent to the welding sprayer, the positioning sucker can move in the vertical direction along the positioning seat and can rotate around the axis of the positioning sucker, and therefore the welding position of the workpiece is limited.
In one example, the polishing frame is installed on the transportation frame along the length direction of the transportation frame, a polishing channel is formed between the polishing frame and the transportation frame, a plurality of polishing wheels are evenly arranged at the top of the polishing channel at intervals, and the polishing wheels can move on the polishing frame along the vertical direction to polish the surface of the workpiece conveyed by the transportation frame.
In one example, the spraying device comprises a first spraying component and a second spraying component, the first spraying component and the second spraying component respectively comprise a first spraying frame, a first spraying gun frame, a first drying frame, a second spraying gun frame and a second drying frame, the first spraying frame and the second spraying frame can transport the workpiece along an annular path, the first spraying frame and the second spraying gun frame are respectively arranged on the first spraying frame and the second spraying frame and respectively form a first spraying channel and a second spraying channel with the first spraying frame and the second spraying frame, a plurality of spray guns are uniformly arranged in the first spraying channel and the second spraying channel at intervals to spray the workpiece transported by the first spraying frame and the second spraying frame, and the first drying frame and the second drying frame are respectively arranged in the first spraying frame and the second spraying frame along the transportation direction of the first spraying frame and the second spraying frame The downstream side of the first spray gun rack and the second spray gun rack forms a first drying channel and a second drying channel with the first spray rack and the second spray rack respectively, a plurality of heating components are uniformly arranged in the first drying channel and the second drying channel at intervals to heat and dry the workpieces conveyed by the first spray rack and the second spray rack, the turn-over device is arranged between the first spray component and the second spray component and is positioned at the downstream side of the first spray rack along the conveying direction of the first spray rack and at the upstream side of the second spray rack along the conveying direction of the second spray rack, the turn-over device comprises a turn-over seat and a turn-over rack, the two turn-over racks are relatively and rotatably arranged at the two opposite sides of the turn-over seat, and a plurality of turn-over clamping jaws are further arranged at one opposite side of the two turn-over racks, the turnover clamping jaw is used for clamping the workpiece so as to turn over the workpiece in a rotating manner.
In one example, the conveying frame is further provided with a suction disc frame in a sliding manner along the length direction of the conveying frame, the conveying suction disc is arranged on the conveying frame in a sliding manner through the suction disc frame, and the conveying suction disc can move on the suction disc frame in the vertical direction so as to convey the workpiece to the conveying mechanism, the cutting mechanism, the stamping mechanism, the bending mechanism, the welding mechanism, the polishing mechanism and the spraying mechanism in a suction manner.
In one example, the vibration ramming plate manufacturing system further comprises a control mechanism connected with the transportation mechanism, the plate cutting mechanism, the stamping mechanism, the bending mechanism, the welding mechanism, the polishing mechanism, the spraying mechanism and the transportation mechanism to control the transportation speed and the workpiece processing speed of the transportation mechanism, the plate cutting mechanism, the stamping mechanism, the bending mechanism, the welding mechanism, the polishing mechanism, the spraying mechanism and the transportation mechanism according to the specification of the workpiece.
The vibration ramming plate manufacturing system provided by the invention has the following beneficial effects:
1. through setting up transport mechanism, cutting mechanism, punching press mechanism, bending mechanism, welding mechanism, grinding mechanism, spraying mechanism and transport mechanism, can assemble processing to the vibration rammer plate accurately, processing fast and stable saves time, very high machining efficiency, the practicality is strong, is fit for popularizing and applying.
2. The conveying belt is arranged to convey the workpiece, so that the workpiece is accurately and reliably conveyed, the machining quality is improved, and the practicability is high.
3. The laser cutting component is driven to move by the aid of the cutting seat, so that the laser cutting component is accurate and reliable in movement, the machining precision is improved, and the practicability is high.
