CN210382410U

CN210382410U - Full-automatic continuous scraping thin cake machine

Info

Publication number: CN210382410U
Application number: CN201920950438.4U
Authority: CN
Inventors: 黄劲辉
Original assignee: South Bao Machinery Co ltd
Current assignee: South Bao Machinery Co ltd
Priority date: 2019-06-24
Filing date: 2019-06-24
Publication date: 2020-04-24
Anticipated expiration: 2029-06-24

Abstract

The utility model relates to a full-automatic continuous scraping thin pancake machine; the automatic material conveying device comprises a jacking device, a scraping device and a feeding device, wherein the feeding device comprises a transmission mechanism and a conveying belt, the conveying belt is provided with a detachable material carrying disc, the jacking device and the scraping device are respectively arranged at the upper side and the lower side of the feeding device, the jacking device comprises a push plate and a jacking mechanism, and the push plate can be arranged below the conveying belt in an ascending or descending manner; the beneficial effects of the utility model embody: through the mode of roll extrusion, carry the flitch circulation by the conveyer belt and carry to under the filler mechanism, adopt a plurality of jack-up mechanisms to carry the flitch jack-up, guarantee that carry the flitch everywhere and the interval of filler mechanism keep unanimous, and drive the filler mechanism by slide mechanism and scrape the material in the shaping material mould on the conveyer belt, make the material impress to the shaping inslot of shaping material mould and fall into on carrying the flitch, accomplish batch thin cake and scrape the material production, its degree of automation is high, greatly shorten production cycle, and therefore, the production cost is reduced, and the sanitation is guaranteed.

Description

Full-automatic continuous scraping thin cake machine

Technical Field

The utility model relates to a thin cake machine refers in particular to a can realize automatic even scraping and guarantee the unanimous full-automatic thin cake machine of scraping of product thickness.

Background

In daily life, people can prepare various snacks for convenient reception or self-eating, wherein the small pancake belongs to one of popular main snacks, the small pancake is mainly manufactured by manually rolling and forming, the corresponding shape of the rolled and formed cake skin is engraved by a die, the production efficiency is low, the thickness of the cake skin is different due to manual rolling, the subsequent production is influenced, the same action is repeated for a long time in the rolling process by a manufacturer, the labor intensity is high, the production cost is increased, the frequency of contact between hands and dough is high, the sanitation degree is poor, the automatic and large-scale production is not facilitated, and the large-scale production is not suitable for batch production.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model aims at providing a pancake machine refers in particular to a can realize automatic even scraping and guarantee the unanimous full-automatic material pancake machine of scraping of product thickness.

Realize above-mentioned purpose, the utility model discloses a technical scheme be: the utility model provides a full-automatic scraper thin pancake machine in succession, is including setting up jacking device and the scraper in the frame respectively, the frame is provided with material feeding unit, material feeding unit include drive mechanism and set up in drive mechanism is last conveyer belt, the conveyer belt is provided with detachable and carries the charging tray, jacking device with the scraper set up respectively in material feeding unit's upper and lower both sides, jacking device include the push pedal with set up in jacking mechanism in the push pedal, the push pedal can rise or set up with declining in the conveyer belt below.

The material scraping device comprises a forming material die, a sliding mechanism and a filling mechanism, wherein the forming material die is positioned above the conveyor belt and fixedly mounted on the rack, the forming material die is provided with a plurality of forming material grooves, the sliding mechanism is mounted on the rack, the filling mechanism is mounted on the sliding mechanism, and the filling mechanism is slidably arranged above the forming material die through the sliding mechanism.

The sliding mechanism comprises a first sliding rail, a second sliding rail, a first mounting block and a second mounting block, the first sliding rail and the second sliding rail are respectively arranged on two sides of the conveying belt, the first sliding rail is provided with a first sliding block set, the second sliding rail is provided with a second sliding block set symmetrical to the first sliding block set, one end of the first mounting block and one end of the second mounting block are respectively and fixedly mounted on the first sliding block set, the other end of the first mounting block and the other end of the second mounting block are respectively and fixedly mounted on the second sliding block set, a mounting cavity with a certain distance is formed between the first mounting block and the second mounting block, and the packing mechanism is fixedly mounted in the mounting cavity.

The material filling mechanism comprises a hopper and a rolling assembly, the hopper comprises a front panel, a rear panel, a left side plate and a right side plate, fixed blocks are arranged on the front panel and the rear panel respectively, the fixed blocks are fixedly mounted on the first mounting block and the second mounting block respectively, the hopper is fixed in the mounting cavity, and the rolling assembly is mounted on the hopper.

