CN112676084A - Automatic spraying equipment for motor paint spraying and working method thereof - Google Patents
Automatic spraying equipment for motor paint spraying and working method thereof Download PDFInfo
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- CN112676084A CN112676084A CN202011489565.2A CN202011489565A CN112676084A CN 112676084 A CN112676084 A CN 112676084A CN 202011489565 A CN202011489565 A CN 202011489565A CN 112676084 A CN112676084 A CN 112676084A
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Abstract
The invention relates to automatic spraying equipment for motor paint spraying and a working method thereof; the method is characterized in that: the device comprises a paint spraying device, a guide rail frame, a plurality of conveying mechanisms for moving a motor, a corner mechanism for moving the motor to be adjacent to the conveying mechanisms, a moving mechanism for moving the motor along the guide rail frame and a lifting mechanism for pushing the motor to be close to the moving mechanism; the corner mechanism is arranged between the adjacent conveying mechanisms; the guide rail bracket penetrates through the paint spraying device; the moving mechanism is movably arranged on the guide rail bracket; the motor is hung on the moving mechanism; the lifting mechanism is arranged between the conveying mechanism and the moving mechanism. The problems that the paint dust generated by manual paint spraying caused by the existing scheme seriously pollutes the surrounding environment and the paint spraying efficiency is low are solved.
Description
Technical Field
The invention relates to paint spraying equipment, in particular to automatic paint spraying equipment for motor paint spraying and a working method thereof.
Background
Generally, a motor is an indispensable part in daily life. An electric motor is an electrical device that converts electrical energy into mechanical energy, and can reuse the mechanical energy to generate kinetic energy for driving other devices. An electric motor, generally called a motor, can convert electric energy into mechanical energy to drive a machine to rotate, vibrate or linearly move, and is widely applied to the field of motion control and electromechanical integration. The types of electric motors are very wide, and for the basic structure, the composition is mainly composed of a stator and a rotor. The stator is static in space, and the rotor can rotate around the shaft. There is a certain air gap between the stator and the rotor to ensure the free rotation of the rotor. The stator and the rotor are wound with coils, and the current generates a magnetic field to form an electromagnetic group, and one of the stator and the rotor can be a permanent magnet.
The motor needs to be painted after the motor is machined, but the existing painting process adopts manual painting, so that the surrounding environment is seriously polluted, and the painting efficiency is low. With the increasingly strict environmental regulations and the need to improve the production efficiency of the motor, how to solve the problem becomes crucial.
The existing scheme adopts a worker to hold a spray gun to spray paint on a motor. Such a solution has the following problems: (1) paint dust generated by manual painting seriously pollutes the surrounding environment, and the painting efficiency is lower.
Disclosure of Invention
Aiming at the defects of the prior art, the invention discloses automatic spraying equipment for motor paint spraying, which aims to solve the problems that paint dust generated by manual paint spraying seriously pollutes the surrounding environment, the paint spraying efficiency is low and the like in the prior art.
The technical scheme adopted by the invention is as follows:
an automated spray coating apparatus for motor spray coating;
the device comprises a paint spraying device, a guide rail frame, a plurality of conveying mechanisms for moving a motor, a corner mechanism for moving the motor to be adjacent to the conveying mechanisms, a moving mechanism for moving the motor along the guide rail frame and a lifting mechanism for pushing the motor to be close to the moving mechanism; the corner mechanism is arranged between the adjacent conveying mechanisms; the guide rail bracket penetrates through the paint spraying device; the moving mechanism is movably arranged on the guide rail bracket; the motor is hung on the moving mechanism; the lifting mechanism is arranged between the conveying mechanism and the moving mechanism.
The further technical scheme is as follows: the conveying mechanism comprises a conveying belt, a conveying frame, a conveying shaft arranged on the conveying frame in a parallel rotating mode and a first power device for driving the conveying shaft to rotate; the conveying belt is wound on the adjacent conveying shaft; the conveying shaft is connected with the driving end of the first power device; the motor is arranged on the conveying shaft.
The further technical scheme is as follows: the corner mechanism comprises a corner frame, a rolling ball for changing the moving direction of the motor, a push rod for pushing the motor, an anti-collision wheel contacting the motor and a second power device for driving the push rod to rotate; the corner bracket is connected with the adjacent conveying mechanism; the rolling balls are arranged in the corner bracket in a rolling manner in parallel; the motor is arranged on the rolling ball; the push rod is rotatably arranged on the corner bracket; the anti-collision wheels are arranged at one end of the push rod close to the motor in a parallel rotating manner; the push rod is connected with the driving end of the second power device.
The further technical scheme is as follows: the moving mechanism comprises a moving wheel rolling along the guide rail frame, a moving frame moving along the guide rail frame, a hook clamping the motor, first chain wheels rotatably arranged at two ends of the guide rail frame, a first chain wound on the first chain wheels, a third power device driving the first chain wheels to rotate, a sleeve pushing the hook to be close to each other and a seventh power device driving the sleeve to be close to the hook; the first chain moves along the guide rail bracket; the moving frames are arranged on the first chains in parallel; the moving wheel is rotationally arranged on the moving frame; the hook is arranged on the movable frame in a relatively swinging mode; the first chain wheel is connected with the driving end of the third power device; the sleeve is sleeved on the movable frame and moves along the movable frame; and the seventh power device is arranged on the guide rail bracket at a position close to the lifting mechanism.
The further technical scheme is as follows: a rotating wheel for changing the moving direction of the first chain is rotatably arranged on the guide rail frame; the guide rail frame is provided with a turntable and a bearing; the bearing is rotatably connected in the rotating wheel; the rotating wheel is provided with a pull rod; the pull rod is rotatably provided with a pull wheel; the pull wheel rolls along the turntable.
The further technical scheme is as follows: the automatic paint spraying equipment also comprises a collecting mechanism for taking the motor off the moving mechanism; the collecting mechanism comprises a pulley, a collecting platform for placing the motor and a fork member for separating the hook; the fork piece is embedded between the hooks and jacks up the sleeve; one end of the fork piece close to the sleeve is provided with a conical surface extending outwards; the pulleys are arranged on the conical surface in parallel in a rotating mode.