4. Through setting up the punching press position of punching press adjustment frame adjustment work piece for the work piece punching press is accurate reliable, improves processingquality, and the practicality is strong.
5. The workpiece bending position is adjusted by arranging the adjusting block, so that the workpiece is accurate and reliable in bending, the processing quality is improved, and the practicability is high.
6. Through setting up positioning seat and positioning suction cup, can accurate adjustment work piece welding position for the accurate reliable of welded work piece position size is favorable to improving the result of use, and the practicality is strong.
7. Through setting up the frame of polishing, can polish anomalous surface fast, the precision of polishing is high, promotes the efficiency of polishing, is favorable to improving economic benefits, and the practicality is strong.
8. Through setting up spraying device and turn-over device, can save time to the work piece turn-over fast at the spraying in-process, improve spraying efficiency, be favorable to promoting economic benefits, the practicality is strong.
9. Through setting up the sucking disc frame for transport the sucking disc more accurate stable when transporting the work piece, improve the work piece and transport efficiency, the practicality is strong.
10. Through setting up control mechanism for vibration rammer board manufacturing system makes the work piece more accurate stable, is favorable to improving machining efficiency, and the practicality is strong.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic block diagram of a vibration ramming plate manufacturing system of the present invention;
FIG. 2 is a top view of the cutting mechanism and a portion of the transport mechanism and transport mechanism of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a front view of the cutting mechanism and a portion of the transport mechanism and transport mechanism of the present invention;
FIG. 5 is a top view of the stamping mechanism of the present invention;
FIG. 6 is a front view of the stamping mechanism of the present invention;
FIG. 7 is a top view of the bending mechanism and a portion of the transport mechanism and transport mechanism of the present invention;
FIG. 8 is a front view of the bending mechanism of the present invention with a portion of the transport mechanism and the transport mechanism;
FIG. 9 is a cross-sectional view of FIG. 8;
FIG. 10 is a left side view of the bending mechanism and a portion of the transport mechanism and transport mechanism of the present invention;
FIG. 11 is a cross-sectional view of FIG. 10;
FIG. 12 is a top view of the welding mechanism and a portion of the transport mechanism of the present invention;
FIG. 13 is an enlarged view of the portion B of FIG. 12;
FIG. 14 is a front view of the welding mechanism and a portion of the transport mechanism of the present invention;
FIG. 15 is a left side view of the welding mechanism and a portion of the transport mechanism of the present invention;
FIG. 16 is an enlarged view of the portion C of FIG. 15;
FIG. 17 is a schematic view of the grinding mechanism and a portion of the transport mechanism of the present invention;
FIG. 18 is a front view of the grinding mechanism and a portion of the transport mechanism of the present invention;
FIG. 19 is a top view of the spray mechanism and a portion of the transport mechanism of the present invention;
FIG. 20 is a schematic view of the spraying mechanism and a portion of the transport mechanism of the present invention;
fig. 21 is a left side view of the spraying mechanism and a portion of the transport mechanism of the present invention.
In the figure: 1-conveying mechanism, 11-conveying frame, 12-conveying belt, 2-cutting plate mechanism, 21-cutting plate frame, 22-cutting frame, 221-laser cutting component, 222-cutting seat, 23-conveying plate frame, 3-punching mechanism, 31-punching table, 311-punching adjusting frame, 312-clamping jaw component, 32-turret die, 321-punch component, 4-bending mechanism, 41-bending table, 411-lower die seat, 412-adjusting block, 42-bending frame, 421-upper die seat, 5-welding mechanism, 51-welding seat, 511-rotating table, 512-clamping component, 52-welding frame, 521-welding nozzle, 522-positioning seat, 523-positioning suction cup, 6-polishing mechanism, 61-grinding frame, 611-grinding channel, 62-grinding wheel, 7-spraying mechanism, 71-spraying device, 711-first section spraying component, 7111-first section spraying frame, 7112-first section spraying gun frame, 7113-first section drying frame, 7114-first section spraying channel, 7115-first section drying channel, 712-second section spraying component, 7121-second section spraying frame and 7122-second section spraying gun frame, 7123-a secondary drying rack, 7124-a secondary spraying channel, 7125-a secondary drying channel, 713-a spray gun, 714-a heating component, 72-a turnover device, 721-a turnover seat, 722-a turnover rack, 7221-a turnover clamping jaw, 8-a conveying mechanism, 81-a conveying rack, 811-a conveying suction cup, 812-a suction cup rack and 9-a control mechanism.
