CN209817257U - Automatic production line for assembled wall modules - Google Patents

Automatic production line for assembled wall modules Download PDF

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Publication number
CN209817257U
CN209817257U CN201920472057.XU CN201920472057U CN209817257U CN 209817257 U CN209817257 U CN 209817257U CN 201920472057 U CN201920472057 U CN 201920472057U CN 209817257 U CN209817257 U CN 209817257U
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China
Prior art keywords
keel
glass wool
feeding
production line
gypsum board
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Active
Application number
CN201920472057.XU
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Chinese (zh)
Inventor
邢宝山
武发德
陈坤
黄祥
刘长柏
王鹏起
何亮
陆定军
吴跃
卢庄红
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China Building Materials Kaisheng Robot (shanghai) Co Ltd
Beijing New Building Material Group Co Ltd
Original Assignee
China Building Materials Kaisheng Robot (shanghai) Co Ltd
Beijing New Building Material Group Co Ltd
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Application filed by China Building Materials Kaisheng Robot (shanghai) Co Ltd, Beijing New Building Material Group Co Ltd filed Critical China Building Materials Kaisheng Robot (shanghai) Co Ltd
Priority to CN201920472057.XU priority Critical patent/CN209817257U/en
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Abstract

The utility model relates to an automatic production line for assembled wall module, wherein, the production line include fossil fragments feeding system, the cotton feeding system of glass, gypsum board material loading and wall body stack system, assembly platform, PLC controlling means and assembled wall body stack revolving stage, several systems mutually support, realize the automatic equipment to the assembled wall body. Adopt the utility model discloses an automatic production line for assembled wall module can effectively improve production efficiency, practices thrift the labour, and guarantee operating personnel's safety can be used to realize higher automation mechanized operation.

Description

Automatic production line for assembled wall modules
Technical Field
The utility model relates to an automatic field especially relates to the automatic production field to assembled wall module, specifically indicates an automatic production line for assembled wall module.
Background
The assembled wall body is a wall body finally formed by filling environment-friendly and flame-retardant light glass wool into a glass magnesium flat plate by using a principle of a cast-in-place shear wall and using a galvanized light steel keel as a supporting framework and a high-strength glass magnesium flat plate as a disassembly-free gypsum panel. The method conforms to the national development of green building materials, and takes the file spirit of the Qin brick and the Han tile as a note, and aims to save energy consumption, reduce dust emission, reduce cost, accelerate construction progress, reduce labor and improve wall quality. The novel wall material not only ensures the flatness of the wall surface, but also improves the integrity, the sound insulation and the shock strength of the wall body, and is a novel material which completely accords with the development trend of wall materials.
However, in the prior art, the assembly wall is mainly assembled manually, and a complete automatic production line is not available. Need the mode of manual work punching gypsum board, glass cotton, steel joist etc. assemble, transport it among the assembling process, labour intensity is big. Because the operation environment is poor, has certain danger coefficient, the workman is injured easily, and production efficiency is lower.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming at least one above-mentioned prior art's shortcoming, providing a good performance, production efficiency is high for the automatic production line of assembled wall module.
In order to achieve the above objects or other objects, the present invention provides an automatic production line for assembled wall modules, comprising:
this an automatic production line for assembled wall module, its key feature is, the production line include: the system comprises a keel feeding system, a glass wool feeding system, a gypsum board feeding and wall stacking system, an assembly platform, an assembly type wall stacking rotary table and a PLC (programmable logic controller) control device;
the keel feeding system, the glass wool feeding system, the gypsum board feeding system and the wall stacking system are all arranged on the periphery of the assembly platform, and the assembly type wall stacking rotary table is arranged on the periphery of the gypsum board feeding system and the wall stacking system;
the PLC control device is respectively connected with the keel feeding system, the glass wool feeding system, the gypsum board feeding and wall body stacking system and the assembling platform.
Preferably, the keel feeding system comprises a keel gripper and a keel robot, the keel gripper is connected with the keel robot, the keel robot is further connected with the PLC control device, and the keel robot is arranged at a position where the keel gripper can touch the assembly platform.
Preferably, fossil fragments charge-in system still include fossil fragments storage and conveyer for stack fossil fragments the fossil fragments, just fossil fragments storage and conveyer with PLC controlling means be connected, fossil fragments storage and conveyer still be used for with stack fossil fragments from operating personnel work area transportation to assembled wall body production area.
