CN112644934A - Furniture board automated management's plane warehouse - Google Patents

Furniture board automated management's plane warehouse Download PDF

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Publication number
CN112644934A
CN112644934A CN202011486453.1A CN202011486453A CN112644934A CN 112644934 A CN112644934 A CN 112644934A CN 202011486453 A CN202011486453 A CN 202011486453A CN 112644934 A CN112644934 A CN 112644934A
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CN
China
Prior art keywords
axis
plate
stacking
furniture
plates
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Pending
Application number
CN202011486453.1A
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Chinese (zh)
Inventor
夏利
张伟
卢云峰
邵云飞
马连玺
钱华
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Homag Machinery Shanghai Co Ltd
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Homag Machinery Shanghai Co Ltd
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Filing date
Publication date
Application filed by Homag Machinery Shanghai Co Ltd filed Critical Homag Machinery Shanghai Co Ltd
Priority to CN202011486453.1A priority Critical patent/CN112644934A/en
Publication of CN112644934A publication Critical patent/CN112644934A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0485Check-in, check-out devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses a plane warehouse for automatically managing furniture plates, which comprises: a stacking area, wherein the stacking area is not reserved with a forklift action track; the manipulator can move above the stacking area, and a grabbing device used for lifting or putting down the plate is connected to the end of the manipulator; the feeding hole and the discharging hole are uniformly or separately arranged at the edge of the stacking area; and the computer is connected with the feeding hole, the discharging hole and the manipulator, management software is arranged in the computer, the management software records feeding information of the feeding hole, discharging information of the discharging hole and stacking logic preset with plates, sends a first instruction for storing the plates according to the stacking logic to the manipulator, and forms and updates stacking storage information.