Detailed Description
In order to more clearly explain the overall concept of the invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "central," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the indicated orientations and positional relationships based on the drawings for ease of description and simplicity of description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. In the description of the present specification, reference to the description of the terms "one aspect," "some aspects," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the aspect or example is included in at least one aspect or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same solution or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more aspects or examples.
As shown in fig. 1 to 21, an embodiment of the present invention proposes a vibration ramming plate manufacturing system including a conveying mechanism 1, a plate cutting mechanism 2, a punching mechanism 3, a bending mechanism 4, a welding mechanism 5, a grinding mechanism 6, a spraying mechanism 7, and a conveying mechanism 8. The conveying mechanism 1 comprises a conveying frame 11, and the conveying frame 11 can convey workpieces along the length direction of the conveying frame; the cutting board mechanism 2 comprises a cutting board frame 21, a cutting frame 22 and a conveying board frame 23, the cutting board frame 21 is arranged on one side of the conveying frame 11 along the length direction of the conveying frame 11, the cutting frame 22 is arranged on the cutting board frame 21 in a sliding mode along the length direction of the cutting board frame 21, the conveying board frame 23 is arranged on one side, far away from the conveying frame 11, of the cutting board frame 21, the conveying board frame 23 can convey boards along the length direction of the cutting board frame 21, a laser cutting component 221 is further arranged on the cutting frame 22, and the laser cutting component 221 can emit laser to cut the boards into workpieces; the punching mechanism 3 is provided on the downstream side of the cut-off plate mechanism 2 in the conveying direction of the carriage 11, the punching mechanism 3 includes a punching stage 31 and a turret die 32, the turret die 32 is vertically provided on the punching stage 31, the turret die 32 includes a plurality of punch assemblies 321, the punch assemblies 321 are movable in the vertical direction on the turret die 32 to punch the workpiece; the bending mechanism 4 is arranged on the downstream side of the stamping mechanism 3 along the conveying direction of the conveying frame 11, the bending mechanism 4 comprises a bending table 41 and a bending frame 42, the bending frame 42 is vertically arranged on the bending table 41, a lower die seat 411 is arranged at the top of the bending table 41, an upper die seat 421 is arranged on one side, close to the lower die seat 411, of the bending frame 42, and the upper die seat 421 can move on the bending frame 42 along the vertical direction to be close to or far away from the lower die seat 411 so as to bend workpieces; the welding mechanism 5 is arranged on the downstream side of the bending mechanism 4 along the conveying direction of the conveying frame 11, the welding mechanism 5 comprises a welding seat 51 and a welding frame 52, a rotating table 511 is arranged on the welding seat 51, the rotating table 511 can rotate around the axis of the rotating table 511 on the welding seat 51, a clamping assembly 512 is arranged at the top of the rotating table 511, the clamping assembly 512 can move on the rotating table 511 along the radial direction of the rotating table 511 to clamp a workpiece, the welding frame 52 is arranged on the welding frame 52 in a sliding mode and located above the rotating table 511, a welding nozzle 521 is arranged on the welding frame 52, and the welding nozzle 521 is used for welding the workpiece; the grinding mechanism 6 is arranged on the downstream side of the welding mechanism 5 along the conveying direction of the conveying frame 11, the grinding mechanism 6 comprises a grinding frame 61 and grinding wheels 62, the grinding wheels 62 are vertically arranged on the grinding frame 61, and the grinding wheels 62 are used for grinding workpieces; the spraying mechanism 7 is arranged at the downstream side of the grinding mechanism 6 along the conveying direction