Preferably, the glass wool feeding system comprises a glass wool storage device for storing rolled glass wool, a glass wool pulling device, a knife switch, a glass wool feeding device and a glass wool gripper,
the glass wool storage device, the glass wool pulling device, the knife switch and the glass wool feeding device are sequentially and adjacently arranged, the glass wool feeding device is arranged at a position adjacent to the assembling platform, and the glass wool gripper is arranged above the assembling platform;
the glass wool storage device, the glass wool pulling device, the knife switch, the glass wool feeding device and the glass wool gripper are all connected with the PLC control device.
Preferably, the gypsum board feeding and wall stacking system comprises a carrying robot gripper, a carrying robot and a gypsum board positioning and feeding rotary table;
the carrying robot is connected with the carrying robot gripper, and is arranged at a position where the gypsum board positioning feeding rotary table and the assembly type wall stacking rotary table can be touched through the carrying robot gripper;
and the gypsum board positioning and feeding rotary table and the carrying robot are connected with the PLC control device.
More preferably, the production line further comprises:
the isolated small block feeding system is connected with the PLC control device, is adjacent to the assembling platform and is arranged at a position which can be touched by the carrying robot gripper;
and a positioning conveying line adjacent to the small isolation block feeding system is also arranged at the position adjacent to the assembling platform.
More preferably, the production line further comprises:
and the safety fence is enclosed outside the keel feeding system, the glass wool feeding system, the gypsum board feeding and wall body stacking system and the assembling platform.
Furthermore, the safety fence is provided with a correlation type safety photoelectric device, and the correlation type safety photoelectric device is connected with the PLC control device.
Preferably, the assembly platform comprises:
the assembly base is used for placing the keel, the glass wool and the gypsum board;
a punching mechanism and a screw mounting mechanism;
the punching mechanism and the screw mounting mechanism are positioned above the assembling base;
the punching mechanism and the screw installation mechanism are connected with the PLC control device.
This an automatic production line for assembled wall body module, the production line include fossil fragments charge-in system, glass cotton charge-in system, gypsum board material loading and wall body stack system, assembly platform, PLC controlling means and assembled wall body stack revolving stage, several systems mutually support, realize the automatic assembly to the assembled wall body. By adopting the automatic production line for the assembled wall modules, the production efficiency can be effectively improved, the labor force is saved, the safety of operators is guaranteed, and higher automatic operation is realized.
Drawings
Fig. 1 is a schematic structural view of an automatic production line for assembled wall modules according to an embodiment of the present invention.
Fig. 2 is a top view of an automatic production line for assembled wall modules according to an embodiment of the present invention.
Reference numerals
1 fossil fragments tongs
2 fossil fragments robot
3 transfer robot tongs
4 transfer robot
5 gypsum board location material loading revolving stage
6 assembled wall body stack revolving stage
7 fossil fragments storage and conveyer
8 cotton storage device of glass
9 cotton material feeding unit of glass
10 keep apart fritter feeding system
11 safety fence
12 assembly platform
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention is described in detail with reference to specific embodiments.
As shown in fig. 1 and 2, in this embodiment, the automatic production line for assembled wall modules of the present invention includes:
the keel feeding system is used for transporting the keel to a specified position on the assembling platform 12;
the glass wool feeding system is used for flatly paving glass wool on the assembly platform 12 and covering all keels on the assembly platform 12;
the gypsum board feeding and wall stacking system is used for carrying gypsum boards, placing the gypsum boards above the glass wool, removing assembled wall bodies from the assembling platform 12 and placing the assembled wall bodies on the assembled wall body stacking rotary table 6;
the assembly platform 12 is used for fixing and assembling the keel, the glass wool and the gypsum board which are positioned on the assembly platform 12, wherein the keel assembly platform 12 can position the keel;
and the PLC control device is respectively connected with the keel feeding system, the glass wool feeding system, the gypsum board feeding and wall body stacking system and the assembling platform and is used for realizing the driving operation of the system in the automatic production line.
In the above embodiment, the keel feeding system includes:
the keel gripper 1 is used for gripping the keel;
and the keel robot 2 is connected with the PLC control device and used for driving the keel gripper 1 to move, and the keel gripper 1 is matched with the keel gripper to carry the keel to the assembly platform 12.
