CN110466949A - A kind of upper and lower pieces auxiliary device of large scale special-shaped workpiece - Google Patents
A kind of upper and lower pieces auxiliary device of large scale special-shaped workpiece Download PDFInfo
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- CN110466949A CN110466949A CN201910890683.5A CN201910890683A CN110466949A CN 110466949 A CN110466949 A CN 110466949A CN 201910890683 A CN201910890683 A CN 201910890683A CN 110466949 A CN110466949 A CN 110466949A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/20—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising load-carriers suspended from overhead traction chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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Abstract
本发明涉及一种用于对大型异形工件的上下件辅助装置,集升降、平移和随行校姿三种功能于一体,由液压升降平台(1)、水平移行平台(4)和随行校姿平台(6)三部分构成。水平移行平台(4)通过移行轨道(2)支撑在液压升降平台(1)上,并由传动链条(15)驱动。随行校姿平台(6)置于水平移行平台(4)上的无动力随行辊道(5)上,工件(7)直接置放于随行校姿平台(6)上,可在随行辊道(5)上随着工件重心的变化而自动校姿,减少输送线的上件冲击力,减少因工件翻转或晃动造成对操作人员的伤害,提高上件的安全性。
The invention relates to an auxiliary device for upper and lower parts of large-scale special-shaped workpieces, which integrates three functions of lifting, translation and accompanying posture correction, and consists of a hydraulic lifting platform (1), a horizontal moving platform (4) and a traveling posture correction platform (6) It consists of three parts. The horizontal moving platform (4) is supported on the hydraulic lifting platform (1) through the moving track (2), and is driven by a transmission chain (15). The accompanying posture correction platform (6) is placed on the unpowered accompanying roller table (5) on the horizontal moving platform (4), and the workpiece (7) is directly placed on the accompanying posture correction platform (6). 5) The posture of the upper part is automatically adjusted according to the change of the center of gravity of the workpiece, which reduces the impact force of the upper part on the conveying line, reduces the injury to the operator caused by the workpiece turning or shaking, and improves the safety of the upper part.
Description
技术领域technical field
本发明涉及一种与涂装机械相配套的移动装置,特别是一种用于对大型异形工件的上下件辅助装置。The invention relates to a moving device matched with a coating machine, in particular to an auxiliary device for loading and unloading large-scale special-shaped workpieces.
背景技术Background technique
按照目前涂装行业中对工件的表面喷涂要求,对于工件表面的涂装喷涂工艺,一般需要通过链式悬挂输送生产线,将一个个工件悬挂起来,再送入喷漆房进行油漆喷涂。所谓的链式悬挂输送生产线,是喷涂生产中一种常见的、牵引工件移动的输送生产线,它以链条环形运动为牵引,链条上设有一个个悬吊的挂钩,将工件悬挂在挂钩上,随着链条的运行,将工件输送进喷漆房生产线,以对工件进行油漆喷涂生产,当喷涂工序完成后,再将工件输送到下一道工序进行后序工艺的任务。在整个喷涂工艺过程中,工件始终悬挂在链式悬挂输送上,由该链式悬挂输送线将工件送入各道喷涂工序生产进行的喷涂生产。According to the current spraying requirements for the surface of the workpiece in the painting industry, for the painting and spraying process of the surface of the workpiece, it is generally necessary to hang the workpieces one by one through the chain suspension conveyor production line, and then send them to the spray booth for paint spraying. The so-called chain-type suspension conveying production line is a common conveying production line in spraying production that pulls the workpiece to move. It uses the circular motion of the chain as the traction. There are hanging hooks on the chain to hang the workpiece on the hook. With the operation of the chain, the workpiece is transported into the production line of the spray booth to spray paint on the workpiece. After the spraying process is completed, the workpiece is transported to the next process for subsequent process tasks. During the whole spraying process, the workpiece is always suspended on the chain suspension conveyor, and the chain suspension conveyor line sends the workpiece to each spraying process for spraying production.