of the conveying frame 11, the spraying mechanism 7 comprises a spraying device 71 and a turnover device 72, the turnover device 72 is arranged in the spraying device 71, and the turnover device 72 can enable the workpiece to be rotated and turned over so that the spraying device 71 can spray the surface of the workpiece; the conveying mechanism 8 includes a conveying frame 81, a plurality of conveying frames 81 are provided above the conveying frame 11 at intervals in the conveying direction of the conveying frame 11, a plurality of conveying suction cups 811 are slidably provided on the conveying frame 81, and the conveying suction cups 811 can suck the workpiece so as to convey the workpiece on the conveying frame 11 to and from the plate cutting mechanism 2, the punching mechanism 3, the bending mechanism 4, the welding mechanism 5, the polishing mechanism 6, and the painting mechanism 7. Through setting up transport mechanism 1, cutting board mechanism 2, punching press mechanism 3, mechanism 4, welding mechanism 5, grinding machanism 6, spraying mechanism 7 and transport mechanism 8 of bending, can accurately assemble processing to the vibration rammer board, processing fast and stable saves time, very high machining efficiency, and the practicality is strong, is fit for popularizing and applying.
In one embodiment, the top of the transporting suction cup 811 is provided with a transporting pushing member, which is in driving connection with the transporting suction cup 811 to push the transporting suction cup 811 to move in a vertical direction.
Specifically, the transport mechanism 1 further includes a transport belt 12, and the transport belt 12 is disposed on the transport rack 11 along a length direction of the transport rack 11 and is movable along the length direction of the transport rack 11 to transport the workpiece. The conveying belt 12 is arranged to convey the workpiece, so that the workpiece is accurately and reliably conveyed, the machining quality is improved, and the practicability is high.
In one embodiment, the transportation frame 11 is further provided with a transportation driving component, and the transportation driving component is in transmission connection with the transportation belt 12 to drive the transportation belt 12 to move along the length direction of the transportation frame 11.
Specifically, the cutting frame 22 is further provided with a cutting seat 222, the position of the cutting seat 222 on the cutting frame 22 can move along the width direction of the cutting frame 21, the laser cutting component 221 is slidably arranged on the cutting frame 22 through the cutting seat 222, and the laser cutting component 221 can move along the vertical direction on the cutting seat 222 to cut the plate. The laser cutting component 221 is driven to move by the aid of the cutting seat 222, so that the laser cutting component 221 is accurate and reliable in moving, machining precision is improved, and practicability is high.
In one embodiment, the cutting frame 22 is provided with a cutting guide rail along the width direction of the cutting frame 21, the cutting base 222 is slidably disposed on the cutting frame 22 through the cutting guide rail, the cutting base 222 is provided with a lifting guide rail along the vertical direction, and the laser cutting component 221 is slidably disposed on the cutting base 222 through the lifting guide rail.
Specifically, a punching adjusting frame 311 is further slidably disposed on the punching table 31, a plurality of clamping jaw assemblies 312 are disposed on one side of the punching adjusting frame 311 close to the turret die 32, and the clamping jaw assemblies 312 can move on the punching adjusting frame 311 in a direction perpendicular to the sliding direction of the punching adjusting frame 311 to clamp and adjust the punching position of the workpiece. The stamping position of the workpiece is adjusted by arranging the stamping adjusting frame 311, so that the workpiece is stamped accurately and reliably, the processing quality is improved, and the practicability is high.
In one embodiment, the bottom of the turret die 32 is further provided with a die platen having a plurality of punch holes corresponding to the plurality of punch assemblies 321, the die platen abutting the workpiece when the punch assemblies 321 punch the workpiece through the punch holes.