Description

Furniture board automated management's plane warehouse
Technical Field
The invention belongs to the field of woodworking machinery, and particularly relates to a plane warehouse for automatically managing furniture boards.
Background
Through the vigorous development of nearly 30 years, the furniture industry in China makes great progress and development in the aspects of process, standardization, automation and the like, and a relatively mature industrial chain is formed.
With the continuous expansion of the productivity of the domestic furniture industry, the competition of each large manufacturer is increasingly intense, and the production cost gradually becomes a main factor for each large manufacturer. In the production cost, the land occupation and labor cost of the factory building gradually become the main factors of the production cost. The high large-area factory land is used to cause enterprises to be overwhelmed, and skilled workers are increasingly difficult to recruit. The production cost is reduced and the efficiency is improved through the automation industry 4.0, and the method becomes a consistent choice for entrepreneurs.
In the whole automatic furniture production process, automatic plate conveying instead of manual conveying is also required for the circulation and the storage of raw materials, and meanwhile, automatic data management is realized instead of filling a large number of documents and manually deducting the documents.
Aiming at the raw material management requirements of modern enterprises, a large amount of information required by customers is collected, and a flat warehouse for automatically managing the furniture plates is developed.
The raw material warehouse management of the traditional furniture production line mainly comprises the following procedures and key points:
1. a factory manager needs to purchase a sheet according to an order plan;
2. the furniture board comprises a plurality of different specifications, including different materials, different colors and decorative surfaces, different thicknesses and different sizes;
3. the stacking of the furniture plates needs to be unloaded from the truck by a forklift and put on the ground in parallel, and a forklift channel needs to be reserved. The stacks of sheets are typically located on either side of the channel, at a height of about 1 metre.
4. A warehouse administrator needs to manually register the information of plate warehousing and ex-warehousing;
5. an operator selects required plates according to the order requirements of the cutting saw in the next procedure, and then places the plates at the position near the cutting saw by using a forklift;
6. an operator manually moves the plates to the cutting saw feeding station and then starts to saw the plates.
In the existing furniture board warehouse management, several problems which affect the economic benefits of enterprises exist, and the problems affect the production efficiency and the overall cost of the enterprises.
These several problems are:
1. an operator needs to manually inquire whether the stock of the plates meets the requirement of an order or not;
2. enterprises need a large number of places to store furniture boards of different specifications. The plate warehouse usually occupies about 30% of the area of a production workshop;
3. the forklift channel occupies a large amount of space, and the forklift channel usually needs 4 meters in width;
4. in order to save space, sometimes plates with different specifications are placed in the same stack, so that the upper plate needs to be moved away first, and then the lower plate needs to be taken out. Thus, more forklift stations need to be cached;
5. the selection of the raw materials needs to be finished manually, and the color and the decorative surface of the plate are only slightly different in many times, so that errors are easy to occur;
6. warehouse managers need to fill in warehousing and ex-warehouse documents, transfer the documents to forklift workers, and then carry the documents to a cutting saw machine, and the whole process is completed manually, so that errors are easy to occur.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the plane warehouse for the automatic management of the furniture plates, which is a single-layer plane layout, and part of embodiments of the invention can realize the automation of plate transportation, optimize the raw material management process and realize the high-efficiency operation of the raw materials of the plates.
In order to achieve the purpose, the invention adopts the following technical scheme:
a flat warehouse for automated management of furniture boards, the flat warehouse comprising: a stacking area, wherein the stacking area is not reserved with a forklift action track; the manipulator can move above the stacking area, and a grabbing device used for lifting or putting down the plate is connected to the end of the manipulator; the feeding hole and the discharging hole are uniformly or separately arranged at the edge of the stacking area; and the computer is connected with the feeding hole, the discharging hole and the manipulator, management software is arranged in the computer, the management software records feeding information of the feeding hole, discharging information of the discharging hole and stacking logic preset with plates, sends a first instruction for storing the plates according to the stacking logic to the manipulator, forms and updates stacking storage information, sends a second instruction for taking out the plates from the stacking area to the manipulator according to the storage information, and displays the storage information through a display screen.
Preferably, the feed inlet and the discharge outlet comprise: and the plate size indicator plate is used for a forklift worker to visually and centrally place the plate stack.
Preferably, the feed inlet and the discharge outlet comprise: the safety grating is characterized in that the safety grating is composed of a supporting steel beam for placing plates, a plate sensor arranged on the lower portion of the supporting steel beam and used for sensing whether plates exist or not, and a protective net which is matched with the periphery of the safety grating to form a safety area of the feeding hole and the discharging hole.
