Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides full-automatic intelligent manufacturing equipment for a new energy intelligent battery control core.
The invention provides a technical scheme, in particular to a full-automatic intelligent manufacturing device for a new-energy intelligent battery control core, which comprises a working frame, a first moving frame, a second moving frame and a third moving frame, wherein the first moving frame is arranged on the left side of the working frame, the second moving frame is arranged on the front side of the working frame, the third moving frame is arranged on the right side of the working frame, a shell feeding device, a battery feeding device, a top cover feeding device, a rotating device, a first locking device, a second locking device and a discharging device are respectively arranged on the working frame, the rotating device is arranged in the middle of the working frame, the shell feeding device, the battery feeding device, the top cover feeding device, the first locking device, the second locking device and the discharging device are sequentially arranged on the periphery of the rotating device in an anticlockwise direction, a shell transferring assembly is arranged on the first moving frame, the battery transferring assembly is arranged on the second moving frame, and the top cover transferring assembly is arranged on the third moving frame.
Preferably, the shell transferring component comprises a transferring support, a shell fixing frame, a shell tray, a first transferring motor, a second transferring motor, a sliding table cylinder, a first transferring track, a second transferring track, a first transferring sliding block and a second transferring sliding block, wherein the transferring support and the shell fixing frame are relatively arranged on the first transferring frame, the shell tray is arranged on the shell fixing frame, the first transferring track is arranged on the transferring support, one end of the first transferring track is provided with the first transferring motor, the first transferring sliding block is arranged in the first transferring track, the first transferring motor is connected with one end of the first transferring lead screw, the other end of the first transferring lead screw passes through the first transferring sliding block and is arranged at the other end of the first transferring track, a transferring support plate is arranged on one side surface of the first transferring lead screw, the second transferring track is arranged on the transferring support plate, the second is transferred track one end and is set up the second and transfer the motor, the second is transferred and is set up the second in the track and transfer the sliding block, the second is transferred motor one end and is connected the second and transfer lead screw one end, the second is transferred the lead screw other end and is passed the second and transfer the sliding block setting and transfer the track other end with the second, the slip table cylinder set up with the second is transferred on the sliding block, slip table cylinder lower extreme sets up and transfers the cylinder, it sets up and transfers the clamping jaw to transfer the cylinder lower extreme, transfer the clamping jaw set up with shell tray top.
Preferably, the shell feeding device comprises a feeding assembly and a clamping assembly, wherein the feeding assembly and the clamping assembly are arranged oppositely and are arranged on the working frame.
Preferably, the clamping assembly comprises a clamping support, a clamping support plate, a first clamping cylinder, a second clamping cylinder, a third clamping cylinder and a clamping jaw, the clamping support is arranged on the working frame, the inner side surface of the clamping support plate is arranged on one side surface of the clamping support plate, the first clamping cylinder is arranged on the outer side surface of the clamping support plate, the first clamping cylinder is provided with a first clamping plate, the second clamping cylinder is arranged on the first clamping plate, the bottom end of the second clamping cylinder is provided with a second clamping plate, the third clamping cylinder is arranged on the second clamping plate, the third clamping cylinder is provided with a clamping jaw, and the clamping jaw is arranged above the feeding assembly.
Preferably, the material loading subassembly includes material loading frame, material loading motor, main axis of rotation, vice axis of rotation, material loading transmission band, final drive wheel and accessory drive wheel, material loading frame setting and work frame are last, main axis of rotation and vice axis of rotation respectively perpendicular set up with in the material loading frame both ends, main axis of rotation passes through material loading transmission band and drives vice axis of rotation and rotate, material loading motor set up with in the material loading frame, set up the final drive wheel on the material loading motor, material loading frame setting and installation accessory drive wheel are passed to main axis of rotation one end, the final drive wheel passes through the conveyer belt and connects the accessory drive wheel.
Preferably, the first locking device comprises a locking assembly and a supply assembly, the supply assembly is arranged on the front side of the locking assembly, and the locking assembly and the supply assembly are both arranged on the working frame.