Specifically, a plurality of adjusting blocks 412 are further disposed on two opposite sides of the bending table 41 relative to the lower die holder 411, and the positions of the adjusting blocks 412 on the bending table 41 can be adjusted along a direction perpendicular to the length direction of the lower die holder 411 to be close to or far away from the lower die holder 411, so as to adjust the bending positions of the workpieces. The workpiece bending position is adjusted by arranging the adjusting block 412, so that the workpiece is bent accurately and reliably, the processing quality is improved, and the practicability is high.
In an embodiment, an adjusting pushing member is disposed on a side of the adjusting block 412 away from the lower die holder 411, and the adjusting pushing member is in transmission connection with the adjusting block 412 to push the adjusting block 412 to approach or move away from the lower die holder 411.
Specifically, the welding frame 52 is further provided with a positioning seat 522 in a sliding manner, the welding sprayer 521 is arranged on the welding frame 52 through the positioning seat 522, a positioning suction cup 523 is arranged on the positioning seat 522 along the sliding direction of the positioning seat 522 and adjacent to the welding sprayer 521, the positioning suction cup 523 can move along the vertical direction on the positioning seat 522 and can rotate around the axis of the positioning suction cup 523 to limit the welding position of the workpiece. Through setting up positioning seat 522 and positioning chuck 523, can accurate adjustment work piece welding position for the accurate reliable of welded work piece position size is favorable to improving the result of use, and the practicality is strong.
In an embodiment, the welding nozzle 521 is rotatably disposed on the positioning seat 522 along the sliding direction of the positioning seat 522 to adjust the welding angle of the welding nozzle 521.
Specifically, the polishing frame 61 is mounted on the transportation frame 11 along the length direction of the transportation frame 11, and forms a polishing channel 611 with the transportation frame 11, a plurality of polishing wheels 62 are uniformly arranged at the top of the polishing channel 611 at intervals, and the polishing wheels 62 can move on the polishing frame 61 along the vertical direction to polish the surface of the workpiece conveyed by the transportation frame 11. Through setting up the frame 61 of polishing, can polish anomalous surface fast, the precision of polishing is high, promotes the efficiency of polishing, is favorable to improving economic benefits, and the practicality is strong.
In one embodiment, the grinding frame 61 is further provided with a plurality of lifting members, the lifting members are in transmission connection with the grinding wheel 62 to push the grinding wheel 62 to move vertically, and the grinding wheel 62 can rotate around its axis on the lifting members to grind the workpiece.
Specifically, the spraying device 71 includes a first spraying assembly 711 and a second spraying assembly 712, the first spraying assembly 711 and the second spraying assembly 712 respectively include a first spraying rack 7111, a first spraying rack 7112, a first drying rack 7113, a second spraying rack 7121, a second spraying rack 7122 and a second drying rack 7123, the first spraying rack 7111 and the second spraying rack 7121 can transport workpieces along an annular path, the first spraying rack 7112 and the second spraying rack 7122 are respectively arranged on the first spraying rack 7111 and the second spraying rack 7121 and respectively form a first spraying channel 7114 and a second spraying channel 7124 with the first spraying rack 7111 and the second spraying rack 7121, a plurality of spray guns 713 are uniformly arranged in the first spraying channel 7114 and the second spraying channel 7124 at intervals to spray the workpieces transported by the first spraying rack 7111 and the second spraying rack 7121, and the first drying rack 7113 and the second drying rack 7123 are respectively arranged in the transporting direction of the first spraying rack 7111 and the second spraying rack 7121 and are arranged in the lower spraying rack 7112 and the second spraying rack 7122 The turnover device 72 comprises a turnover seat 721 and a turnover frame 722, the two turnover frames 722 are relatively and rotatably arranged on two opposite sides of the turnover seat 721, a plurality of turnover clamping jaws 7221 are further arranged on one opposite side of the two turnover frames 722, and the turnover clamping jaws 7221 are used for clamping workpieces to rotatably turn the workpieces. Through setting up spraying device 71 and turn-over device 72, can be fast to the work piece turn-over in the spraying process, save time improves spraying efficiency, is favorable to promoting economic benefits, and the practicality is strong.
