CN110963837A - Combined vertical tray fermentation conveying system - Google Patents
Combined vertical tray fermentation conveying system Download PDFInfo
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- CN110963837A CN110963837A CN201911303778.9A CN201911303778A CN110963837A CN 110963837 A CN110963837 A CN 110963837A CN 201911303778 A CN201911303778 A CN 201911303778A CN 110963837 A CN110963837 A CN 110963837A
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- 238000000855 fermentation Methods 0.000 title claims abstract description 197
- 230000004151 fermentation Effects 0.000 title claims abstract description 197
- 239000000463 material Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 238000004332 deodorization Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 238000000746 purification Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000010815 organic waste Substances 0.000 description 2
- 238000010564 aerobic fermentation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000003895 organic fertilizer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a combined vertical tray fermentation conveying system, which comprises a tray fermentation conveyor unit, a tray steering conveyor unit and a tray steering lifting conveyor unit, wherein the tray fermentation conveyor unit is arranged on the tray steering conveyor unit; the tray steering lifting conveyor unit is vertically arranged on the inner side of the rack of the tray steering conveyor unit; tray fermentation conveyer set connect perpendicularly install in the tray turns to between the conveyer set, tray fermentation conveyer set with the tray turns to lifting conveyor and constitutes sharp connection, has solved not enough that current vertical tray fermentation system fermentation tray transfer chain exists, realizes that conveying speed is unanimous and two adjacent fermentation trays contact neatly arrange, make full use of tray fermentation conveyer set's length space, and simple structure, manufacturing cost and operation energy consumption are with low costs simultaneously, make up vertical tray fermentation system's technological advantage and can full play, for popularizing on a large scale and create the condition.
Description
Technical Field
The invention belongs to the technical field of fermentation equipment, and particularly relates to a combined vertical tray fermentation conveying system.
Background
In the production process of preparing organic fertilizer by using industrial and agricultural organic wastes, the nutrient conversion, dehydration and drying of the organic wastes are realized by high-temperature aerobic fermentation. Among the existing various fermentation processes, the tray type fermentation system is the most energy-saving, environment-friendly and efficient one. Compared with a fermentation system based on a flat tray as a fermentation functional unit, the fermentation system based on the vertical tray as the fermentation functional unit is more economical. Therefore, the company applies for invention patent of 'vertical tray fermentation system and fermentation method' (application number: 201611023320.4) in 2016 (11/21), wherein the tray sliding device, namely the fermentation conveying line, consists of a slide rail bracket, a tray slide rail and a tray sliding guide rod, the slide rail bracket is arranged and installed on an installation supporting plane, the tray slide rails are installed on two sides of the slide rail bracket in pairs in parallel, and the tray sliding guide rod is connected in pairs in parallel and installed on two sides of the slide rail bracket above the tray slide rail and is parallel to the tray slide rail; the downward gradient of the tray slide rail and the horizontal plane in the sliding direction of the tray is 0.01-1%; the four corners of the vertical fermentation tray are respectively provided with a sliding roller, the vertical fermentation tray operates under the action of gravity on the tray slide rail, and the tray sliding device, namely one end of the fermentation conveying line, slides to the other end freely, so that the purposes of conveying fermentation materials in the vertical fermentation tray and fermenting the fermentation materials simultaneously and reducing power consumption and equipment investment are achieved.
The technical scheme of the invention has good application effect in production practice, but has some defects, mainly including that the sliding speed and position of the vertical fermentation trays on the tray sliding device, namely the fermentation conveying line are inconsistent, the reliability and efficiency are not high enough when the fermentation system is automatically operated, any fermentation tray cannot be accurately conveyed and stopped at any position on the tray sliding device, namely the fermentation conveying line, the adjacent two fermentation trays cannot be in contact and orderly arrangement, the length space of the tray sliding device, namely the fermentation conveying line, is fully utilized, and the technical advantages of the vertical tray fermentation system cannot be fully exerted and popularized.
Therefore, the innovative design develops a fermentation conveying line or system which can ensure the accurate control of the conveying of the vertical fermentation tray, has simple structure and lower manufacturing cost and operation energy consumption cost, and is very necessary for the exertion of the technical advantages and the popularization of the vertical fermentation tray system.