The further technical scheme is as follows: the lifting mechanism comprises an underframe, a lifting frame, connecting plates which are arranged in a staggered and rotating mode, a screw rod which is arranged on the underframe in a rotating mode, a sliding block which is arranged on the screw rod in a moving mode and a fourth power device which drives the screw rod to rotate; one end of the connecting plate is rotatably connected with the underframe; the other end of the connecting plate is rotatably connected with the lifting frame; the sliding block is connected with the connecting plate; the screw rod is connected with the driving end of the fourth power device.
The further technical scheme is as follows: a moving device for moving the motor is arranged on the lifting frame; the moving device comprises a second chain wheel which is rotatably arranged on the lifting frame, a second chain which is wound on the second chain wheel, a chain plate which supports the motor, a fifth power device which drives the second chain wheel to rotate, a side pressure plate which compresses the motor and an elastic device which pushes the side pressure plate to be close to the motor; the chain plates are arranged on the second chain in parallel; the second chain wheel is connected with the driving end of the fifth power device; the side pressure plates are movably arranged on the lifting frame at two sides of the motor; the elastic device is respectively connected with the lifting frame and the side pressure plate.
The further technical scheme is as follows: the paint spraying device comprises a paint spraying chamber, an air gun for blowing the motor, a fan for discharging paint dust and a spray gun for spraying paint; the air gun is arranged at an inlet of the paint spraying chamber; the fan is arranged at an outlet of the paint spraying chamber; a paint spraying space is formed in the paint spraying chamber; the spray gun is arranged in the paint spraying space;
a door leaf for opening and closing the paint spraying space and a sixth power device for driving the door leaf to rotate are arranged on the paint spraying chamber; the leaf doors are relatively and rotatably arranged at two ends of the paint spraying space; the fan door is connected with the driving end of the sixth power device; the door leaf comprises a door panel and a door shaft which is rotatably arranged in the paint spraying chamber; the door panel is disposed around the door spindle.
An operating method of an automatic painting apparatus for motor painting, when the automatic painting apparatus for motor painting is operated, the operating method of the automatic painting apparatus for motor painting comprising the steps of:
a. the first power device drives the conveying shaft to rotate, the conveying belt drives the adjacent conveying shaft to rotate, and the conveying shaft drives the motor to move along the conveying frame;
b. the motor is arranged on the rolling ball; the second power device drives a push rod to rotate, and the push rod pushes the motor to move into the adjacent conveying frame;
c. the fifth power device drives the second chain wheel to rotate; the second chain wheel drives the second chain and the chain plate to move; the motor is arranged on the chain plate, and the elastic device pushes the side pressure plate to compress the motor;
d. the fourth power device drives the screw to rotate, the sliding block moves along the screw, the sliding block drives the connecting plates to mutually approach, and the connecting plates push the lifting frame and the moving device to move upwards to approach the moving mechanism;
e. the third power device drives the first chain wheel to rotate, and the first chain wheel drives the first chain to move; the first chain drives the movable frame, the hook and the sleeve to move along the guide rail frame; the movable wheel rolls along the guide rail frame; the hook is close to the motor, and the seventh power device drives the sleeve to move downwards along the moving frame; the sleeve pushes the hooks to approach each other, and the hooks are embedded into the motor hangers;
f. the motor moves along the guide rail frame to enter a paint spraying chamber, and the air gun sweeps the motor; a sixth power device drives the sash door to rotate, and the motor enters the paint spraying space; the spray gun sprays paint to the motor; the sixth power device drives the fan door to rotate, and the motor leaves the paint spraying space; the fan discharges paint dust;
g. the motor is close to the collecting mechanism along the guide rail frame; fork spare embedding between the couple, the couple is kept away from each other, the motor is arranged in and is collected the bench.
The invention has the following beneficial effects: the invention designs automatic spraying equipment for motor paint spraying and a working method thereof. The automatic spraying equipment for motor paint spraying and the working method thereof bring the following effects: (1) when the first power device drives the conveying shafts to rotate, the conveying belts drive the adjacent conveying shafts to rotate, so that the motor moves along the conveying frame to finish the movement of the motor; (2) the movement of the motor in different directions can be completed through the rolling balls, and the damage to the motor caused by the push rod can be avoided through the anti-collision wheels; (3) the lifting of the motor can be completed through the lifting mechanism, the motor on the conveying mechanism is hung on the moving mechanism, and the screw is driven to rotate through the fourth power device, so that the connecting plate pushes the lifting frame to enable the motor to stably lift; (4) the rotating wheel can rotate stably by rolling the pull wheel along the turntable, so that the motor can move stably and the moving direction of the motor can be changed smoothly; (5) impurities on the motor can be swept through the air gun, the motor can be conveniently sprayed with paint, the spray gun is arranged in a paint spraying space in a surrounding mode, and paint dust can be discharged to avoid polluting the surrounding environment; (6) the sixth power device drives the fan doors to rotate, so that the paint spraying space can be opened or closed, the motor enters the paint spraying space from the space between the fan doors without influencing the movement of the motor, the fan doors can block the diffusion of paint dust, and the influence on the surrounding environment is avoided; (7) through conveying mechanism, corner mechanism, guide rail frame, moving mechanism, paint spraying apparatus, elevating system and receiving mechanism, can accomplish the automatic movement of motor, automatic centre gripping, automatic spraying paint and automatic the retrieving, improved the spraying efficiency of motor.
Drawings
Fig. 1 is a top view structural diagram of the present invention.
Fig. 2 is a schematic structural diagram at a in fig. 1.
Fig. 3 is a left side view structural view at B in fig. 1.
Fig. 4 is a schematic structural diagram of the conveying mechanism of the present invention.
Fig. 5 is a top view structural view of the corner mechanism of the present invention.
Fig. 6 is a schematic structural diagram of the lifting mechanism of the present invention.
Fig. 7 is a top view structural view of the painting apparatus of the present invention.
Fig. 8 is a schematic view of the structure of the take-up mechanism of the present invention.
