Supporting equipment for pipeline cutting robot
Technical Field
The invention relates to the field of pipeline cutting, in particular to a supporting device for a pipeline cutting robot.
Background
The pipeline cutting robot has extremely high accuracy and speed, the cutting robot can be fixed and moved through the supporting equipment, and the supporting equipment is matched with the connecting part of the robot, so that the pipeline cutting robot can be effectively fixed at a specific position and can be electrified and controlled, and the robot can effectively work;
in summary, the inventor finds that the existing supporting equipment mainly has the following defects: because the junction of support equipment and cutting robot can move about, cutting robot is when stretching into the pipeline material and carrying out high-speed rotatory cutting, the pipeline can form a large amount of dust impurity by high-speed cutting simultaneously, and can drive these dusts under the power along with high-speed rotation, then the dust can form anomalous state when being driven and scatter, it can drop into the activity track inside of base to make some dust, along with the extension of process time, the inside dust of track can be amasss more, will lead to the activity trouble of robot and base, the loose axle that the robot of even can follow and drop in the pipeline.
Disclosure of Invention
The technical scheme adopted by the invention for realizing the technical purpose is as follows: the utility model provides a support equipment for pipeline cutting robot, its structure includes base, circular telegram hole, panel, spacing layer, gravity piece, loose axle, the circular telegram hole has been inlayed to the base side and circular telegram is connected, the panel is as an organic whole with the upper end of base, spacing layer is installed in the inboard of panel, the gravity piece welds in the side of panel, the loose axle imbeds in the intermediate position of panel.
The movable shaft is provided with a main shaft, a connecting groove, an auxiliary shaft and a protection mechanism, the main shaft is embedded with the connecting groove and is in movable fit with the connecting groove, the auxiliary shaft is arranged on two sides of the main shaft and is in movable connection, the protection mechanism is embedded into the auxiliary shaft and the main shaft and is in movable connection, and a main driving part of the protection mechanism is connected with the main shaft.
As a further improvement of the invention, the protection mechanism is provided with a driver, a movable block, a connecting shaft, a baffle, a notch and a telescopic device, wherein two sides of the driver are movably connected with the movable block, the connecting shaft is embedded in the driver and movably connected with the driver, the baffle is embedded with the notch and integrated with the notch, the notch is movably matched with the movable block through the connecting shaft, the telescopic device is embedded in the baffle and movably connected with the baffle, and the movable block is arc-shaped and symmetrical to the notch.
As a further improvement of the present invention, the movable block is provided with a movable shaft, a lifting seat, a lifting rod, a removing block and a vibration layer, two ends of the movable shaft are movably connected with the lifting seat, the lifting rod is embedded in the lifting seat and movably matched with the lifting seat, the removing block is welded at an end point of the lifting rod, the vibration layer is installed at a side edge of the lifting rod, and the removing block is in a rectangular parallelepiped shape and can move along with the movement of the lifting rod.
As a further improvement of the invention, the vibration layer is provided with a fixed block, a connecting line, a movable wheel, an impact shaft and a stress layer, the end point of the fixed block is connected with the connecting line, the movable wheel is embedded in the connecting line and is movably matched with the connecting line, the impact shaft is welded on two sides of the movable wheel, the stress layer and the impact shaft perform vibration movement, and the connecting line is made of rubber and has strong elasticity and toughness.
As a further improvement of the invention, the inner wall of the main shaft is provided with an outer frame, a slide rail, a connector and a limiting layer, the slide rail is arranged on the inner side of the outer frame and is fixedly connected, the connector is embedded in the slide rail and is movably connected, the limiting layer is arranged at two ends of the slide rail, and the connector is in a circular shape.
In a further improvement of the present invention, the connector includes a fixed ring, a joint seat, a spring, a push rod, and a movable ring, the joint seat is installed in the middle of the fixed ring and fixedly connected, the spring is installed inside the fixed ring, the push rod is installed outside the movable ring and movably engaged, the movable ring is installed outside the joint seat, the push rod is in a fixed state and has no telescopic function, and the push rod can move with the movement of the spring.
As a further improvement of the invention, the movable ring is provided with a stress layer, a connecting port, a contact layer and a retraction gap, the stress layer and the connecting port are integrated, the contact layer is the inner side of the stress layer, the retraction gap is positioned at the inner side of the contact layer, and the surface of the contact layer is in a frosted state.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the pipeline robot cutting support device, the base of the pipeline robot cutting support device is connected with three end points at the bottom of the robot to move, the robot can drive the driver of the protection mechanism while moving through the main shaft, the protection device can extend out, the gap of the protection device is matched with the connecting shaft of the robot, the protection device can move to cover three tracks and the movable shaft of the robot when the robot works, and therefore the movable fault and the falling-off condition of the connecting shaft caused by the fact that dust impurities generated by the robot when the robot cuts a pipeline are scattered in the tracks can be prevented.