Keel storage and transportation device 7 is used for stacking the keel, and keel storage and transportation device with PLC controlling means be connected, keel storage and transportation device 7 still be used for stacking the keel from operating personnel work area transportation to assembled wall body production region, be convenient for keel tongs 1 snatch the keel of stacking.
The keel robot comprises a keel robot 2, a keel gripper 1, a keel storage and transportation device 7, a keel and a keel conveying device 12, wherein the keel gripper 1 is arranged on an arm of the keel robot 2, an operator operates the keel storage and transportation device 7 within a safety range of a safety fence 11, the keel is reasonably placed in the keel storage and transportation device, the keel storage and transportation device 7 transports the keel to a position where the keel gripper 1 can touch, the keel gripper 1 is driven by the keel robot 2 to convey the keel to the assembly platform 12, and the keel is positioned by the assembly platform 12 (if the keel can be placed in a groove in the assembly platform 12, the keel is positioned, and the keel is prevented from moving in an assembly process).
In the above embodiment, the glass wool feeding system includes:
the glass wool storage device 8 is used for storing a large amount of rolled glass wool;
the glass wool pulling device is used for pulling out and unfolding the rolled glass wool in the glass wool storage device 8;
the knife switch is used for cutting the unfolded glass wool according to the length preset by the system;
the glass wool feeding device 9 is used for feeding glass wool to the assembling platform 12 according to system requirements;
the glass wool gripper is arranged above the assembling platform and used for flatly paving the glass wool on each keel;
the glass wool storage device, the glass wool pulling device, the knife switch, the glass wool feeding device and the glass wool gripper are all connected with the PLC control device.
In the above embodiment, the gypsum board feeding and wall stacking system includes:
the carrying robot gripper 3 is used for clamping and gripping the gypsum board and the assembled wall body;
the gypsum board positioning and feeding rotary table 5 is positioned at the position which can be touched by the carrying robot gripper 3 and is used for positioning the gypsum board;
the carrying robot 4 is used for driving the carrying robot gripper 3 to move and is matched with the carrying robot gripper 3 and the gypsum board positioning and feeding rotary table 5 to realize the placement operation of the gypsum boards and the operation of placing the assembled wall bodies on the assembled wall body stacking rotary table 6;
and the gypsum board positioning and feeding rotary table and the carrying robot are connected with the PLC control device.
The carrying robot gripper 3 is mounted on an arm of the carrying robot 4.
In the operation process, the carrying robot gripper 3 carries the gypsum board to the gypsum board positioning and feeding rotary table 5, and after the gypsum board is positioned, the carrying robot 4 carries the gypsum board after positioning to the assembling platform 12.
In the above embodiment, the production line further includes:
the small isolating block feeding system 10 is connected with the PLC control device, is adjacent to the assembling platform 12 and is arranged at a position which can be touched by the carrying robot gripper 3, and the small isolating block feeding system 10 is used for conveying small isolating materials for isolating the two assembled walls;
the carrying robot 4 can be matched with the carrying robot gripper 3 to grab the isolated small materials;
and a positioning conveying line adjacent to the small isolation block feeding system 10 is further arranged at a position adjacent to the assembling platform 12 and used for positioning the small isolation materials.
In this embodiment, the isolated small block feeding system 10 can feed 4 isolated small blocks to the positioning conveying line at a time, and during the conveying process, the isolated small blocks are pushed by the air cylinders in the isolated small block feeding system 10 and arranged at certain intervals. In the assembling process, the carrying robot 4 drives the carrying robot gripper 3 to grab the positioned small isolated materials onto the assembled wall body on the assembled wall body stacking rotary table 6, so that the two assembled wall bodies are isolated, and the condition that the heights of all keels in the assembled wall bodies are different is met (the actual quantity of the isolated small materials can be automatically set according to the actual condition).
In the above embodiment, the production line further includes:
safety fence 11, enclose in fossil fragments feeding system, the cotton feeding system of glass, gypsum board material loading and wall body stack system and assembly platform 12 outside for with operating personnel with production line in the equipment keep apart, prevent that operating personnel from receiving the damage.
In the above embodiment, the security fence is provided with a correlation type security photoelectric device for monitoring whether an operator enters the inside of the security fence, and the correlation type security photoelectric device is connected with the PLC control device.