In one embodiment, support posts are disposed on the turn-up 721 adjacent to opposite sides of the first stage 7111 and the second stage 7121, and the two turn-up 722 are rotatably disposed on opposite sides of the turn-up 721 via the support posts.
Specifically, the conveying frame 81 is further provided with a suction cup frame 812 in a sliding manner along the length direction of the conveying frame 81, the conveying suction cup 811 is slidably provided on the conveying frame 81 through the suction cup frame 812, and the conveying suction cup 811 can move in the vertical direction on the suction cup frame 812 to suction-convey the workpiece to the conveying mechanism 1, the cutting mechanism 2, the punching mechanism 3, the bending mechanism 4, the welding mechanism 5, the polishing mechanism 6, and the spraying mechanism 7. Through setting up sucking disc frame 812 for transport sucking disc 811 more accurate stable when transporting the work piece, improve the work piece and transport efficiency, the practicality is strong.
In one embodiment, the side of the transport chuck 811 adjacent to the chuck housing 812 is provided with a chuck pushing member drivingly connected to the transport chuck 811 for adjusting the position of the transport chuck 811 on the chuck housing 812.
Specifically, the vibration ramming plate manufacturing system further comprises a control mechanism 9, wherein the control mechanism 9 is connected with the conveying mechanism 1, the plate cutting mechanism 2, the stamping mechanism 3, the bending mechanism 4, the welding mechanism 5, the polishing mechanism 6, the spraying mechanism 7 and the conveying mechanism 8, so as to control the conveying speed and the workpiece processing speed of the conveying mechanism 1, the plate cutting mechanism 2, the stamping mechanism 3, the bending mechanism 4, the welding mechanism 5, the polishing mechanism 6, the spraying mechanism 7 and the conveying mechanism 8 according to the specification of the workpiece. Through setting up control mechanism 9 for vibration rammer board manufacturing system makes the work piece more accurate stable, is favorable to improving machining efficiency, and the practicality is strong.
In one embodiment, the control mechanism 9 includes an input module by which a user can preset the specifications of the workpiece.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above are merely examples of the present invention, and are not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1. A vibration ramming plate manufacturing system, characterized in that it comprises:
the conveying mechanism comprises a conveying frame, and the conveying frame can convey the workpiece along the length direction of the conveying frame;
the plate cutting mechanism comprises a plate cutting frame, a cutting frame and a plate conveying frame, the plate cutting frame is arranged on one side of the conveying frame along the length direction of the conveying frame, the cutting frame is arranged on the plate cutting frame in a sliding mode along the length direction of the plate cutting frame, the plate conveying frame is arranged on one side, away from the conveying frame, of the plate cutting frame, the plate conveying frame can convey plates along the length direction of the plate cutting frame, a laser cutting component is further arranged on the cutting frame, and the laser cutting component can emit laser to cut the plates into workpieces;
a press mechanism provided on a downstream side of the cut-off plate mechanism in a conveying direction of the carriage, the press mechanism including a press table and a turret die vertically provided on the press table, the turret die including a plurality of punch assemblies movable in a vertical direction on the turret die to press the workpiece;
the bending mechanism is arranged on the downstream side of the stamping mechanism along the conveying direction of the conveying frame and comprises a bending table and a bending frame, the bending frame is vertically arranged on the bending table, a lower die base is arranged at the top of the bending table, an upper die base is arranged on one side, close to the lower die base, of the bending frame, and the upper die base can move on the bending frame along the vertical direction to be close to or far away from the lower die base so as to bend the workpiece;
