CN108655733B - A kind of fluorescent lamp head assembly device and its assembly method - Google Patents
A kind of fluorescent lamp head assembly device and its assembly method Download PDFInfo
- Publication number
- CN108655733B CN108655733B CN201810622619.4A CN201810622619A CN108655733B CN 108655733 B CN108655733 B CN 108655733B CN 201810622619 A CN201810622619 A CN 201810622619A CN 108655733 B CN108655733 B CN 108655733B
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- plastic housing
- needle
- cylinder
- copper
- shell
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/32—Sealing leading-in conductors
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of fluorescent lamp head assembly device and its assembly methods.Existing lamp cap assembling procedure all uses pure manual or semi-automatic.Rotating disk mechanism of the present invention drives the rotation of plastic housing placement rack；Copper needle is placed on plastic housing placement rack by Luo Zhen mechanism, and Luo Ke mechanism carries out plastic housing placement；Pressing sleeve mechanism carries out the processing of plastic housing pressure shell；It carries out pressure shell treated manually to put the cable-assembly for assembling single cable, heat-shrink tube and copper tip into the plastic housing mounting base with copper needle and plastic housing when plastic housing placement rack turns to line sending station；Copper needle, cable-assembly and plastic housing are assembled into plastic housing component by punching press by punching mechanism；The plastic housing component that discharging mechanism completes assembly pops up.The present invention realize copper needle feeding and placement, plastic housing feeding and fall into, plastic housing indentation copper needle, the punching press of copper needle, discharging automation, the artificial station for placing cable-assembly need to be only set, so that it may realize the efficient assembly of lamp adapter assembly.
Description
Technical field
The invention belongs to field of mechanical technique, and in particular to a kind of fluorescent lamp head assembly device and its assembly method.
Background technique
It is well known that lamp cap is the critical component being fixed on fluorescent tube on lamp holder, particularly with traditional fluorescent tube, lamp
Head capsule is equipped at least one terminal jacks, and terminal jacks riveting has a copper needle, and copper needle is generally used for being connected with power supply line.Lamp
The existing assembly method of head assembly is using artificial or semiautomatic fashion, and the speed of assembling is slow, and efficiency is very low；Component adds
Work and assembling cannot be combined into one, it is difficult to realize the automatic assembling of fluorescent tube lamp cap；Unstable product quality, defect rate
Height assembles cumbersome.There is presently no a kind of automatic producing devices for being specifically used to assemble lamp adapter assembly.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of fluorescent lamp head assembly device and its assembly methods.
To achieve the goals above, present invention employs following technical solutions:
A kind of fluorescent lamp head of the present invention assembles device, including Luo Ke mechanism, pressing sleeve mechanism, Luo Zhen mechanism, rotating disk mechanism,
Discharging mechanism, punching mechanism and workbench；Luo Zhen mechanism, Luo Ke mechanism, pressing sleeve mechanism, punching mechanism and discharging mechanism are along turntable
Mechanism is circumferentially sequentially distributed；The rotating disk mechanism include plastic housing placement rack, turntable servo motor, bearing holder (housing, cover), rolling bearing and
Turntable；The pedestal and bearing holder (housing, cover) of turntable servo motor are each attached on the big bottom plate of workbench；Turntable is supported by rolling bearing
In bearing holder (housing, cover)；The output shaft of turntable servo motor is fixed with turntable；Turntable upper surface is fixed at least six be evenly distributed
A plastic housing placement rack.Copper needle, plastic housing and the cable set that the punching mechanism sends the plastic housing mounting base on rotating disk mechanism
Part strikes out plastic housing component.
The Luo Zhen mechanism includes falling needle movement component, gear needle limit discharging mechanism and falling needle platter.Fall needle handle
Plate is fixed on the big bottom plate of workbench；The described needle movement component that falls includes falling needle movement modular support frame, copper needle clamping jaw, big
Stroke upper and lower air cylinders, small stroke upper and lower air cylinders fall needle transverse cylinder and fall needle clamping jaw cylinder；Needle movement modular support seat is fallen to fix
On falling needle platter, the cylinder body of big stroke upper and lower air cylinders, which is fixed on, to be fallen on needle movement modular support seat, falls needle transverse cylinder
Cylinder body is fixed on the piston rod of big stroke upper and lower air cylinders, and the cylinder body of small stroke upper and lower air cylinders is fixed on the work for falling needle transverse cylinder
On stopper rod, the cylinder body for falling needle clamping jaw cylinder is fixed on the piston rod of small stroke upper and lower air cylinders, falls needle clamping jaw cylinder driving copper needle
Clamping jaw folding；The gear needle limit discharging mechanism includes falling needle location supporting rack, falling needle limiting cylinder, limiting block needle plate and copper
Needle discharge port plate；It falls needle location supporting rack and is fixed on and fall on needle platter, the cylinder body for falling needle limiting cylinder, which is fixed on, falls needle limit branch
On support, limiting block needle plate is fixed on the piston rod for falling needle limiting cylinder；Copper needle discharge port plate is fixed with needle platter is fallen；Copper needle
Pan bottom discharge equipped with jarring machine, the copper needle blow tank at top includes spiral section, shunting section, first discharging section and second
Discharging section；The delivery outlet of the input port connection spiral section of shunting section, shunting section are divided into two channels by demarcation plate；First
Two channels of the input port and shunting section of discharging section and the second discharging section discharging section are respectively communicated with；First discharging section and second
The bottom of discharging section opens up groove；The spacing of two grooves is equal to the spacing of two needle falling holes；The twice input port of material stock slot with
First discharging section of copper needle discharge port plate and the second discharging section discharging section delivery outlet are respectively communicated with；Limiting block needle plate is arranged in material stock
The equipped at outlet port of slot, and limiting block needle plate opens up that there are two the needle falling holes that are vertically arranged.
