CN208512889U - A kind of full-automatic paint spraying machine - Google Patents
A kind of full-automatic paint spraying machine Download PDFInfo
- Publication number
- CN208512889U CN208512889U CN201820842939.6U CN201820842939U CN208512889U CN 208512889 U CN208512889 U CN 208512889U CN 201820842939 U CN201820842939 U CN 201820842939U CN 208512889 U CN208512889 U CN 208512889U
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- Prior art keywords
- spray booth
- paint
- paint spray
- rack
- guide rail
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- 239000003973 paint Substances 0.000 title claims abstract description 120
- 238000005507 spraying Methods 0.000 title claims abstract description 26
- 239000007921 spray Substances 0.000 claims abstract description 92
- 238000007592 spray painting technique Methods 0.000 claims abstract description 60
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000001914 filtration Methods 0.000 claims abstract description 15
- 238000009434 installation Methods 0.000 claims abstract description 12
- 230000003068 static effect Effects 0.000 claims abstract description 3
- 238000002955 isolation Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000010422 painting Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 17
- 230000003321 amplification Effects 0.000 description 3
- 238000003199 nucleic acid amplification method Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The utility model discloses a kind of full-automatic paint spraying machines, including rack, electric cabinet, spray painting component, spray painting mould component, dust removal and filtration case and movable spray-painting room, paint spray booth can move back and forth along the x axis in installation position, it is equipped with spray painting component on the rack, in paint spray booth, upper and lower ends are equipped with opening, and when paint spray booth's movement, spray painting head and paint spray booth's synchronizing moving；Spray painting mould component is fixedly mounted in rack, when paint spray booth is mobile, spray painting mould component is static, and paint spray booth is equipped with the horizontal guide rail of X-direction, horizontal guide rail is fixed on the rack, and drives paint spray booth to move back and forth along horizontal guide rail by the horizontal drive apparatus being fixed on the rack.Beneficial effect: spray painting operation carries out simultaneously with the product pick-and-place in spray painting mould component, and operating efficiency greatly improves.When picking and placing product, spray painting mould component is open to be arranged in installation position, more convenient using product is picked and placed in machine.
Description
Technical field
The utility model relates to paint spraying apparatus fields, particularly relate to a kind of full-automatic paint spraying machine.
Background technique
The workflow of current automatic paint-spraying machine: the door → product for opening paint spray booth is put into mold → spray painting operation →
Take out product.In order to improve working efficiency, there are also part automatic paint-spraying machine be arranged the paint spray booth Liang Ge, when one of paint spray booth into
When row auto spray painting operation, another paint spray booth is taken out product and places product, to improve working efficiency, reduces and waits
Time.
Existing paint spraying machine has spray-dust when in use and flies out outside paint spraying machine, can not only damage the body of operator
Body, but also air can be polluted.
Although efficiency can be improved in the setting paint spray booth Liang Ge, but can only generally carry out manual work, uses manual placement
Product needs to replace manual work using robot due to the continuous improvement of cost of labor, if but robot arm want
The flexibility ratio for reaching the arm of people, will cause expensive, and product is put due to arm flexibility ratio in general robot
When setting into paint spray booth, bigger space is needed, and existing paint spray booth can only meet the needs for placing product by hand, use machine
Device people will cause insufficient space, if increasing paint spray booth, not only will cause whole paint spraying machine volume and greatly increases, also will cause into
This increase and each section ratio are uncoordinated.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic paint spraying machines, to solve mentioned above in the background art ask
Topic.