对于一般小型、外形规则的工件,因其重量小,可以直接悬挂到悬挂输送线的吊钩上进行移动,固不会对悬挂输送线造成影响。而对于一些大型非规则的异形工件(如工程机械中的挖斗、连杆、快换等重型焊接件),工件与输送线吊钩间的升降挂载是个非常大的难点。因工件重量大、外形又不规则,上下件悬挂时,工件的重心会发生即时的变化,如翻转、摆动等不确定现象,不仅会对输送线造成极大的冲击力,工件还会在吊钩挂件上产生大幅摆动,对旁边的操作人员造成极大的安全威胁,危险程度大,而且操作费时费力,工人劳动强度大。For general small and regular workpieces, because of their small weight, they can be directly hung on the hooks of the suspension conveyor line for movement, which will not affect the suspension conveyor line. For some large and irregular special-shaped workpieces (such as buckets, connecting rods, quick-change and other heavy-duty welded parts in construction machinery), the lifting and mounting between the workpiece and the conveyor hook is a very difficult point. Due to the heavy weight and irregular shape of the workpiece, when the upper and lower parts are suspended, the center of gravity of the workpiece will change instantly, such as turning over, swinging and other uncertain phenomena, which will not only cause a great impact on the conveyor line, but also cause the workpiece to hang A large swing occurs on the hook hanger, which poses a great threat to the safety of the operators next to it, with a high degree of danger, and the operation is time-consuming and labor-intensive, and the labor intensity of the workers is high.
发明内容Contents of the invention
本发明所要解决的技术难题是,为了克服上述现有技术的不足,提供一种大型异形工件的上下件辅助装置,具有液压升降、水平移行和随行校姿的功能,特别适用于大尺寸、大重量、异形不规则工件吊装前的辅助移动。在工件准备挂载到输送线上之前,先用行车将待上件的工件吊放在本发明的随行校姿平台上,通过液压升降平台和水平移行平台将工件调整到链式输送线挂钩的下侧,再进行输送线挂钩的悬吊上件。上件时,工件的小幅翻转动作由随行校姿平台进行及时辅助校姿,使输送线的传动部件获得最小的冲击力,并达到安全上件的目的。The technical problem to be solved by the present invention is to provide an auxiliary device for upper and lower parts of large special-shaped workpieces in order to overcome the above-mentioned deficiencies in the prior art. Auxiliary movement before hoisting of heavy and irregular workpieces. Before the workpiece is ready to be mounted on the conveying line, the workpiece to be uploaded is hoisted on the accompanying posture correction platform of the present invention by a crane, and the workpiece is adjusted to the hook of the chain conveying line through the hydraulic lifting platform and the horizontal moving platform. On the lower side, carry out the suspension upper part of the conveyor line hook. During loading, the small turning motion of the workpiece is assisted by the accompanying posture calibration platform in time to correct the posture, so that the transmission parts of the conveyor line can obtain the minimum impact force and achieve the purpose of safe loading.
本发明的技术解决方案是,包括液压升降装置,其液压升降平台1由液压油缸12和连杆13进行上下升降运动,其特征在于:液压升降平台1上设置有水平移行装置和随行校姿装置;所述水平移行装置,包括大平板式的水平移行平台4、移行滑轨3、移行轨道2和链式传动机构,水平移行平台4通过移行滑轨3支撑在液压升降平台1的移行轨道2上,由链式传动机构进行驱动,并相对液压升降平台水平1水平移行;所述随行校姿装置设于水平移行平台4上,由随行辊道5和托盘式的随行校姿平台6构成,工件7置放于随行校姿平台6上,并在随行辊道5上任意随行移动。The technical solution of the present invention is to include a hydraulic lifting device, and its hydraulic lifting platform 1 is moved up and down by a hydraulic cylinder 12 and a connecting rod 13. It is characterized in that: the hydraulic lifting platform 1 is provided with a horizontal travel device and an accompanying posture correction device The horizontal transfer device includes a large flat horizontal transfer platform 4, a transfer slide rail 3, a transfer rail 2 and a chain transmission mechanism, and the horizontal transfer platform 4 is supported on the transfer rail 2 of the hydraulic lifting platform 1 by the transfer slide rail 3 On the top, it is driven by a chain transmission mechanism, and moves horizontally relative to the hydraulic lifting platform level 1; the accompanying attitude correction device is arranged on the horizontal movement platform 4, and is composed of an accompanying roller table 5 and a tray-type accompanying attitude correction platform 6, The workpiece 7 is placed on the accompanying posture correction platform 6, and moves along with it arbitrarily on the accompanying roller table 5.
所述链式传动机构包括驱动电机20、主动链轮14、从动链轮16和立式环行运行的传动链条15,水平移行平台4与传动链条15相连接,由驱动电机20通过传动链条15带动水平移行平台4作水平直线运动。Described chain transmission mechanism comprises driving motor 20, driving sprocket 14, driven sprocket 16 and the transmission chain 15 of vertical circulation operation, and horizontal movement platform 4 is connected with transmission chain 15, is passed through transmission chain 15 by driving motor 20. Drive horizontally moving platform 4 to make horizontal linear motion.