In the above embodiment, the assembly platform 12 includes:
the assembly base is used for placing the keel, the glass wool and the gypsum board;
the punching mechanism is used for punching the keel, the glass wool and the gypsum board;
the screw mounting mechanism is used for nailing on the keel, the glass wool and the gypsum board to realize the fixed assembly of the keel, the glass wool and the gypsum board;
the punching mechanism and the screw mounting mechanism are positioned above the assembling base;
the punching mechanism and the screw installation mechanism are connected with the PLC control device.
When the production line executes the assembled wall body, the working process is as follows:
(1) the PLC control device drives the keel feeding system to work, the keel feeding system conveys the keel to a specified position on the assembling platform 12, and the method specifically comprises the following steps:
(11) the keels are stacked on the keel storage and transportation device 7 according to a preset placing rule in an operator working area outside the safety fence 11 by an operator;
(12) the PLC control device drives the keel storage and transportation device 7 fully piled with keels to convey the keels from the outer side of the safety fence 11 to the production area of the assembled wall body on the inner side of the safety fence 11;
(13) the PLC control device drives the keel robot 2 to drive the keel gripper 1 to carry the keel from the keel storage and transportation device 7 to a designated position on the assembly platform 12;
(2) the PLC controlling means drive the cotton feed system work of glass, the cotton feed system of glass will the cotton tiling of glass extremely assembly platform 12, the cover is located each fossil fragments on assembly platform 12, specifically include following step:
(21) the glass wool pulling device pulls out and unfolds the rolled glass wool stored in the glass wool storage device 8;
(22) the knife switch cuts the unfolded glass wool according to the length preset by the system;
(23) the glass wool feeding device 9 is used for feeding the cut glass wool to one end of the assembling platform 12;
(24) and the glass wool gripper arranged above the assembly platform drags the glass wool, and the glass wool is flatly laid on each keel.
The glass wool feeding device 9 can place the cut glass wool at one end of the assembling platform, the specific tiling operation can be executed by driving the glass wool gripper by a movable portal frame on the assembling platform, the movable portal frame arranged on the assembling platform moves to drive the glass wool gripper on the movable portal frame to move, and the glass wool is pulled to cover the assembling platform 12 and enable two ends of the glass wool to be respectively aligned with two ends of a keel on the assembling platform;
(3) PLC controlling means drive gypsum board material loading and wall body stack system work, gypsum board material loading and wall body stack system with the gypsum board carry extremely the cotton top of glass, specifically include following step:
(31) the PLC control device drives the carrying robot 4 to drive the carrying robot gripper 3 to carry the gypsum board to the gypsum board positioning and feeding rotary table 5;
(32) the PLC control device drives the gypsum board positioning and feeding rotary table 5 to position the gypsum board;
(32.1) the PLC control device drives the gypsum board positioning and feeding rotary table 5 to judge whether the gypsum board positioning is finished;
(32.2) continuing the subsequent step (32.3) if the positioning of the gypsum board is finished, otherwise returning to the step (32);
(32.3) the gypsum board positioning and feeding rotary table 5 sends a positioning completion signal to the carrying robot 4;
(33) the carrying robot 4 drives the carrying robot gripper 3 to carry the positioned gypsum board from the gypsum board positioning and feeding rotary table 5 to the position above the glass wool;
(4) the PLC control device drives the assembly platform to work, the assembly platform 12 fixes and assembles the keel, the glass wool and the gypsum board which are positioned on the assembly platform 12 to form the assembly type wall body, and the assembly type wall body specifically comprises the following steps:
(41) the PLC control device drives the punching mechanism and the screw mounting mechanism to work;
(42) the punching mechanism punches the keel, the glass wool and the gypsum board which are sequentially stacked on the assembly base, wherein the hole punched by the punching machine is a 'prefabricated hole', the prefabricated hole is reserved for the construction and installation of the wall body, and the hole is punched for the labor saving of wall body installation workers;
(43) the screw installation mechanism performs nailing operation on the positions of the holes punched on the keel, the glass wool and the gypsum board by offsetting for a certain distance, and performs fixed assembly on the keel, the glass wool and the gypsum board to form the assembled wall body, wherein the offset distance is set by the actual requirement of a user, and the screws are self-tapping screws;
(5) PLC controlling means drive gypsum board material loading and wall body stack system work, gypsum board material loading and wall body stack system will fix assembled wall body transport to assembled wall body stack revolving stage 6, specifically include the following steps:
(51) the PLC control device drives the isolated small block feeding system to start working, and the isolated small block feeding system 10 pushes isolated small materials to a positioning conveying line adjacent to the assembly platform 12 through an air cylinder in the isolated small block feeding system 10;
(52) the positioning conveying line positions the small isolating materials;
(53) the carrying robot 4 is matched with the carrying robot gripper 3, and the positioned small isolated materials are placed below a subsequent assembled wall body to be stacked on the assembled wall body stacking rotary table 6;
(54) the carrying robot 4 is matched with the carrying robot gripper 3 to place the assembled wall body above the small isolating material;
(55) returning to the step (1) until all the fixedly assembled assembly wall bodies are conveyed to the assembly wall body stacking rotary table 6, and continuing to a subsequent step (56);
(56) and stacking small isolated materials on the assembly wall body on the uppermost layer of the assembly wall body stacking rotary table 6.