Preferably, the locking assembly comprises a locking support, a locking support plate, a locking motor, a locking slide rail, a locking stop block, a locking slide plate, a lifting cylinder, a lifting slide rail, a lifting slide plate, a locking cylinder and a locking head, the locking support is arranged on the working frame, the locking support plate is arranged on one side surface of the locking support, the locking slide rail and the locking stop block are arranged on the locking support plate, the locking stop block is arranged below the locking slide rail, the locking motor is arranged at one end of the locking support plate, the locking motor is connected with one end of the locking slide bar, the other end of the locking slide bar penetrates through the locking slide block and is arranged in the locking stop block, the locking slide block is arranged on the locking slide rail, the locking slide plate is arranged on the locking slide block, the lifting cylinder and the lifting slide rail are arranged on the outer side surface of the locking slide plate, the lifting cylinder is arranged above the lifting slide rail, the inner surface of the lifting sliding plate is arranged on the lifting sliding rail through a lifting sliding block, the lower end of the lifting cylinder is connected with the top end of the lifting sliding plate, the lifting sliding plate is provided with a locking cylinder, the lower end of the locking cylinder is provided with a locking head, and the locking head is used for sucking and locking accessories on the supply assembly below onto a product placed on the rotating device.
Preferably, the supply assembly comprises a supply frame, a supply box and a supply inductor, the supply frame is arranged on the working frame, the supply clamp is respectively provided with the supply box and the supply inductor, the supply inductor is arranged on the side surface of the supply box, and the supply box is provided with a supply hole.
Preferably, a detection assembly is arranged between the blanking device and the second locking device.
Compared with the prior art, the battery assembling device has the advantages that the shell loading device, the battery loading device, the top cover loading device, the rotating device, the first locking device, the second locking device and the discharging device are arranged, automatic loading of different accessories can be packaged in time, meanwhile, the combined slave products are fastened and processed automatically, the situation that the fastening head shakes after the processing time is long can be avoided, the problems that fastening is not in place in the processing process and the like can be avoided, the battery processing quality can not be influenced, the service life of the battery is prolonged, the labor force is reduced, the production efficiency is increased, the bottom defective rate is reduced, and the battery assembling device has good market application value.
Detailed Description
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The present invention will be described in detail with reference to the accompanying drawings.
One embodiment as described in fig. 1-4: a full-automatic intelligent manufacturing device for a new energy intelligent battery control core comprises a working frame, a first moving frame, a second moving frame and a third moving frame, wherein the first moving frame is arranged on the left side of the working frame, the second moving frame is arranged on the front side of the working frame, the third moving frame is arranged on the right side of the working frame, a shell feeding device 1, a battery feeding device 2, a top cover feeding device 3, a rotating device 4, a first locking device 5, a second locking device 6 and a discharging device 7 are respectively arranged on the working frame, the rotating device 4 is arranged in the middle of the working frame, the shell feeding device 1, the battery feeding device 2, the top cover feeding device 3, the first locking device 5, the second locking device 6 and the discharging device 7 are sequentially arranged in the anticlockwise direction and are arranged around the rotating device 4, a shell transferring assembly 8 is arranged on the first moving frame, the second moving frame is provided with a battery transferring component 8, and the third moving frame is provided with a top cover transferring component 10; firstly, the shell is conveyed to the shell feeding device 1 by the shell conveying component 8, the battery is conveyed to the battery feeding device 2 by the battery conveying component 8, the top cover is conveyed to the top cover feeding device 3 by the top cover feeding device 3, the shell is clamped and placed in the rotating device 4 by the shell feeding device 1, the rotating device 4 drives the shell to rotate anticlockwise to the next station, the battery is grabbed and placed in the shell by the battery feeding device 2, the shell is grabbed and placed to the next station by the rotating device 4, the top cover is grabbed and placed on the shell by the top cover feeding device 3, the product is driven to rotate anticlockwise to the next station by the rotating device 4, the first locking device 5 carries out primary processing and fastening on the product, after the fastening is finished, the product is driven to rotate anticlockwise to the next station by the rotating device 4, the second locking device 6 carries out secondary processing and fastening on the product, after the fastening is accomplished through the detection of detector, qualified product rotary device 4 drives the product anticlockwise rotation and arrives next station, and unloader 7 snatchs the product is whole to collect, and work circulation processing in proper order is accomplished until processing.