所述随行辊道5为无动力辊道,由空转式的随行转辊35并行排列而成;随行转辊35通过轴承38和随行辊支撑轴39支撑在辊道支架40上,辊道支架40固定在水平移行平台4上;随行校姿平台6为置放大型工件7的托盘,直接置放在随行辊道5的随行转辊35上;随行校姿平台6的侧边设有纵横两个方向限位的随行导向轮36、41。The accompanying roller table 5 is a non-powered roller table, which is formed by parallel arrangement of idling accompanying rollers 35; the accompanying rollers 35 are supported on the roller table support 40 through bearings 38 and accompanying roller support shafts 39, and the roller table support 40 It is fixed on the horizontal moving platform 4; the accompanying attitude checking platform 6 is a tray for placing large workpieces 7, which is directly placed on the accompanying roller 35 of the accompanying roller table 5; the side of the accompanying attitude checking platform 6 is provided with two vertical and horizontal The accompanying guide wheels 36,41 of direction spacing.
所述辊道支架40为截面呈凵形的槽钢;所述横竖两个方向限位的随行导向轮36、41,其中横向限位的随行导向轮36的轮子与随行校姿平台平行设置,并在“凵”形辊道支架40的竖侧边上水平滚动;其中竖向限位的随行导向轮41的轮子与随行校姿平台垂直设置,并在另一侧的“凵”形辊道支架40的横侧边上竖向滚动。Described roller table support 40 is the channel steel that cross-section is in the shape of 凵; The accompanying guide wheels 36, 41 of described horizontal and vertical two directions limit, wherein the wheel of the accompanying guide wheel 36 of lateral limit and accompanying posture correction platform are arranged in parallel, And roll horizontally on the vertical side of the "凵"-shaped roller table support 40; wherein the wheels of the accompanying guide wheels 41 of the vertical limit are vertically arranged with the accompanying posture correction platform, and the "凵"-shaped roller table on the other side The lateral sides of the support 40 roll vertically.
液压升降平台的中部还设有辅助行走装置,包括方管横梁21、链条导向轮18、链条托轨32、辅助行走轨道30和辅助行走滚轮28,方管横梁21固定在液压升降平台1上,链条导向轮18通过轴承34和轴销33支撑在方管横梁21的方形管道内;链条托轨32以及对称设于链条托轨32两侧的辅助行走轨道30固定在方管横梁21的外上侧;辅助行走滚轮28通过销轴29以及支撑座27支撑于水平移行平台4的下侧,并在辅助行走轨道30上辅助运行,使水平移行平台4构成左中右多轨道支撑;链条托轨32为“凸”形轨道,所述立式环行运行的传动链条15,其环行传动链条15的上部在方管横梁21外侧的凸形链条托轨32上运行,其环行传动链条15的下部在方管横梁21的管内穿行,并由管内的链条导向轮18进行滚动托举。The middle part of the hydraulic lifting platform is also equipped with an auxiliary walking device, including a square tube beam 21, a chain guide wheel 18, a chain support rail 32, an auxiliary walking track 30 and an auxiliary walking roller 28. The square tube beam 21 is fixed on the hydraulic lifting platform 1, Chain guide wheel 18 is supported in the square pipe of square tube crossbeam 21 by bearing 34 and shaft pin 33; side; the auxiliary walking roller 28 is supported on the lower side of the horizontal travel platform 4 through the pin shaft 29 and the support seat 27, and assists in running on the auxiliary travel track 30, so that the horizontal travel platform 4 forms a left, middle and right multi-track support; chain support rail 32 is a "convex" shape track, the transmission chain 15 of the vertical circular operation, the top of its circular transmission chain 15 runs on the convex chain support rail 32 outside the square tube beam 21, and the bottom of its circular transmission chain 15 is on the The tube of the square tube crossbeam 21 passes through, and is rolled and lifted by the chain guide wheel 18 in the tube.
所述移行轨道2由轨道支架25和轨道滚轮22、26构成,轨道滚轮22、26通过轴销24和轴承23支撑于轨道支架25上,轨道支架25辅设在液压升降平台1上;移行滑轨3为滑块式滑轨,设于水平移行平台4的下侧,水平移行平台4由移行滑轨3在移行轨道2上移行。Described moving track 2 is made of track support 25 and track roller 22,26, and track roller 22,26 is supported on the track support 25 by axle pin 24 and bearing 23, and track support 25 is set on the hydraulic lift platform 1 auxiliary; The rail 3 is a slide block type slide rail, which is arranged on the lower side of the horizontal travel platform 4 , and the horizontal travel platform 4 is moved on the travel rail 2 by the travel slide rail 3 .
液压升降平台1上辅设有两排对称设置的移行轨道2,其中一侧移行轨道2中的轨道滚轮22为平滚轮,另一侧移行轨道2中的轨道滚轮26为带翻边的凹形滚轮,以避免移行滑轨3运行时出现跑偏现象。The hydraulic lifting platform 1 is supplemented with two rows of symmetrically arranged moving tracks 2, wherein the track rollers 22 in one side of the moving track 2 are flat rollers, and the track rollers 26 in the other side of the moving track 2 are concave with flanges. Roller, in order to avoid deviation phenomenon when moving slide rail 3 runs.
所述水平移行平台4的两侧还设有安全护栏11。Both sides of the horizontal moving platform 4 are also provided with safety guardrails 11 .
所述链式传动机构中的驱动电机20固定在液压升降平台1上,主动链轮14直接支撑在驱动电机20的输出轴上,从动链轮16支撑在液压升降平台1上的方管横梁21上;其从动链轮16为张紧轮,通过链条张紧调节杆17调节从动链轮16与主动链轮14之间的轴心位置。The driving motor 20 in the chain transmission mechanism is fixed on the hydraulic lifting platform 1, the driving sprocket 14 is directly supported on the output shaft of the driving motor 20, and the driven sprocket 16 is supported on the square tube beam on the hydraulic lifting platform 1 21; its driven sprocket 16 is a tensioning wheel, and the axial center position between the driven sprocket 16 and the driving sprocket 14 is regulated by the chain tension adjustment lever 17.
所述链式传动机构中的传动链条15与水平移行平台4之间,通过链条压板42使之相互连接。The transmission chain 15 in the chain transmission mechanism and the horizontal travel platform 4 are connected to each other by a chain pressing plate 42 .
本发明与现有技术相对比所具备的优点是:Compared with the prior art, the present invention has the following advantages:
集液压升降、水平移行和随行校姿三种运动功能于一体,实现了大尺寸、大重量、异形不规则工件的安全吊装上件的辅助移动。当工件在准备挂载到输送线上之前,先用行车将待上件的工件吊放在本发明的随行校姿平台上,然后通过液压升降平台和水平移行平台将工件调整到输送线的挂钩下侧,再进行输送线挂钩的悬吊上件动作。当工件悬挂上件时,工件的小幅翻转动作由随行校姿平台进行及时辅助校姿,使输送线的传动部件获得最小的冲击力,同时减少因工件翻转或晃动造成对操作人员的伤害,达到安全平移上件的目的。其中:It integrates the three motion functions of hydraulic lifting, horizontal shifting and accompanying posture correction, and realizes the auxiliary movement of the upper part for safe lifting of large-sized, heavy-weight, irregular-shaped workpieces. Before the workpiece is ready to be mounted on the conveying line, the workpiece to be uploaded is hoisted on the accompanying posture correction platform of the present invention by a crane, and then the workpiece is adjusted to the hook of the conveying line through the hydraulic lifting platform and the horizontal moving platform On the lower side, carry out the suspension and upper action of the conveyor line hook. When the workpiece is suspended on the upper part, the small turning action of the workpiece is assisted in time by the accompanying posture correction platform, so that the transmission parts of the conveyor line can obtain the minimum impact force, and at the same time reduce the injury to the operator caused by the turning or shaking of the workpiece, to achieve The purpose of safely translating upper parts. in:
一是水平移行装置为大平板结构,配置护栏及其他安全防护装置,能够让操作人员站在随行校姿平台上,通过遥控手柄,操作完成升降、平移和随行校姿等机械动作;First, the horizontal moving device is a large flat structure, equipped with guardrails and other safety protection devices, allowing the operator to stand on the accompanying posture calibration platform, and use the remote control handle to complete mechanical actions such as lifting, translation, and accompanying posture calibration;
二是升降动作通过叉式液压升降台完成,具有性能稳定,升降重量大,性价比高的优点,维护保养简单;The second is that the lifting action is completed by the fork-type hydraulic lifting platform, which has the advantages of stable performance, large lifting weight, high cost performance, and easy maintenance;
三是水平移行平台的运行,通过驱动电机和链式传动机构完成,相比于采用气缸等装置,更适适用于工况条件较差的环境,结构简单,成本低;The third is the operation of the horizontal moving platform, which is completed by the drive motor and chain transmission mechanism. Compared with the use of cylinders and other devices, it is more suitable for environments with poor working conditions, simple structure and low cost;
四是随行校姿动作通过无动力辊道、配置横竖两个方向限位的随行导向轮机构,能够满足工件在起吊状态时,无论工件放置的状态如何,在上件起吊后,都能够根据工件自身重心位置自行校姿调整,减少操作员工的工作时间,提高安全性能。The fourth is that the accompanying posture correction action uses the non-powered roller table and the accompanying guide wheel mechanism equipped with horizontal and vertical direction limits, which can satisfy the workpiece in the lifting state, regardless of the state of the workpiece, after the upper part is lifted, it can be according to the workpiece. The position of the center of gravity can be adjusted by itself, reducing the working hours of operators and improving safety performance.
附图说明Description of drawings
图1为本发明的结构示意图,也即图3中A-A剖面图;Fig. 1 is a structural representation of the present invention, that is, A-A sectional view in Fig. 3;
图2为图1中的B-B剖面图;Fig. 2 is the B-B sectional view among Fig. 1;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为图1中的局部(移行轨道一)放大图;Figure 4 is the Partial (travel track 1) enlarged view;
图5为图1中的局部(移行轨道二)放大图;Figure 5 is the Partial (travel track 2) enlarged view;
图6为图1中的局部(辅助行走装置)放大图;Figure 6 is the Partial (assisted walking device) enlarged view;
图7为图1中随行辊道5的局部结构放大图;Fig. 7 is an enlarged view of the local structure of the accompanying roller table 5 in Fig. 1;
图8为图2中的局部放大图,也即水平移行平台4与传动链条15连接部分的结构示意图;Figure 8 is the A partial enlarged view, that is, a structural schematic diagram of the connecting part of the horizontal travel platform 4 and the transmission chain 15;
图9为图3中的局部(链条张紧调节机构)放大图。Figure 9 is the Partial (chain tension adjustment mechanism) enlarged view.
图中标号:1-液压升降平台, 2-移行轨道,3-移行滑轨,4-水平移行平台,5-随行辊道,6-随行校姿平台,7-工件,8-操作人员,9-悬吊挂钩,10-输送线,11-安全护栏,12-液压油缸,13-连杆,14-主动链轮,15-传动链条,16-从动链轮,17-链条张紧调节杆调节,18-链条导向轮,19-限位端档,20-驱动电机,21-方管横梁,22-轨道滚轮(平滚轮),23-轴承,24-轴销,25-轨道支架,26-轨道滚轮(带翻边的凹形滚轮),27-支撑座,28-辅助行走滚轮,29-销轴,30-辅助行走轨道,31-防护罩板,32-链条托轨,33-轴承,34-轴销,35-随行转辊,36-随行导向轮,37-辊道支架,38-轴承,39-随行辊支撑轴,40-弹簧,41-随行导向轮,42-链条压板。Labels in the figure: 1-hydraulic lifting platform, 2-traveling track, 3-traveling slide rail, 4-horizontal traveling platform, 5-accompanied roller table, 6-accompanied posture calibration platform, 7-workpiece, 8-operator, 9 -suspension hook, 10-conveyor line, 11-safety guardrail, 12-hydraulic cylinder, 13-connecting rod, 14-driving sprocket, 15-transmission chain, 16-driven sprocket, 17-chain tension adjustment lever Adjustment, 18-chain guide wheel, 19-limit end gear, 20-drive motor, 21-square tube beam, 22-track roller (flat roller), 23-bearing, 24-shaft pin, 25-track bracket, 26 -track roller (concave roller with flanging), 27-support seat, 28-auxiliary walking roller, 29-pin shaft, 30-auxiliary walking track, 31-shield plate, 32-chain support rail, 33-bearing , 34-axis pin, 35-traveling roller, 36-traveling guide wheel, 37-roller table support, 38-bearing, 39-traveling roller support shaft, 40-spring, 41-traveling guide wheel, 42-chain pressing plate.
具体实施方式Detailed ways
下面结合说明书附图,对本发明作进一步的详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本发明说明书附图中给出的大尺寸、大重量、异形不规则的工件7,以工程机械中的挖斗为例。The workpiece 7 with large size, heavy weight and irregular shape given in the accompanying drawings of the specification of the present invention is an example of a bucket in construction machinery.
本发明由液压升降装置、水平移行装置和随行校姿装置三部分构成。The present invention is composed of three parts: a hydraulic lifting device, a horizontal travel device and an accompanying posture correction device.
所述的液压升降装置,包括液压升降平台1、液压油缸12和连杆13。液压油缸12通过连杆13对液压升降平台1进行上下升降运动。水平移行装置和随行校姿装置设置在液压升降平台1上。见图1。The hydraulic lifting device includes a hydraulic lifting platform 1 , a hydraulic cylinder 12 and a connecting rod 13 . The hydraulic cylinder 12 moves the hydraulic lifting platform 1 up and down through the connecting rod 13 . The horizontal moving device and the accompanying attitude checking device are arranged on the hydraulic lifting platform 1 . see picture 1.
所述水平移行装置,包括大平板式的水平移行平台4、移行滑轨3、移行轨道2和链式传动机构,水平移行平台4通过移行滑轨3支撑在液压升降平台1的移行轨道2上,由链式传动机构进行驱动,并相对液压升降平台水平1水平移行。见图1,图2,图3。The horizontal moving device includes a large plate-type horizontal moving platform 4, a moving slide rail 3, a moving track 2 and a chain transmission mechanism, and the horizontal moving platform 4 is supported on the moving track 2 of the hydraulic lifting platform 1 through the moving slide rail 3 , is driven by a chain transmission mechanism, and moves horizontally relative to the hydraulic lifting platform level 1. See Figure 1, Figure 2, Figure 3.
移行轨道2由轨道支架25和轨道滚轮22、26构成,轨道滚轮22、26通过轴销24和轴承23支撑于轨道支架25上,轨道支架25辅设在液压升降平台1上。移行滑轨3为滑块式滑轨,固定于水平移行平台4的下侧,水平移行平台4通过移行滑轨3在移行轨道2上移行。本实施例液压升降平台1上辅设有两排对称设置的移行轨道2,其中一侧移行轨道2中的轨道滚轮22为平滚轮,如图4;另一侧移行轨道2中的轨道滚轮26为带翻边的“凹”形滚轮,如图5,以对移行滑轨3的横向两侧进行限位,避免移行滑轨3运行时出现跑偏现象,确保水平移行平台4相对液压升降平台1作水平直线移行。为防止水平移行平台4发生脱轨等现象,在移行轨道2的轨道支架25两头,设有限位端档19,以对行进中的水平移行平台4的移行位置进行限位。Moving track 2 is made of track support 25 and track roller 22,26, and track roller 22,26 is supported on the track support 25 by axle pin 24 and bearing 23, and track support 25 is set on the hydraulic lifting platform 1 auxiliary. The moving slide rail 3 is a slider type slide rail, which is fixed on the lower side of the horizontal moving platform 4 , and the horizontal moving platform 4 moves on the moving track 2 through the moving sliding rail 3 . In this embodiment, the hydraulic lifting platform 1 is supplemented with two rows of symmetrically arranged moving tracks 2, wherein the track rollers 22 in the moving track 2 on one side are flat rollers, as shown in Figure 4; the track rollers 26 in the moving track 2 on the other side It is a "concave" shaped roller with flanging, as shown in Figure 5, to limit the lateral sides of the sliding rail 3, to avoid deviation when the sliding rail 3 is running, and to ensure that the horizontal traveling platform 4 is relative to the hydraulic lifting platform 1 for horizontal straight line shift. In order to prevent the derailment of the horizontal traveling platform 4, the two ends of the track bracket 25 of the traveling track 2 are provided with limiting end stops 19 to limit the moving position of the moving horizontal traveling platform 4.
所述随行校姿装置,设置于水平移行平台4上,由随行辊道5和托盘式的随行校姿平台6构成,工件7置放于随行校姿平台6上,并在随行辊道5上任意随行移动,见图1。The accompanying posture correction device is arranged on the horizontal moving platform 4, and is composed of a traveling roller table 5 and a tray-type accompanying posture correction platform 6. The workpiece 7 is placed on the accompanying posture correction platform 6, and on the Arbitrary follow-up movement, see Figure 1.
随行辊道5,为无动力辊道,由空转式的随行转辊35并行排列而成,见图7。随行转辊35通过轴承38和随行辊支撑轴39支撑在辊道支架40上,辊道支架40固定在水平移行平台4上。随行校姿平台6为置放大型工件7的托盘,直接置放在随行辊道5的随行转辊35上。随行校姿平台6的侧边设有纵横两个方向限位的随行导向轮36、41。辊道支架40为横截面呈“凵”形的槽钢。所述横竖两个方向限位的随行导向轮36、41,其中横向限位的随行导向轮36的轮子与随行校姿平台平行设置,并在凵形辊道支架40的竖侧边上水平滚动;其中竖向限位的随行导向轮41的轮子与随行校姿平台垂直设置,并在另一侧的“凵”形辊道支架40的横侧边上竖向滚动。横竖两个方向限位的随行导向轮36、41,与辊道支架40的“凵”形槽钢间设有一定的运动间隙,以抵冲大型工件7在随行校姿平台6上,因重心不稳而造成的翻转力。Accompanying roller table 5 is a non-powered roller table, which is formed by parallel arrangement of idle-running accompanying rollers 35, as shown in Fig. 7 . The accompanying roller 35 is supported on the roller table support 40 through the bearing 38 and the accompanying roller supporting shaft 39 , and the roller table support 40 is fixed on the horizontal travel platform 4 . Accompanying posture correction platform 6 is the pallet for placing large workpiece 7, directly placed on the accompanying roller 35 of accompanying roller table 5. The side of accompanying posture correction platform 6 is provided with the accompanying guide wheels 36,41 of vertical and horizontal two direction spacing. The roller table bracket 40 is a channel steel with a cross section in the shape of "凵". The traveling guide wheels 36, 41 that are limited in both directions horizontally and vertically, wherein the wheels of the traveling guide wheels 36 that are laterally limited are arranged parallel to the accompanying posture correction platform, and roll horizontally on the vertical side of the vertical roller support 40 wherein the wheels of the accompanying guide wheels 41 of the vertical limit are vertically arranged with the accompanying posture correction platform, and roll vertically on the lateral side of the "凵" shaped roller table support 40 on the other side. The accompanying guide wheels 36 and 41 of the horizontal and vertical two direction limits are provided with a certain movement gap with the "凵" shaped channel steel of the roller table support 40, to offset the large workpiece 7 on the accompanying posture correction platform 6, due to the center of gravity Turning force caused by instability.
液压升降平台的中部还设有一组辅助行走装置,见图6,由方管横梁21、链条导向轮18、链条托轨32、辅助行走轨道30和辅助行走滚轮28组成。方管横梁21固定在液压升降平台1上,链条导向轮18通过轴承34和轴销33支撑在方管横梁21的方形管道内。链条托轨32以及对称设于链条托轨32两侧的辅助行走轨道30固定在方管横梁21的外上侧。辅助行走滚轮28通过销轴29以及支撑座27支撑于水平移行平台4的下侧,并在辅助行走轨道30上辅助运行,使水平移行平台4构成左中右多轨道支撑;链条托轨32为“凸”形轨道,所述立式环行运行的传动链条15,其环行传动链条15的上部在方管横梁21外侧的“凸”形链条托轨32上运行,其环行传动链条15的下部在方管横梁21的管内穿行,并由管内的链条导向轮18进行滚动托举。The middle part of the hydraulic lifting platform is also provided with a group of auxiliary walking devices, see Fig. 6, is made up of square tube beam 21, chain guide wheel 18, chain support rail 32, auxiliary walking track 30 and auxiliary walking roller 28. The square tube beam 21 is fixed on the hydraulic lifting platform 1, and the chain guide wheel 18 is supported in the square pipeline of the square tube beam 21 by the bearing 34 and the pivot pin 33. The chain support rail 32 and the auxiliary walking rails 30 symmetrically arranged on both sides of the chain support rail 32 are fixed on the outer upper side of the square tube beam 21 . The auxiliary walking roller 28 is supported on the lower side of the horizontal travel platform 4 through the pin shaft 29 and the support seat 27, and assists in running on the auxiliary travel track 30, so that the horizontal travel platform 4 forms a left, middle and right multi-track support; the chain support rail 32 is The "convex" shape track, the transmission chain 15 of the vertical circular operation, the top of its circular transmission chain 15 runs on the "convex" shape chain support rail 32 outside the square tube beam 21, and the bottom of its circular transmission chain 15 is The tube of the square tube crossbeam 21 passes through, and is rolled and lifted by the chain guide wheel 18 in the tube.
所述链式传动机构,见图3,主要由驱动电机20、主动链轮14、从动链轮16和立式环行运行的传动链条15组成,水平移行平台4与传动链条15相连接,由驱动电机20通过传动链条15带动水平移行平台4作水平直线运动。驱动电机20固定在液压升降平台1上,主动链轮14直接安装在驱动电机20的输出轴上,从动链轮16支撑在液压升降平台1上的方管横梁21上。其从动链轮16为张紧轮,通过链条张紧调节杆17,可调节从动链轮16与主动链轮14之间的轴心位置,从而达到张紧链条的目的,见图3、图9。传动链条15与水平移行平台4之间,通过链条压板42使之相互夹紧而连接,见图8。当传动链条15在驱动电机的驱动下运行时,可带动水平移行平台4进行水平移行。Described chain transmission mechanism, see Fig. 3, is mainly made up of drive motor 20, driving sprocket 14, driven sprocket 16 and the transmission chain 15 of vertical circulation operation, horizontal movement platform 4 is connected with transmission chain 15, by The driving motor 20 drives the horizontally moving platform 4 to move horizontally and linearly through the transmission chain 15 . The driving motor 20 is fixed on the hydraulic lifting platform 1, the driving sprocket 14 is directly installed on the output shaft of the driving motor 20, and the driven sprocket 16 is supported on the square tube beam 21 on the hydraulic lifting platform 1. The driven sprocket 16 is a tensioning wheel, and the axis position between the driven sprocket 16 and the driving sprocket 14 can be adjusted through the chain tension adjustment lever 17, so as to achieve the purpose of tensioning the chain, as shown in Fig. 3, Figure 9. The transmission chain 15 and the horizontal travel platform 4 are connected by clamping each other through the chain pressing plate 42, as shown in FIG. 8 . When the transmission chain 15 runs under the drive of the drive motor, it can drive the horizontally moving platform 4 to move horizontally.
为使操作人员8能够站立在水平移行平台4上进行安全操作,水平移行平台4的侧边上设有安全护栏11。In order to enable the operator 8 to stand on the horizontal travel platform 4 for safe operation, a safety guardrail 11 is provided on the side of the horizontal travel platform 4 .
对本发明进行操作时,其操作人员8可站立在水平移行平台4上,进行遥控操作。When the present invention is operated, its operator 8 can stand on the horizontal travel platform 4, and carry out remote control operation.
本发明集液压升降、水平移行和随行校姿三种运动功能于一体,实现了大尺寸、大重量、异形不规则工件7的安全吊装上件的辅助移动。当工件在准备挂载到输送线10上之前,先用行车将待上件的工件7吊放在本发明的随行校姿平台6上,然后通过液压升降平台1和水平移行平台4将工件7调整到输送线10的悬吊挂钩9位置的下侧,再进行输送线10的悬吊挂钩9的上件动作。当工件7悬挂上件时,工件7的小幅翻转动作由随行校姿平台6进行及时辅助校姿,使输送线10上的传动部件获得最小的冲击力,同时减少因工件7因重心变化而造成的小幅翻转或晃动造成对操作人员8的伤害,达到安全上件的目的。The present invention integrates three movement functions of hydraulic lift, horizontal movement and accompanying posture correction, and realizes the auxiliary movement of the upper part for safe hoisting of large-sized, heavy-weight, special-shaped and irregular workpieces 7 . Before the workpiece is ready to be mounted on the conveying line 10, the workpiece 7 to be loaded is hoisted on the accompanying posture correction platform 6 of the present invention with a crane, and then the workpiece 7 is lifted by the hydraulic lifting platform 1 and the horizontal travel platform 4 Adjust to the lower side of the suspension hook 9 position of the conveying line 10, and then carry out the upper part action of the suspending hook 9 of the conveying line 10. When the workpiece 7 hangs on the upper part, the small turning action of the workpiece 7 is assisted in time by the accompanying attitude calibration platform 6, so that the transmission parts on the conveying line 10 can obtain the minimum impact force, and at the same time reduce the impact caused by the change of the center of gravity of the workpiece 7. The slight overturning or shaking of the machine will cause injury to the operator 8, and achieve the purpose of safe loading.
本发明的液压升降台1的承载尺寸为,长5000mm,宽2500mm,承载重量为1200kg,直接外协采购2吨液压升降台,升降高度1.2m。水平移行平台4的承载尺寸为,长2500mm,宽1200mm,设计10-移动平台宽度2500mm;移行滑轨使用40×20方钢,移行轨道长度为2500mm,轨道滚轮22或26的间距为每760mm,滚轮需满足工件7上下件时的频繁冲击,保证使用寿命。随行校姿平台6的长度为1500mm,宽度800mm,随行距离1000mm;随行辊道5的总长度2500mm,宽度为800mm。The bearing size of the hydraulic lifting platform 1 of the present invention is 5000mm in length, 2500mm in width, and a bearing weight of 1200kg. The hydraulic lifting platform of 2 tons is directly purchased by external cooperation, and the lifting height is 1.2m. The load-bearing size of the horizontal moving platform 4 is 2500mm in length, 1200mm in width, design 10-moving platform width 2500mm; the moving slide rail uses 40×20 square steel, the moving track length is 2500mm, and the distance between track rollers 22 or 26 is 760mm. The rollers need to meet the frequent impact of workpiece 7 when loading and unloading, so as to ensure the service life. The length of accompanying posture correction platform 6 is 1500mm, width 800mm, accompanying distance 1000mm; The total length of accompanying roller table 5 is 2500mm, and width is 800mm.
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| CN112676084A (en) * | 2020-12-16 | 2021-04-20 | 无锡华庄电机有限公司 | Automatic spraying equipment for motor paint spraying and working method thereof |
| CN112676084B (en) * | 2020-12-16 | 2022-06-24 | 无锡华庄电机有限公司 | Automatic spraying equipment for motor paint spraying and working method thereof |
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