In the figure: 1. a conveying mechanism; 11. a carriage; 12. a delivery shaft; 13. a conveyor belt; 14. a first power unit; 2. a corner turning mechanism; 21. a corner bracket; 22. rolling a ball; 23. a push rod; 24. an anti-collision wheel; 25. a second power unit; 3. a guide rail bracket; 31. a rotating wheel; 32. a turntable; 33. a bearing; 34. a pull rod; 35. pulling a wheel; 4. a moving mechanism; 41. a moving wheel; 42. a movable frame; 43. hooking; 44. a first sprocket; 45. a first chain; 46. a third power unit; 47. a sleeve; 5. a paint spraying device; 51. a paint spray booth; 52. an air gun; 53. a fan; 54. a spray gun; 55. a paint spraying space; 56. a door leaf; 57. a sixth power plant; 58. a door shaft; 59. a door panel; 6. a lifting mechanism; 61. a chassis; 62. a lifting frame; 63. a connecting plate; 64. a screw; 65. a slider; 66. a fourth power unit; 7. a mobile device; 71. a second sprocket; 72. a second chain; 73. a chain plate; 74. a fifth power plant; 75. side pressing plates; 76. an elastic device; 8. a take-up mechanism; 81. a collecting platform; 82. a fork member; 83. a pulley; 84. a conical surface.
Detailed Description
The following describes a specific embodiment of the present embodiment with reference to the drawings.
Fig. 1 is a top view structural diagram of the present invention. Fig. 2 is a schematic structural diagram at a in fig. 1. Fig. 3 is a left side view structural view at B in fig. 1. Fig. 4 is a schematic structural diagram of the conveying mechanism of the present invention. Fig. 5 is a top view structural view of the corner mechanism of the present invention. Fig. 6 is a schematic structural diagram of the lifting mechanism of the present invention. Fig. 7 is a top view structural view of the painting apparatus of the present invention. Referring to fig. 1, 2, 3, 4, 5, 6, 7 and 8, the invention discloses an automatic paint spraying device for motor paint spraying and a working method thereof. The direction of X in the figure is the front end of the top view structural diagram of the present invention, and the direction of Y in the figure is the right end of the top view structural diagram of the present invention.
The automatic spraying equipment for motor paint spraying comprises a paint spraying device 5, a guide rail frame 3, a plurality of conveying mechanisms 1 for moving a motor, a corner mechanism 2 for moving the motor to the adjacent conveying mechanisms 1, a moving mechanism 4 for moving the motor along the guide rail frame 3 and a lifting mechanism 6 for pushing the motor to be close to the moving mechanism 4. The corner mechanism 2 is disposed between the adjacent conveying mechanisms 1. The rail frame 3 passes through the painting device 5. The moving mechanism 4 is movably arranged on the guide rail bracket 3. The motor is hung on the moving mechanism 4. The lifting mechanism 6 is provided between the conveying mechanism 1 and the moving mechanism 4.
The conveying mechanism 1 comprises a conveying belt 13, a conveying frame 11, a conveying shaft 12 which is parallelly and rotatably arranged on the conveying frame 11, and a first power device 14 for driving the conveying shaft 12 to rotate. The conveyor belt 13 is wound around the adjacent conveyor shaft 12. The delivery shaft 12 is connected to the drive end of a first power means 14. The motor is disposed on the conveying shaft 12.
Preferably, the first power device 14 is an electric motor. Preferably, the delivery shaft 12 is cylindrical. The first power unit 14 is provided on the carriage 11.
When the first power device 14 drives the conveying shafts 12 to rotate, the adjacent conveying shafts 12 are driven to rotate by the conveying belts 13, so that the motor moves along the conveying frame 11 to complete the movement of the motor.
The first power means 14 is an electric motor, the choice of the type of motor being well known. Those skilled in the art can select the motor according to the working condition of the device, for example, the motor with model number YEJ-225M-4 can be selected.
The corner mechanism 2 comprises a corner bracket 21, a rolling ball 22 for changing the moving direction of the motor, a push rod 23 for pushing the motor, a collision-prevention wheel 24 contacting with the motor and a second power device 25 for driving the push rod 23 to rotate. The corner bracket 21 connects adjacent conveying mechanisms 1. The rolling balls 22 are arranged in the corner bracket 21 in a side-by-side rolling manner. The motor is positioned on the ball 22. The push rod 23 is rotatably provided on the corner bracket 21. The anti-collision wheels 24 are arranged at one end of the push rod 23 close to the motor in a parallel rotating mode. The push rod 23 is connected to the drive end of the second power means 25.
Preferably, the second power means 25 is an electric motor. Preferably, the push rod 23 is L-shaped. One end of the corner bracket 21 is connected with the conveying mechanism 1. The other end of the corner bracket 21 is connected with another conveying mechanism 1. The push rod 23 is vertically rotatably provided on the corner bracket 21. The second power unit 25 is vertically disposed on the corner bracket 21. The upper end of the second power means 25 is the drive end of the second power means 25. The upper end of the second power device 25 is connected with the lower end of the push rod 23. The anti-collision wheels 24 are arranged at the upper end of the push rod 23 in parallel and in a rotating way.
When the motor moves from the conveying mechanism 1 to the corner mechanism 2, the second power device 25 drives the push rod 23 to rotate, and the push rod 23 pushes the motor to move to the other conveying mechanism 1. The movement switching of the motor between different conveying mechanisms 1 can be completed through the push rod 23. The movement of the motor in different directions can be completed through the rolling ball 22, and the damage to the motor caused by the push rod 23 can be avoided through the anti-collision wheel 24.
The second power means 25 is an electric motor, the choice of the type of which is common knowledge. Those skilled in the art can select the motor according to the working condition of the device, for example, the motor with model number YEJ-225M-4 can be selected.
The lifting mechanism 6 comprises a base frame 61, a lifting frame 62, connecting plates 63 which are mutually staggered and rotatably arranged, a screw rod 64 which is rotatably arranged on the base frame 61, a slide block 65 which is movably arranged on the screw rod 64 and a fourth power device 66 which drives the screw rod 64 to rotate. One end of the connecting plate 63 is rotatably connected to the base frame 61. The other end of the connecting plate 63 is rotatably connected with the lifting frame 62. The slider 65 is connected to the connecting plate 63. The screw 64 is connected to the drive end of a fourth power means 66.