Disclosure of Invention
The invention aims to solve the defects of the fermentation tray conveying line of the conventional vertical tray fermentation system and provide a combined vertical tray fermentation conveying system with simple structure, low manufacturing cost and low operation energy consumption cost.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme. The invention provides a combined vertical tray fermentation conveying system which comprises a tray fermentation conveyor unit, a tray steering conveyor unit and a tray steering lifting conveyor unit; the tray steering lifting conveyor unit is vertically arranged on the inner side of the rack of the tray steering conveyor unit; the tray fermentation conveyor set is vertically connected and installed between the tray steering conveyor sets, and the tray fermentation conveyor set and the tray steering lifting conveyor form linear connection; the tray fermentation conveyor unit, the tray steering conveyor unit and the tray steering lifting conveyor unit are respectively composed of a plurality of tray fermentation conveyors, tray steering conveyors and tray steering lifting conveyors;
the tray fermentation conveyor consists of a frame, a power fermentation conveyor and an unpowered fermentation conveyor; the frame is arranged on an installation supporting surface, the power fermentation conveyor and the unpowered fermentation conveyor are arranged on the inner side of the frame in parallel, and the power fermentation conveyor is arranged above the unpowered fermentation conveyor.
The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.
Preferably, in the above combined vertical tray fermentation conveying system, the power fermentation conveyor is a chain conveyor;
the unpowered fermentation conveyor is a unpowered roller conveyor;
the tray steering conveyor and the tray steering lifting conveyor are chain conveyors.
Preferably, in the above combined vertical tray fermentation conveying system, the tray guide flanges are arranged in parallel on the inner side of the frame of the tray fermentation conveyor.
Preferably, in the combined vertical tray fermentation conveying system, the tray turning conveyor units connected to both ends of the tray fermentation conveyor unit are in straight-line through connection or/and intermittent connection.
Preferably, in the combined vertical tray fermentation conveying system, the tray fermentation conveyor unit, the tray turning conveyor unit, and the tray turning lifting conveyor unit are installed in a stacked manner for 1-20 layers.
Preferably, in the combined vertical tray fermentation conveying system, the conveying surface of the tray fermentation conveying unit is inclined downward by 0.01 to 1% in the conveying direction.
Preferably, in the combined vertical tray fermentation conveying system, a leaked material collecting belt, a chain plate, a screw conveyor or a scraper conveyor is arranged below the tray fermentation conveyor unit, the tray steering conveyor unit and the tray steering lifting conveyor unit.
Preferably, in the combined vertical tray fermentation conveying system, a maintenance channel is installed between the tray fermentation conveying units.
Preferably, in the above combined vertical tray fermentation conveying system, a sealing cover is installed outside the tray fermentation conveying unit, and a tail gas deodorization and purification device is installed on the sealing cover.
Compared with the prior art, the invention has obvious advantages and beneficial effects. By the technical scheme, the combined vertical tray fermentation conveying system at least has the following advantages and beneficial effects:
the innovative technical scheme of the invention efficiently and conveniently solves the defects of the fermentation tray conveying line of the existing vertical tray fermentation system, the combined vertical fermentation tray mainly supports the weight on the unpowered fermentation conveyor of the tray fermentation conveyor unit, a small amount of weight on the power fermentation conveyor, the conveying power of the combined vertical fermentation tray is mainly from the gravity of the tray during the conveying process, the small amount of the conveying power is from the power fermentation conveyor, the accurate conveying of any fermentation tray is stopped at any position of the tray fermentation conveyor unit through the power fermentation conveyor, the uniform conveying speed and the contact and tidy arrangement of two adjacent fermentation trays are realized, the length space of the tray fermentation conveyor unit is fully utilized, and the high reliability and the high production efficiency of the combined vertical fermentation tray fermentation system during the automatic operation are realized, meanwhile, the combined vertical tray fermentation system is simple in structure, low in manufacturing cost and low in operating energy consumption cost, so that the technical advantages of the combined vertical tray fermentation system are fully exerted, and conditions are created for large-scale popularization.
Drawings
Fig. 1 is a schematic front view of a structure according to a first embodiment of the present invention.
Fig. 2 is a schematic top view of a structure according to a first embodiment of the present invention.
Fig. 3 is a schematic structural side view of a second embodiment of the present invention.