Preferably, the feed inlet and the discharge outlet adopt a roller conveyor or a belt conveyor.
Preferably, the end of the roller conveyor or the belt conveyor is provided with a cutting saw or a CNC machining center.
Preferably, the cutting saw or the CNC machining center is connected with the computer, and the management software sends the plate data to the cutting saw or the CNC machining center.
Preferably, after receiving the production list, the management software sends a third instruction to the robot for a predetermined time in advance, so as to transport the sheet material on the production list to the vicinity of the discharge hole for storage.
Preferably, the robot arm includes: the Y-axis movable travelling crane and the X-axis upright post cross beam are erected along the parallel edges of the stacking area, and the Y-axis movable travelling crane can move on the X-axis upright post cross beam.
Preferably, the Y-axis mobile crane comprises: the Y-axis H-shaped steel, the moving trolley, the half-scissor mechanism, the sucker device and the X-axis driving motor are arranged on the base; the moving trolley moves on the surface of the Y-axis H-shaped steel by adopting a rubber roller; one end of the semi-scissor fork mechanism is connected with the movable trolley, the other end of the semi-scissor fork mechanism is connected with the sucker device, and the sucker device is lifted by a steel wire rope or a belt; the sucking disc device is arranged at a sucking disc position according to the size of the plate, and a vacuum pump or a vacuum generator is adopted to suck the plate; the sucker device can rotate by 90 degrees, so that the plate can be conveniently and longitudinally sucked; the X-axis driving motors are arranged on two sides of the Y-axis H-shaped steel, and the moving trolley is rapidly moved on the surface of the Y-axis H-shaped steel through driving rubber rollers.
Compared with the prior art, the invention has the beneficial effects that:
1. efficiency is promoted, and the panel full automatization is absorb and is carried. Furniture board materials which can be sucked and carried comprise shaving boards, various density boards and laminated boards, and veneers comprise ABS, PVC, aluminum foil and other materials;
2. the machine can implement a site-customized design for the customer. The length and width of the machine can be customized, with a maximum length of 50 meters and a maximum width of 12 meters. The internal storage area is up to 440 square meters. The minimum sheet material that can be carried is 800mmX2000mm, and the maximum sheet material is 2200mmX3000 mm;
3. through intelligent stacking, do not need the area of fork truck passageway to occupy. The minimum plate interval can reach 150mm, and the comprehensive utilization rate of the field reaches 75 percent. If the customer is carried by manpower, the site utilization rate is only about 40 percent;
4. through the conveyer, the machine is supplementary to have realized giving next process cutting saw or CNC's automatic feeding's function. The machine function is expanded;
5. the automated management software implements optimized order management of the furniture stock.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a top view of an embodiment of the present invention.
FIG. 2 is a side view of a host according to an embodiment of the present invention.
Figure 3 is a perspective view of a host computer in accordance with an embodiment of the present invention.
Fig. 4 is a schematic diagram of a Y-axis mobile crane according to an embodiment of the invention.
Fig. 5 is a schematic view of an X-axis column cross beam according to an embodiment of the present invention.
Fig. 6 is a schematic view of a typical forklift feed inlet and discharge outlet in accordance with an embodiment of the present invention.
FIG. 7 is a schematic view of a roller conveyor according to an embodiment of the present invention.
Fig. 8 is a schematic view of a belt conveyor according to an embodiment of the present invention.
Fig. 9 is a schematic plan view of the automatic sheet material management software according to the embodiment of the present invention.
Fig. 10 is a three-dimensional effect diagram of the sheet stock of the management software according to the embodiment of the invention.
FIG. 11 is a schematic diagram of an interface for managing input and output lists of software sheet material information according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
The embodiment provides a furniture board automatic management plane warehouse device.
The equipment adopts driving frame rack structure in structural design, and the rack design adopts H shaped steel, removes driving part and adopts wheeled travelling car, scissors fork, the whole H shaped steel that moves of sucking disc device, realizes X, Y, Z triaxial free motion location, and the sucking disc device also has 90 degrees rotation function of D axle, utilizes the evacuation principle to absorb panel.
The equipment adopts PLC programming, realizes automatic control and is provided with a PC human-machine engineering interface. The machine develops management software to automatically manage the plate data. The flexible and changeable automatic parameter setting is convenient for an operator to set, and the functions of counting the stock quantity and the attributes of the raw materials and the like are realized.
The equipment is matched with machines such as a cutting saw, a CNC machining center and the like, and the automatic feeding function of the discharge port is realized. The upstream production line forms complete procedures of feeding, discharging, cutting and the like of the raw materials of the plate, and the efficiency of the downstream machine is fully exerted.
As shown in figures 1-6, the mechanical parts of the whole machine are composed of a Y-axis moving travelling crane 1, an X-axis upright post cross beam 2, a feeding port and a discharging port 3 and an electrical control system 4. The roller conveyor 5 and the belt conveyor 6 are conveying devices for conveying the plate materials to the cutting saw, and are optional in some occasions.
Y-axis mobile crane 1
The Y-axis moving crane consists of Y-axis H-shaped steel 7, a moving trolley 8, a half-scissor fork mechanism 9, a sucker device 10 and an X-axis driving motor 11. The movable trolley 8 moves on the surface of the H-shaped steel by adopting a rubber roller, and the sucker lifting device adopts a light-weight half-scissor fork mechanism 9 and is lifted by a steel wire rope or a belt. The suction cup device 10 arranges the suction cup positions according to the size of the plate, and can suck the plate by adopting two modes of a vacuum pump or a vacuum generator. The sucking disc device has D axle 90 degrees rotation function, is convenient for transversely and vertically place the board. And X-axis driving motors 11 on two sides of the Y-axis H-shaped steel 7 rapidly move on the surface of the H-shaped steel by driving rubber rollers.
X-axis column crossbeam 2
The X-axis upright post beam consists of an X-axis H-shaped steel 12, an upright post 13, an inclined strut 14, an X-axis cable 15 and a laser sensor 16. Wherein the laser sensor 16 judges the position information of the Y-axis moving crane in the X-axis direction by emitting a light beam to a mirror on the surface of the Y-axis moving crane 1 to be reflected back. The synchronism of the positions of the X axes driven by the motors on the two sides is realized through a developed algorithm with a feedback function.
3. Feed and discharge ports 3
The plate is placed on the supporting steel beam 18, and the plate sensor 19 is used for sensing whether the plate exists or not. The safety grating 20 cooperates with the protective nets around to form a safety area of the feed inlet and the discharge outlet 3. The sheet size indicator plate 21 is used for the forklift worker to visually locate the centrally placed stack of sheets. Whether it is a feed port or a discharge port can be judged by an arrow of fig. 1. The feeding port and the discharging port are not limited to the external conveying mode of a forklift, and the conveying mode of the roller conveyor 5 or the belt conveyor 6 can also be adopted. The discharge port can also be directly placed on a worktable of the cutting saw and the CNC machining center by adopting a sucker device for discharging.
4. Electric appliance control system 4
The electric appliance control system consists of electric appliance elements such as a power supply, a switch control device, an industrial computer, an electric control cabinet, a cable, a safety device and the like. The machine adopts an industrial computer, is automatically controlled by a PLC, is configured with a Windows operating system and a color touch screen operating interface, and has three operating languages of Chinese, English and Germany. The software is provided with antivirus software and an Ethernet data interface.
5. Roller conveyor 5
As shown in fig. 7, the flat warehouse can automatically transfer the stack of sheets from the discharge opening to the slitting saw by means of a roller conveyor.
6. Belt conveyor 6
As shown in fig. 8, the flat warehouse may automatically transfer a single sheet from the discharge hole to the slitting saw by a belt conveyor.
7. Automatic management software for plates
Most importantly, in order to realize the automatic management of the plate and the visual operation of the machine, plate automatic management software is developed. With this software, the machine can implement the following functions:
1. as shown in fig. 9 and 10, the plate information is provided in two modes of a plan view and a 3D perspective view. The plate stacking can realize two modes of stacking mixed materials and stacking single materials.
2. The plate attribute setting and inquiring functions can be realized. The veneer and the texture of the board can be displayed in color, and are very visual. The plates can be placed in groups according to the definition of the similarity.
3. As shown in fig. 11, the automatic input and output of the plate data can be realized, and each feed inlet and discharge outlet is provided with a visual product list. Meanwhile, a printer interface is configured, and the bar code scans and inputs the plate information.
4. The machine can transmit data with a cutting Saw of the HOMAG group through an SQL interface and Ethernet connection, automatically import optimization software of the HOMAG group, and transmit various database files with the suffix name of Saw or CSV and the like.
5. And pre-delivery function. The plates at a distance can be temporarily placed at a nearby discharge hole after being delivered out of the warehouse according to the production list on the 2 nd day.
6. And the automatic alarm function of machine faults. The information is divided into failure and warning.
7. And the automatic prompt function of machine maintenance.
An example of the process in which the device operates is as follows:
1. the forklift worker stacks the plates into the material port and then inputs the plate information into the management software feeding list. The input can be performed manually or by scanning a bar code.
2. The suction cup device of the machine automatically carries the plates to the stacking position of the same group or similar groups in the warehouse for placement. And meanwhile, updating the data of the plates in the warehouse.
3. The operator inputs order information to the management software discharging list, the sucking disc device automatically conveys the plates in the warehouse to the corresponding discharging port position, and meanwhile, the plate information is transmitted to a cutting saw or a CNC machining center through a network, and a plate data list can also be printed. The discharging list of the management software can be manually input, and the required plate data can also be imported through the optimization software.
4. And starting to process the plate by a cutting saw or a CNC machining center.
Although the present invention has been described in detail with respect to the above embodiments, it will be understood by those skilled in the art that modifications or improvements based on the disclosure of the present invention may be made without departing from the spirit and scope of the invention, and these modifications and improvements are within the spirit and scope of the invention.

Claims (9)

1. A flat warehouse for the automated management of furniture panels, characterized in that it comprises:
a stacking area, wherein the stacking area is not reserved with a forklift action track;
the manipulator can move above the stacking area, and a grabbing device used for lifting or putting down the plate is connected to the end of the manipulator;
the feeding hole and the discharging hole are uniformly or separately arranged at the edge of the stacking area; and
the computer is connected with the feeding hole, the discharging hole and the manipulator, management software is arranged in the computer, the management software records feeding information of the feeding hole, discharging information of the discharging hole and stacking logic preset for plates, sends a first instruction for storing the plates according to the stacking logic to the manipulator, forms and updates stacking storage information, sends a second instruction for taking out the plates from the stacking area to the manipulator according to the storage information, and displays the storage information through a display screen.
2. The flat warehouse for the automated management of furniture boards according to claim 1, wherein the inlet and outlet comprise: and the plate size indicator plate is used for a forklift worker to visually and centrally place the plate stack.
3. The flat warehouse for the automated management of furniture boards according to claim 2, wherein the inlet and outlet comprise: the safety grating is characterized in that the safety grating is composed of a supporting steel beam for placing plates, a plate sensor arranged on the lower portion of the supporting steel beam and used for sensing whether plates exist or not, and a protective net which is matched with the periphery of the safety grating to form a safety area of the feeding hole and the discharging hole.
4. The flat warehouse for the automated management of furniture plates according to claim 1, characterized in that the material inlet and the material outlet are roller conveyors or belt conveyors.
5. The flat warehouse for the automated management of furniture plates according to claim 4, characterized in that the end of the roller conveyor or belt conveyor is provided with a cutting saw or CNC machining center.
6. The furniture board automated management flat warehouse of claim 5, wherein the cutting saw or CNC machining center is connected with the computer, and the management software sends the board data to the cutting saw or CNC machining center.
7. The flat warehouse for furniture board automatic management as claimed in claim 1, wherein the management software sends a third command to the robot for a predetermined time after receiving a production list, and the third command is used for conveying the boards on the production list to the area near the discharge hole for storage.
8. The flat warehouse for the automated management of furniture boards according to claim 1, wherein the robot comprises: the Y-axis movable travelling crane and the X-axis upright post cross beam are erected along the parallel edges of the stacking area, and the Y-axis movable travelling crane can move on the X-axis upright post cross beam.
9. The flat warehouse for the automated management of furniture boards according to claim 8, wherein the Y-axis mobile row cart comprises: the Y-axis H-shaped steel, the moving trolley, the half-scissor mechanism, the sucker device and the X-axis driving motor are arranged on the base; the moving trolley moves on the surface of the Y-axis H-shaped steel by adopting a rubber roller; one end of the semi-scissor fork mechanism is connected with the movable trolley, the other end of the semi-scissor fork mechanism is connected with the sucker device, and the sucker device is lifted by a steel wire rope or a belt; the sucking disc device is arranged at a sucking disc position according to the size of the plate, and a vacuum pump or a vacuum generator is adopted to suck the plate; the sucker device can rotate by 90 degrees, so that the plate can be conveniently and longitudinally sucked; the X-axis driving motors are arranged on two sides of the Y-axis H-shaped steel, and the moving trolley is rapidly moved on the surface of the Y-axis H-shaped steel through driving rubber rollers.
CN202011486453.1A 2020-12-16 2020-12-16 Furniture board automated management's plane warehouse Pending CN112644934A (en)

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Application Number Priority Date Filing Date Title
CN202011486453.1A CN112644934A (en) 2020-12-16 2020-12-16 Furniture board automated management's plane warehouse

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Application Number Priority Date Filing Date Title
CN202011486453.1A CN112644934A (en) 2020-12-16 2020-12-16 Furniture board automated management's plane warehouse

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Publication Number Publication Date
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Publication number Priority date Publication date Assignee Title
WO2010093090A1 (en) * 2009-02-16 2010-08-19 헤스본주식회사 Semi-scissors-like jacking device
CN104102958A (en) * 2013-04-03 2014-10-15 南京学思信息技术有限责任公司 Enterprise field sheet material and section bar management method
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CN108045821A (en) * 2017-12-21 2018-05-18 江苏森蓝智能系统有限公司 A kind of copper bar automates plane warehouse
CN210943877U (en) * 2019-10-16 2020-07-07 苏州普莱特环保新材料有限公司 Conveying device for stacking machine
CN211733165U (en) * 2019-12-30 2020-10-23 昆山威创自动化科技有限公司 Automatic stacking production line

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WO2010093090A1 (en) * 2009-02-16 2010-08-19 헤스본주식회사 Semi-scissors-like jacking device
CN104102958A (en) * 2013-04-03 2014-10-15 南京学思信息技术有限责任公司 Enterprise field sheet material and section bar management method
CN206842539U (en) * 2017-05-19 2018-01-05 江西金品铜业科技有限公司 A kind of piler of automatic lifting
CN108045821A (en) * 2017-12-21 2018-05-18 江苏森蓝智能系统有限公司 A kind of copper bar automates plane warehouse
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Application publication date: 20210413