In the embodiment, the safety fence is provided with the correlation type safety photoelectricity, when the correlation type safety photoelectricity monitors that an operator enters the inner side of the safety fence, the PLC control device drives the keel feeding system, the glass wool feeding system, the gypsum board feeding and wall body stacking system and the assembling platform to stop working until the operator controls the PLC control device again to drive the automatic production line to start working.
The automatic production line for the assembled wall modules in the embodiment solves the problem that the original assembled wall body is assembled, carried and stacked by a manual mode of manually punching gypsum boards, glass wool and steel keels, adopts the traditional assembling mode, has high demand on operators in the assembling process, and needs 5 operators in the operating process. And adopt the utility model provides an automatic production line for assembled wall module when assembling the assembled wall body, only need an operator to control the automatic production line for assembled wall module, just can realize the equipment to the assembled wall body. The automatic production line for the assembly type wall body module is adopted to assemble the assembly type wall body and can replace the manual labor force of drilling, the steel keel carrying, gypsum board positioning carrying, glass wool tiling, punching mounting screws and assembly type wall body stacking operation in the assembly process of the assembly type wall body are achieved, the labor force is greatly saved, the higher automatic control is achieved, and not only can the production efficiency be improved in a limited mode.
The automatic production line for the assembled wall modules in the above embodiment comprises a keel storage and transportation device 7, a keel robot 2, a keel gripper 1, a gypsum board positioning and feeding rotary table 5, a carrying robot 4, a carrying robot gripper 3, an assembly platform 12, a safety fence 11, a glass wool storage device 8, a glass wool feeding device 9, an isolation small block feeding system 10, an assembled wall stacking rotary table 6 and other parts, and only one operator needs to operate in a safety area outside the safety fence 11, so that the gypsum boards, the glass wool and the steel keels can be assembled into the assembled wall modules in a self-tapping screw fixing mode.
In this embodiment, the whole automatic production line is fully automated, the operator operates in the safety area (i.e. the operator working area) outside the safety fence at the right side of the glass wool storage device 9 along the feeding direction of the glass wool, all the devices in the automatic production line are driven by the PLC control device to work, and the right side of the glass wool feeding device 9 along the feeding direction of the glass wool is provided with a button for the operator to operate the devices. In the course of the work, if need change assembled wall body module, the module is changed to the human-computer interface touch-sensitive screen among the accessible PLC controlling means, and in this embodiment, all be equipped with correlation formula safety photoelectricity in gypsum board location material loading revolving stage and assembled wall body stack revolving stage department, play the safety protection effect to personnel, in someone response photoelectricity senses someone gets into security fence, then whole production line stands horse shut down, protection personnel safety.
The assembly platform 12 can assemble fixed steel keels, spread glass wool on the steel keels, and convey the positioned gypsum boards by the conveying robot 4; after placement, the mechanism on the mounting platform 12 performs drilling and screw installation, respectively, to complete assembly of the assembly wall.
