Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the automatic production device for the Tang food milk tea and the working method thereof, which have reasonable structural design, can automatically produce the milk tea, and have the advantages of high speed, high efficiency and labor cost saving.
The technical scheme adopted by the invention for solving the problems is as follows: the utility model provides a hall eats milk tea automatic production device which characterized in that: the automatic cup feeding device comprises a conveying line, a tooling plate, a robot device, a tray discharging device, a cup feeding device, a stirring device and a base;
the cup feeding device is arranged at the head of the conveying line, the robot device and the tray discharging device are arranged at the tail of the conveying line, and the cup feeding device, the stirring device and the robot device are sequentially arranged along the conveying line;
the conveying line comprises a rack, a conveying chain, a chain wheel and a conveying line motor; the frame is fixedly arranged on the base; the chain wheel is rotatably arranged on the frame; the conveying line motor is arranged on the rack and connected with the chain wheel; the conveying chain is arranged on the chain wheel;
the tooling plate comprises a bottom plate and a supporting platform; the bottom plate is fixedly arranged on the conveying chain; the supporting platform is fixedly arranged on the bottom plate; a placing hole is formed in the supporting platform;
the cup discharging device is arranged on the base and comprises a turntable motor, a turntable and a cup discharging device; the turntable is rotatably arranged on the base and is connected with a turntable motor; the lower cup device is arranged on the turntable and comprises a bracket, a gear ring, a worm and a driving device; the bracket is fixedly arranged on the turntable and is provided with a vertically through blanking hole; the gear ring is rotatably arranged in the bracket; the driving device is arranged in the bracket and is connected with the gear ring; the worm is rotatably arranged in the bracket and is vertically arranged; the plurality of worms are arranged around the periphery of the blanking hole; the worm is connected with the gear ring; a plurality of cup dropping devices are uniformly distributed on the turntable;
the feeding device is arranged on the base;
the stirring device comprises a lifting mechanism, a swing motor bracket, a swing motor, a stirring motor bracket, a stirring motor, a stirring shaft and a cleaning water tank; the lifting mechanism is arranged on the base; one end of the swing motor bracket is arranged on the lifting mechanism, and the other end of the swing motor bracket is provided with a swing motor; one end of the stirring motor bracket is rotatably arranged on the swing motor bracket and is connected with a motor shaft of the swing motor, and the other end of the stirring motor bracket is provided with a stirring motor; the stirring shaft is vertically and downwards arranged on a motor shaft of the stirring motor; the cleaning water tank is arranged on the base and positioned beside the lifting mechanism, and a cleaning port is formed in the cleaning water tank;
the robot device is arranged on the base;
the tray discharging device comprises a bin, a bin cylinder, a discharging cylinder, a slideway and a bracket; the bracket is arranged on the base; the stock bin is fixedly arranged on the bracket and is provided with a disc outlet; the bin cylinder is arranged on the bracket, a cylinder rod of the bin cylinder is provided with a bin cylinder push block, and the bin cylinder push block is positioned at the bottom of the bin; the slideway is fixedly arranged on the bracket and is positioned outside the disc outlet of the storage bin; the ejection of compact cylinder is installed on the support, installs ejection of compact cylinder ejector pad on the cylinder pole of ejection of compact cylinder, and ejection of compact cylinder ejector pad is located the rear of slide.
The invention also comprises a tension controller, wherein the tension controller comprises a fixed plate, a spring, a supporting plate and a lifting plate; the fixed plate is fixedly arranged on the frame; the fixing plate is provided with a mounting groove; the lifting plate is arranged in the mounting groove in a lifting and sliding manner; the spring is arranged in the mounting groove, the top of the spring is connected with the lifting plate, and the bottom of the spring is connected with the fixing plate; the supporting plate is fixedly arranged at the top of the lifting plate, and the head of the supporting plate is propped against the bottom of the conveying chain.
The plurality of tooling plates are sequentially arranged on the conveying chain.
The invention also comprises a jacking mechanism, wherein the jacking mechanism is arranged at the tail part of the conveying line and comprises a mounting plate, a cylinder and a jacking plate; the mounting plate is mounted on the base, and the air cylinder is vertically and upwards fixed on the mounting plate; the jacking plate is arranged on the cylinder and is positioned below the conveying chain.
The head of the supporting plate is in a circular arc shape.
The tension controllers are multiple and are sequentially arranged along the conveying chain.
The robot device comprises a manipulator and a clamp, wherein the clamp is arranged on the manipulator.