2. The invention can effectively fix the outer side of the connecting seat through the movable ring of the fixed ring while the connector performs high-speed movement through the robot and continuously performs displacement and size change in the slide rail under the action of the connector of the main shaft, thereby preventing the conditions of shaking and position deviation caused by the main shaft moving at high speed under the condition that the robot rotates and moves at a high speed through the change of the shape of the slide rail under the condition that the robot rotates and moves at a high speed.
Drawings
Fig. 1 belongs to a structural schematic view of a supporting apparatus for a pipe cutting robot.
Fig. 2 is a schematic top view of a movable shaft mounting component.
Fig. 3 is a schematic top view of a protection mechanism.
Fig. 4 is a schematic structural diagram of a movable quick-looking down device.
Fig. 5 is a schematic top view of the internal components of the vibration layer.
Fig. 6 is a schematic structural view of a main shaft in front view.
Fig. 7 is a schematic front view of a connector.
Fig. 8 is a front view of a movable ring member.
In the figure: base-1, through hole-2, panel-3, limit layer-4, gravity block-5, movable shaft-6, main shaft-61, connecting groove-62, auxiliary shaft-63, protection mechanism-64, driver-641, movable block-642, connecting shaft-643, baffle-644, notch-645, expansion piece-646, movable shaft-a 1, lifting seat-a 2, lifting rod-a 3, removing block-a 4, vibration layer-a 5, fixed block-a 51, connecting wire-a 52, movable wheel-a 53, impact shaft-a 54, stressed layer-a 55, outer frame-611, slide rail-612, connector-613, limit layer-614, fixed ring-b 1, joint seat-b 2, spring-b 3, ejector rod-b 4, elastic piece-b-3, and elastic piece-b-3, A movable ring-b 5, a stress layer-b 51, a connecting port-b 52, a contact layer-b 53 and an accommodating gap-b 54.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example 1:
fig. 1 to 5 show:
the present invention provides a support apparatus for a pipe cutting robot,
its structure includes base 1, circular telegram hole 2, panel 3, spacing layer 4, gravity piece 5, loose axle 6, circular telegram hole 2 has been inlayed to 1 side of base and the circular telegram is connected, panel 3 is as an organic whole with the upper end of base 1, spacing layer 4 is installed in panel 3's inboard, gravity piece 5 welds in panel 3's side, loose axle 6 imbeds in panel 3's intermediate position.
The movable shaft 6 is provided with a main shaft 61, a connecting groove 62, an auxiliary shaft 63 and a protection mechanism 64, the main shaft 61 is embedded with the connecting groove 62 and is movably matched, the auxiliary shaft 63 is installed on two sides of the main shaft 61 and is movably connected, the protection mechanism 64 is embedded into the auxiliary shaft 63 and the main shaft 61 and is movably connected, a main driving part of the protection mechanism 64 is connected with the main shaft 61, the protection mechanism 64 can move along with the movement of the main shaft 61 and the robot, and the protection mechanism 64 can effectively protect the connecting part of the robot and the main shaft 61, so that the robot and the main shaft 61 can normally operate.
The guard mechanism 64 is provided with an actuator 641, a movable block 642, a connecting shaft 643, a baffle 644, a slot 645 and a retractor 646, wherein two sides of the actuator 641 are movably connected with the movable block 642, the connecting shaft 643 is embedded in the actuator 641 and movably connected with the actuator, the baffle 644 is embedded with the slot 645 and integrated into a whole, the slot 645 is movably matched with the movable block 642 through the connecting shaft 643, the retractor 646 is embedded in the baffle 644 and movably connected with the baffle 644, the movable block 642 is arc-shaped and symmetrical to the slot 645, the movable block 642 can be matched with the slot 645 through the shape of the movable block 642 and can be attached to the outer side of the connecting shaft of the robot and move with the connecting shaft of the robot, dust can be effectively blocked, and the dust can be effectively blocked so that the dust can be normally operated.
The movable block 642 is provided with a movable shaft a1, a lifting seat a2, a lifting rod a3, a removing block a4 and a vibration layer a5, two ends of the movable shaft a1 are movably connected with the lifting seat a2, the lifting rod a3 is embedded into the lifting seat a2 and movably matched with the lifting seat a2, the removing block a4 is welded at an end point of the lifting rod a3, the vibration layer a5 is installed on the side edge of the lifting rod a3, the removing block a4 is in a cuboid shape and can move along with the movement of the lifting rod a3, the removing block a4 can move continuously along with the cutting movement of the robot through the power of each component, and the removing block can effectively scrape and push out dust continuously, so that the tidiness of a port can be guaranteed, and the dust cannot be accumulated on the port.
The vibration layer a5 is provided with a fixed block a51, a connecting line a52, a movable wheel a53, a striking shaft a54 and a stressed layer a55, the end point of the fixed block a51 is connected with the connecting line a52, the movable wheel a53 is embedded in the connecting line a52 and is movably matched with the connecting line a52, the striking shaft a54 is welded on two sides of the movable wheel a53, the stressed layer a55 and the striking shaft a54 perform vibration movement, the connecting line a52 is made of rubber and has strong elasticity and toughness, the movable wheel a53 of the connecting line a52 is matched with the material of the connecting line a52 through self gravity to be capable of operating through working shaking force of the equipment, so that the striking shaft a54 of the movable wheel a53 can continuously strike the stressed layer a55 to enable outside dust to be shaken off, and the dust is prevented from being accumulated outside.
The specific functions and operation flow of this embodiment are as follows:
in the invention, the supporting device of the pipeline cutting robot is used for electrifying the bottom of the robot through the electrifying hole 2 of the base 1 and respectively connecting and moving with three connecting shafts of the robot through the main shaft 61 and the auxiliary shaft 63 of the movable shaft 6, so that the robot can drive the protection mechanism 64 while driving the connecting groove 62 in the main driving shaft 61 to move, the driver 641 of the protection mechanism 64 can extend the movable block 642 and the telescopic device 646 in the baffle 644 while being driven, the movable block 642 is attached to the notch 645, the connecting shaft of the robot can be attached to the inner sides of the movable block 642 and the notch 645, the track is covered by the baffle 644 and can move along with the movement of the robot 642, the robot can drive the movable shaft a1 in the movable block to enable the lifting seat a2 to continuously control the lifting rod a3 under the condition of high-speed operation, make lifter a3 will get rid of piece a4 and carry out continuous flexible to get rid of piece a4 and then can carry out continuous scraping and push out dust impurity and prevented that dust impurity from piling up in the connecting axle below of robot and then fall into the activity space through the bonding space, and the shake that produces in continuous activity then can trigger the movable wheel a53 in vibrations layer a5, so movable wheel a53 can drive striking axle a54 through the toughness and the fixity of connecting wire a52 and consequently strike atress layer a55, make it can send vibrations and assist and get rid of piece a4 and get rid of the dust, make can prevent that the robot from falling into the track inside at the dust impurity that the cutting pipeline produced through above parts and the movable fault that leads to and the condition that drops of connecting axle.
Example 2:
fig. 6 to 8 show:
the present invention provides a support apparatus for a pipe cutting robot,
the structure of the robot main shaft comprises an outer frame 611, a sliding rail 612, a connector 613 and a limiting layer 614, wherein the inner wall of the main shaft 61 is provided with the outer frame 611, the sliding rail 612 is arranged on the inner side of the outer frame 611 and fixedly connected, the connector 613 is embedded in the sliding rail 612 and movably connected, the limiting layer 614 is arranged at two ends of the sliding rail 612, the connector 613 is in a circular shape, the shape of the connector 613 is the same as that of a robot connecting shaft, normal movement can be performed in the sliding rail 612 through the circular shape, and the connector 613 can change along with the shape change of the sliding rail 612.
The connector 613 is provided with a fixed ring b1, a connecting seat b2, a spring b3, a push rod b4 and a movable ring b5, wherein the connecting seat b2 is arranged in the middle of the fixed ring b1 and fixedly connected with the fixed ring b2, the spring b3 is arranged on the inner side of the fixed ring b1, the push rod b4 is arranged on the outer side of the movable ring b5 and movably matched with the movable ring b5, the movable ring b5 is arranged on the outer side of the connecting seat b2, the push rod b4 is in a fixed state and has no telescopic function and can move along with the movement of the spring b3, and the push rod b4 can move while the spring b3 contracts, so that the movable ring b5 can be pressed, and the movable ring b5 can be continuously contracted.
The movable ring b5 is provided with a stress layer b51, a connecting port b52, a contact layer b53 and an accommodating gap b54, the stress layer b51 and the connecting port b52 are integrated, the contact layer b53 is the inner side of the stress layer b51, the accommodating gap b54 is located on the inner side of the contact layer b53, the surface of the contact layer b53 is in a frosted state, and the contact layer b53 can clamp a component and prevent sliding caused by shaking of the equipment through the friction state of the contact layer b 53.
The specific functions and operation flow of this embodiment are as follows:
in the invention, under the basic action of embodiment 1, the connector 613 at the side of the main shaft 61 can be fixed on the main shaft end of the robot, so that the fixed ring b1 in the connector 613 can move along with the movement of the robot under the mutual matching of the spring b3, the ejector pin b4 and the movable ring b5, and when the robot drives the connector 613 to move to a narrow place in the slide rail 612, the fixed ring b1 presses the spring b3 as the sliding rail 612 becomes smaller, thereby driving the mandril b4 to move inwards when the fixed ring b1 presses the spring b3, leading the mandril b4 to contract the movable ring b5, therefore, the ejector b4 pushes the stress layer b51 in and the release layer b53 continuously clamps the shaft surface of the robot, so that the position deviation caused by shaking of the main shaft 61 in the case of high-speed movement can be prevented.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention to achieve the above technical effects.