To achieve the above object, the utility model provides the following technical solutions:
A kind of full-automatic paint spraying machine, including rack, electric cabinet, spray painting component, spray painting mould component, dust removal and filtration case and work
Dynamic paint spray booth, electric cabinet are arranged on the rack, and the control section in electric cabinet is additionally provided in rack and puts for controlling overall work
The installation position of movable spray-painting room is set, paint spray booth can move back and forth along the x axis in installation position, be equipped with spray painting group on the rack
Part, wherein spray painting component drives spray painting head to move in paint spray booth along X-axis, Y-axis and Z axis, and when paint spray booth's movement, paint head
With paint spray booth's synchronizing moving；Spray painting mould component is fixedly mounted in rack, and when paint spray booth is mobile, spray painting mould component is quiet
Only, paint spray booth is equipped with the horizontal guide rail of X-direction, and horizontal guide rail is fixed on the rack, and is driven by the level being fixed on the rack
Dynamic device drives paint spray booth to move back and forth along horizontal guide rail.
Further technical solution is additionally provided with dust removal and filtration case in rack, and dust removal and filtration case is located at immediately below paint spray booth,
Dust removal and filtration case upper end is equipped with air inlet, and air inlet is equipped with isolation guide rail, the direction of guide rail and the direction of horizontal guide rail is isolated
It is identical, it is equipped with the air insulated plate moved along isolation guide rail above air inlet, is additionally provided with endless belt conveyer in air inlet side, passes
Band lower end is sent to connect with air insulated plate, conveyer belt upper end is connect by link block with paint spray booth lower end, when paint spray booth is mobile,
Paint spray booth is with air insulated plate synchronizing moving and position is staggered.
Further technical solution is equipped with vertical cylinder in paint spray booth and drives the dodge gate to move up and down, and dodge gate exists
Horizontal position is equipped with multiple vertical guide rails, dodge gate is above and below vertical guide rail corresponding with spray painting mould component in paint spray booth
It is mobile, when dodge gate is moved to top, when paint spray booth moves along the x-axis, it will not be interfered with spray painting mould component.
Further technical solution is additionally provided with hoisting frame in the paint spray booth, and hoisting frame includes that lift lever and muti-piece are hinged
Block composition, muti-piece hinged block head and the tail are hinged, and form the expansion joint structure of "the" shape shape, expansion joint structure is symmetrically arranged
At dodge gate both ends, expansion joint structure upper end connects paint spray booth, and lower end connects dodge gate, and lift lever both ends are connected to flexible
In section structure, vertical cylinder, which drives lift lever and then expansion joint structure is driven to realize, drives dodge gate to move up and down.
Further technical solution, the stroke of the vertical cylinder are not less than the flexible maximum distance between two hinged blocks
A, when the included angle B between two hinged blocks is spent for 90-100, distance A is maximum value.
Further technical solution is additionally provided with pallet in 1 front end of rack, for placing product.
Beneficial effect: paint spray booth is moved back and forth in the left station in installation position and between right working position, is realized and is utilized one
Paint spray booth realizes the purpose of two stations operation simultaneously, makes the product in paint indoor spray painting operation and spray painting mould component
It picks and places while carrying out, operating efficiency greatly improves.
When picking and placing product, spray painting mould component is open to be arranged in installation position, more square using product is picked and placed in machine
Just.
When the dodge gate of paint spray booth moves upwards, interfering for paint spray booth and spray painting mould component is cleverly avoided.
Detailed description of the invention
A kind of Fig. 1: structure principle chart of full-automatic paint spraying machine.
A kind of Fig. 2: setting structure figure of the air insulated plate of full-automatic paint spraying machine.
A kind of Fig. 3: annexation figure of the paint spray booth of full-automatic paint spraying machine and air insulated plate.
A kind of Fig. 4: movable door structure figure of full-automatic paint spraying machine.
A kind of Fig. 5: hoisting frame structure chart of full-automatic paint spraying machine.
Fig. 6: a kind of dodge gate of full-automatic paint spraying machine and spray painting mould component interfere schematic diagram.