The Luo Ke mechanism includes falling shell movement mechanism, fall shell position-limit mechanism, plastic housing discharge port plate and falling shell platter；It falls
Shell platter is fixed on the big bottom plate of workbench；The shell movement mechanism that falls drives upside down including falling shell mounting base, falling shell
Cylinder falls shell transverse cylinder, plastic housing clamping jaw cylinder, plastic housing leading truck and falls shell support frame；It falls shell mounting base and is fixed on that fall shell small
It on bottom plate, falls shell and drives upside down the cylinder body of cylinder and be fixed on by falling shell support frame and fall in shell mounting base, plastic housing leading truck is fixed
On falling shell support frame；The cylinder body for falling shell transverse cylinder, which is fixed on, to be fallen shell and drives upside down on the piston rod of cylinder, plastic housing clamping jaw gas
The cylinder body of cylinder is fixed on the piston rod for falling shell transverse cylinder, and plastic housing clamping jaw cylinder drives the folding of plastic housing clamping jaw.Described falls shell
Position-limit mechanism includes plastic housing limit film, plastic housing limit driving cylinder and plastic housing limit base, and the cylinder body of plastic housing limit driving cylinder is solid
It is scheduled on plastic housing limit base, plastic housing limit base, which is fixed on, to be fallen on shell platter；Two panels plastic housing limit film spacing is fixed on plastic housing limit
On the piston rod of position driving cylinder.The delivery outlet of plastic housing discharge port plate connects the input port of plastic housing leading truck；The bottom of plastic housing discharge port plate
Equipped with jarring machine, the arc blow tank input port at top is equipped with straight lever, and the center one that straight lever is biased to plastic housing discharge port plate rolls
Tiltedly, and the tangent line of straight lever axis and arc blow tank input port out is in an angle；The slot bottom of straight lever and arc blow tank it
Between be equipped with spacing；The deferent segment of arc blow tank is 90 ° with respect to the torsion angle of input section, and the deferent segment of arc blow tank is equipped with
Arc-shaped gear bar；The tangent line of arc-shaped gear bar output is parallel with the tangent line of arc blow tank equipped at outlet port；The modeling of plastic housing leading truck
It is limit extension board that shell, which is oriented to the bottom plate part longer than plastic housing guiding side plate, and limit extension board is arranged in plastic housing leading truck delivery outlet
Place；Limit driving cylinder setting is in limit extension board side, and the setting of plastic housing clamping jaw is at the top of limit extension board.
The pressing sleeve mechanism includes pressing sleeve bracket, pressing sleeve pressure head and pressing sleeve cylinder；Pressing sleeve bracket is fixed on workbench
On big bottom plate, the cylinder body of pressing sleeve cylinder is fixed on pressing sleeve bracket, and pressing sleeve pressure head is fixed on the piston rod of pressing sleeve cylinder.
The discharging mechanism includes discharging mounting plate, discharging support, discharge baffle and electromagnet；Discharging mounting plate is fixed
On the big bottom plate of workbench；The pedestal and discharging support of electromagnet are each attached on discharging mounting plate；Discharge baffle is fixed on
At the top of discharging support；Electromagnet is arranged in below the turntable of rotating disk mechanism, and discharge baffle is arranged above turntable.
The punching mechanism includes bear down on one needle, Punching slider, stamping machine rack and ram driving mechanism；Stamping machine rack is fixed
On the big bottom plate in workbench；Punching press thimble is fixed on Punching slider, and Punching slider is realized by ram driving mechanism
It moves up and down.
The fluorescent lamp head assembles the assembly method of device, specific as follows:
The turntable of rotating disk mechanism is driven by turntable servo motor to be rotated, and the rotation of plastic housing placement rack is driven；Plastic housing placement rack arrives
When at up to Luo Zhen mechanism, copper needle is placed on plastic housing placement rack by Luo Zhen mechanism, the plastic housing placement rack rotation in placement after copper needle
When at Luo Ke mechanism, Luo Ke mechanism carries out the placement of plastic housing；Plastic housing placement seat in placement after plastic housing turns to pressing sleeve mechanism
On, pressing sleeve mechanism carries out the processing of plastic housing pressure shell；It carries out pressure shell treated manually will when plastic housing placement rack turns to line sending station
The cable-assembly for assembling single cable, heat-shrink tube and copper tip is put into the plastic housing mounting base with copper needle and plastic housing；Line
After cable assembly is put into plastic housing, the plastic housing mounting base with copper needle, plastic housing and cable-assembly is turned to press machine by rotating disk mechanism
At structure, copper needle, cable-assembly and plastic housing are assembled into plastic housing component by punching press by punching mechanism；Plastic housing component is by rotating disk mechanism
Rotation drives at discharging mechanism, and the plastic housing component that discharging mechanism completes assembly pops up.
The process that copper needle is put into plastic housing placement rack by Luo Zhen mechanism is specific as follows:
Copper needle is transported to by copper needle discharge port plate by vibrating through first discharging section of copper needle blow tank and the second discharging section
In the twice input port of material stock slot, since the bottom of first discharging section and the second discharging section opens up groove, copper needle it is heavier that
End is automatic downward；Two copper needles of material stock slot output are respectively fallen in the corresponding needle falling hole of limiting block needle plate；Fall needle limiting cylinder
Limiting block needle plate is driven then to fall needle limit by copper needle to carrying at needle clamping jaw cylinder is fallen along vertical trench axis translational motion
Cylinder stop motion；It falls needle transverse cylinder and drives small stroke upper and lower air cylinders and fall needle clamping jaw cylinder and be located at until falling needle clamping jaw cylinder
At right above copper needle, then small stroke upper and lower air cylinders driving falls needle clamping jaw cylinder and moves to big bottom plate direction, falls needle clamping jaw cylinder
Driving copper needle clamping jaw closure clamps copper needle；Followed by small stroke upper and lower air cylinders driving falls the rising of needle clamping jaw cylinder, while limiting block
Needle plate resets, when falling needle transverse cylinder two copper needle mounting holes of two copper needles and plastic housing placement rack being driven to distinguish coaxial, big row
The driving of journey upper and lower air cylinders falls needle transverse cylinder, small stroke upper and lower air cylinders, falls needle clamping jaw cylinder and copper needle and transport to big bottom plate direction
Dynamic, then small stroke upper and lower air cylinders driving copper needle, which continues to move to big bottom plate direction, is put into the two of plastic housing placement rack for two copper needles
In a copper needle mounting hole；Finally fall needle clamping jaw cylinder driving copper needle clamping jaw open, fall needle clamping jaw cylinder, small stroke upper and lower air cylinders,
It falls needle transverse cylinder and big stroke upper and lower air cylinders resets.