Preferably, the fourth power device 66 is an electric motor. The connecting plates 63 rotatably disposed in a staggered relationship form an X-shape. The lower end of the connecting plate 63 is rotatably connected to the base frame 61. The upper end of the connecting plate 63 is rotatably connected with the lifting frame 62. The connection plates 63 are respectively provided on the front and rear sides of the base frame 61. The screw 64 is rotatably provided in the base frame 61 in the left-right direction. The front and rear ends of the slider 65 are connected to the connecting plate 63. The fourth power unit 66 is disposed in the left-right direction. The left end of the fourth power means 66 is the drive end of the fourth power means 66. The left end of the fourth power device 66 is connected with the right end of the screw 64.
The fourth power device 66 is a motor, and the selection of the motor type belongs to the common knowledge. Those skilled in the art can select the motor according to the working condition of the device, for example, the motor with model number YEJ-225M-4 can be selected.
The lifting frame 62 is provided with a moving device 7 of a moving motor. The moving device 7 comprises a second chain wheel 71 rotatably arranged on the lifting frame 62, a second chain 72 wound on the second chain wheel 71, a chain plate 73 for supporting the motor, a fifth power device 74 for driving the second chain wheel 71 to rotate, a side pressure plate 75 for pressing the motor and an elastic device 76 for pushing the side pressure plate 75 to be close to the motor. The link plates 73 are juxtaposed on the second chain 72. The second sprocket 71 is connected to the drive end of a fifth power unit 74. The side pressure plates 75 are movably arranged on the lifting frame 62 at two sides of the motor. The elastic device 76 is respectively connected with the lifting frame 62 and the side pressure plate 75.
Preferably, the resilient means 76 is a spring. Preferably, the fifth power device 74 is an electric motor. The second chain wheel 71 is rotatably provided at both left and right ends of the elevation frame 62. The second chain 72 is wound around the second sprocket 71 at both left and right ends. The side pressure plates 75 are provided on the front and rear sides of the crane 62 in the left-right direction. The elastic devices 76 are arranged in parallel at the front and the rear sides of the lifting frame 62.
When the motor moves from the conveying mechanism 1 to the lifting mechanism 6, the elastic device 76 pushes the side pressing plates 75 to be close to each other to fix the motor. The fourth power device 66 drives the screw rod 64 to rotate, the screw rod 64 drives the sliding block 65 to move, the sliding block 65 drives the connecting plate 63 to approach each other, and the connecting plate 63 pushes the lifting frame 62 and the motor to ascend.
The lifting mechanism 6 can complete the lifting of the motor, and the motor on the conveying mechanism 1 is hung on the moving mechanism 4. The screw 64 is driven to rotate by the fourth power device 66, so that the connection plate 63 pushes the lifting frame 62 to enable the motor to rise smoothly.
The fifth power plant 74 is an electric motor, the choice of which is well known. Those skilled in the art can select the motor according to the working condition of the device, for example, the motor with model number YEJ-225M-4 can be selected.
The moving mechanism 4 includes a moving wheel 41 rolling along the rail frame 3, a moving frame 42 moving along the rail frame 3, a hook 43 gripping a motor, first sprockets 44 rotatably provided at both ends of the rail frame 3, a first chain 45 wound around the first sprockets 44, a third power unit 46 driving the first sprockets 44 to rotate, a sleeve 47 pushing the hooks 43 to approach each other, and a seventh power unit 48 driving the sleeve 47 to approach the hooks 43. The first chain 45 moves along the rail frame 3. The moving frame 42 is juxtaposed on the first chain 45. The moving wheel 41 is rotatably provided on the moving frame 42. The hook 43 is relatively swing-mounted on the movable frame 42. The first sprocket 44 is connected to the drive end of a third power unit 46. The sleeve 47 is sleeved on the movable frame 42 and moves along the movable frame 42. The seventh power device 48 is arranged on the guide rail bracket 3 near the lifting mechanism 6.
Preferably, the seventh power means 48 is a cylinder. Preferably, the third power device 46 is an electric motor. The first sprockets 44 are rotatably provided at both ends of the rail brackets 3. The hook 43 is provided at the lower end of the moving frame 42. The upper end of the hook 43 is connected with the lower end of the movable frame 42. The lower end of the hook 43 clamps the upper end of the motor. The first sprocket 44 is rotatably provided at the upper end of the moving frame 42. The first sprockets 44 roll along both sides of the rail frame 3.
The rail frame 3 passes through the painting device 5. The third power device 46 drives the first chain wheel 44 to rotate, and the first chain wheel 44 drives the moving wheel 41, the moving frame 42, the hook 43, the sleeve 47 and the motor to move along the guide rail frame 3. The motor can be smoothly moved by rolling the moving wheel 41 along the rail frame 3.
The hook 43 is relatively swing-arranged at the lower end of the movable frame 42. The sleeve 47 is sleeved on the movable frame 42 in the up-down direction. The seventh power device 48 is vertically arranged on the guide rail frame 3. The lower end of the seventh power means 48 is the drive end of the seventh power means 48.
When the hook 43 approaches the lifting mechanism 6 and needs to clamp the motor, the driving end of the seventh power device 48 extends out, the sleeve 47 moves downwards along the moving frame 42, the sleeve 47 pushes the hooks 43 to approach each other, and the hooks 43 pass through the lifting lugs of the motor to clamp the motor.
The hook 43 is pushed by the sleeve 47 to clamp the motor, so that the moving mechanism 4 can firmly clamp the motor.
The seventh power means 48 is a cylinder, the selection of the cylinder type being common knowledge. The skilled person will be able to select the type of cylinder, MA20 x 275-S, for example, depending on the operation of the device.
The third power means 46 is an electric motor, the choice of the type of motor being common knowledge. Those skilled in the art can select the motor according to the working condition of the device, for example, the motor with model number YEJ-225M-4 can be selected.