Fig. 4 is a schematic top view of the structure of the second embodiment of the present invention.
Fig. 5 is a schematic structural side view of a third embodiment of the present invention.
Fig. 6 is a schematic top view of the structure of the third embodiment of the present invention.
Fig. 7 is a schematic front view of a fourth embodiment of the present invention.
Fig. 8 is a schematic top view of the structure of the fourth embodiment of the present invention.
Fig. 9 is a schematic main sectional view of the structure of the fifth embodiment of the present invention.
Fig. 10 is a schematic side sectional view of the structure of the fifth embodiment of the present invention.
[ description of main element symbols ]
1: tray fermentation conveyor set 11: tray fermentation conveyer
111: the frame 112: power fermentation conveyer
113: unpowered fermentation conveyor 114: tray guiding flange
2: tray turning conveyor group 21: tray steering conveyor
3: the pallet steering elevating conveyor set 31: tray steering lifting conveyor
4: maintenance passage 5: leaked material collecting conveyor
6: the sealing cover 7: tail gas deodorization purifier.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects of the combined vertical tray fermentation conveying system according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.
Example one
Referring to fig. 1 and 2, the combined vertical tray fermentation conveying system of the present invention mainly comprises a tray fermentation conveyor set 1, a tray turning conveyor set 2, and a tray turning lifting conveyor set 3; the tray steering lifting conveyor set 3 is vertically arranged on the inner side of the rack of the tray steering conveyor set 2; the tray fermentation conveyor unit 1 is vertically connected and installed between the tray steering conveyor units 2, and the tray fermentation conveyor unit 1 is linearly connected with the tray steering lifting conveyor unit 3; the tray fermentation conveyor set 1, the tray turning conveyor set 2 and the tray turning lifting conveyor set 3 are respectively composed of a plurality of tray fermentation conveyors 11, tray turning conveyors 21 and tray turning lifting conveyors 31. In this embodiment, the tray fermentation conveyor unit 1, the tray turning conveyor unit 2, and the tray turning lifting conveyor unit 3 are respectively composed of two tray fermentation conveyors 11, two tray turning conveyors 21, and six tray turning lifting conveyors 31.
The tray fermentation conveyor 11 consists of a frame 111, a power fermentation conveyor 112 and an unpowered fermentation conveyor 113; the frame 111 is arranged on an installation supporting surface, the power fermentation conveyor 112 and the unpowered fermentation conveyor 113 are arranged on the inner side of the frame 111 in parallel, and the power fermentation conveyor 112 is arranged above the unpowered fermentation conveyor 113. The power fermentation conveyor 112 is a chain conveyor; the unpowered fermentation conveyor 113 is a unpowered roller conveyor.
The pallet steering conveyor 21 and the pallet steering elevating conveyor 31 are chain conveyors.
In order to avoid the fermentation trays from being blocked and affecting the operation stability of the system due to deviation in the conveying process, tray guide ribs 114 are arranged in parallel on the inner side of the frame 111 of the tray fermentation conveyor 11.
The tray that tray fermentation conveyer set 1 both ends are connected respectively turns to conveyer set 2 and is the sharp through connection, during the operation the fermentation tray warp the tray turns to conveyer set 2 and the tray turns to lifting conveyor 31 and carries and respectively gets into three paralleling tray fermentation conveyer set 1, and it is three to accomplish fermentation the fermentation tray in the tray fermentation conveyer set 1 is again through the tray that its rear end is connected turns to lifting conveyor 31 and carries and get into the tray turns to conveyer set 2, and the warp the tray turns to conveyer set 2 and carries subsequent operation functional unit.
In order to reduce the conveying resistance of the fermentation trays in the tray fermentation conveyor unit 1 and reduce the conveying energy consumption, the conveying surface of the tray fermentation conveyor unit 1 is inclined downwards by 0.15% in the conveying direction.