the welding mechanism is arranged on the downstream side of the bending mechanism along the conveying direction of the conveying frame and comprises a welding seat and a welding frame, a rotating table is arranged on the welding seat and can rotate around the axis of the welding seat, a clamping assembly is arranged at the top of the rotating table and can move on the rotating table along the radial direction of the rotating table to clamp the workpiece, the welding frame is arranged on the welding frame in a sliding mode and is located above the rotating table, a welding nozzle is arranged on the welding frame and is used for welding the workpiece;
the polishing mechanism is arranged on the downstream side of the welding mechanism along the conveying direction of the conveying frame and comprises a polishing frame and a polishing wheel, a plurality of polishing wheels are vertically arranged on the polishing frame, and the polishing wheel is used for polishing the workpiece;
the spraying mechanism is arranged on the downstream side of the polishing mechanism along the conveying direction of the conveying frame and comprises a spraying device and a turnover device, the turnover device is arranged in the spraying device, and the turnover device can enable the workpiece to be turned over in a rotating mode so that the spraying device can spray the surface of the workpiece; and
transport the mechanism, transport the mechanism including transporting the frame, it is a plurality of transport the frame edge the direction of delivery interval of transportation frame set up in the top of transportation frame, it is provided with a plurality of sucking discs that transport to slide on the frame, it can adsorb to transport the sucking disc the work piece, with can with on the transportation frame the work piece comes and goes to transport extremely cutting mechanism the punching press mechanism bend the mechanism welding mechanism grinding mechanism with spraying mechanism.
2. The vibration tamper manufacturing system of claim 1, wherein the transport mechanism further comprises a transport belt disposed on the transport rack along a length of the transport rack and movable along the length of the transport rack to transport the workpiece.
3. The vibration ramming plate manufacturing system according to claim 1, wherein a cutting seat is further provided on the cutting frame, the position of the cutting seat on the cutting frame is movable in the width direction of the cutting frame, the laser cutting member is slidably disposed on the cutting frame through the cutting seat, and the laser cutting member is movable in the vertical direction on the cutting seat to cut the plate.
4. The vibration ramming plate manufacturing system according to claim 1, wherein a stamping adjusting frame is slidably disposed on the stamping table, a plurality of clamping jaw assemblies are disposed on a side of the stamping adjusting frame adjacent to the turret die, and the clamping jaw assemblies are movable on the stamping adjusting frame in a direction perpendicular to a sliding direction of the stamping adjusting frame to clamp and adjust the stamping position of the workpiece.
5. The vibration tamper manufacturing system according to claim 1, wherein a plurality of adjusting blocks are further arranged on two opposite sides of the bending table relative to the lower die holder, and the positions of the adjusting blocks on the bending table can be adjusted along a direction perpendicular to the length direction of the lower die holder to be close to or far away from the lower die holder, so that the bending position of the workpiece is adjusted.
6. The vibration ramming plate manufacturing system according to claim 1, wherein a positioning seat is further slidably disposed on the welding frame, the welding nozzle is disposed on the welding frame through the positioning seat, a positioning suction cup is disposed on the positioning seat adjacent to the welding nozzle along a sliding direction of the positioning seat, the positioning suction cup is capable of moving in a vertical direction at the positioning seat and simultaneously capable of rotating around an axis of the positioning suction cup to limit a welding position of the workpiece.
7. The vibration ramming plate manufacturing system according to claim 1, wherein the grinding frame is mounted on the transport frame along a length direction of the transport frame and forms a grinding passage with the transport frame, a plurality of grinding wheels are disposed at regular intervals on a top of the grinding passage, and the grinding wheels are movable in a vertical direction on the grinding frame to grind a surface of the workpiece conveyed by the transport frame.