The process that plastic housing is placed by Luo Ke mechanism is specific as follows:
Plastic housing is transported to plastic housing leading truck through arc blow tank by vibrating by plastic housing discharge port plate, due to the blocking of straight lever
And the deferent segment of arc blow tank is 90 ° with respect to the torsion angle of input section, erects shape when plastic housing is exported by plastic housing leading truck
State；Plastic housing limit film is pushed on the limit extension board of plastic housing leading truck to limit plastic housing by plastic housing limit driving cylinder, plastic housing folder
Firmly cylinder driving plastic housing clamping jaw closure clamps plastic housing, while plastic housing limit film resets；It falls the driving plastic housing of shell transverse cylinder and clamps gas
Cylinder is mobile to center of turntable, then falls shell and drives upside down cylinder driving plastic housing and clamp cylinder and plastic housing and moves to big bottom plate direction,
Plastic housing is put into the plastic housing placement rack with copper needle；It drives upside down cylinder finally, falling shell and falls the reset of shell transverse cylinder.
The process that pressing sleeve mechanism carries out plastic housing pressure shell is specific as follows:
Pressing sleeve cylinder driving pressing sleeve pressure head is moved to big bottom plate direction, plastic housing and copper needle is compressed, then pressing sleeve cylinder is multiple
Position.
Punching mechanism is specific as follows to the process of copper needle, plastic housing and cable-assembly stamping process:
When the plastic housing mounting base equipped with copper needle, plastic housing and cable-assembly turns to punching mechanism by rotating disk mechanism, punching
Press mechanism controls Punching slider by ram driving mechanism and moves downward, so that punching press thimble be driven to move downward, copper needle is upward
That end rupture, copper needle, plastic housing and cable-assembly punching press form plastic housing component together.
The process for the plastic housing component pop-up that discharging mechanism completes assembly is specific as follows:
When the plastic housing mounting base equipped with plastic housing component turns to discharging mechanism by rotating disk mechanism, electromagnet is powered, electromagnetism
Plastic housing component is popped up in the push rod insertion plastic housing mounting base of iron；The pop-up of plastic housing component is fallen after encountering discharge baffle.
The invention has the benefit that
The present invention realizes copper needle feeding and placement, plastic housing feeding and falls into, plastic housing indentation copper needle, the punching press of copper needle, discharging
Automation, as soon as the artificial station (cable-assembly includes cable, heat-shrink tube and copper tip) for placing cable-assembly need to be only set,
The efficient assembly that lamp adapter assembly can be achieved, is not only simple in structure, functional, and at low cost.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is the schematic diagram of transfer disc mechanism of the present invention；
Fig. 3 is the schematic diagram of decline needle of the present invention mechanism；
Fig. 4 is the partial schematic diagram of decline needle of the present invention mechanism；
Fig. 5 is the schematic diagram of decline shell of the present invention mechanism；
Fig. 6 is the schematic diagram of pressing sleeve mechanism in the present invention；
Fig. 7 is the schematic diagram of punching mechanism in the present invention；
Fig. 8 is the schematic diagram of discharging mechanism in the present invention；
In figure: 1, Luo Ke mechanism, 2, pressing sleeve mechanism, 3, Luo Zhen mechanism, 4, rotating disk mechanism, 5, discharging mechanism, 6, press machine
1-1, structure, 7, big bottom plate fall shell platter, 1-2, fall shell mounting base, 1-3, plastic housing clamping jaw, 1-4, plastic housing clamping jaw cylinder, 1-5,
It falls shell and drives upside down cylinder, 1-6, fall shell transverse cylinder, 1-8,1-7, plastic housing discharge port plate fall shell support frame, 1-9, plastic housing guiding
Frame, 1-10, plastic housing limit film, 1-11, plastic housing limit driving cylinder, 1-12, plastic housing limit base, 2-1, pressing sleeve bracket, 2-2, pressure
Pressure head is covered, 2-3 pressing sleeve cylinder, 3-1, copper needle discharge port plate, 3-2, material stock slot, 3-4,3-3, copper needle clamping jaw fall needle clamping jaw cylinder, 3-
5, small stroke upper and lower air cylinders, 3-6 fall needle transverse cylinder, and 3-7, big stroke upper and lower air cylinders, 3-9,3-8, moving parts support frame are fallen
3-11, needle platter, 3-10, limiting block needle plate fall needle limiting cylinder, 3-12, fall needle location supporting rack, 4-1, plastic housing are placed
Seat, 4-2, turntable servo motor, 4-3, bearing holder (housing, cover), 4-4, turntable 5-1, discharging mounting plate, 5-2, discharging support, 5-3, discharging gear
Plate, 5-4, electromagnet, 6-1, punching press thimble, 6-2, Punching slider, 6-3, stamping machine rack, 6-4, ram driving mechanism.
Specific embodiment
Specific structure of the present invention and operational process are described further with reference to the accompanying drawing.