A kind of Fig. 7: perspective view of full-automatic paint spraying machine.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
Please refer to Fig. 1-7, a kind of full-automatic paint spraying machine, including rack 1, electric cabinet 2, spray painting component 3, spray painting mould component
4, dust removal and filtration case 5 and movable spray-painting room 6, electric cabinet 2 are arranged in rack 1, are additionally provided in rack 1 and place movable spray-painting room 6
Installation position, paint spray booth 6 can move back and forth along the x axis in installation position, and spray painting component 3 is equipped in rack 1, is being painted
6 upper and lower ends of room are equipped with opening 61, wherein spray painting component 3 drives spray painting head to move in paint spray booth 6 along X-axis, Y-axis and Z axis, and
When paint spray booth 6 is mobile, paint head and 6 synchronizing moving of paint spray booth, is additionally provided with spray painting mould component 4 in rack 1, product is placed into spray
It paints in die assembly 4, spray painting head carries out spray painting operation；Spray painting mould component 4 is fixedly mounted in rack 1, when paint spray booth 6 is mobile
When, spray painting mould component 4 is static, and paint spray booth 6 is equipped with the horizontal guide rail 62 of X-direction, and horizontal guide rail 62 is fixed on rack 1
On, it drives paint spray booth 6 to move back and forth along horizontal guide rail 62 by the horizontal drive apparatus 63 being fixed in rack 1, is actually using
In the process, horizontal drive apparatus 63 can be by electronic through screw rod driving, motor direct-drive, the non-motor using power supply
Driving or cylinder driving, the present embodiment are illustrated with cylinder driving.
It is additionally provided with pallet in 1 front end of rack, for placing product.
As shown in Figure 1-3, being additionally provided with dust removal and filtration case 5 in rack 1, dust removal and filtration case 5 is located at immediately below paint spray booth 6,
5 upper end of dust removal and filtration case is equipped with air inlet 55, and the corresponding air inlet 55 of opening 61 of 6 lower end of paint spray booth is equipped at air inlet 55
Guide rail 54 is isolated, the direction that guide rail 54 is isolated is identical as the direction of horizontal guide rail 62, is equipped with above air inlet 55 along isolation guide rail
54 mobile air insulated plates 51, are additionally provided with endless belt conveyer 52,52 lower end of conveyer belt and air insulated in 55 side of air inlet
Plate 51 connects, and 52 upper end of conveyer belt is connect by link block 53 with 6 lower end of paint spray booth, and air insulated plate 51 has size only to enter the wind
The half of mouth 55, the opening 61 of paint spray booth 6 equally only have the half of air inlet 55, since paint spray booth 6 needs in two stations
It moves back and forth, realizes a paint spray booth 6 to achieve the effect that the paint spray booth Liang Ge, and dust removal and filtration case 5 is fixed, so just needing
Want the size of air inlet 55 is the opening of paint spray booth 6 61 twice, when paint spray booth 6 is located in one of station, air insulated plate
51 are located at another work, and when preventing dust removal and filtration case 5 from extracting the gas in paint spray booth 6 out, air is leaked from another station
Gas, when paint spray booth 6 is moved to another station from a station, paint spray booth 6 drives conveyer belt 52 to move air insulated plate 51
One of station is moved, realizes that paint spray booth 6 is with 51 synchronizing moving of air insulated plate and position is staggered.
As Figure 4-Figure 6, when paint spray booth 6 carries out X-axis movement, since there are two be located at two with spray painting mould component 4
In a station, spray painting mould component 4 is extend into paint spray booth 6 behind paint spray booth 6, and spray painting mould component 4 not with paint spray booth 6
Synchronizing moving, spray painting mould component 4 is interfered with paint spray booth 6 in order to prevent, and vertical cylinder 64 is equipped in paint spray booth 6 and is driven
The dodge gate 65 of up and down motion, dodge gate 65 corresponding with spray painting mould component 4, are equipped with more in horizontal position in paint spray booth 6
A vertical guide rail 67, dodge gate 65 are moved up and down along vertical guide rail 67, and when dodge gate 65 is moved to top, paint spray booth 6 is along X-axis
When mobile, it will not be interfered with spray painting mould component 4.