8. The vibration rammer plate manufacturing system according to claim 1, wherein the spraying device comprises a first spraying component and a second spraying component, the first spraying component and the second spraying component respectively comprise a first spraying frame, a first spraying gun frame, a first drying frame, a second spraying gun frame, and a second drying frame, the first spraying frame and the second spraying frame can transport the workpiece along an annular path, the first spraying gun frame and the second spraying gun frame are respectively arranged on the first spraying frame and the second spraying frame and respectively form a first spraying channel and a second spraying channel with the first spraying frame and the second spraying frame, and a plurality of spray guns are uniformly arranged in the first spraying channel and the second spraying channel at intervals to spray the workpiece transported by the first spraying frame and the second spraying frame, the first section of drying rack and the second section of drying rack are respectively arranged at the downstream sides of the first section of spraying rack and the second section of spraying rack along the transportation direction of the first section of spraying rack and the second section of spraying rack, and respectively form a first section of drying channel and a second section of drying channel with the first section of spraying rack and the second section of spraying rack, a plurality of heating components are uniformly arranged in the first section of drying channel and the second section of drying channel at intervals so as to heat and dry the workpieces transported by the first section of spraying rack and the second section of spraying rack, the turn-over device is arranged between the first section of spraying component and the second section of spraying component and is positioned at the downstream side of the first section of drying rack along the transportation direction of the first section of spraying rack and at the upstream side of the second section of spraying rack along the transportation direction of the second section of spraying rack, the turn-over device comprises a turn-over seat and a turn-over rack, and the two turn-over, and a plurality of turnover clamping jaws are further arranged on one opposite side of the two turnover frames and used for clamping the workpiece so as to rotate and turn over the workpiece.
9. The vibration ramming plate manufacturing system according to claim 1, wherein the conveying frame is further provided with a suction cup frame in a sliding manner along a length direction of the conveying frame, the conveying suction cup is slidably provided on the conveying frame through the suction cup frame, and the conveying suction cup is movable in a vertical direction on the suction cup frame to suction-convey the workpiece to the conveying mechanism, the plate cutting mechanism, the punching mechanism, the bending mechanism, the welding mechanism, the grinding mechanism and the spraying mechanism.
10. A vibration ramming plate manufacturing system according to any one of claims 1 to 9, further comprising a control mechanism connected to the transporting mechanism, the plate cutting mechanism, the punching mechanism, the bending mechanism, the welding mechanism, the grinding mechanism, the spraying mechanism, and the transporting mechanism to control the transporting mechanism, the plate cutting mechanism, the punching mechanism, the bending mechanism, the welding mechanism, the grinding mechanism, the spraying mechanism, and the transporting mechanism in accordance with the specification of the workpiece and the speed of processing the workpiece.
CN202011485050.5A 2020-12-16 2020-12-16 Vibration rammer board manufacturing system Active CN112846645B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114260709A (en) * 2021-11-11 2022-04-01 中铁二局集团有限公司 Production line and production method for steel cross beam of railway sidewalk

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CN102205481A (en) * 2011-01-20 2011-10-05 安徽鲲鹏装备模具制造有限公司 Method for automatically forming encircling plate of refrigerator
CN105798554A (en) * 2016-06-02 2016-07-27 广州市博扬机械制造有限公司 Elevator door plate production line
CN111890046A (en) * 2020-07-04 2020-11-06 烟台万兴汽车配件有限公司 Sheet metal part production line and technological process thereof

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Publication number Priority date Publication date Assignee Title
KR20080000708A (en) * 2006-06-28 2008-01-03 엄상용 A manufacturing system for door
CN102009323A (en) * 2010-11-04 2011-04-13 东莞市迪迈工业装备有限公司 Method for forming metal plates and flexible production line thereof
CN102205481A (en) * 2011-01-20 2011-10-05 安徽鲲鹏装备模具制造有限公司 Method for automatically forming encircling plate of refrigerator
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Publication number Priority date Publication date Assignee Title
CN114260709A (en) * 2021-11-11 2022-04-01 中铁二局集团有限公司 Production line and production method for steel cross beam of railway sidewalk
CN114260709B (en) * 2021-11-11 2022-11-29 中铁二局集团有限公司 Production line and production method for steel cross beam of railway sidewalk

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