The rolling assembly comprises at least one rolling roller, a first gear transmission group and a second gear transmission group, the rolling roller is rotatably arranged in the hopper, one end of the rolling roller penetrates through the left side plate and is connected to the first gear transmission group in a transmission mode, the other end of the rolling roller penetrates through the right side plate and is connected to the second gear transmission group in a transmission mode, and the first gear transmission group is provided with a driving motor.

Wherein, the front panel with the rear panel all is provided with the subassembly of strickleing off of mutual symmetry.

The scraping component comprises an air cylinder, a transmission block, a connection block and a scraping blade, the air cylinder provides power and is in transmission connection with the transmission block, the front panel and the rear panel are provided with sliding grooves, the connection block can be clamped in the sliding grooves in a sliding mode, one side of the connection block is connected with the transmission block in an interconnected mode, the other side of the connection block is connected with the scraping blade in an interconnected mode, and the scraping blade can be arranged on the inner side of the hopper along with the connection block in a longitudinally sliding mode.

Wherein, jack-up mechanism including be the certain interval set up symmetrically in the first jack-up subassembly and the second jack-up subassembly of push pedal both sides, first jack-up subassembly with the second jack-up subassembly all include the fixed plate and set up symmetrically in the cylinder at fixed plate both ends, fixed plate fixed mounting in the frame, through the cylinder passes through power messenger the push pedal will the conveyer belt with carry the charging tray jack-up in the lump extremely on the scraper.

The beneficial effects of the utility model embody: the utility model aims at providing a full-automatic thin pancake machine of scraping in succession, through using the mode of roll extrusion, carry the flitch circulation by the conveyer belt and carry to under the filler mechanism, adopt a plurality of jack-up mechanisms will carry flitch jack-up simultaneously, guarantee to carry the flitch everywhere with the interval of filler mechanism keep unanimous, and drive the filler mechanism by slide mechanism and scrape the material in the shaping material mould on the conveyer belt, make the material impress to the shaping inslot of shaping material mould and fall into on carrying the flitch, accomplish batch thin pancake scraping production, its degree of automation is high, greatly shorten production cycle, reduction in production cost, guarantee the health.

Drawings

Fig. 1 is a schematic view of the main structure of the present invention.

Fig. 2 is a schematic structural view of the scraping device of the present invention.

Fig. 3 is a schematic mechanism diagram of the packing mechanism of the present invention.

Fig. 4 is an exploded view of the packing mechanism of the present invention.

Fig. 5 is a schematic structural diagram of the feeding device of the present invention.

Fig. 6 is a schematic structural view of the jacking device of the present invention.

Reference is made to the accompanying drawings in which:

1-a frame; 2-a jacking device; 3-a scraping device; 4-a feeding device; 5-a transmission mechanism; 6-a conveyor belt; 7-carrying plate; 8-pushing the plate; 9-a jacking mechanism; 10-forming a material die; 11-a sliding mechanism; 12-a packing mechanism; 13-a forming trough; 14-a first slide rail; 15-a second slide rail; 16-a first mounting block; 17-a second mounting block; 18-a first set of sliders; 19-a second set of sliders; 20-mounting a cavity; 21-a hopper; 22-a rolling assembly; 23-a front panel; 24-a rear panel; 25-left side plate; 26-right side plate; 27-fixing block; 28-a material rolling roller; 29-a first gear transmission set; 30-a second gear transmission set; 31-a strike-off assembly; 32-cylinder; 33-a transmission block; 34-an engagement block; 35-scraping blade; 36-a chute; 37-a first jacking assembly; 38-a second jacking assembly; 39-fixing plate.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings:

as shown in fig. 1-6, a full-automatic continuous scraping pancake machine, including set up jacking device 2 and scraping device 3 in frame 1 respectively, frame 1 is provided with material feeding unit 4, material feeding unit 4 include drive mechanism 5 and set up in conveyer belt 6 on the drive mechanism 5, conveyer belt 6 is provided with detachable year charging tray 7, jacking device 2 with scraping device 3 set up respectively in the upper and lower both sides of material feeding unit 4, jacking device 2 include push pedal 8 with set up in jacking mechanism 9 on push pedal 8, push pedal 8 can rise or set up with descending in conveyer belt 6 below.

The scraping device 3 comprises a forming material die 10, a sliding mechanism 11 and a filling mechanism 12, wherein the forming material die 10 is located above the conveyor belt 6 and is fixedly installed on the rack 1, the forming material die 10 is provided with a plurality of forming material grooves 13, the sliding mechanism 11 is installed on the rack 1, and the filling mechanism 12 is installed on the sliding mechanism 11 and is slidably arranged above the forming material die 10 through the sliding mechanism 11.

The sliding mechanism 11 includes a first slide rail 14, a second slide rail 15, a first mounting block 16 and a second mounting block 17, the first slide rail 14 and the second slide rail 15 are respectively disposed on two sides of the conveyor belt 6, the first slide rail 14 is provided with a first slider group 18, the second slide rail 15 is provided with a second slider group 19 symmetrical to the first slider group 18, one end of each of the first mounting block 16 and the second mounting block 17 is respectively and fixedly mounted on the first slider group 18, the other end of each of the first mounting block 16 and the second mounting block 17 is respectively and fixedly mounted on the second slider group 19, a mounting cavity 20 with a certain distance is formed between the first mounting block 16 and the second mounting block 17, and the filling mechanism 12 is fixedly mounted in the mounting cavity 20.

The filling mechanism 12 comprises a hopper 21 and a rolling component 22, the hopper 21 comprises a front panel 23, a rear panel 24, a left side panel 25 and a right side panel 26, the front panel 23 and the rear panel 24 are respectively provided with fixing blocks 27, the fixing blocks 27 are respectively and fixedly mounted on the first mounting block 16 and the second mounting block 17, so that the hopper 21 is fixed in the mounting cavity 20, and the rolling component 22 is mounted on the hopper 21.

The rolling assembly 22 includes at least one material rolling roller 28, a first gear transmission set 29 and a second gear transmission set 30, the material rolling roller 28 is rotatably disposed in the hopper 21, one end of the material rolling roller 28 penetrates through the left side plate 25 and is drivingly connected to the first gear transmission set 29, the other end penetrates through the right side plate 26 and is drivingly connected to the second gear transmission set 30, and the first gear transmission set 29 is provided with a driving motor.

Wherein the front panel 23 and the rear panel 24 are each provided with a screed assembly 31 which are symmetrical to each other.

The striking-off component 31 includes an air cylinder 32, a transmission block 33, an engagement block 34 and a scraper 35, the air cylinder 32 is drivingly connected to the transmission block 33, the front panel 23 and the rear panel 24 are both provided with sliding grooves 36, the engagement block 34 is slidably clamped in the sliding grooves 36, one side of the engagement block 34 is connected to the transmission block 33, the other side of the engagement block is connected to the scraper 35, and the scraper 35 is slidably disposed inside the hopper 21 along with the engagement block 34.

Wherein, jack-up mechanism 9 including be a certain interval set up symmetrically in the first jack-up subassembly 37 and the second jack-up subassembly 38 of push pedal 8 both sides, first jack-up subassembly 37 with second jack-up subassembly 38 all include fixed plate 39 with set up symmetrically in the cylinder 32 at fixed plate 39 both ends, fixed plate 39 fixed mounting in the frame 1, through the cylinder 32 makes through power the push pedal 8 will conveyer belt 6 with carry material dish 7 jack-up in the lump extremely on the scraper device 3.

The utility model relates to a full-automatic even scraping material pancake machine, overall structure mainly includes frame 1 and sets up respectively in material feeding unit 4 in this frame 1, scraping device 3, shaping material mould 10 and jacking device 2, scraping device 3 is located material feeding unit 4's top, jacking device 2 is located material feeding unit 4's below, it is provided with shaping material mould 10 to be located between material feeding unit 4 and the scraping device 3, shaping material mould 10 detachably installs in frame 1, shaping material mould 10 is provided with the silo that a plurality of runs through its wall thickness.

The feeding device 4 comprises a conveyor belt 6 and a material carrying plate detachably arranged on the conveyor belt 6, the conveyor belt 6 is arranged on a transmission mechanism 5, the transmission mechanism 5 comprises a driving motor and a plurality of transmission rods, the driving motor provides overall operation power, the conveyor belt 6 is arranged on the plurality of transmission rods in a coating mode, and the plurality of transmission rods drive the conveyor belt 6 to circularly convey the material carrying plate.

Secondly, the scraping device 3 is composed of a sliding mechanism 11 and a filling mechanism 12, the sliding mechanism 11 is provided with two sliding rails, a first sliding rail 14 and a second sliding rail 15 are respectively arranged at two sides of the conveyor belt 6 and are installed on the frame 1 in an extending way along the length direction of the conveyor belt 6, a first sliding block group 18 is arranged on the first sliding rail 14, a second sliding block group 19 symmetrical to the second sliding block group 19 is arranged on the second sliding rail 15, wherein the first sliding block group 18 and the second sliding block group 19 both comprise at least two sliding blocks, a certain distance is reserved between the sliding blocks, a first installation block 16 and a second installation block 17 are erected between the first sliding block group 18 and the second sliding block group 19, one end of the first installation block 16 and one end of the second installation block 17 are both fixed on one sliding block of the first sliding block group 18, the other end of the first installation block group 19 is fixed on the sliding block symmetrical to the second sliding block group 18, make first installation piece 16 and second installation piece 17 form installation cavity 20 that has the certain interval each other, filler mechanism 12 is including hopper 21, rolling component 22 and shaping template, the hollow container that hopper 21 comprises front panel 23, rear panel 24, left side board 25 and right side board 26 respectively, the top and the bottom of hopper 21 are the opening, hopper 21 sets up in the installation cavity 20 that first installation piece 16 and second installation piece 17 formed, be located and all be provided with fixed block 27 on front panel 23 and the rear panel 24 of hopper 21, be fixed in on first installation piece 16 and second installation piece 17 respectively with hopper 21 preceding, back both sides respectively on 27 corresponding.

The hopper 21 is provided with a rolling assembly 22, which includes at least one rolling roller 28, a first gear transmission set 29 and a second gear transmission set 30, the rolling roller 28 is uniformly provided with a plurality of material pressing hobbing teeth, in the embodiment, preferably but not limited to, two rolling rollers 28 are provided in the hopper 21, two ends of the two rolling rollers 28 are respectively connected to the first gear transmission set 29 and the second gear transmission set 30, the first gear transmission set 29 and the second gear transmission set 30 are respectively provided on the left side plate 25 and the right side plate 26 of the hopper 21, wherein the first gear transmission set 29 is provided with a driving motor as a main transmission set, the two rolling rollers 28 in the hopper 21 are driven by gears to rotate oppositely to realize rolling, the inner sides of the front plate 23 and the rear plate 24 of the hopper 21 are provided with mutually symmetrical and independently operated scraping assemblies 31, each scraping assembly 31 includes a cylinder 32, a cylinder, a first gear transmission set 29, and a second gear transmission set 30, a driving block 33, a connecting block 34 and a scraping blade 35, wherein the cylinder 32 is respectively fixed on the first mounting block 16 and the second mounting block 17 at two sides of the hopper 21, sliding grooves 36 are respectively arranged on the front panel 23 and the rear panel 24 of the hopper 21, the connecting block 34 is slidably clamped in the sliding grooves 36, one side of the connecting block 34 is mutually connected with the cylinder 32 in a driving way, the other side of the connecting block is mutually fixedly connected with the scraping blade 35, the scraping blade 35 is positioned at the inner sides of the front panel 23 and the rear panel 24, the connecting block 34 can slide up and down along the sliding grooves 36 by the power provided by the cylinder 32, the connecting block 34 drives the scraping blade 35 to slide up and down to adjust the distance between the scraping blade 35 and the molding material mold 10,

secondly, be located the below of conveyer belt 6 and be provided with jacking system 2, jacking system 2 includes push pedal 8 and the jack-up mechanism 9 that provides push pedal 8 rising or decline power, the both sides of push pedal 8 below are provided with first jack-up subassembly 37 and second jack-up subassembly 38 respectively symmetrically, first jack-up subassembly 37 and second jack-up subassembly 38 are all through fixed plate 39 fixed mounting in frame 1, be provided with a plurality of cylinder 32 on the fixed plate 39 respectively, cylinder 32 distributes evenly respectively in a apex angle department of push pedal 8 below, but cylinder 32 and push pedal 8 interconnect with the transmission.

During production, firstly, a material carrying plate is placed on a conveyor belt 6, the conveyor belt 6 is driven by a transmission mechanism 5 to convey the material carrying plate to the position below a scraping device 3, at the moment, a jacking device 2 is started, four corners of a top plate are synchronously jacked by a jacking cylinder 32, so that the top plate jacks up the conveyor belt 6 and the material carrying plate together and supports against the position below a forming material mold 10, then the material is scraped on the forming material mold 10 through the scraping device 3, specifically, a hopper 21 is driven by a sliding mechanism 11 to slide above the forming material mold 10, meanwhile, material rolling rollers 28 in the hopper 21 are driven to rotate through a first gear transmission group 29 and a second gear transmission group 30 respectively, a material pressing hobbing gear on the material rolling rollers 28 scrapes raw materials into a material groove of the forming material mold 10 along with the sliding of the hopper 21, and redundant materials are scraped during the material scraping process by a scraping component 31 respectively, so that material cakes with uniform thickness are formed on the forming material mold 10 fall onto the material carrying plate, after completion the hopper 21 is reset and the jacking device 2 is lowered, the carrier plate carrying the shaped cake is sent out by the conveyor belt 6 for further processing.