The clamp comprises a clamp support, a clamping jaw air cylinder and a clamping jaw, wherein the clamp support is arranged on a manipulator, the clamping jaw air cylinder is arranged on the clamp support, and the clamping jaw is arranged on the clamping jaw air cylinder.
The stirring device also comprises a water tank door and a water tank door driving mechanism, wherein the water tank door is slidably arranged on the cleaning water tank, and the water tank door driving mechanism is connected with the water tank door.
The working method of the device for automatically producing the Tang food milk tea is characterized by comprising the following steps of: the method comprises the following steps:
(1) the milk tea cups are placed in the feeding holes, and the cup mouths of the milk tea cups at the bottom of the milk tea cups are clamped in the spiral teeth of the worm; when the milk cup is placed, the driving device drives the gear ring to rotate, the gear ring drives all the worms to rotate, and under the action of the spiral teeth of the worms, the lowermost milk cup in contact with the worms moves downwards until falling out of the feeding hole and falling into the placing hole on the tooling plate;
(2) the bin cylinder acts, and the bin cylinder push block pushes the tray at the bottom of the bin out of the tray outlet and falls into the slide way;
(3) the conveying line drives the tooling plate to move; when the tooling plate with the milk tea cup moves beside the feeding device, the feeding device feeds tea water and various ingredients into the milk tea cup;
(4) the conveying line continues to drive the tooling plate to move; when the tooling plate with the milk tea cup moves beside the stirring device, the lifting mechanism drives the swing motor bracket to lift, the swing motor drives the stirring motor bracket to rotate, so that the stirring shaft extends into the milk tea cup, then the stirring motor acts to drive the stirring shaft to rotate, and the stirring shaft enables tea water and ingredients in the milk tea cup to be uniformly mixed;
(5) the conveying line continues to drive the tooling plate to move; when the tooling plate with the milk tea cups moves to the tail of the conveying line, the robot device clamps the milk tea cups and then puts the milk tea cups into the trays on the slide ways, after the milk tea cups with the specified number are put into the trays on the slide ways, the discharging air cylinders act, the discharging air cylinder push blocks push the trays on the slide ways out of the slide ways, and the trays fall to a meal outlet and are taken away by consumers or workers.
Compared with the prior art, the invention has the following advantages and effects: structural design is reasonable, can put milk teacup on the tray automatically, puts the meal outlet with the tray again, and is fast, efficient, and has saved the labour cost.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.
The automatic cup placing device comprises a conveying line 1, a tooling plate 2, a tension controller 3, a robot device 4, a tray discharging device 5, a cup placing device 6, a feeding device 7, a stirring device 8, a base 9 and a jacking mechanism 10.
The cup feeding device 6 is arranged at the head of the conveying line 1, the robot device 4, the jacking mechanism 10 and the tray discharging device 5 are arranged at the tail of the conveying line 1, and the cup feeding device 6, the feeding device 7, the stirring device 8 and the robot device 4 are sequentially arranged along the conveying line 1.
The conveyor line 1 includes a frame 11, a conveyor chain 12, a sprocket 13, and a conveyor line motor 14.
The frame 11 is fixedly mounted on the base 9.
The chain wheel 13 is rotatably mounted on the frame 11.
The conveyor line motor 14 is mounted on the frame 11. The motor shaft of the conveyor line motor 14 is connected with the chain wheel 13 and can drive the chain wheel 13 to rotate, so that the conveying chain 12 moves.
The conveyor chain 12 is mounted on a sprocket 13. The conveyor chain 12 is an endless chain.
The tooling plate 2 includes a bottom plate 21 and a support table 22.
The base plate 21 is fixedly mounted on the conveyor chain 12.
The support table 22 is fixedly disposed on the base plate 21. In this embodiment, the support table 22 and the bottom plate 21 are integrally formed.
The support table 22 is provided with a placement hole 23. The milk tea cup a is conical, the aperture of the placing hole 23 is smaller than the outer diameter of the upper portion of the milk tea cup and larger than the outer diameter of the lower portion of the milk tea cup, so that the placing hole 23 can be placed in the lower portion of the milk tea cup, the upper portion of the milk tea cup is clamped in the placing hole 23, and the milk tea cup can be placed in the placing hole 23 and cannot fall off.
The plurality of tool plates 2 are sequentially arranged on the conveying chain 12.
The tension controller 3 includes a fixed plate 31, a spring 32, a support plate 33, and a lift plate 34.
The fixing plate 31 is fixedly mounted on the frame 11. The fixing plate 31 is provided therein with a mounting groove 35.