Preferably, the housing transferring assembly 8 comprises a transferring bracket 81, a housing fixing frame 82, a housing tray 83, a first transferring motor 84, a second transferring motor 85, a sliding table cylinder 86, a first transferring rail 87, a second transferring rail 88, a first transferring sliding block and a second transferring sliding block, the transferring bracket 81 and the housing fixing frame 82 are oppositely arranged on the first transferring frame, the housing tray 83 is arranged on the housing fixing frame 82, the first transferring rail 87 is arranged on the transferring bracket 81, one end of the first transferring rail 87 is provided with the first transferring sliding block motor 84, the first transferring sliding block is arranged in the first transferring rail 87, the first transferring motor 84 is connected with the first transferring screw rod for transferring one end, the other end of the first transferring screw rod passes through the first transferring sliding block for transferring and is arranged at the other end of the first transferring rail 87, one side of the first transferring sliding block is provided with transferring, a second transfer track 88 is arranged on the transfer carrier plate, one end of the second transfer track 88 is provided with a second transfer motor 85, a second transfer sliding block is arranged in the second transfer track 88, one end of the second transfer motor 85 is connected with one end of a second transfer screw rod, the other end of the second transfer screw rod passes through the second transfer sliding block to be arranged at the other end of the second transfer track 88, a sliding table cylinder 86 is arranged on the second transfer sliding block, a transfer cylinder 89 is arranged at the lower end of the sliding table cylinder 86, a transfer clamping jaw is arranged at the lower end of the transfer cylinder 89, and the transfer clamping jaw is arranged above the shell tray 83; the first motor 84 of transferring drives the first lead screw of transferring and carries out work, the first lead screw of transferring drives the first sliding block of transferring and carries out lateral shifting in first transfer track 87, the first sliding block of transferring drives and transfers the carrier plate and move, it drives the second to transfer the track 88 and move to transfer the carrier plate, the second is transferred motor 85 and is driven the second lead screw and rotate, the second lead screw drives the second and transfers the sliding block and move in second transfer track 88, the second transfers the sliding block and drives slip table cylinder 86 and carry out work, slip table cylinder 86 drives and transfers cylinder 89 to work, it drives to transfer cylinder 89 and transfers the clamping jaw and press from both sides the shell on the shell tray 83 of below and place the material loading subassembly on.
Preferably, the shell feeding device 1 comprises a feeding assembly and a clamping assembly, wherein the feeding assembly and the clamping assembly are arranged oppositely and are arranged on the working frame; the clamping assembly clamps the materials on the feeding assembly and places the materials on the rotating device 4.
Preferably, the clamping assembly comprises a clamping support 11, a clamping support plate 12, a first clamping cylinder 13, a second clamping cylinder 14, a third clamping cylinder 15 and a clamping jaw 16, the clamping support 11 is arranged on the working frame, the inner side surface of the clamping support plate 12 is arranged on one side surface of the clamping support plate 11, the outer side surface of the clamping support plate 12 is provided with the first clamping cylinder 13, the first clamping cylinder 13 is provided with a first clamping plate, the first clamping plate is provided with the second clamping cylinder 14, the bottom end of the second clamping cylinder 14 is provided with a second clamping plate, the second clamping plate is provided with the third clamping cylinder 15, the third clamping cylinder 15 is provided with the clamping jaw 16, and the clamping jaw 16 is positioned above the feeding assembly; the first clamping cylinder 13 drives the first clamping plate to work, the first clamping plate drives the second clamping cylinder 14 to work, the second clamping cylinder 14 drives the second clamping plate to work, the second clamping plate drives the third clamping cylinder 15 to work, and the third clamping cylinder 15 drives the third clamping jaw 16 to clamp the material on the feeding assembly below and place the material on the rotating device 4.
Preferably, the feeding assembly comprises a feeding frame, a feeding motor, a main rotating shaft, an auxiliary rotating shaft, a feeding conveying belt, a main driving wheel and an auxiliary driving wheel, the feeding frame is arranged on the working frame, the main rotating shaft and the auxiliary rotating shaft are respectively vertically arranged in two ends of the feeding frame, the main rotating shaft drives the auxiliary rotating shaft to rotate through the feeding conveying belt, the feeding motor is arranged in the feeding frame, the main driving wheel is arranged on the feeding motor, one end of the main rotating shaft penetrates through the feeding frame and is provided with the auxiliary driving wheel, and the main driving wheel is connected with the auxiliary driving wheel through the conveying belt; the material loading motor drives the final drive wheel and rotates, and the final drive wheel drives the auxiliary drive wheel through the conveyer belt and rotates, and the auxiliary drive wheel drives main axis of rotation and rotates, and main axis of rotation drives the rotation of vice axis of rotation through the material loading transmission band, and the material is carried slowly on the material loading transmission band.
Preferably, the first locking device 5 comprises a locking assembly and a supply assembly, the supply assembly is arranged at the front side of the locking assembly, and the locking assembly and the supply assembly are both arranged on the working frame; the locking assembly is used for sucking and placing the accessories on the feeding assembly on the product of the rotating device 4 for fastening.