As shown in Figure 1, a kind of fluorescent lamp head assembles device, including Luo Ke mechanism 1, pressing sleeve mechanism 2, Luo Zhen mechanism 3, turn
Disc mechanism 4, discharging mechanism 5, punching mechanism 6 and workbench；Luo Zhen mechanism 3, Luo Ke mechanism 1, pressing sleeve mechanism 2,6 and of punching mechanism
Discharging mechanism 5 is sequentially distributed along 4 counter clockwise direction of rotating disk mechanism.As shown in Fig. 2, rotating disk mechanism 4 include plastic housing placement rack 4-1,
Turntable servo motor 4-2, bearing holder (housing, cover) 4-3, rolling bearing and turntable 4-4；The pedestal and bearing holder (housing, cover) 4-3 of turntable servo motor 4-2
It is each attached on the big bottom plate 7 of workbench；Turntable 4-4 is supported in bearing holder (housing, cover) 4-3 by rolling bearing；Turntable servo motor 4-
2 output shaft is fixed with turntable；Turntable upper surface is fixed with eight plastic housing placement rack 4-1 being evenly distributed.
As shown in Figure 3 and Figure 4, Luo Zhen mechanism 3 includes falling needle movement component, gear needle limit discharging mechanism and falling needle platter
3-9.Needle platter 3-9 is fallen to be fixed on the big bottom plate 7 of workbench；Falling needle movement component includes falling needle movement modular support frame 3-
8, copper needle clamping jaw 3-3, big stroke upper and lower air cylinders 3-7, small stroke upper and lower air cylinders 3-5, fall needle transverse cylinder 3-6 and fall needle clamping jaw gas
Cylinder 3-4；It falls needle movement modular support seat 3-8 and is fixed on and fall on needle platter 3-9, the cylinder body of big stroke upper and lower air cylinders 3-7 is fixed
On falling needle movement modular support seat 3-8, the cylinder body for falling needle transverse cylinder 3-6 is fixed on the piston of big stroke upper and lower air cylinders 3-7
On bar, the cylinder body of small stroke upper and lower air cylinders 3-5 is fixed on the piston rod for falling needle transverse cylinder 3-6, falls needle clamping jaw cylinder 3-4's
Cylinder body is fixed on the piston rod of small stroke upper and lower air cylinders 3-5, falls needle clamping jaw cylinder 3-4 driving copper needle clamping jaw 3-3 open and close movement；
Gear needle limit discharging mechanism includes falling needle location supporting rack 3-12, falling needle limiting cylinder 3-11, limiting block needle plate 3-10 and copper needle
Discharge port plate 3-1；It falls needle location supporting rack 3-12 and is fixed on and fall on needle platter 3-9, the cylinder body for falling needle limiting cylinder 3-11 is fixed
On falling needle location supporting rack 3-12, limiting block needle plate 3-10 is fixed on the piston rod for falling needle limiting cylinder 3-11；Copper needle goes out
Charging tray 3-1 is fixed with needle platter 3-9 is fallen；The copper needle bottom discharge port plate 3-1 is equipped with jarring machine, and the copper needle blow tank at top includes spiral shell
Revolve ascent stage, shunting section, first discharging section and the second discharging section；The output of the input port connection spiral section of shunting section
Mouthful, shunting section is divided into two channels by demarcation plate；The input port and shunting section of first discharging section and the second discharging section discharging section
Two channels be respectively communicated with；The bottom of first discharging section and the second discharging section opens up groove；The spacing of two grooves is equal to
The spacing of two needle falling holes；The twice input port of material stock slot 3-2 and first discharging section of copper needle discharge port plate 3-1 and the second discharging
Section discharging section delivery outlet is respectively communicated with；The equipped at outlet port of material stock slot 3-2, and limiting block needle plate 3- is arranged in limiting block needle plate 3-10
10 open up that there are two the needle falling holes that are vertically arranged.
As shown in figure 5, Luo Ke mechanism 1 includes falling shell movement mechanism, falling shell position-limit mechanism, plastic housing discharge port plate 1-7 and fall shell
Platter 1-1；Shell platter 1-1 is fallen to be fixed on the big bottom plate 7 of workbench；Fall shell movement mechanism include fall shell mounting base 1-2,
Shell is fallen to drive upside down cylinder 1-5, fall shell transverse cylinder 1-6, plastic housing clamping jaw cylinder 1-4, plastic housing leading truck 1-9 and fall shell support frame
1-8；It falls shell mounting base 1-2 and is fixed on and fall on shell platter, fall shell and drive upside down the cylinder body of cylinder 1-5 by falling shell support frame 1-
8 are fixed on and fall on shell mounting base 1-2, and plastic housing leading truck 1-9, which is fixed on, to be fallen on shell support frame 1-8；Fall the cylinder of shell transverse cylinder 1-6
Body, which is fixed on, to be fallen shell and drives upside down on the piston rod of cylinder, and the cylinder body of plastic housing clamping jaw cylinder 1-4, which is fixed on, falls shell transverse cylinder 1-6
Piston rod on, plastic housing clamping jaw cylinder 1-4 drive plastic housing clamping jaw 1-3 folding.Fall shell position-limit mechanism include plastic housing limit film 1-10,
The cylinder body of plastic housing limit driving cylinder 1-11 and plastic housing limit base 1-12, plastic housing limit driving cylinder 1-11 are fixed on plastic housing limit
On seat, plastic housing limit base 1-12, which is fixed on, to be fallen on shell platter 1-1；Two panels plastic housing limit film 1-10 spacing is fixed on plastic housing limit
On the piston rod for driving cylinder 1-11.The delivery outlet of plastic housing discharge port plate 1-7 connects the input port of plastic housing leading truck 1-9；Plastic housing discharging
The bottom of disk 1-7 is equipped with jarring machine, and the arc blow tank input port at top is equipped with straight lever, and straight lever is biased to plastic housing discharge port plate 1-
7 center side inclination, and the tangent line that straight lever axis and arc blow tank input port go out is in an angle；Straight lever goes out with arc
Spacing is equipped between the slot bottom of hopper；The deferent segment of arc blow tank is 90 ° with respect to the torsion angle of input section, and arc blow tank
Deferent segment be equipped with arc-shaped gear bar；The tangent line of arc-shaped gear bar output is parallel with the tangent line of arc blow tank equipped at outlet port；Modeling
The plastic housing guiding bottom plate of the shell leading truck 1-9 part longer than plastic housing guiding side plate is limit extension board, and limit extension board setting exists
Plastic housing leading truck 1-9 equipped at outlet port；Limit driving cylinder 1-11 setting exists in limit extension board side, plastic housing clamping jaw 1-3 setting
It limits at the top of extension board.