The lifting plate 34 is installed in the installation groove 35 in a lifting and sliding manner.
The spring 32 is disposed in the mounting groove 35, and has a top connected to the elevating plate 34 and a bottom connected to the fixing plate 31.
The supporting plate 33 is fixedly arranged on the top of the lifting plate 34, and the head of the supporting plate 33 is pressed against the bottom of the conveying chain 12. The head of the pallet 33 is rounded so that excessive friction is not generated when the conveyor chain 12 moves.
The tension controller 3 is provided in plurality, and is provided in this order along the conveyor chain 12.
The structural feature of chain transfer chain, conveying chain 12 are unsettled, and when milk tea cup put into place hole 23, frock board 2 can sink for conveying chain 12 sinks, and tension controller 3 plays two effects at this moment: 1. the function of supporting the conveying chain 12 is achieved, and excessive sinking is prevented; 2. play the role of buffering, prevent to sink too fast. Therefore, the liquid in the milk tea cup can be prevented from splashing.
The cup lowering device 6 is mounted on the base 9. The cup dropping device 6 comprises a turntable motor 61, a turntable 62 and a cup dropping device 63.
The turntable 62 is rotatably mounted on the base 9.
The turntable 62 is connected with a turntable motor 61, and the turntable motor 61 can drive the turntable 62 to rotate horizontally.
The lower cup 63 is mounted on the turntable 62, and the lower cup 63 includes a support 631, a ring gear 632, a worm 633, a drive and a housing 635.
The bracket 631 is fixedly mounted on the turntable 62. The middle part of the bracket 631 is provided with a feed hole 34 which is vertically penetrated, and the feed hole 34 is positioned above the conveying chain 12.
The ring gear 632 is rotatably mounted in the carrier 631.
A drive is mounted in the carrier 631 and is connected to the ring gear 632 for driving the ring gear 632 in rotation. The driving device is a motor driving device.
The worm 633 is rotatably mounted in the bracket 631. The worm 633 is vertically disposed. The worms 633 are arranged around the periphery of the blanking hole 34. In this embodiment, three worms 633 are distributed in a triangular manner.
The head of the worm 633 is fixedly provided with a gear which is connected with the gear ring 632, so that the worm 633 is connected with the gear ring 632.
Housing 635 is wrapped around bracket 631.
The lower cupule 63 is a plurality of and is evenly distributed on the turntable 62. One lower cup 63 can be matched with a milk tea cup a of one specification. In this embodiment, the number of the cup setting devices 63 is four, and the cup setting devices are respectively matched with milk tea cups a of 360ml, 500ml, 600ml and 700 ml.
The charging device 7 is mounted on a base 9. The charging device 7 can be of the prior art.
The stirring device 8 includes a lifting mechanism 81, a swing motor support 82, a swing motor 83, a stirring motor support 84, a stirring motor 85, a stirring shaft 86, a washing water tank 87, a water tank door 88, and a water tank door drive mechanism 89.
The elevating mechanism 81 is mounted on the base 9. The lifting mechanism 81 employs a linear module.
One end of the swing motor bracket 82 is mounted on the lifting mechanism 81, and the other end is mounted with a swing motor 83.
One end of the stirring motor support 84 is rotatably mounted on the swing motor support 82 and is connected with the motor shaft of the swing motor 83, and the other end is mounted with the stirring motor 85.
The stirring shaft 86 is vertically installed downward on the motor shaft of the stirring motor 85.
The washing water tank 87 is installed on the base 9 and is located beside the elevating mechanism 81. The cleaning water tank 87 is provided with a cleaning port. The washing water tank 87 is provided with a spray head or directly contains washing water.
A tank door 88 is slidably mounted on the wash water tank 87. A tank door drive mechanism 89 is connected to the tank door 88 for driving the tank door 88 to move, thereby opening and closing the cleaning opening. The tank door driving mechanism 89 may employ an air cylinder.
The robot device 4 is mounted on the base 9, and includes a robot arm 41 and a jig 42, the jig 42 being mounted on the robot arm 41. The clamp 42 includes a clamp bracket, a jaw cylinder, and a jaw. The jig mount is mounted on the robot 41. The clamping jaw cylinder is installed on the clamp bracket. The clamping jaw is installed on the clamping jaw cylinder.