Preferably, the locking assembly comprises a locking bracket 51, a locking carrier plate 52, a locking motor 53, a locking slide rail 54, a locking stopper 55, a locking slide plate 56, a lifting cylinder 57, a lifting slide rail 58, a lifting slide plate 59, a locking cylinder 510 and a locking head 511, the locking bracket 51 is arranged on a working frame, the locking carrier plate 52 is arranged on one side surface of the locking bracket 51, the locking slide rail 54 and the locking stopper 55 are arranged on the locking carrier plate 52, the locking stopper 55 is arranged below the locking slide rail 54, one end of the locking carrier plate 52 is provided with the locking motor 53, the locking motor 53 is connected with one end of the locking slide bar, the other end of the locking slide bar passes through the locking slide block and is arranged in the locking stopper 55, the locking slide block is arranged on the locking slide rail 54, the locking slide plate 56 is arranged on the locking slide block, the lifting cylinder 57 and the lifting slide rail 58 are arranged on the outer side surface of the locking slide plate 56, the lifting cylinder 57 is arranged above the lifting slide rail 58, the inner surface of the lifting slide plate 59 is arranged on the lifting slide rail 58 through a lifting slide block, the lower end of the lifting cylinder 57 is connected with the top end of the lifting slide plate 59, the lifting slide plate 59 is provided with a locking cylinder 510, the lower end of the locking cylinder 510 is provided with a locking head 511, and the locking head 511 is used for sucking and placing accessories on a lower supply assembly onto a product of the rotating device 4 for locking; the locking motor 53 drives the locking slide bar to rotate, the locking slide bar drives the locking slide block to slide on the locking slide rail 54, the locking slide block drives the locking sliding plate 56 to work, the locking sliding plate 56 drives the lifting cylinder 57 and the lifting slide rail 58 to work respectively, the lifting cylinder 57 drives the lifting sliding plate 59 to work on the lifting slide rail 58, the lifting sliding plate 59 drives the locking cylinder 510 to move, and the locking cylinder 510 drives the locking head 511 to absorb and place the accessories below onto a product for fastening and processing.
Preferably, the supply assembly comprises a supply frame, a supply box and a supply inductor, the supply frame is arranged on the working frame, the supply clamp is respectively provided with the supply box and the supply inductor, the supply inductor is arranged on the side surface of the supply box, and the supply box is provided with a supply hole.
Preferably, a detection assembly is arranged between the blanking device 7 and the second locking device 6, the detection assembly is set as a detector, and the detector is used for detecting whether a product is qualified after fastening is completed.
The second embodiment is different from the above embodiments in that the lifting/lowering sliding plate 59 is formed in an L-shape.
The third embodiment is different from the first embodiment in that the rotating device 4 comprises a rotating motor, a rotating rod, a reduction gearbox, a rotating disk and a plurality of fixing seats, the rotating motor and the reduction gearbox are both arranged on the working frame, the rotating motor is connected with the reduction gearbox, the middle part of the reduction gearbox is provided with a bottom end of the rotating rod, the top end of the rotating rod is provided with a lower surface of the rotating disk, and the upper surface of the rotating disk is provided with the plurality of fixing seats.
The fourth embodiment is different from the above embodiments in that a protective cover is provided on the work frame.
The fifth embodiment is different from the above embodiments in that the detecting assembly includes a detecting frame and a detector, the detector is disposed on the detecting frame, and the detecting frame is disposed on the working frame.
Sixth embodiment is different from the above in that the housing transfer assembly, the battery transfer assembly, and the top cover transfer assembly have the same structure; the first locking device and the second locking device have the same structure; the shell feeding device, the battery feeding device and the top cover feeding device are identical in structure.
The working principle of the invention is as follows: firstly, the shell is conveyed to the shell feeding device 1 by the shell conveying component 8, the battery is conveyed to the battery feeding device 2 by the battery conveying component 8, the top cover is conveyed to the top cover feeding device 3 by the top cover feeding device 3, the shell is clamped and placed in the rotating device 4 by the shell feeding device 1, the rotating device 4 drives the shell to rotate anticlockwise to the next station, the battery is grabbed and placed in the shell by the battery feeding device 2, the shell is grabbed and placed to the next station by the rotating device 4, the top cover is grabbed and placed on the shell by the top cover feeding device 3, the product is driven to rotate anticlockwise to the next station by the rotating device 4, the first locking device 5 carries out primary processing and fastening on the product, after the fastening is finished, the product is driven to rotate anticlockwise to the next station by the rotating device 4, the second locking device 6 carries out secondary processing and fastening on the product, after the fastening is accomplished through the detection of detector, qualified product rotary device 4 drives the product anticlockwise rotation and arrives next station, and unloader 7 snatchs the product is whole to collect, and work circulation processing in proper order is accomplished until processing, improves battery life, reduces the hand labor power, increases production efficiency, reduces the end defective rate, has good market using value.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.