As shown in fig. 6, pressing sleeve mechanism 2 includes pressing sleeve bracket 2-1, pressing sleeve pressure head 2-2 and pressing sleeve cylinder 2-3；Pressing sleeve bracket
2-1 is fixed on the big bottom plate 7 of workbench, and the cylinder body of pressing sleeve cylinder 2-3 is fixed on pressing sleeve bracket 2-1, and pressing sleeve pressure head 2-2 is solid
It is scheduled on the piston rod of pressing sleeve cylinder 2-3.
As shown in fig. 7, electric punch of the punching mechanism using the double big board JB04-1.5T of model, including the needle 6-1 that bears down on one,
Punching slider 6-2, stamping machine rack 6-3 and ram driving mechanism 6-4；Stamping machine rack 6-3 is fixed on the big bottom plate 7 in workbench
On；Punching press thimble 6-1 is fixed on Punching slider 6-2, and Punching slider is realized by ram driving mechanism 6-4 and moved up and down.
As shown in figure 8, discharging mechanism 5 includes discharging mounting plate 5-1, discharging support 5-2, discharge baffle 5-3 and electromagnet
5-4；Discharging mounting plate 5-1 is fixed on the big bottom plate 7 of workbench；The pedestal and discharging support 5-2 of electromagnet 5-4 is each attached to
It discharges on mounting plate 5-1；Discharge baffle 5-3 is fixed at the top of discharging support 5-2；Turning for rotating disk mechanism 4 is arranged in electromagnet 5-4
Below disk 4-4, discharge baffle 5-3 is arranged above turntable 4-4.
The fluorescent lamp head assembles the assembly method of device, specific as follows:
The turntable of rotating disk mechanism 4 drives rotation counterclockwise by turntable servo motor 4-2, drives plastic housing placement rack 4-1 rotation；
When plastic housing placement rack 4-1 is reached at Luo Zhen mechanism 3, copper needle is placed on plastic housing placement rack 4-1 by Luo Zhen mechanism 3, copper in placement
When plastic housing placement rack 4-1 after needle is turned at Luo Ke mechanism 1, Luo Ke mechanism carries out the placement of plastic housing；In placement after plastic housing
Plastic housing placement seat 4-1 is turned in pressing sleeve mechanism 2, and pressing sleeve mechanism 2 carries out the processing of plastic housing pressure shell, guarantees that plastic housing can be completely placed into modeling
In shell mounting base；It carries out pressure shell treated manually assemble single cable, heat when plastic housing placement rack turns to line sending station
The cable-assembly of the draw and copper tip is put into the plastic housing mounting base with copper needle and plastic housing；After cable-assembly is put into plastic housing,
Rotating disk mechanism turns to the plastic housing mounting base with copper needle, plastic housing and cable-assembly at punching mechanism 6, and punching mechanism 6 is logical
It crosses punching press and copper needle, cable-assembly and plastic housing is assembled into plastic housing component；Plastic housing component is driven by the rotation of rotating disk mechanism 4 to discharging
At mechanism 5, the plastic housing component that discharging mechanism 5 completes assembly is popped up.
Cable-assembly can be assembled using manual assembly or other equipment, assembling process are as follows: heat is nested in single cable
The draw, and be nested with that end punching press of heat-shrink tube access copper tip, then position and heat heat-shrink tube, finally by copper tip be converted into
Cable is in 90 °.
The process that copper needle is put into plastic housing placement rack 4-1 by Luo Zhen mechanism is specific as follows:
As shown in Figures 3 and 4, copper needle discharge port plate 3-1 by first discharging section of the vibration by copper needle through copper needle blow tank and
Second discharging section is transported in the twice input port of material stock slot 3-2, since the bottom of first discharging section and the second discharging section is opened
If groove, that heavier end of copper needle is automatically downward；Two copper needles of material stock slot 3-2 output are respectively fallen in corresponding needle falling hole；
Needle limiting cylinder 3-11 driving limiting block needle plate 3-10 is fallen along vertical trench axis translational motion, by copper needle to falling needle clamping jaw cylinder
It is carried at 3-4, then falls needle limiting cylinder 3-11 stop motion；Fall needle transverse cylinder 3-6 drive small stroke upper and lower air cylinders 3-5 and
It falls needle clamping jaw cylinder 3-4 to be located at copper needle surface until falling needle clamping jaw cylinder 3-4, then small stroke upper and lower air cylinders 3-5 driving
It falls needle clamping jaw cylinder 3-4 to move to big bottom plate direction, falls needle clamping jaw cylinder 3-4 driving copper needle clamping jaw 3-3 closure and clamp copper needle；Again
Then, small stroke upper and lower air cylinders 3-5 driving falls needle clamping jaw cylinder 3-4 rising, while limiting block needle plate resets, and falls needle transverse cylinder
When 3-6 drives two copper needle mounting holes difference of two copper needles and plastic housing placement rack 4-1 coaxial, big stroke upper and lower air cylinders 3-7 is driven
Dynamic copper needle is moved to big bottom plate direction, and then small stroke upper and lower air cylinders 3-5 driving copper needle continues to move to big bottom plate direction by two
Root copper needle is put into two copper needle mounting holes of plastic housing placement rack 4-1；Finally fall needle clamping jaw cylinder 3-4 driving copper needle clamping jaw 3-3
It opens, falls that needle clamping jaw cylinder 3-4, small stroke upper and lower air cylinders 3-5, to fall needle transverse cylinder 3-6 and big stroke upper and lower air cylinders 3-7 multiple
Position.