The jacking mechanism 10 is mounted on the base 9 and includes a mounting plate 101, a cylinder 102 and a jacking plate 103. The mounting plate 101 is mounted on the base 9, and the cylinder 102 is fixed vertically upward on the mounting plate 101. The jack-up plate 103 is mounted on the cylinder 102 and is located below the conveyor chain 12.
The tray discharging device 5 is installed on the base 9 and comprises a bin 51, a bin cylinder 52, a discharging cylinder, a slide 53 and a bracket 54.
The bracket 54 is mounted on the base 9.
The bin 51 is fixedly mounted on a support 54. The bin 51 is used for placing the tray, and a tray outlet is arranged on the bin 51.
The magazine cylinder 52 is mounted on a support 54. A bin cylinder push block is arranged on a cylinder rod of the bin cylinder 52 and is positioned at the bottom of the bin 51.
The slideway 53 is fixedly arranged on the bracket 54, the slideway 53 is positioned at the outer side of the disk outlet of the storage bin 51, and the slideway 53 is vertical to the storage bin cylinder 52.
The discharge cylinder is mounted on a support 54. The cylinder rod of the discharging cylinder is provided with a discharging cylinder push block which is positioned behind the slideway 53. The discharging cylinder and the bin cylinder 52 are vertically arranged.
A working method of an automatic production device for Tangshi milk tea comprises the following steps:
(1) the milk tea cups a are placed in the discharging holes 34, and the cup mouths of the milk tea cups a at the bottom in the milk tea cups are clamped in the spiral teeth of the worm 633; when the milk cup is discharged, the driving device drives the gear ring 632 to rotate, the gear ring 632 drives all the worms 633 to rotate, and under the action of the helical teeth of the worms 633, the lowermost milk cup a in contact with the worms moves downwards until falling out of the discharging hole 34 and falling into the placing hole 23 on the tooling plate 2. If the milk tea cups a with different specifications are needed, the rotary table motor 61 drives the rotary table 62 to rotate, so that the milk tea cups a with the required specifications are positioned above the tooling plate 2 of the conveying line 1, and then the cup discharging device 63 works.
(2) And synchronously, the bin cylinder 52 acts, and the bin cylinder push block pushes the tray at the bottom of the bin 51 out of the tray outlet and falls into the slide 53.
(3) The conveying line 1 drives the tooling plate 2 to move; when the tooling plate 2 with the milk tea cup a moves beside the feeding device 7, the feeding device 7 feeds tea and various ingredients into the milk tea cup a;
(4) the conveying line 1 continues to drive the tooling plate 2 to move; when the tooling plate 2 with the milk tea cup a moves beside the stirring device 8, the lifting mechanism 81 drives the swing motor support 82 to lift, the swing motor 83 drives the stirring motor support 84 to rotate, so that the stirring shaft 86 extends into the milk tea cup a, then the stirring motor 85 acts to drive the stirring shaft 86 to rotate, and the stirring shaft 86 enables tea water and ingredients in the milk tea cup a to be uniformly mixed. If the stirring shaft 86 is to be cleaned after the stirring is completed, the water tank door driving mechanism 89 drives the water tank door 88 to move, so that the cleaning opening is opened, the lifting mechanism 81 drives the swing motor support 82 to lift, the swing motor 83 drives the stirring motor support 84 to rotate, so that the stirring shaft 86 extends into the cleaning opening, and the stirring shaft 86 is cleaned by cleaning water in the cleaning water tank 87.
(5) The conveying line 1 continues to drive the tooling plate 2 to move; when the tooling plate 2 with the milk tea cups a moves to the tail of the conveying line 1, the air cylinder 102 drives the jacking plate 103 to vertically move upwards, the jacking plate 103 jacks up the milk tea cups a, the manipulator 41 drives the clamp 42, the clamp 42 clamps the milk tea cups and then places the milk tea cups into the tray b on the slide rail 53, after a specified number of milk tea cups are placed in the trays on the slide rail 53, the discharging air cylinder acts, the discharging air cylinder push block pushes the trays on the slide rail 53 out of the slide rail 53, the trays fall to a meal outlet and are taken away by consumers or workers, and the consumers can drink in a shop. The jacking mechanism 10 is convenient for the robot device 4 to take, and when the tooling plate 2 with the milk tea cups a is moved to the tail part of the conveying line 1 without the jacking mechanism 10 or without the jacking mechanism 10, the clamp 42 directly clamps the milk tea cups a and then places the milk tea cups in the tray b on the slide 53.
In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an illustration of the structure of the present invention. Equivalent or simple changes in the structure, characteristics and principles of the invention are included in the protection scope of the patent. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.