Dodge gate 65 can directly be driven by vertical cylinder 64, can also be driven and be moved up and down by other driving mechanisms, such as
Motor is driven by screw rod, but will cause that structure is complicated by electronic move up and down by screw rod drive, and manufacturing cost is high, and by gas
Cylinder directly drives dodge gate 65, since the stroke up and down of dodge gate 65 is longer, so needing the longer cylinder of stroke, causes to install
Vertical cylinder 64 in paint spray booth 6 is too long, prominent outside paint spray booth 6, causes installation and maintenance inconvenient, then proposes one
A more optimal scheme realizes dodge gate by hoisting frame 66 come amplifying lifting stroke using the vertical cylinder 64 of short stroke
65 lifting.
66 structure of hoisting frame includes that lift lever 661 and muti-piece hinged block 662 form, 662 head and the tail of muti-piece hinged block mutually hinge
It connects, forms the expansion joint structure 663 of "the" shape shape, symmetrical be arranged two is generally presented in expansion joint structure 663 when in use
End, 663 upper end of expansion joint structure connect paint spray booth 6, and lower end connects dodge gate 65, and 661 both ends of lift lever are connected to flexible
In section structure 663, vertical cylinder 64, which drives lift lever 661 and then expansion joint structure 663 is driven to realize, drives about 65 dodge gate
It is mobile.
After hoisting frame 66, if the stroke of vertical cylinder 64 reach between two hinged blocks 662 it is flexible it is maximum away from
From A, when the included angle B between two hinged blocks 662 is spent for 90-100, distance A is maximum value, and vertical cylinder 64
Stroke amplification factor is related with the quantity of hinged block 662, when the stroke distances of vertical cylinder are equal to A, the quantity of hinged block 662
When being 3, the stroke maximum of dodge gate can reach A* (3/2), i.e. 1.5A, so hoisting frame 66 puts 64 stroke of vertical cylinder
Big multiple are as follows: (when hinged block 662 is 3 pieces, amplification factor is 1.5 times, when hinged block 662 is 5 for quantity/2 of hinged block 662
When block, amplification factor is 2.5 times).
As shown in fig. 6-7, the installation position for accommodating paint spray booth 6 is two stations, can be set as left station and right working position, from
In figure as can be seen that when paint spray booth 6 is located at left station, the spray painting mould component 4 positioned at right working position is placed in right work for open
Position in, very convenient robot from pick and place product in spray painting mould component 4.
Workflow: if at present paint spray booth 6 be located at left station, in the spray painting mould component of right working position placement product →
65 rises of dodge gate → paint spray booth 6 is moved to the decline of right working position → dodge gate 65 → in right working position spray painting operation (meanwhile on a left side
Product is placed in the spray painting mould component of station) → 65 rises of dodge gate → paint spray booth 6 is moved under left station → dodge gate 65
Drop → left station spray painting operation (meanwhile in the spray painting mould component of right working position take out product and place product), so it is past
It is multiple.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
Other implementations being understood that.
Claims (6)
1. a kind of full-automatic paint spraying machine, including rack, electric cabinet, spray painting component, spray painting mould component, dust removal and filtration case and activity
Paint spray booth, it is characterised in that: electric cabinet is arranged on the rack, and the control section in electric cabinet is for controlling overall work, rack
On be additionally provided with the installation position for placing movable spray-painting room, paint spray booth can move back and forth along the x axis in installation position, on the rack
Equipped with spray painting component, wherein spray painting component drives spray painting head to move in paint spray booth along X-axis, Y-axis and Z axis, and paint spray booth is mobile
When, paint head and paint spray booth's synchronizing moving；Spray painting mould component is fixedly mounted in rack, when paint spray booth is mobile, Painting mould
Tool component is static, and paint spray booth is equipped with the horizontal guide rail of X-direction, and horizontal guide rail is fixed on the rack, by being fixed on the rack
Horizontal drive apparatus drive paint spray booth along horizontal guide rail move back and forth.