The process that plastic housing is placed by Luo Ke mechanism is specific as follows:
As shown in figure 5, plastic housing is transported to plastic housing leading truck 1-9 through arc blow tank by vibrating by plastic housing discharge port plate 1-7,
Since the blocking of straight lever and the deferent segment of arc blow tank are 90 ° with respect to the torsion angle of input section, plastic housing is oriented to by plastic housing
It is upright state when frame 1-9 is exported；Plastic housing limit film 1-10 is pushed into the limit of plastic housing leading truck by plastic housing limit driving cylinder 1-11
Plastic housing is limited on the extension board of position, plastic housing clamps cylinder 1-4 driving plastic housing clamping jaw 1-3 closure and clamps plastic housing, while plastic housing limits
Piece 1-10 resets；It falls shell transverse cylinder 1-6 driving plastic housing and clamps cylinder 1-4 to center of turntable movement, then fall shell and drive upside down
Cylinder 1-5 driving plastic housing is moved to big bottom plate direction, and plastic housing is put into the plastic housing placement rack 4-1 with copper needle；Finally, falling shell
It drives upside down cylinder 1-5 and falls shell transverse cylinder 1-6 reset.
The process that pressing sleeve mechanism carries out plastic housing pressure shell is specific as follows:
As shown in fig. 6, pressing sleeve cylinder 2-3 driving pressing sleeve pressure head 2-2 is moved to big bottom plate direction, by plastic housing and copper needle pressure
Tightly, then pressing sleeve cylinder 2-3 resets.
Punching mechanism is specific as follows to the process of copper needle, plastic housing and cable-assembly stamping process:
As shown in fig. 7, when the plastic housing mounting base equipped with copper needle, plastic housing and cable-assembly turns to punching by rotating disk mechanism 4
When press mechanism 6, punching mechanism controls Punching slider 6-2 by ram driving mechanism 6-4 and moves downward, to drive punching press thimble
6-1 is moved downward, so that copper needle, plastic housing and cable-assembly punching press form plastic housing component together.
The process for the plastic housing component pop-up that discharging mechanism 5 completes assembly is specific as follows:
As shown in figure 8, when the plastic housing mounting base equipped with plastic housing component turns to discharging mechanism 5 by rotating disk mechanism 4, electromagnetism
Iron 5-4 is powered, and pops up plastic housing component in the push rod insertion plastic housing mounting base of electromagnet 5-4 and discharges；The pop-up of plastic housing component is encountered
It parabolically falls after discharge baffle 5-3.
Claims (3)
1. a kind of fluorescent lamp head assembles device, including Luo Ke mechanism, pressing sleeve mechanism, Luo Zhen mechanism, rotating disk mechanism, discharging machine
Structure, punching mechanism and workbench；Luo Zhen mechanism, Luo Ke mechanism, pressing sleeve mechanism, punching mechanism and discharging mechanism are along rotating disk mechanism week
To being sequentially distributed；It is characterized by: the rotating disk mechanism includes plastic housing placement rack, turntable servo motor, bearing holder (housing, cover), the axis of rolling
It holds and turntable；The pedestal and bearing holder (housing, cover) of turntable servo motor are each attached on the big bottom plate of workbench；Turntable passes through rolling bearing
It is supported in bearing holder (housing, cover)；The output shaft of turntable servo motor is fixed with turntable；Turntable upper surface be fixed be evenly distributed to
Few six plastic housing placement racks；Copper needle, plastic housing and the line that the punching mechanism sends the plastic housing placement rack on rotating disk mechanism
Cable assembly strikes out plastic housing component；
The Luo Zhen mechanism includes falling needle movement component, gear needle limit discharging mechanism and falling needle platter；It is solid to fall needle platter
It is scheduled on the big bottom plate of workbench；The needle movement component that falls includes falling needle movement modular support frame, copper needle clamping jaw, big stroke
Upper and lower air cylinders, small stroke upper and lower air cylinders fall needle transverse cylinder and fall needle clamping jaw cylinder；It falls needle movement modular support seat and is fixed on and fall
On needle platter, the cylinder body of big stroke upper and lower air cylinders, which is fixed on, to be fallen on needle movement modular support seat, falls the cylinder body of needle transverse cylinder
It is fixed on the piston rod of big stroke upper and lower air cylinders, the cylinder body of small stroke upper and lower air cylinders is fixed on the piston rod for falling needle transverse cylinder
On, the cylinder body for falling needle clamping jaw cylinder is fixed on the piston rod of small stroke upper and lower air cylinders, falls needle clamping jaw cylinder driving copper needle clamping jaw
Folding；The gear needle limit discharging mechanism goes out including falling needle location supporting rack, falling needle limiting cylinder, limiting block needle plate and copper needle
Charging tray；It falls needle location supporting rack and is fixed on and fall on needle platter, the cylinder body for falling needle limiting cylinder, which is fixed on, falls needle location supporting rack
On, limiting block needle plate is fixed on the piston rod for falling needle limiting cylinder；Copper needle discharge port plate is fixed with needle platter is fallen；The discharging of copper needle
Pan bottom is equipped with jarring machine, and the copper needle blow tank at top includes spiral section, shunting section, first discharging section and the second discharging
Section；The delivery outlet of the input port connection spiral section of shunting section, shunting section are divided into two channels by demarcation plate；First discharging
Section and the input port of the second discharging section discharging section and two channels of shunting section are respectively communicated with；First discharging section and the second discharging
The bottom of section opens up groove；The spacing of two grooves is equal to the spacing of two needle falling holes；The twice input port of material stock slot and copper needle
First discharging section of discharge port plate and the second discharging section discharging section delivery outlet are respectively communicated with；Material stock slot is arranged in limiting block needle plate
Equipped at outlet port, and limiting block needle plate opens up that there are two the needle falling holes that are vertically arranged；
The Luo Ke mechanism includes falling shell movement mechanism, fall shell position-limit mechanism, plastic housing discharge port plate and falling shell platter；It is small to fall shell
Bottom plate is fixed on the big bottom plate of workbench；It is described fall shell movement mechanism include fall shell mounting base, fall shell drive upside down cylinder,
It falls shell transverse cylinder, plastic housing clamping jaw cylinder, plastic housing leading truck and falls shell support frame；It falls shell mounting base and is fixed on and fall shell platter
On, it falls shell and drives upside down the cylinder body of cylinder and be fixed on by falling shell support frame and fall in shell mounting base, plastic housing leading truck, which is fixed on, to be fallen
On shell support frame；The cylinder body for falling shell transverse cylinder, which is fixed on, to be fallen shell and drives upside down on the piston rod of cylinder, plastic housing clamping jaw cylinder
Cylinder body is fixed on the piston rod for falling shell transverse cylinder, and plastic housing clamping jaw cylinder drives the folding of plastic housing clamping jaw；Described falls shell limit
Mechanism includes plastic housing limit film, plastic housing limit driving cylinder and plastic housing limit base, and the cylinder body of plastic housing limit driving cylinder is fixed on
On plastic housing limit base, plastic housing limit base, which is fixed on, to be fallen on shell platter；Two panels plastic housing limit film spacing is fixed on plastic housing limit and drives
It takes offence on the piston rod of cylinder；The delivery outlet of plastic housing discharge port plate connects the input port of plastic housing leading truck；The bottom of plastic housing discharge port plate is equipped with
Jarring machine, the arc blow tank input port at top are equipped with straight lever, and straight lever is biased to the center side inclination of plastic housing discharge port plate, and
Tangent line at straight lever axis and arc blow tank input port is in an angle；It is set between straight lever and the slot bottom of arc blow tank
There is spacing；The deferent segment of arc blow tank is 90 ° with respect to the torsion angle of input section, and the deferent segment of arc blow tank is equipped with arc
Lever；The tangent line of arc-shaped gear bar output is parallel with the tangent line of arc blow tank equipped at outlet port；The plastic housing of plastic housing leading truck is led
The part longer than plastic housing guiding side plate to bottom plate is limit extension board, and limit extension board is arranged in plastic housing leading truck equipped at outlet port；
Limit driving cylinder setting is in limit extension board side, and the setting of plastic housing clamping jaw is at the top of limit extension board；
The pressing sleeve mechanism includes pressing sleeve bracket, pressing sleeve pressure head and pressing sleeve cylinder；Pressing sleeve bracket is fixed on the outsole of workbench
On plate, the cylinder body of pressing sleeve cylinder is fixed on pressing sleeve bracket, and pressing sleeve pressure head is fixed on the piston rod of pressing sleeve cylinder；
The discharging mechanism includes discharging mounting plate, discharging support, discharge baffle and electromagnet；Discharging mounting plate is fixed on work
Make on the big bottom plate of platform；The pedestal and discharging support of electromagnet are each attached on discharging mounting plate；Discharge baffle is fixed on discharging
Cradle top；Electromagnet is arranged in below the turntable of rotating disk mechanism, and discharge baffle is arranged above turntable.
2. a kind of fluorescent lamp head according to claim 1 assembles device, it is characterised in that: the punching mechanism includes
Bear down on one needle, Punching slider, stamping machine rack and ram driving mechanism；Stamping machine rack is fixed on the big bottom plate of workbench；Punching press top
Needle is fixed on Punching slider, and Punching slider is realized by ram driving mechanism and moved up and down.
3. a kind of assembly method of fluorescent lamp head assembly device according to claim 2, it is characterised in that: this method tool
Body is as follows:
The turntable of rotating disk mechanism is driven by turntable servo motor to be rotated, and the rotation of plastic housing placement rack is driven；The arrival of plastic housing placement rack is fallen
When at needle mechanism, copper needle is placed on plastic housing placement rack by Luo Zhen mechanism, and the plastic housing placement rack in placement after copper needle, which turns to, to be fallen
When at shell mechanism, Luo Ke mechanism carries out the placement of plastic housing；Plastic housing placement rack in placement after plastic housing turns in pressing sleeve mechanism, pressure
It covers mechanism and carries out the processing of plastic housing pressure shell；It carries out pressure shell treated when plastic housing placement rack turns to line sending station, it manually will assembly
The cable-assembly of good single cable, heat-shrink tube and copper tip is put into the plastic housing placement rack with copper needle and plastic housing；Cable set
After part is put into plastic housing, rotating disk mechanism turns to the plastic housing placement rack with copper needle, plastic housing and cable-assembly at punching mechanism,
Copper needle, cable-assembly and plastic housing are assembled into plastic housing component by punching press by punching mechanism；Plastic housing component is rotated by rotating disk mechanism
It drives at discharging mechanism, the plastic housing component that discharging mechanism completes assembly pops up；
The process that copper needle is put into plastic housing placement rack by Luo Zhen mechanism is specific as follows:
Copper needle is transported to material stock through first discharging section of copper needle blow tank and the second discharging section by vibrating by copper needle discharge port plate
In the twice input port of slot, since the bottom of first discharging section and the second discharging section opens up groove, that heavier end of copper needle is certainly
It moves downward；Two copper needles of material stock slot output are respectively fallen in the corresponding needle falling hole of limiting block needle plate；Fall the driving of needle limiting cylinder
Then limiting block needle plate falls needle limiting cylinder by copper needle to carrying at needle clamping jaw cylinder is fallen along vertical trench axis translational motion
Stop motion；It falls needle transverse cylinder and drives small stroke upper and lower air cylinders and fall needle clamping jaw cylinder and be located at copper needle until falling needle clamping jaw cylinder
At surface, then small stroke upper and lower air cylinders driving falls needle clamping jaw cylinder and moves to big bottom plate direction, falls the driving of needle clamping jaw cylinder
Copper needle clamping jaw closure clamps copper needle；Followed by small stroke upper and lower air cylinders driving falls the rising of needle clamping jaw cylinder, while limiting block needle plate
It resets, when falling needle transverse cylinder two copper needle mounting holes of two copper needles and plastic housing placement rack being driven to distinguish coaxial, on big stroke
Lower cylinder driving falls needle transverse cylinder, small stroke upper and lower air cylinders, falls needle clamping jaw cylinder and copper needle and move to big bottom plate direction, so
Small stroke upper and lower air cylinders driving copper needle continues to move two copper that two copper needles are put into plastic housing placement rack to big bottom plate direction afterwards
In needle mounting hole；It finally falls needle clamping jaw cylinder driving copper needle clamping jaw to open, falls needle clamping jaw cylinder, small stroke upper and lower air cylinders, falls needle
Transverse cylinder and big stroke upper and lower air cylinders reset；
The process that plastic housing is placed by Luo Ke mechanism is specific as follows:
Plastic housing is transported to plastic housing leading truck through arc blow tank by vibrating by plastic housing discharge port plate, due to straight lever blocking and
The deferent segment of arc blow tank is 90 ° with respect to the torsion angle of input section, is upright state when plastic housing is exported by plastic housing leading truck；Modeling
Plastic housing limit film is pushed on the limit extension board of plastic housing leading truck to limit plastic housing by shell limit driving cylinder, and cylinder is clamped in plastic housing
Driving plastic housing clamping jaw closure clamps plastic housing, while plastic housing limit film resets；Fall shell transverse cylinder driving plastic housing clamp cylinder to turn
Disk center is mobile, then falls shell and drives upside down cylinder driving plastic housing and clamp cylinder and plastic housing and moves to big bottom plate direction, by plastic housing
It is put into the plastic housing placement rack with copper needle；It drives upside down cylinder finally, falling shell and falls the reset of shell transverse cylinder；
The process that pressing sleeve mechanism carries out plastic housing pressure shell is specific as follows:
Pressing sleeve cylinder driving pressing sleeve pressure head is moved to big bottom plate direction, plastic housing and copper needle is compressed, then pressing sleeve cylinder resets；
Punching mechanism is specific as follows to the process of copper needle, plastic housing and cable-assembly stamping process:
When the plastic housing placement rack equipped with copper needle, plastic housing and cable-assembly turns to punching mechanism by rotating disk mechanism, press machine
Structure controls Punching slider by ram driving mechanism and moves downward, so that punching press thimble be driven to move downward, copper needle upward that
End rupture, copper needle, plastic housing and cable-assembly punching press form plastic housing component together；
The process for the plastic housing component pop-up that discharging mechanism completes assembly is specific as follows:
When the plastic housing placement rack equipped with plastic housing component turns to discharging mechanism by rotating disk mechanism, electromagnet is powered, electromagnet
Plastic housing component is popped up in push rod insertion plastic housing placement rack；The pop-up of plastic housing component is fallen after encountering discharge baffle.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810622619.4A CN108655733B (en) | 2018-06-15 | 2018-06-15 | A kind of fluorescent lamp head assembly device and its assembly method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810622619.4A CN108655733B (en) | 2018-06-15 | 2018-06-15 | A kind of fluorescent lamp head assembly device and its assembly method |
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| Publication Number | Publication Date |
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| CN108655733A CN108655733A (en) | 2018-10-16 |
| CN108655733B true CN108655733B (en) | 2019-11-12 |
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| CN110509037A (en) * | 2019-09-27 | 2019-11-29 | 珠海迈超智能装备有限公司 | A kind of copper needle assembly equipment |
| CN112298965B (en) * | 2020-10-29 | 2022-06-14 | 杭州电子科技大学 | Strip-shaped revolving body workpiece one-by-one automatic feeding device and feeding method |
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| CN103481060A (en) * | 2013-09-26 | 2014-01-01 | 宁波兴瑞电子有限公司 | Automatic assembling machine for female joint of television signal line |
| CN103862282A (en) * | 2014-03-13 | 2014-06-18 | 肖立峰 | Multi-channel rotary table automatic assembly machine and method for producing LED (light-emitting diode) lamps |
| JP5839866B2 (en) * | 2011-07-13 | 2016-01-06 | ホンダ太陽株式会社 | Component assembly apparatus and component assembly method |
| CN205254527U (en) * | 2016-01-11 | 2016-05-25 | 广东顺德为艾斯机器人有限公司 | LED lamp holder automatic assembly equipment |
| CN205254526U (en) * | 2016-01-11 | 2016-05-25 | 广东顺德为艾斯机器人有限公司 | Lamp holder seat automatic assembly equipment |
| CN107808791A (en) * | 2017-11-20 | 2018-03-16 | 东莞理工学院 | A kind of button switch automatic assembling |
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2018
- 2018-06-15 CN CN201810622619.4A patent/CN108655733B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5839866B2 (en) * | 2011-07-13 | 2016-01-06 | ホンダ太陽株式会社 | Component assembly apparatus and component assembly method |
| CN103481060A (en) * | 2013-09-26 | 2014-01-01 | 宁波兴瑞电子有限公司 | Automatic assembling machine for female joint of television signal line |
| CN103862282A (en) * | 2014-03-13 | 2014-06-18 | 肖立峰 | Multi-channel rotary table automatic assembly machine and method for producing LED (light-emitting diode) lamps |
| CN205254527U (en) * | 2016-01-11 | 2016-05-25 | 广东顺德为艾斯机器人有限公司 | LED lamp holder automatic assembly equipment |
| CN205254526U (en) * | 2016-01-11 | 2016-05-25 | 广东顺德为艾斯机器人有限公司 | Lamp holder seat automatic assembly equipment |
| CN107808791A (en) * | 2017-11-20 | 2018-03-16 | 东莞理工学院 | A kind of button switch automatic assembling |
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| CN108655733A (en) | 2018-10-16 |
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Granted publication date: 20191112 Termination date: 20200615 |