A rotating wheel 31 for changing the moving direction of the first chain 45 is rotatably provided on the rail frame 3. The guide rail frame 3 is provided with a turntable 32 and a bearing 33. The bearing 33 is rotatably coupled within the rotating wheel 31. The rotary wheel 31 is provided with a pull rod 34. A pulling wheel 35 is rotatably provided on the pulling rod 34. The pulling wheel 35 rolls along the turntable 32.
When the rail frame 3 is non-linear, the moving direction of the moving mechanism 4 needs to be changed when the moving mechanism 4 moves along the rail frame 3.
The turntable 32 is arranged at a corner of the guide rail bracket 3. The bearings 33 are provided at the corners of the rail holder 3. The inner race of the bearing 33 is connected to the rail holder 3. The outer race of the bearing 33 is coupled to the rotor 31. The pull rod 34 is vertically disposed around the upper surface of the rotation wheel 31. The pulling wheel 35 is rotatably provided at the upper end of the pulling bar 34. The pulling wheel 35 rolls along the turntable 32. The first chain 45 is wound around the rotation wheel 31, thereby changing the moving direction of the first chain 45.
The rotating wheel 31 can rotate smoothly by rolling the pull wheel 35 along the rotary disc 32, so that the motor can move smoothly, and the moving direction of the motor can be changed smoothly.
The painting apparatus 5 includes a painting booth 51, an air gun 52 for purging a motor, a fan 53 for discharging paint dust, and a spray gun 54 for spraying paint. An air gun 52 is provided at the inlet of the spray booth 51. A fan 53 is provided at the outlet of the spray booth 51. A painting space 55 is formed in the painting booth 51. The spray gun 54 is disposed in the spray space 55.
The spray booth 51 is disposed along the motor moving direction. The left end of the spray booth 51 is the entrance to the spray booth 51. The right end of the spray booth 51 is the outlet of the spray booth 51. The air gun 52 is connected to a source of air. An air gun 52 is disposed around the left end of the spray booth 51. When the motor enters the spray booth 51 from the left end of the spray booth 51, impurities on the motor can be swept through the air gun 52, and the motor is conveniently sprayed with paint. A spray gun 54 is arranged around the spray space 55. The motor enters the painting space 55 for painting. The motor is moved out of the right end of the spray booth 51 after painting. A blower 53 is provided around the right end of the spray booth 51. Through can be with paint dust discharge, avoid paint dust pollution surrounding environment.
The selection of the type of airgun 52 is common knowledge. Those skilled in the art can select the air gun according to the working condition of the device, for example, the air gun with the model number of H-909-1 can be selected.
The selection of the type of lance 54 is well known. The skilled person can select the spray gun according to the working condition of the device, for example, the spray gun with model number WZXRP-208G can be selected.
The selection of the fan 53 model is common knowledge. The fan model SAFD-250 can be selected by those skilled in the art according to the working condition of the device.
The painting booth 51 is provided with a door 56 that opens and closes the painting space 55 and a sixth power unit 57 that drives the door 56 to rotate. The door leaves 56 are relatively rotatably provided at both ends of the painting space 55. The door 56 is connected to the driving end of the sixth power device 57. The door 56 includes a door panel 59 and a door shaft 58 rotatably provided in the painting booth 51. A door panel 59 is disposed around the door shaft 58.
Preferably, the sixth power device 57 is an electric motor. The door leaves 56 are relatively rotatably provided at the left and right ends of the painting space 55. The door shaft 58 is vertically rotatably provided in the paint booth 51. The door plate 59 is disposed up and down around the outer surface of the door shaft 58. The sixth power unit 57 is provided at a lower end of the door 56 in the vertical direction. The upper end of the sixth power means 57 is the drive end of the sixth power means 57. The upper end of the sixth power unit 57 is connected to the lower end of the door shaft 58.
The painting space 55 can be opened or closed by the sixth power device 57 driving the door 56 to rotate. The motor enters the painting space 55 from between the doors 56 without affecting the movement of the motor. The door 56 can prevent paint dust from spreading and affecting the surrounding environment.
The sixth power device 57 is a motor, and the selection of the motor type belongs to the common knowledge. Those skilled in the art can select the motor according to the working condition of the device, for example, the motor with model number YEJ-225M-4 can be selected.
The automated painting equipment also comprises a take-up mechanism 8 for removing the motor from the movement mechanism 4. The take-up mechanism 8 comprises a pulley 83, a take-up table 81 on which the motor is placed and a fork 82 which separates the hooks 43. The fork 82 is inserted between the hooks 43 and lifts the sleeve 47. The end of the fork 82 adjacent the sleeve 47 is tapered 84 to extend outwardly. The pulleys 83 are arranged on the tapered surface 84 in parallel and rotatably.
Preferably, the fork 82 is L-shaped. The motor finishes collecting the motor through the collecting mechanism 8 after finishing spraying paint. The pickup table 81 is provided at the lower end of the rail frame 3. The fork 82 is provided at the upper end of the pickup table 81 in the up-down direction. A tapered surface 84 opens at the upper end of the fork 82.
When the motor is close to the collecting mechanism 8, the fork 82 and the pulley 83 are embedded between the hooks 43, the motor moves continuously, the upper end of the fork 82 jacks the sleeve 47 upwards, meanwhile, the fork 82 pushes the hooks 43 outwards, the hooks 43 are far away from the lifting lugs of the motor, and the motor is placed on the collecting platform 81 to complete the recovery of the motor.
Direct contact between the fork 82 and the sleeve is avoided by the pulley 83 to avoid damage. The collecting mechanism 8 completes the separation of the hook 43 by the force of the moving mechanism 4 driving the motor to move, and the collecting mechanism 8 forms the force of moving in the horizontal direction on the moving mechanism 4, so that the moving mechanism 4 cannot be jacked upwards, and the guide rail frame 3 cannot be damaged. The quick recovery of the motor can be accomplished by the take-up mechanism 8.
An operating method of an automated painting apparatus for motor painting, when the automated painting apparatus for motor painting is operated, the operating method of the automated painting apparatus for motor painting comprising the steps of:
a. the first power device 14 drives the conveying shaft 12 to rotate, the conveying belt 13 drives the adjacent conveying shaft 12 to rotate, and the conveying shaft 12 drives the motor to move along the conveying frame 11.
b. The motor is positioned on the ball 22. The second power device 25 drives the push rod 23 to rotate, and the push rod 23 pushes the motor to move into the adjacent conveying rack 11.
c. The fifth power unit 74 drives the second sprocket 71 to rotate. The second sprocket 71 moves the second chain 72 and the link plate 73. The motor is arranged on the chain plate 73, and the elastic device 76 pushes the side pressure plate 75 to press the motor.
d. The fourth power device 66 drives the screw rod 64 to rotate, the sliding block 65 moves along the screw rod 64, the sliding block 65 drives the connecting plates 63 to approach each other, and the connecting plates 63 push the lifting frame 62 and the moving device 7 to move upwards to approach the moving mechanism 4.
e. The third power device 46 drives the first chain wheel 44 to rotate, and the first chain wheel drives the first chain 45 to move. The first chain 45 drives the moving frame 42, the hook 43 and the sleeve 47 to move along the guide rail frame 3. The moving wheels 41 roll along the rail frame 3. The hook 43 is close to the motor, and the seventh power device 48 drives the sleeve 47 to move downwards along the moving frame 42. The sleeve 47 pushes the hooks 43 closer to each other, and the hooks 43 engage with the motor lugs.
f. The motor moves along the rail frame 3 into the spray booth 51 and the air gun 52 purges the motor. The sixth power means 57 drives the door 56 in rotation and the motor enters the painting space 55. The spray gun 54 sprays paint to the motor. The sixth power means 57 rotates the door 56 and the motor leaves the painting space 55. The fan 53 discharges paint dust.
g. The motor is close to the collecting mechanism 8 along the guide rail frame 3. The fork 82 is embedded between the hooks 43, the hooks 43 are far away from each other, and the motor is arranged on the collecting table 81.
The motor is arranged on the conveying shaft 12, the first power device 14 drives the conveying shaft 12 to rotate, the conveying belt 13 drives the adjacent conveying shaft 12 to rotate, and the conveying shaft 12 rotates to drive the motor to move along the conveying frame 11 to be close to the corner mechanism 2.
When the motor is stopped on the angle turning mechanism 2, the motor is arranged on the rolling ball 22. The second power device 25 drives the push rod 23 to rotate, the push rod 23 is close to the motor, the anti-collision wheel 24 is in contact with the motor, and the push rod 23 pushes the motor to move into the adjacent conveying frame 11.
The motor moves from the conveying mechanism 1 to the lifting mechanism 6. The fifth power unit 74 drives the second sprocket 71 to rotate. The second sprocket 71 moves the second chain 72 and the link plate 73. When the motor is placed on the chain plate 73, the second chain wheel 71 drives the second chain 72, the chain plate 73 and the motor to move along the lifting frame 62 to be close to the moving mechanism 4. When the motor approaches the moving mechanism 4, the elastic device 76 pushes the side pressing plate 75 to approach the motor, and the side pressing plate 75 compresses the motor to complete the fixation of the motor.
The fourth power device 66 drives the screw rod 64 to rotate, the sliding block 65 moves away from the fourth power device 66 along the screw rod 64, the sliding block 65 drives the connecting plates 63 to approach each other, and the connecting plates 63 push the lifting frame 62, the moving device 7 and the motor to move upwards to approach the moving mechanism 4.
The third power device 46 drives the first chain wheel 44 to rotate, and the first chain wheel drives the first chain 45 to move along the guide rail frame 3. When the hook 43 is moved above the motor, the driving end of the seventh power unit 48 is extended downward, and the driving end of the seventh power unit 48 pushes the sleeve 47 to move downward along the moving frame 42. The sleeve 47 pushes the hooks 43 to approach each other, and the hooks 43 are embedded into the hanging lugs of the motor to clamp the motor. The moving mechanism 4 drives the motor to move continuously along the guide rail frame 3.
The moving mechanism 4 drives the motor to move along the guide rail frame 3 to enter the paint spraying chamber 51, and the air gun 52 purges the motor. When the moving mechanism 4 drives the motor to move along the guide rail frame 3 and enter the paint spraying space 55, the sixth power device 57 drives the fan door 56 to rotate. After the motor enters the painting space 55, the spray gun 54 sprays paint to the motor. When the moving mechanism 4 drives the motor to move along the rail frame 3 away from the painting space 55, the sixth power device 57 drives the door 56 to rotate. The fan 53 starts to operate, and the fan 53 discharges paint dust.
The moving mechanism 4 drives the motor to move along the guide rail frame 3 to be close to the collecting mechanism 8. Fork 82 is inserted between hooks 43 and pulley 83 contacts sleeve 47. The moving mechanism 4 drives the motor to move continuously along the guide rail frame 3, the fork parts 82 push the hooks 43 to be away from each other, and the motor is arranged on the collecting platform 81 to finish the recovery of the motor.
Can accomplish the removal of motor through conveying mechanism 1 and corner mechanism 2, can rise the motor through elevating system 6 and be close to moving mechanism 4, through 4 centre gripping motors of moving mechanism and drive the motor and remove along guide rail frame 3, accomplish spraying paint to the motor through paint spraying apparatus 5, accomplish the recovery to the motor through collection mechanism 8. Through conveying mechanism 1, corner mechanism 2, guide rail frame 3, moving mechanism 4, paint spraying apparatus 5, elevating system 6 and receiving mechanism 8, can accomplish the automatic movement of motor, automatic centre gripping, automatic spraying paint and automatic the retrieving, improved the spraying efficiency of motor.
In the present embodiment, the first power unit 14 is described as a motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present embodiment, the second power unit 25 is described as a motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present embodiment, the fourth power unit 66 is described as a motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present embodiment, the elastic device 76 is described as a spring, but the present invention is not limited thereto, and may be another elastic device within a range capable of functioning.
In the present embodiment, the fifth power unit 74 is described as a motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present embodiment, the third power unit 46 is described as a motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present embodiment, the sixth power unit 57 is described as a motor, but the present invention is not limited to this, and may be another power unit within a range capable of functioning.
In the present embodiment, the seventh power unit 48 is described as a cylinder, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present specification, terms such as "cylindrical", "L-shaped", and "X-shaped" are used, and these terms are not exactly "cylindrical", "L-shaped", and "X-shaped", and may be in a state of "substantially cylindrical", "substantially L-shaped", and "substantially X-shaped" within a range in which the functions thereof can be exerted.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The foregoing description is illustrative of the present invention and is not to be construed as limiting thereof, the scope of the invention being defined by the appended claims, which may be modified in any manner without departing from the basic structure thereof.
Claims (10)
1. The utility model provides an automatic spraying equipment for motor sprays paint which characterized in that: the device comprises a paint spraying device (5), a guide rail frame (3), a plurality of conveying mechanisms (1) for moving a motor, a corner mechanism (2) for moving the motor to be adjacent to the conveying mechanisms (1), a moving mechanism (4) for moving the motor along the guide rail frame (3) and a lifting mechanism (6) for pushing the motor to be close to the moving mechanism (4); the corner mechanism (2) is arranged between the adjacent conveying mechanisms (1); the guide rail bracket (3) penetrates through the paint spraying device (5); the moving mechanism (4) is movably arranged on the guide rail bracket (3); the motor is hung on the moving mechanism (4); the lifting mechanism (6) is arranged between the conveying mechanism (1) and the moving mechanism (4).
2. The automated spray apparatus for motor painting of claim 1, wherein: the conveying mechanism (1) comprises a conveying belt (13), a conveying frame (11), a conveying shaft (12) which is arranged on the conveying frame (11) in a parallel rotating mode and a first power device (14) for driving the conveying shaft (12) to rotate; the conveying belt (13) is wound on the adjacent conveying shaft (12); the conveying shaft (12) is connected with the driving end of the first power device (14); the motor is arranged on the conveying shaft (12).
3. The automated spray apparatus for motor painting of claim 1, wherein: the corner mechanism (2) comprises a corner bracket (21), a rolling ball (22) for changing the moving direction of the motor, a push rod (23) for pushing the motor, an anti-collision wheel (24) contacting the motor and a second power device (25) for driving the push rod (23) to rotate; the corner bracket (21) is connected with the adjacent conveying mechanism (1); the rolling balls (22) are arranged in the corner bracket (21) in a parallel rolling manner; the motor is arranged on the rolling ball (22); the push rod (23) is rotatably arranged on the corner bracket (21); the anti-collision wheels (24) are arranged at one end of the push rod (23) close to the motor in a parallel rotating manner; the push rod (23) is connected with the driving end of the second power device (25).
4. The automated spray apparatus for motor painting of claim 1, wherein: the moving mechanism (4) comprises a moving wheel (41) rolling along the guide rail frame (3), a moving frame (42) moving along the guide rail frame (3), a hook (43) clamping the motor, first chain wheels (44) rotatably arranged at two ends of the guide rail frame (3), a first chain (45) wound on the first chain wheels (44), a third power device (46) driving the first chain wheels (44) to rotate, a sleeve (47) pushing the hooks (43) to approach each other and a seventh power device (48) driving the sleeve (47) to approach the hook (43); the first chain (45) moves along the guide rail bracket (3); the moving frames (42) are arranged on the first chains (45) in parallel; the moving wheel (41) is rotatably arranged on the moving frame (42); the hook (43) is arranged on the movable frame (42) in a relatively swinging manner; the first chain wheel (44) is connected with the driving end of the third power device (46); the sleeve (47) is sleeved on the movable frame (42) and moves along the movable frame (42); and the seventh power device (48) is arranged on the guide rail bracket (3) and is close to the lifting mechanism (6).
5. The automated spray apparatus for motor painting of claim 4, wherein: a rotating wheel (31) for changing the moving direction of the first chain (45) is rotatably arranged on the guide rail bracket (3); a turntable (32) and a bearing (33) are arranged on the guide rail frame (3); the bearing (33) is rotatably connected in the rotating wheel (31); the rotating wheel (31) is provided with a pull rod (34); a pull wheel (35) is rotatably arranged on the pull rod (34); the pulling wheel (35) rolls along the turntable (32).
6. The automated spray apparatus for motor painting of claim 4, wherein: the automatic paint spraying equipment also comprises a take-up mechanism (8) for taking the motor off the moving mechanism (4); the take-up mechanism (8) comprises a pulley (83), a take-up table (81) for placing the motor and a fork (82) for separating the hook (43); the fork (82) is embedded between the hooks (43) and jacks up the sleeve (47); one end of the fork piece (82) close to the sleeve (47) is provided with a conical surface (84) extending outwards; the pulleys (83) are arranged on the conical surface (84) in parallel and in a rotating manner.
7. The automated spray apparatus for motor painting of claim 1, wherein: the lifting mechanism (6) comprises a bottom frame (61), a lifting frame (62), connecting plates (63) which are arranged in a mutually staggered and rotating manner, a screw rod (64) which is arranged on the bottom frame (61) in a rotating manner, a sliding block (65) which is arranged on the screw rod (64) in a moving manner and a fourth power device (66) which drives the screw rod (64) to rotate; one end of the connecting plate (63) is rotatably connected with the bottom frame (61); the other end of the connecting plate (63) is rotatably connected with the lifting frame (62); the sliding block (65) is connected with the connecting plate (63); the screw rod (64) is connected with the driving end of the fourth power device (66).
8. The automated spray apparatus for motor painting of claim 7, wherein: a moving device (7) for moving the motor is arranged on the lifting frame (62); the moving device (7) comprises a second chain wheel (71) rotatably arranged on the lifting frame (62), a second chain (72) wound on the second chain wheel (71), a chain plate (73) supporting the motor, a fifth power device (74) driving the second chain wheel (71) to rotate, a side pressure plate (75) pressing the motor and an elastic device (76) pushing the side pressure plate (75) to be close to the motor; the chain plates (73) are arranged on the second chain (72) in parallel; the second chain wheel (71) is connected with the driving end of the fifth power device (74); side pressure plates (75) are movably arranged on the two sides of the motor on the lifting frame (62); the elastic device (76) is respectively connected with the lifting frame (62) and the side pressure plate (75).
9. The automated spray apparatus for motor painting of claim 1, wherein: the painting device (5) comprises a painting chamber (51), an air gun (52) for purging the motor, a fan (53) for discharging paint dust and a spray gun (54) for spraying paint; the air gun (52) is arranged at an inlet of the paint spraying chamber (51); the fan (53) is arranged at an outlet of the spray booth (51); a paint spraying space (55) is formed in the paint spraying chamber (51); the spray gun (54) is arranged in the spray space (55);
a door leaf (56) for opening and closing the paint spraying space (55) and a sixth power device (57) for driving the door leaf (56) to rotate are arranged on the paint spraying chamber (51); the leaf doors (56) are relatively rotatably arranged at two ends of the paint spraying space (55); the door (56) is connected with the driving end of the sixth power device (57); the fan door (56) comprises a door panel (59) and a door shaft (58) which is rotatably arranged in the paint spraying chamber (51); the door panel (59) is disposed around the door shaft (58).
10. A working method of automatic spraying equipment for motor paint spraying is characterized in that: when the automatic spraying equipment for motor painting is operated, the operating method of the automatic spraying equipment for motor painting comprises the following steps:
a. the first power device (14) drives the conveying shafts (12) to rotate, the conveying belt (13) drives the adjacent conveying shafts (12) to rotate, and the conveying shafts (12) drive the motor to move along the conveying frame (11);
b. the motor is arranged on the rolling ball (22); a second power device (25) drives a push rod (23) to rotate, and the push rod (23) pushes the motor to move into the adjacent conveying frame (11);
c. a fifth power device (74) drives the second chain wheel (71) to rotate; the second chain wheel (71) drives the second chain (72) and the chain plate (73) to move; the motor is arranged on the chain plate (73), and the elastic device (76) pushes the side pressure plate (75) to compress the motor;
d. the fourth power device (66) drives the screw rod (64) to rotate, the sliding block (65) moves along the screw rod (64), the sliding block (65) drives the connecting plate (63) to mutually approach, and the connecting plate (63) pushes the lifting frame (62) and the moving device (7) to move upwards to approach the moving mechanism (4);
e. the third power device (46) drives the first chain wheel (44) to rotate, and the first chain wheel drives the first chain (45) to move; the first chain (45) drives the moving frame (42), the hook (43) and the sleeve (47) to move along the guide rail frame (3); the moving wheel (41) rolls along the guide rail bracket (3); the hook (43) is close to the motor, and the seventh power device (48) drives the sleeve (47) to move downwards along the moving frame (42); the sleeve (47) pushes the hooks (43) to approach each other, and the hooks (43) are embedded into the motor hangers;
f. the motor moves into a paint spraying chamber (51) along the guide rail frame (3), and an air gun (52) purges the motor; a sixth power device (57) drives a fan door (56) to rotate, and the motor enters the paint spraying space (55); a spray gun (54) sprays paint on the motor; the sixth power device (57) drives the door (56) to rotate, and the motor leaves the paint spraying space (55); a fan (53) for discharging paint dust from the fan (53);
g. the motor is close to the collecting mechanism (8) along the guide rail frame (3); fork spare (82) embedding between couple (43), couple (43) keep away from each other, the motor is placed in and is collected on platform (81).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011489565.2A CN112676084B (en) | 2020-12-16 | 2020-12-16 | Automatic spraying equipment for motor paint spraying and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011489565.2A CN112676084B (en) | 2020-12-16 | 2020-12-16 | Automatic spraying equipment for motor paint spraying and working method thereof |
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| Publication Number | Publication Date |
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| CN112676084A true CN112676084A (en) | 2021-04-20 |
| CN112676084B CN112676084B (en) | 2022-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN203173461U (en) * | 2013-02-27 | 2013-09-04 | 成都恒瑞制药有限公司 | Large-corner conveying device |
| CN107720212A (en) * | 2017-11-24 | 2018-02-23 | 山东三金玻璃机械有限公司 | A kind of vial delivery apparatus |
| CN209174239U (en) * | 2018-11-17 | 2019-07-30 | 万安县步步羊车业有限公司 | Paint spraying device on vehicle door is used in a kind of production of electric vehicle |
| CN110466949A (en) * | 2019-09-20 | 2019-11-19 | 江苏剑桥涂装工程股份有限公司 | A kind of upper and lower pieces auxiliary device of large scale special-shaped workpiece |
| CN210392506U (en) * | 2019-07-02 | 2020-04-24 | 中达电机股份有限公司 | Motor up-down coil lifting roller |
| CN212018307U (en) * | 2020-04-03 | 2020-11-27 | 苏州龙时汇达商业设备股份有限公司 | Automatic feeding device in spraying production line |
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2020
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203173461U (en) * | 2013-02-27 | 2013-09-04 | 成都恒瑞制药有限公司 | Large-corner conveying device |
| CN107720212A (en) * | 2017-11-24 | 2018-02-23 | 山东三金玻璃机械有限公司 | A kind of vial delivery apparatus |
| CN209174239U (en) * | 2018-11-17 | 2019-07-30 | 万安县步步羊车业有限公司 | Paint spraying device on vehicle door is used in a kind of production of electric vehicle |
| CN210392506U (en) * | 2019-07-02 | 2020-04-24 | 中达电机股份有限公司 | Motor up-down coil lifting roller |
| CN110466949A (en) * | 2019-09-20 | 2019-11-19 | 江苏剑桥涂装工程股份有限公司 | A kind of upper and lower pieces auxiliary device of large scale special-shaped workpiece |
| CN212018307U (en) * | 2020-04-03 | 2020-11-27 | 苏州龙时汇达商业设备股份有限公司 | Automatic feeding device in spraying production line |
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|---|---|
| CN112676084B (en) | 2022-06-24 |
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Effective date of registration: 20230920 Address after: 214000 No.22, Hongxiang Road, Hudai Town, Binhu District, Wuxi City, Jiangsu Province Patentee after: Boyuan Electromechanical (Wuxi) Co.,Ltd. Address before: 214000, No. 22 Hudai Hongxiang Road, Binhu District, Wuxi City, Jiangsu Province Patentee before: Wuxi Hua Zhuang Motor Co.,Ltd. |
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