Example two
Referring to fig. 3 and 4, the combined vertical tray fermentation conveying system according to the second embodiment of the present invention is similar to the first embodiment, except that:
in order to flexibly meet the design layout of the combined vertical tray fermentation conveying system under the conditions of different installation site lengths and different fermentation treatment capacities, the tray steering conveyor units 2 respectively connected with the two ends of the tray fermentation conveyor unit 1 are in intermittent connection, namely, during operation, the fermentation trays are conveyed to enter all four parallel tray fermentation conveyor units 1 from the inlet end of the rightmost tray fermentation conveyor unit 1 in the four tray fermentation conveyor units 1 through the tray steering conveyor unit 2 and the tray steering lifting conveyor 31, and after the fermentation trays are conveyed to the tail end of the first tray fermentation conveyor unit 1, the fermentation trays are conveyed to enter the second tray fermentation conveyor unit 1 through the tray steering lifting conveyor 31 and the tray steering conveyor 21 connected with the rear end of the fermentation tray steering conveyor unit, and returning back and forth in such a way, and conveying the fermented trays to subsequent operation functional units through the tray fermentation conveyor unit 1 at the leftmost side and the tray steering lifting conveyor 31 and the tray steering conveyor 21 which are connected with the rear ends of the tray fermentation conveyor unit 1 after fermentation is completed.
EXAMPLE III
Referring to fig. 5 and 6, a combined vertical tray fermentation conveying system according to a third embodiment of the present invention is similar to the first and second embodiments, except that:
in order to flexibly meet the design layout of the combined vertical tray fermentation conveying system under the conditions of different installation site lengths and different fermentation treatment capacities, the tray turning conveyor units 2 connected with the two ends of the tray fermentation conveyor unit 1 are continuously and discontinuously combined and connected, namely, during operation, fermentation trays pass through the tray turning conveyor unit 2 and the tray turning lifting conveyor 31 to be conveyed to enter five parallel four of the right sides of the tray fermentation conveyor unit 1 respectively, fermentation trays in the tray fermentation conveyor unit 1 or four of the right sides after fermentation are finished are conveyed to enter the tray turning conveyor unit 2 through the tray turning lifting conveyor 31 connected with the rear ends of the fermentation trays respectively and are conveyed to enter the tray fermentation conveyor unit 1 through the tray turning conveyor unit 2, and finally all the fermentation trays pass through the tray fermentation conveyor unit 1 on the leftmost side and are connected with the rear ends of the tray fermentation conveyor unit 1 on the leftmost side The pallet steering elevating conveyor 31 and the pallet steering conveyor 21 are conveyed to the subsequent work function unit.
Example four
Referring to fig. 7 and 8, a combined vertical tray fermentation conveying system according to a fourth embodiment of the present invention is similar to the first embodiment, except that:
in order to save the equipment installation site and improve the fermentation treatment capacity of unit site area, the tray fermentation conveyor unit 1, the tray steering conveyor unit 2 and the tray steering lifting conveyor unit 3 are installed in two layers in a stacking mode.
In order to facilitate the daily operation maintenance and overhaul of the equipment, a maintenance channel 4 is arranged between the tray fermentation conveyor units 1. And a transparent grid plate is laid on the maintenance channel 4, so that air flow exchange in the fermentation system is facilitated.
EXAMPLE five
Referring to fig. 9 and 10, a combined vertical tray fermentation conveying system according to a fifth embodiment of the present invention is similar to the first embodiment, except that:
in order to reduce the operation labor, improve the environmental protection of the system operation and realize cleaner production, a material leakage collecting conveyor 5 is arranged below the tray fermentation conveyor unit 1, the tray steering conveyor unit 2 and the tray steering lifting conveyor unit 3, the fermentation materials scattered by the fermentation trays in the conveying process are automatically collected and recovered, and the material leakage collecting conveyor 5 is a belt conveyor.
Meanwhile, a mounting sealing cover 6 is arranged outside the tray fermentation conveyor unit 1, and a mounting tail gas deodorization and purification device 7 is arranged on the sealing cover 6. In the fermentation operation process, collect the tail gas that fermented material fermentation produced, process the tail gas deodorization purifier 7 is discharged after the deodorization purifies, reduces the influence to factory boundary environment.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides a combination vertical tray fermentation conveying system which characterized in that: comprises a tray fermentation conveyor unit, a tray steering conveyor unit and a tray steering lifting conveyor unit; the tray steering lifting conveyor unit is vertically arranged on the inner side of the rack of the tray steering conveyor unit; the tray fermentation conveyor set is vertically connected and installed between the tray steering conveyor sets, and the tray fermentation conveyor set and the tray steering lifting conveyor form linear connection; the tray fermentation conveyor unit, the tray steering conveyor unit and the tray steering lifting conveyor unit are respectively composed of a plurality of tray fermentation conveyors, tray steering conveyors and tray steering lifting conveyors;
the tray fermentation conveyor consists of a frame, a power fermentation conveyor and an unpowered fermentation conveyor; the frame is arranged on an installation supporting surface, the power fermentation conveyor and the unpowered fermentation conveyor are arranged on the inner side of the frame in parallel, and the power fermentation conveyor is arranged above the unpowered fermentation conveyor.
2. The combination vertical tray fermentation delivery system of claim 1, wherein: the power fermentation conveyor is a chain conveyor;
the unpowered fermentation conveyor is a unpowered roller conveyor;
the tray steering conveyor and the tray steering lifting conveyor are chain conveyors.
3. The combination vertical tray fermentation delivery system of claim 1, wherein: and the tray fermentation conveyor is characterized in that a tray guide flange is arranged on the inner side of the rack in parallel.
4. The combination vertical tray fermentation delivery system of claim 1, wherein: the tray fermentation conveyor unit is characterized in that the tray turning conveyor unit connected with the two ends of the tray fermentation conveyor unit is in straight line through connection or/and intermittent connection.
5. The combination vertical tray fermentation delivery system of claim 1, wherein: the tray fermentation conveyor unit, the tray steering conveyor unit and the tray steering lifting conveyor unit are installed in a stacking mode for 1-20 layers.
6. The combination vertical tray fermentation delivery system of claim 1, wherein: the conveying surface of the tray fermentation conveyor set is inclined downwards by 0.01-1% in the conveying direction.
7. The combination vertical tray fermentation delivery system of claim 1, wherein: and a leaked material collecting belt, a chain plate, a spiral or scraper conveyor are arranged below the tray fermentation conveyor unit, the tray steering conveyor unit and the tray steering lifting conveyor unit.
8. The combination vertical tray fermentation delivery system of claim 1, wherein: and a maintenance channel is arranged between the tray fermentation conveyor units.
9. The combination vertical tray fermentation delivery system of claim 1, wherein: the tray fermentation conveyor set is externally provided with a sealing cover, and the sealing cover is provided with a tail gas deodorization and purification device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911303778.9A CN110963837A (en) | 2019-12-17 | 2019-12-17 | Combined vertical tray fermentation conveying system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911303778.9A CN110963837A (en) | 2019-12-17 | 2019-12-17 | Combined vertical tray fermentation conveying system |
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| CN110963837A true CN110963837A (en) | 2020-04-07 |
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| CN201911303778.9A Pending CN110963837A (en) | 2019-12-17 | 2019-12-17 | Combined vertical tray fermentation conveying system |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105060964A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Fermentation tray stack conveying system |
| CN106673742A (en) * | 2016-11-21 | 2017-05-17 | 广西力源宝科技有限公司 | Vertical tray fermentation system and fermentation method |
| CN110466949A (en) * | 2019-09-20 | 2019-11-19 | 江苏剑桥涂装工程股份有限公司 | A kind of upper and lower pieces auxiliary device of large scale special-shaped workpiece |
| CN211871819U (en) * | 2019-12-17 | 2020-11-06 | 广西力源宝科技有限公司 | Combined vertical tray fermentation conveying system |
-
2019
- 2019-12-17 CN CN201911303778.9A patent/CN110963837A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105060964A (en) * | 2015-07-20 | 2015-11-18 | 广西力源宝科技有限公司 | Fermentation tray stack conveying system |
| CN106673742A (en) * | 2016-11-21 | 2017-05-17 | 广西力源宝科技有限公司 | Vertical tray fermentation system and fermentation method |
| CN110466949A (en) * | 2019-09-20 | 2019-11-19 | 江苏剑桥涂装工程股份有限公司 | A kind of upper and lower pieces auxiliary device of large scale special-shaped workpiece |
| CN211871819U (en) * | 2019-12-17 | 2020-11-06 | 广西力源宝科技有限公司 | Combined vertical tray fermentation conveying system |
Non-Patent Citations (1)
| Title |
|---|
| 郑志峰等: "《链传动设计与应用手册》", vol. 1, 机械工业出版社, pages: 232 - 233 * |
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