The above, it is only the preferred embodiment of the present invention, not right the technical scope of the present invention makes any restriction, the technical personnel of the industry, under this technical scheme's enlightenment, can do some deformation and modification, all the basis the utility model discloses a technical essence is to any modification, the equivalent change and the modification of the above embodiment do, all still belong to the technical scheme's scope of the present invention.

Claims

1. The utility model provides a full-automatic thin pancake machine of scraping in succession which characterized in that: including setting up jacking device and scraper in the frame respectively, the frame is provided with material feeding unit, material feeding unit include drive mechanism and set up in drive mechanism is last conveyer belt, the conveyer belt is provided with detachable year charging tray, jacking device with scraper set up respectively in material feeding unit's upper and lower both sides, jacking device include the push pedal with set up in jacking mechanism in the push pedal, the push pedal can rise or set up with descending in the conveyer belt below.

2. The full-automatic continuous scraping pancake machine according to claim 1, characterized in that: the material scraping device comprises a forming material die, a sliding mechanism and a filling mechanism, wherein the forming material die is positioned above the conveyor belt and fixedly installed on the rack, the forming material die is provided with a plurality of forming material grooves, the sliding mechanism is installed on the rack, the filling mechanism is installed on the sliding mechanism, and the filling mechanism is slidably arranged above the forming material die through the sliding mechanism.

3. The full-automatic continuous scraping pancake machine according to claim 2, characterized in that: the sliding mechanism comprises a first sliding rail, a second sliding rail, a first mounting block and a second mounting block, the first sliding rail and the second sliding rail are respectively arranged on two sides of the conveying belt, the first sliding rail is provided with a first sliding block set, the second sliding rail is provided with a second sliding block set symmetrical to the first sliding block set, one end of the first mounting block and one end of the second mounting block are respectively and fixedly mounted on the first sliding block set, the other end of the first mounting block and the other end of the second mounting block are respectively and fixedly mounted on the second sliding block set, a mounting cavity with a certain distance is formed between the first mounting block and the second mounting block, and the packing mechanism is fixedly mounted in the mounting cavity.

4. The full-automatic continuous scraping pancake machine according to claim 3, characterized in that: the filling mechanism comprises a hopper and a rolling assembly, the hopper comprises a front panel, a rear panel, a left side plate and a right side plate, the front panel and the rear panel are respectively provided with a fixed block, the fixed blocks are respectively and fixedly installed on the first installation block and the second installation block, so that the hopper is fixed in the installation cavity, and the rolling assembly is installed on the hopper.

5. The full-automatic continuous scraping pancake machine according to claim 4, characterized in that: the rolling assembly comprises at least one rolling roller, a first gear transmission group and a second gear transmission group, the rolling roller is rotatably arranged in the hopper, one end of the rolling roller penetrates through the left side plate and is connected with the first gear transmission group in a transmission mode, the other end of the rolling roller penetrates through the right side plate and is connected with the second gear transmission group in a transmission mode, and the first gear transmission group is provided with a driving motor.

6. The full-automatic continuous scraping pancake machine according to claim 4, characterized in that: the front panel with the rear panel all is provided with the subassembly of strickleing off of mutual symmetry.

7. The full-automatic continuous scraping pancake machine according to claim 6, characterized in that: the strickle subassembly includes cylinder, transmission piece, links up piece and doctor-bar, the cylinder provide power ground in the transmission of transmission piece is connected, the front panel with the rear panel all is provided with the spout, link up piece slidable ground card take the photograph in the spout, link up wherein one side of piece with transmission piece interconnect, the opposite side with doctor-bar interconnect, the doctor-bar can along with link up the piece and set up with vertically sliding in the hopper is inboard.

8. The full-automatic continuous scraping pancake machine according to claim 1, characterized in that: jacking mechanism including being a determining deviation set up symmetrically in the first jacking subassembly and the second jacking subassembly of push pedal both sides, first jacking subassembly with the second jacking subassembly all include the fixed plate and set up symmetrically in the cylinder at fixed plate both ends, fixed plate fixed mounting in the frame, through the cylinder passes through power messenger the push pedal will the conveyer belt with carry the charging tray jack-up in the lump extremely on the scraper.