2. a kind of full-automatic paint spraying machine according to claim 1, which is characterized in that be additionally provided with dust removal and filtration in rack
Case, dust removal and filtration case are located at immediately below paint spray booth, and dust removal and filtration case upper end is equipped with air inlet, and air inlet is equipped with isolation guide rail,
The direction that guide rail is isolated is identical as the direction of horizontal guide rail, and the air insulated plate moved along isolation guide rail is equipped with above air inlet,
It is additionally provided with endless belt conveyer in air inlet side, conveyer belt lower end is connect with air insulated plate, and conveyer belt upper end passes through link block
It is connect with paint spray booth lower end, when paint spray booth is mobile, paint spray booth is with air insulated plate synchronizing moving and position is staggered.
3. a kind of full-automatic paint spraying machine according to claim 2, which is characterized in that be equipped with vertical cylinder band in paint spray booth
The dynamic dodge gate to move up and down, dodge gate corresponding with spray painting mould component, are equipped with multiple vertical in horizontal position in paint spray booth
Straight guide, dodge gate are moved up and down along vertical guide rail,, will not be with spray when paint spray booth moves along the x-axis when dodge gate is moved to top
Paint die assembly interferes.
4. a kind of full-automatic paint spraying machine according to claim 3, which is characterized in that be additionally provided with promotion in the paint spray booth
Frame, hoisting frame include that lift lever and muti-piece hinged block composition, muti-piece hinged block head and the tail are hinged, and form "the" shape shape
Dodge gate both ends are symmetrically arranged in expansion joint structure, expansion joint structure, and expansion joint structure upper end connects paint spray booth, lower end connection
Dodge gate, lift lever both ends are connected on expansion joint structure, and vertical cylinder drives lift lever and then drives expansion joint structure
It realizes and dodge gate is driven to move up and down.
5. a kind of full-automatic paint spraying machine according to claim 4, which is characterized in that the stroke of the vertical cylinder is not less than
Flexible maximum distance A between two hinged blocks, when the included angle B between two hinged blocks is spent for 90-100, distance A is maximum
Value.
6. a kind of full-automatic paint spraying machine according to claim 4, which is characterized in that be additionally provided with pallet in 1 front end of rack, use
In placement product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820842939.6U CN208512889U (en) | 2018-05-31 | 2018-05-31 | A kind of full-automatic paint spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820842939.6U CN208512889U (en) | 2018-05-31 | 2018-05-31 | A kind of full-automatic paint spraying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208512889U true CN208512889U (en) | 2019-02-19 |
Family
ID=65339652
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820842939.6U Expired - Fee Related CN208512889U (en) | 2018-05-31 | 2018-05-31 | A kind of full-automatic paint spraying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208512889U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108452993A (en) * | 2018-05-31 | 2018-08-28 | 东莞市贾氏机械制造有限公司 | A kind of full-automatic paint spraying machine |
-
2018
- 2018-05-31 CN CN201820842939.6U patent/CN208512889U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108452993A (en) * | 2018-05-31 | 2018-08-28 | 东莞市贾氏机械制造有限公司 | A kind of full-automatic paint spraying machine |
| CN108452993B (en) * | 2018-05-31 | 2024-04-12 | 东莞市众泰自动化设备有限公司 | Full-automatic paint spraying machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: 523000 Building 201, No. 6, Second Road, Lucivor Industrial Zone, Wanjiang Street, Dongguan City, Guangdong Province Patentee after: DONGGUAN JIA'S MACHINERY MANUFACTURING CO.,LTD. Address before: 523000 D130 8, 3rd Floor, 8th Building, Dahe Valley Cultural Industrial Park, No. 1 Wangao Road, Wanjiang Ruins Community, Wanjiang Street, Dongguan City, Guangdong Province Patentee before: DONGGUAN JIA'S MACHINERY MANUFACTURING CO.,LTD. |
|
| CP02 | Change in the address of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190219 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |