CN112806564A - Production method of tablet health-care product - Google Patents
Production method of tablet health-care product Download PDFInfo
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- CN112806564A CN112806564A CN202011618434.XA CN202011618434A CN112806564A CN 112806564 A CN112806564 A CN 112806564A CN 202011618434 A CN202011618434 A CN 202011618434A CN 112806564 A CN112806564 A CN 112806564A
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- tablet
- unit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/28—Tabletting; Making food bars by compression of a dry powdered mixture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Mycology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
The invention discloses a production method of tablet health care products, which relates to the technical field of health care product production and comprises the steps of raw material pretreatment, dry mixing, wet mixing, filtering and decoction, wherein the raw materials are added into full-automatic tablet production equipment after being decocted into a dough, the full-automatic tablet production equipment can be used for integrally pressing the dough health care products into blocks and pressing the block raw materials into a plurality of sheets in sequence, the steam drying of each sheet health care product and the automatic material ejection and discharge of each sheet health care product are carried out, the process can be used for forming the dough health care products into a plurality of formed sheet health care products, the whole treatment process is a full-automatic process, manual intervention is not needed, the production efficiency of the tablet health care products can be improved, and the manual work input is greatly reduced.
Description
Technical Field
The invention relates to the technical field of health-care product production, in particular to a production method of a tablet health-care product.
Background
The health-care food is a popular way of health-care food, is a kind of food, has the common characteristics of common food, can regulate the functions of human bodies, is suitable for specific people to eat, and does not aim at treating diseases. So that the words related to the effective rate, the success rate and the like cannot appear in the propaganda of the product; with social progress and economic development, people pay more attention to their health. Since the 90 s of the 20 th century, the health care consumption of global residents has been rising year by year, and the demand of nutritional health care products is very vigorous. Among the 15 types of international industries classified according to international standards, medical health care is one of the five industries with the fastest world trade growth, and the sales of health food increases the health care effect of health food more than 10% per year, and is gradually accepted by the masses in the present society.
The health-care product is divided into solid and liquid, wherein the liquid is usually oral liquid, the solid is taken in the form of tablets, and the tablet health-care product needs to be pressed into tablets by raw materials in the production process.
However, in the actual use of the existing equipment used in the above process, not only the production efficiency of the tablet health products is low, but also a large amount of human resources are required to be invested, which results in the increase of the cost for producing the health products, i.e. the competitiveness of the health products after the sale of the products is poorer than that of other types of health products, and therefore, the production method of the tablet health products is provided by the technical personnel in the field.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a production method of a tablet health-care product, which solves the problems that the production efficiency of the tablet health-care product is low, and a large amount of human resources are required to be input by equipment used for producing the tablet health-care product, so that the cost for producing the health-care product is increased, namely the competitive power of the health-care product is poorer than that of other types of health-care products after the health-care product is on the market.
In order to achieve the purpose, the invention is realized by the following technical scheme: a production method of tablet health care products comprises the following steps:
s1, raw material pretreatment: according to the proportion, weighing, sieving, cleaning and drying the raw materials in sequence;
s2, dry mixing: putting the pretreated raw materials into a container, and mixing the raw materials by using stirring equipment until the raw materials are uniform;
s3, wet mixing: adding the dry-mixed raw materials into a reaction kettle, and adding a solvent until the reaction is complete;
s4, filtering: adding the solution obtained after the reaction into a filter to obtain a solution without impurities;
s5, decocting: adding the solution after impurity removal into a decocting pot, evaporating water in the solution until the solution becomes a dough, and adding into full-automatic tablet production equipment.
In step S5 of the method, the full-automatic tablet production apparatus includes an apparatus box unit, a raw material extrusion forming unit and a molding material drying unit are respectively and fixedly installed at two ends of the apparatus box unit, a molding raw material lifting type blocking unit is fixedly installed outside the apparatus box unit, a molding raw material lifting type cutting unit is fixedly installed at one side of the molding raw material lifting type blocking unit outside the apparatus box unit, a height limiting unit and a tablet material ejecting unit are respectively and fixedly installed at the top end of the apparatus box unit, the tablet material ejecting unit is located at one side of the height limiting unit, and molding driving units are fixedly installed at the front and rear end faces of the apparatus box unit;
the tablet material ejection unit comprises an ejection plate lifting cylinder fixedly mounted at the top end of the equipment box unit, the telescopic end of the ejection plate lifting cylinder is fixedly connected with a first connecting plate which is integrally L-shaped, the bottom end of the first connecting plate is transversely and slidably connected with a second connecting plate, the bottom end of the second connecting plate is fixedly welded with a tablet ejection plate with a matched size, a plurality of ejection rods which are distributed equidistantly are fixedly welded on the end surface of one side of the tablet ejection plate, the top end of the equipment box unit is also fixedly provided with an ejection plate transverse moving cylinder, and the telescopic end of the ejection plate transverse moving cylinder is connected with the second connecting plate and the whole formed by a second sliding rail in a sliding manner;
the forming driving unit comprises two forming plate push-pull air cylinders which are symmetrically arranged on the front end surface and the rear end surface of the equipment box unit and a tablet forming plate which is connected inside the equipment box unit in a sliding mode and is adaptive to the size, and a plurality of forming tubes which are distributed equidistantly are fixedly connected inside the tablet forming plate in a penetrating mode;
the molding material drying unit comprises a second sealing end cover fixedly arranged at the end part of the equipment box unit, two second guide shaft rods are connected inside the second sealing end cover in a sliding mode, a second electric hydraulic cylinder is fixedly arranged at the position, between the two second guide shaft rods, of the outer side end face of the second sealing end cover, one end of the second electric hydraulic cylinder and the telescopic ends of the two second guide shaft rods extend into the equipment box unit, and a steam heat conduction mechanism is fixedly connected together;
steam heat conduction mechanism includes sliding connection and just is located the heat-conduction box of tablet material shaping board one side inside the equipment box unit a plurality of equidistance distribution's former pipe is seted up to a side end face of heat-conduction box and is opened up a position groove the inside fixed welding of heat-conduction box has a latticed enhancement skeleton, is latticed a plurality of steam water conservancy diversion hole has been seted up to the inside of strengthening the skeleton.
Furthermore, the equipment box unit comprises a box body with two open ends, a plurality of raw material adding pipes are fixedly connected to the top end of the box body, and a discharge hole of each raw material adding pipe extends into the box body;
the utility model discloses a steam production line, including box, cutting board, tablet material roof, baffle, cutter board lift logical groove, tablet material roof removal logical groove and two steam business turn over pipe spouts, the cutter board lift logical groove is located one side of baffle lift logical groove, and the width of seting up of cutter board lift logical groove is less than baffle lift logical groove, tablet material roof removal logical groove is located one side of cutter board lift logical groove, two steam business turn over pipe spout and tablet material roof removal logical groove mutually perpendicular form "worker" font structure jointly, two steam business turn over pipe spout and tablet material roof removal logical groove intercommunication are in the same place two lateral shifting logical grooves have been seted up to the preceding, rear end symmetry of box the bottom of box just is located the lateral shifting logical groove under the position department fixed mounting tablet material unloading groove.
Furthermore, raw materials extrusion forming unit is including fixed and the equipment case unit tip concatenate the case that links up together the outside terminal surface fixed mounting who links up the case has the first end cover of a size looks adaptation the inside sliding connection who links up the case has an extrusion shaping board the inside sliding connection of first end cover has two first guiding axle poles, and is located the position fixed mounting in the middle of two first guiding axle poles at the outside terminal surface of first end cover has first electric hydraulic cylinder, two the one end of first end cover and the flexible end of first electric hydraulic cylinder all extend to the inside that links up the case, and together with extrusion shaping board fixed connection.
Further, the over-and-under type of shaping raw materials blocks the unit and includes that the symmetry is installed two baffle lift cylinders of preceding, rear end face of equipment box unit, two baffle lift cylinder's flexible end is vertical upwards, and a baffle base plate of common fixedly connected with the bottom of baffle base plate and the position fixed mounting who is located between two baffle lift cylinders have a size and the compression molding baffle of the inside looks adaptation of equipment box unit, two when the shortening of baffle lift cylinder was the biggest, the bottom of compression molding baffle contacts with the inside bottom of equipment box unit.
Further, the over-and-under type cutting unit of shaping raw materials includes that the symmetry is installed two cutter board lift cylinders at preceding, rear end face of equipment box unit, two the flexible end of cutter board lift cylinder is vertical upwards, and a cutter board base of common fixedly connected with the bottom of cutter board base and the position fixed mounting who is located between two cutter board lift cylinders have a shaping material cutter board of size and the inside looks adaptation of equipment box unit, two when the shortening of cutter board lift cylinder was the biggest, the edge of a knife end and the inside bottom of equipment box unit of shaping material cutter board bottom contacted.
Furthermore, the height limiting unit comprises a gantry frame which is fixedly installed at the top end of the equipment box unit and stretches over the forming raw material lifting type blocking unit and the forming raw material lifting type cutting unit, two buffer plates made of rubber materials are symmetrically installed at the top end inside the gantry frame, and the positions of the two buffer plates correspond to the positions of the forming raw material lifting type blocking unit and the forming raw material lifting type cutting unit respectively.
Furthermore, a transverse sliding connection structure is formed between the first connecting plate and the second connecting plate through two first sliding rails which are symmetrically arranged, and a longitudinal sliding connection structure is formed between the whole formed by the ejector plate transverse moving cylinder, the second connecting plate and the second sliding rails through one second sliding rail.
Furthermore, all form fixed connection structure through the otic placode between tablet material profiled sheeting and two profiled sheeting push-and-pull cylinders, two otic placodes are fixed to be set up in the middle position of tablet material profiled sheeting front and back both sides, and with tablet material profiled sheeting formula structure as an organic whole.
Furthermore, strengthen the skeleton and form by the welding of a plurality of backup pads that violently, indulge the distribution, form a plurality of heat conduction chamber between a plurality of pieces of violently, the backup pad that indulges the distribution, every heat conduction chamber corresponds a forming tube and expands a position groove, leads through steam water conservancy diversion hole intercommunication between heat conduction chamber and the heat conduction chamber.
Furthermore, a sealed cover plate with the matched size is installed at the top end of the heat conduction box, a steam inlet pipe and a steam outlet pipe are symmetrically connected to the inside of the sealed cover plate, and one ends of the steam inlet pipe and the steam outlet pipe in the same direction extend to the inside of the heat conduction box.
Advantageous effects
The invention provides a production method of a tablet health-care product. Compared with the prior art, the method has the following beneficial effects:
1. a method for preparing health-care tablet includes such steps as integrally pressing the health-care block into blocks, pressing the raw material into several sheets, steam baking, and automatically ejecting the health-care blocks out.
2. A production method of tablet health products is characterized in that in the production process, full-automatic tablet production equipment is used, in the process of integrally pressing the tablet into a block shape, a forming cavity can be quickly separated from a whole equipment box unit after a formed raw material lifting type blocking unit acts, and thus the forming cavity can be matched with a raw material extrusion forming unit to form a bulk raw material.
3. A full-automatic tablet production device is arranged in a production process, after a blocky raw material is pressed into a plurality of blocky sheets, a formed raw material lifting type cutting unit is arranged, so that the plurality of blocky sheet raw materials can be quickly separated from a previous bulk raw material, and subsequent treatment procedures can be smoothly carried out.
Drawings
FIG. 1 is a schematic view of an assembly structure of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a top view of the present invention in an assembled state;
FIG. 4 is a front view of the present invention in an assembled state;
FIG. 5 is a schematic structural view of an equipment cabinet unit according to the present invention;
FIG. 6 is an exploded view of the extrusion molding unit of raw materials according to the present invention;
FIG. 7 is a schematic view of an assembly structure of the raw material extrusion molding unit according to the present invention;
FIG. 8 is a schematic structural view of a molding material elevation type barrier unit according to the present invention;
FIG. 9 is a schematic structural view of a lifting type cutting unit for forming raw materials according to the present invention;
fig. 10 is a schematic structural diagram of a height limiting unit according to the present invention;
FIG. 11 is a schematic diagram of the construction of a tablet material ejection unit of the present invention;
FIG. 12 is a front view of a tablet material ejection unit of the present invention;
FIG. 13 is a schematic structural diagram of a forming drive unit according to the present invention;
FIG. 14 is a schematic structural view of a molding material drying unit according to the present invention;
FIG. 15 is an exploded view of the vapor heat transfer mechanism of the present invention;
FIG. 16 is a cross-sectional view taken along section A-A of FIG. 3 in accordance with the present invention;
FIG. 17 is a cross-sectional view taken at section B-B of FIG. 4 in accordance with the present invention.
In the figure: 1. an equipment box unit; 11. a box body; 12. a raw material addition pipe; 13. the baffle plate is provided with a lifting through groove; 14. the cutter plate is provided with a lifting through groove; 15. a tablet material top plate moving through groove; 16. a steam inlet and outlet pipe chute; 17. a transverse moving through groove; 18. a tablet material feeding groove; 2. a raw material extrusion forming unit; 21. a connecting box; 22. extruding the molded plate; 23. a first end seal cap; 24. a first guide shaft lever; 25. a first electric hydraulic cylinder; 3. a molding raw material lifting type blocking unit; 31. a baffle lifting cylinder; 32. a baffle base plate; 33. pressing and forming a baffle plate; 4. a forming raw material lifting type cutting unit; 41. a cutter plate lifting cylinder; 42. a cutter plate base; 43. forming a material cutting board; 5. a height limiting unit; 51. a gantry frame; 52. a buffer plate; 6. a tablet material ejection unit; 61. a lifting cylinder of the ejector plate; 62. a first connector tile; 63. a first slide rail; 64. a second connector tile; 65. a tablet ejector plate; 66. a lifter bar; 67. the ejector plate transversely moves the cylinder; 68. a second slide rail; 7. a molding drive unit; 71. tablet material forming plates; 72. forming a tube; 73. an ear plate; 74. a forming plate push-pull cylinder; 8. a molding material drying unit; 81. a second end seal cap; 82. a second guide shaft lever; 83. a second electric hydraulic cylinder; 84. a steam heat transfer mechanism; 841. a thermally conductive cartridge; 842. a forming pipe position expanding groove; 843. reinforcing the framework; 844. steam diversion holes; 845. sealing the cover plate; 846. a steam inlet pipe; 847. and (4) a steam outlet pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a production method of tablet health care products comprises the following steps:
s1, raw material pretreatment: according to the proportion, weighing, sieving, cleaning and drying the raw materials in sequence;
s2, dry mixing: putting the pretreated raw materials into a container, and mixing the raw materials by using stirring equipment until the raw materials are uniform;
s3, wet mixing: adding the dry-mixed raw materials into a reaction kettle, and adding a solvent until the reaction is complete;
s4, filtering: adding the solution obtained after the reaction into a filter to obtain a solution without impurities;
s5, decocting: adding the solution after impurity removal into a decocting pot, evaporating water in the solution until the solution becomes a dough, and adding into full-automatic tablet production equipment.
Referring to fig. 1 to 4, in step S5 of the method, a full-automatic tablet manufacturing apparatus includes an apparatus box unit 1, a raw material extrusion forming unit 2 and a molding material drying unit 8 are respectively and fixedly installed at two ends of the apparatus box unit 1, a molding material lifting type blocking unit 3 is fixedly installed outside the apparatus box unit 1, a molding material lifting type cutting unit 4 is fixedly installed outside the apparatus box unit 1 at one side of the molding material lifting type blocking unit 3, a height limiting unit 5 and a tablet material ejecting unit 6 are respectively and fixedly installed at the top end of the apparatus box unit 1, the tablet material ejecting unit 6 is located at one side of the height limiting unit 5, and a molding driving unit 7 is fixedly installed at both front and rear end faces of the apparatus box unit 1.
Referring to fig. 11-12, the tablet material ejecting unit 6 includes an ejector plate lifting cylinder 61 fixedly installed at the top end of the equipment box unit 1, a first engaging plate 62 in an L shape integrally and fixedly connected to a telescopic end of the ejector plate lifting cylinder 61, a second engaging plate 64 transversely slidably connected to the bottom end of the first engaging plate 62, a tablet material ejecting plate 65 in a size fitting manner and fixedly welded to the bottom end of the second engaging plate 64, a plurality of material ejecting rods 66 equidistantly distributed and fixedly welded to one side end surface of the tablet material ejecting plate 65, an ejector plate transverse moving cylinder 67 fixedly installed at the top end of the equipment box unit 1, a telescopic end of the ejector plate transverse moving cylinder 67 slidably connected to an integral body formed by the second engaging plate 64 and the second sliding rail 68, and a transverse sliding connection structure formed by two first sliding rails 63 symmetrically installed between the first engaging plate 62 and the second engaging plate 64, the ejector plate transverse moving cylinder 67 and the whole formed by the second connecting plate 64 and the second slide rail 68 form a longitudinal sliding connection structure through the second slide rail 68.
Referring to fig. 13, the forming driving unit 7 includes two forming plate push-pull cylinders 74 symmetrically installed on the front and rear end surfaces of the equipment box unit 1 and a tablet forming plate 71 slidably connected inside the equipment box unit 1 and having a suitable size, a plurality of forming tubes 72 are fixedly connected inside the tablet forming plate 71 in a penetrating manner and are distributed at equal intervals, the tablet forming plate 71 and the two forming plate push-pull cylinders 74 form a fixed connection structure through lugs 73, and the two lugs 73 are fixedly disposed at the middle positions of the front and rear sides of the tablet forming plate 71 and are integrated with the tablet forming plate 71.
Referring to fig. 14, the molding material drying unit 8 includes a second end cover 81 fixedly installed at an end of the equipment box unit 1, two second guiding shafts 82 are slidably connected inside the second end cover 81, a second electric hydraulic cylinder 83 is fixedly installed at a position between the two second guiding shafts 82 at an outer end surface of the second end cover 81, one end of the second electric hydraulic cylinder 83 and a telescopic end of the two second guiding shafts 82 extend into the equipment box unit 1, and a steam heat conduction mechanism 84 is fixedly connected together.
Referring to fig. 15, the steam heat conduction mechanism 84 includes a heat conduction box 841 slidably connected inside the equipment box unit 1 and located on one side of the tablet forming plate 71, a plurality of forming tube expansion slots 842 equidistantly distributed are formed on one side end surface of the heat conduction box 841, a latticed reinforcing frame 843 is fixedly welded inside the heat conduction box 841, a plurality of steam guide holes 844 are formed inside the latticed reinforcing frame 843, the reinforcing frame 843 is formed by welding a plurality of supporting plates which are transversely and longitudinally distributed, a plurality of heat conduction cavities are formed between the plurality of supporting plates which are transversely and longitudinally distributed, each heat conduction cavity corresponds to one forming tube expansion slot 842, the heat conduction cavities are communicated with each other through the steam guide holes 844, a sealing cover plate 845 with matched size is installed on the top end of the heat conduction box 841, a steam inlet tube 846 and a steam outlet tube 847 are symmetrically connected inside the sealing cover plate 845, the ends of the steam inlet pipe 846 and the steam outlet pipe 847 in the same direction extend to the inside of the heat transfer box 841.
Referring to fig. 5, the equipment box unit 1 includes a box body 11 with two open ends, a plurality of raw material adding pipes 12 are fixedly connected to the top end of the box body 11, the discharge port of each raw material adding pipe 12 extends into the box body 11, a baffle plate lifting through groove 13, a cutter plate lifting through groove 14, a tablet material top plate moving through groove 15 and two steam inlet and outlet pipe sliding grooves 16 are further formed in the top end of the box body 11, the cutter plate lifting through groove 14 is located at one side of the baffle plate lifting through groove 13, the width of the cutter plate lifting through groove 14 is smaller than that of the baffle plate lifting through groove 13, the tablet material top plate moving through groove 15 is located at one side of the cutter plate lifting through groove 14, the two steam inlet and outlet pipe sliding grooves 16 are perpendicular to the tablet material top plate moving through groove 15 to form an i-shaped structure together, the two steam inlet and outlet pipe sliding grooves 16, two transverse moving through grooves 17 are symmetrically formed in the front end face and the rear end face of the box body 11, and tablet material discharging grooves 18 are fixedly arranged at the bottom end of the box body 11 and at positions right below the transverse moving through grooves 17.
Referring to fig. 6-7, the raw material extrusion molding unit 2 includes a connecting box 21 connected in series with the end of the equipment box unit 1, a first end cap 23 with a size adapted to the outer end of the connecting box 21 is fixedly installed on the outer end of the connecting box 21, an extrusion molding plate 22 is connected in the connecting box 21 in a sliding manner, two first guide shaft rods 24 are connected in the first end cap 23 in a sliding manner, a first electric hydraulic cylinder 25 is fixedly installed at a position between the two first guide shaft rods 24 on the outer end of the first end cap 23, and one end of each of the two first end caps 23 and a telescopic end of the first electric hydraulic cylinder 25 extend into the connecting box 21 and are fixedly connected with the extrusion molding plate 22.
Referring to fig. 8, the forming material lifting type blocking unit 3 includes two baffle lifting cylinders 31 symmetrically installed on the front and rear end surfaces of the equipment box unit 1, the telescopic ends of the two baffle lifting cylinders 31 are vertically upward and are fixedly connected with a baffle base plate 32, a compression forming baffle 33 having a size matched with the inside of the equipment box unit 1 is fixedly installed at the bottom end of the baffle base plate 32 and at the position between the two baffle lifting cylinders 31, and when the shortening of the two baffle lifting cylinders 31 is maximum, the bottom end of the compression forming baffle 33 contacts with the inside bottom end of the equipment box unit 1.
Referring to fig. 9, the forming material lifting type cutting unit 4 includes two cutter plate lifting cylinders 41 symmetrically installed on the front and rear end surfaces of the equipment box unit 1, the telescopic ends of the two cutter plate lifting cylinders 41 are vertically upward and are fixedly connected with a cutter plate base 42, a forming material cutter plate 43 with a size matched with the inside of the equipment box unit 1 is fixedly installed at the bottom end of the cutter plate base 42 and a position between the two cutter plate lifting cylinders 41, and when the shortening amount of the two cutter plate lifting cylinders 41 is maximum, the edge end of the bottom of the forming material cutter plate 43 contacts with the inside bottom end of the equipment box unit 1.
Referring to fig. 10, the height limiting unit 5 includes a gantry frame 51 fixedly installed at the top end of the equipment box unit 1 and spanning over the elevation type blocking unit 3 and the elevation type cutting unit 4 for the molding material, two buffer plates 52 made of rubber are symmetrically installed at the top end inside the gantry frame 51, and the positions of the two buffer plates 52 correspond to the positions of the elevation type blocking unit 3 and the elevation type cutting unit 4 for the molding material, respectively.
When in use, please refer to fig. 16 and 17, the bulk health product raw material is put into the box 11 through the raw material adding pipe 12, then the first electric hydraulic cylinder 25 is started to push the extrusion molding plate 22 to move towards the inside of the box 11, during the moving process, the two baffle lifting cylinders 31 are controlled to be shortened immediately, and further the compression molding baffle 33 is driven to move downwards synchronously by the baffle base plate 32 until the compression molding baffle 33 enters the inside of the box 11 through the baffle lifting through groove 13, and the bottom end of the compression molding baffle 33 is contacted with the bottom end of the inside of the box 11, along with the continuous extension of the first electric hydraulic cylinder 25, the original bulk health product raw material also becomes the same shape as the longitudinal cross section of the inside of the box 11 (the inside of the box 11 is rectangular, the shape of the health product raw material is also pressed into rectangular), after the health product raw material is extruded and formed, the two baffle lifting cylinders 31 immediately extend to push the compression-molded baffle 33 to move upwards until the top end of the baffle base plate 32 is contacted with one of the buffer plates 52;
after forming, the first electric hydraulic cylinder 25 continues to extend, so that the extrusion forming plate 22 pushes the formed rectangular raw material block to move towards the tablet material forming plate 71, and at the same time, the second electric hydraulic cylinder 83 pushes the whole steam heat conduction mechanism 84 to move towards the tablet material forming plate 71 (during the movement of the steam heat conduction mechanism 84, the steam inlet pipe 846 and the steam outlet pipe 8478 move synchronously in the two steam inlet and outlet pipe chutes 16) until the tablet material forming plate 71 and the steam heat conduction mechanism 84 are contacted together, and then, the section of the forming pipe 72 protruding from the back of the tablet material forming plate 71 is inserted into the forming pipe widening groove 842 (the forming pipe widening groove 842 covers the outside of the forming pipe 72);
then, the extrusion molding plate 22 pushes the rectangular raw material blocks onto the tablet material molding plate 71, the rectangular raw material blocks are extruded, part of the raw material enters the molding pipe 72 under the extrusion effect to form sheet-shaped blocks, after molding, the cutter plate lifting cylinder 41 is shortened, the molding material cutter plate 43 enters the box body 11 through the cutter plate lifting through groove 14, in the entering process, the molding material cutter plate 43 separates a plurality of formed sheet-shaped blocks from the rectangular raw material blocks, after separation, the cutter plate lifting cylinder 41 is extended to push the molding material cutter plate 43 to rise to the initial position until the top end of the cutter plate base 42 is contacted with another buffer plate 52;
then high-temperature steam (the temperature is at least 375 degrees) is injected into the heat conduction box 841, the high-temperature steam transfers the heat of the high-temperature steam to the heat conduction box 841, and the forming pipe rubbing groove 842 arranged on the heat conduction box 841 is covered and connected outside the forming pipe 72, so that the heat of the steam can be rapidly acted on the forming pipe 72 and then transferred to the formed sheet-shaped finished product material, and the formed health-care product material is dried;
after drying, the second electric hydraulic cylinder 83 drives the whole steam heat conduction mechanism 84 to retract to the initial position, then, the two forming plate push-pull air cylinders 74 shorten synchronously, the tablet material forming plate 71 carrying a plurality of dried tablet materials is pulled to move to one side of the tablet material discharging groove 18, then, the ejector plate lifting air cylinder 61 shortens, indirectly drives the second connecting plate 64 to descend, in the process of descending the second connecting plate 64, the tablet material top plate moving through groove 15 enters the inside of the box body 11 until the bottom end of the tablet material top plate moving through groove 1515 is contacted with the bottom end of the inside of the box body 11, then the ejector plate transverse moving air cylinder 67 moves, under the action of the first slide rail 63, the second connecting plate 64 carries a plurality of ejector rods 66 to move horizontally towards the tablet material forming plate 71 until the tablet materials in each forming pipe 72 are ejected out, and the whole equipment is discharged through the tablet material discharging groove 18, then the method is finished;
and finally, carrying out the operation in the same way, and carrying out batch production.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The production method of the tablet health care product is characterized by comprising the following steps:
s1, raw material pretreatment: according to the proportion, weighing, sieving, cleaning and drying the raw materials in sequence;
s2, dry mixing: putting the pretreated raw materials into a container, and mixing the raw materials by using stirring equipment until the raw materials are uniform;
s3, wet mixing: adding the dry-mixed raw materials into a reaction kettle, and adding a solvent until the reaction is complete;
s4, filtering: adding the solution obtained after the reaction into a filter to obtain a solution without impurities;
s5, decocting: adding the solution after impurity removal into a decocting pot, evaporating water in the solution until the solution becomes a dough, and adding into full-automatic tablet production equipment.
In step S5 of the method, the fully automatic tablet production equipment comprises an equipment box unit (1), a raw material extrusion forming unit (2) and a molding material drying unit (8) are respectively and fixedly arranged at the two ends of the equipment box unit (1), a forming raw material lifting type blocking unit (3) is fixedly arranged outside the equipment box unit (1), and a forming raw material lifting type cutting unit (4) is fixedly arranged at one side of the forming raw material lifting type blocking unit (3) outside the equipment box unit (1), the top end of the equipment box unit (1) is respectively and fixedly provided with a height limiting unit (5) and a tablet material ejection unit (6), the tablet material ejection unit (6) is positioned at one side of the height limiting unit (5), the front end face and the rear end face of the equipment box unit (1) are fixedly provided with a forming driving unit (7) together;
the tablet material ejection unit (6) comprises an ejection plate lifting cylinder (61) fixedly arranged at the top end of the equipment box unit (1), the telescopic end of the ejector plate lifting cylinder (61) is fixedly connected with a first connecting plate (62) which is integrally L-shaped, a second connector tile (64) is connected to the bottom end of the first connector tile (62) in a sliding manner, a tablet ejector plate (65) with the matched size is fixedly welded at the bottom end of the second connecting plate (64), a plurality of equally distributed ejector rods (66) are fixedly welded on the end face of one side of the tablet ejector plate (65), a transverse moving cylinder (67) of an ejector plate is fixedly arranged at the top end of the equipment box unit (1), the telescopic end of the ejector plate transverse moving cylinder (67) is connected with the whole formed by the second connecting plate (64) and the second slide rail (68) in a sliding manner;
the forming driving unit (7) comprises two forming plate push-pull air cylinders (74) which are symmetrically arranged on the front end surface and the rear end surface of the equipment box unit (1) and a tablet forming plate (71) which is connected inside the equipment box unit (1) in a sliding mode and is adaptive to the size, and a plurality of forming pipes (72) which are distributed equidistantly are fixedly connected inside the tablet forming plate (71) in a penetrating mode;
the molding material drying unit (8) comprises a second sealing end cover (81) fixedly installed at the end part of the equipment box unit (1), two second guide shaft rods (82) are connected to the inside of the second sealing end cover (81) in a sliding mode, a second electric hydraulic cylinder (83) is fixedly installed at the position, located between the two second guide shaft rods (82), of the outer side end face of the second sealing end cover (81), one end of the second electric hydraulic cylinder (83) and the telescopic ends of the two second guide shaft rods (82) extend into the equipment box unit (1), and a steam heat conduction mechanism (84) is fixedly connected with the two electric hydraulic cylinders and the telescopic ends of the two second guide shaft rods (82);
steam heat conduction mechanism (84) include sliding connection inside and be located heat-conduction box (841) of tablet material shaping board (71) one side in equipment case unit (1) a plurality of equidistance distribution's former pipe is seted up to one side terminal surface of heat-conduction box (841) opens up a groove (842) the fixed welding in inside of heat-conduction box (841) has a latticed enhancement skeleton (843), at latticed a plurality of steam water conservancy diversion hole (844) have been seted up to the inside of strengthening skeleton (843).
2. The production method of the tablet health care product according to claim 1, wherein the equipment box unit (1) comprises a box body (11) with two open ends, a plurality of raw material adding pipes (12) are fixedly connected to the top end of the box body (11), and a discharge hole of each raw material adding pipe (12) extends to the inside of the box body (11);
the top end of the box body (11) is further provided with a baffle lifting through groove (13), a cutter plate lifting through groove (14), a tablet material top plate moving through groove (15) and two steam inlet and outlet pipe sliding grooves (16), the cutter plate lifting through groove (14) is positioned on one side of the baffle lifting through groove (13), the opening width of the cutter plate lifting through groove (14) is smaller than that of the baffle lifting through groove (13), the tablet material top plate moving through groove (15) is positioned on one side of the cutter plate lifting through groove (14), the two steam inlet and outlet pipe sliding grooves (16) are mutually vertical to the tablet material top plate moving through groove (15) to jointly form an I-shaped structure, the two steam inlet and outlet pipe sliding grooves (16) are communicated with the tablet material top plate moving through groove (15), the front end surface and the rear end surface of the box body (11) are symmetrically provided with two transverse moving through grooves (17), and the bottom end of the box body (11) is fixedly arranged at a position right below the transverse moving through groove ( Is provided with a tablet material feeding groove (18).
3. The method for producing health products in tablet form according to claim 1, wherein the raw material extrusion molding unit (2) comprises a connecting box (21) connected with the end of the equipment box unit (1) in series, a first sealing end cap (23) with a suitable size is fixedly arranged on the outer side end face of the connecting box (21), an extrusion molding plate (22) is connected in the connecting box (21) in a sliding manner, two first guide shaft rods (24) are connected in the first sealing end cap (23) in a sliding manner, a first electric hydraulic cylinder (25) is fixedly arranged at the position of the outer side end face of the first sealing end cap (23) between the two first guide shaft rods (24), one end of the two first sealing end caps (23) and the telescopic end of the first electric hydraulic cylinder (25) extend to the inside of the connecting box (21), and are fixedly connected together with the extrusion-molded plate (22).
4. The production method of the tablet health care product according to claim 1, wherein the forming raw material lifting type blocking unit (3) comprises two baffle lifting cylinders (31) symmetrically installed on the front end surface and the rear end surface of the equipment box unit (1), the telescopic ends of the two baffle lifting cylinders (31) are vertically upward and are fixedly connected with a baffle base plate (32) together, a compression forming baffle (33) with the size matched with the inside of the equipment box unit (1) is fixedly installed at the bottom end of the baffle base plate (32) and the position between the two baffle lifting cylinders (31), and when the shortening of the two baffle lifting cylinders (31) is maximum, the bottom end of the compression forming baffle (33) is in contact with the inside bottom end of the equipment box unit (1).
5. The production method of the tablet health care products according to claim 1, wherein the forming raw material lifting type cutting unit (4) comprises two cutter plate lifting cylinders (41) which are symmetrically installed on the front end surface and the rear end surface of the equipment box unit (1), the telescopic ends of the two cutter plate lifting cylinders (41) are vertically upward and are fixedly connected with a cutter plate base (42) together, a forming material cutter plate (43) with the size matched with the inside of the equipment box unit (1) is fixedly installed at the bottom end of the cutter plate base (42) and the position between the two cutter plate lifting cylinders (41), and when the shortening of the two cutter plate lifting cylinders (41) is maximum, the cutter opening end of the bottom of the forming material cutter plate (43) is contacted with the inside bottom end of the equipment box unit (1).
6. The method for producing a health product in the form of tablet as claimed in claim 1, wherein the height limiting unit (5) comprises a gantry frame (51) fixedly installed at the top end of the equipment box unit (1) and spanning over the lifting type blocking unit (3) and the lifting type cutting unit (4) for the forming raw material, two buffer plates (52) made of rubber are symmetrically installed at the top end of the interior of the gantry frame (51), and the positions of the two buffer plates (52) correspond to the positions of the lifting type blocking unit (3) for the forming raw material and the lifting type cutting unit (4) for the forming raw material respectively.
7. The method for producing health products in tablet form according to claim 1, wherein the first and second connector tiles (62, 64) are connected by two first sliding rails (63) arranged symmetrically to form a transverse sliding connection, and the ejector plate transverse moving cylinder (67) and the whole body formed by the second connector tiles (64), the second sliding rails (68) are connected by a second sliding rail (68) to form a longitudinal sliding connection.
8. The method for producing tablet health products according to claim 1, wherein the tablet material forming plate (71) and the two forming plate push-pull air cylinders (74) are fixedly connected through the ear plates (73), and the two ear plates (73) are fixedly arranged at the middle positions of the front and rear sides of the tablet material forming plate (71) and are integrated with the tablet material forming plate (71).
9. The method for producing a tablet health product according to claim 1, wherein the reinforcing frame (843) is formed by welding a plurality of supporting plates which are distributed transversely and longitudinally, a plurality of heat conducting cavities are formed among the plurality of supporting plates which are distributed transversely and longitudinally, each heat conducting cavity corresponds to one forming tube position expanding groove (842), and the heat conducting cavities are communicated with each other through steam guide holes (844).
10. A method for producing a health product in the form of tablet as claimed in claim 10, wherein a sealing cover plate (845) with a suitable size is installed on the top of the heat conduction box (841), a steam inlet pipe (846) and a steam outlet pipe (847) are symmetrically connected to the inside of the sealing cover plate (845), and the ends of the steam inlet pipe (846) and the steam outlet pipe (847) in the same direction extend to the inside of the heat conduction box (841).
Priority Applications (1)
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CN202011618434.XA CN112806564A (en) | 2020-12-30 | 2020-12-30 | Production method of tablet health-care product |
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CN202011618434.XA CN112806564A (en) | 2020-12-30 | 2020-12-30 | Production method of tablet health-care product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114766692A (en) * | 2022-04-12 | 2022-07-22 | 浙江龙泉山食品有限公司 | Preparation equipment and preparation process of wall-broken ganoderma lucidum spore powder tablets |
-
2020
- 2020-12-30 CN CN202011618434.XA patent/CN112806564A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114766692A (en) * | 2022-04-12 | 2022-07-22 | 浙江龙泉山食品有限公司 | Preparation equipment and preparation process of wall-broken ganoderma lucidum spore powder tablets |
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