Use including three fossil fragments in the assembled wall body as an example, in the production process, fossil fragments grab the fossil fragments robot and change to come and put respectively in assembly platform's three groove that is used for putting fossil fragments to at the in-process of placing of fossil fragments, the last one end that has three stopper of assembly platform is on the coplanar, and this plane is perpendicular with the assembly platform mesa, makes the tip of three fossil fragments can flush under the spacing of stopper, has the cylinder to stretch out the fossil fragments location in the groove, so fossil fragments have been fixed a position promptly. The glass wool is sent to a certain position at the end part of the glass wool feeding system by the glass wool feeding system, and the glass wool gripper on the portal frame in the assembly platform pulls the glass wool to be tiled on the keel which is already placed on the assembly platform. The well-positioned gypsum board is conveyed by the conveying robot and is directly and regularly placed on the keel and the glass wool, so that the keel, the glass wool and the gypsum board are all placed on the assembling platform, then the assembling platform can perform the operations of drilling the prefabricated holes and tapping screws, and finally, the assembling of the assembled wall body is completed.
Whole assembling process can divide into fossil fragments snatch with fossil fragments location, the cotton pay-off of glass and tiling, gypsum board location and snatch, assembly platform 12 moves these several flows of assembly, assembled wall body pile up neatly from the nailing, wherein:
the equipment that uses among fossil fragments snatchs and the fossil fragments location process contains: keel gripper 1, keel robot 2, keel storage and transportation device 7, safety fence 11 and assembly platform 12. The grabbing process comprises the following steps that an operator stacks keels on the keel storage and transportation device 7 at a safety position outside a range defined by the safety fence 11 according to a specified rule, the keel storage and transportation device transports the keels to a grabbed position after the keel storage and transportation device is fully stacked, and a ready signal is prepared for the keel robot 2 after positioning is completed; after receiving the ready signal, keel robot 2 grabs the keel to assembly platform 12.
The equipment that uses in gypsum board location and snatch process contains: the device comprises a carrying robot gripper 3, a carrying robot 4, a gypsum board positioning and feeding rotary table 5 and an assembling platform 12. The grabbing process comprises the following steps: carrying robot 4 grabs the gypsum board to gypsum board location material loading revolving stage 5 on, positioner sends signal for carrying robot 4 after accomplishing the gypsum board location, and carrying robot 4 grabs the gypsum board to assembly platform 12 that the location was accomplished.
The mounting platform 12 is a self-nailing assembly process that uses equipment comprising: the glass wool storage device 8, the glass wool feeding device 9 and the assembling platform 12. The assembly process comprises the following steps: the keel grabbed to the assembly platform 12 is positioned, the glass wool pulling device on the assembly platform 12 is matched with the glass wool storage device 8 and the glass wool feeding device 9 after the positioning is finished, the glass wool is laid on the keel after the positioning is finished, and the carrying robot places the positioned gypsum board on the laid glass wool. The assembly platform 12 is provided with a movable punching and screw device for punching paved keels, glass wool and gypsum boards, and the paved keels, the glass wool and the gypsum boards are fixed by screw mounting mechanisms at positions away from one end of the punched positions to complete assembly of the assembly type wall body, and an assembly completion signal is given after the assembly is completed.
The equipment that assembled wall body pile up neatly in-process used contains: the device comprises a carrying robot gripper 3, a carrying robot, an assembly type wall stacking rotary table 6, an isolation small block feeding system 10 and an assembly platform 12. The stacking process comprises the following steps: keep apart fritter feeding system 10 and send 4 fritters to location on the positioning conveyor line adjacent with assembly platform 12, the transfer robot snatchs assembled wall body to assembled wall body stack revolving stage 6, the transfer robot snatchs 4 blocks at every turn and keeps apart the fritter, snatch twice, totally 8 fritters, regularly and symmetrically place with the both sides of the central line of assembled wall body, place the fritter on the assembled wall body on the stack position for keep apart next assembled wall body, the condition that three fossil fragments height differs in the assembled wall body.
A production flow for an automatic production line of assembled wall modules is as follows: keel grabbing → glass wool tiling → gypsum board positioning grabbing → assembly platform automatic assembly → assembly type wall stacking, and after one process is finished, the process enters circulation according to instructions.
In this embodiment, the utility model discloses use 2 robots, assembly platform and 1 operator can realize the equipment of assembled wall body. Keel robot 2 and transfer robot cooperate with other automation equipment to accomplish higher intelligent operation. The utility model discloses the last assembly link of assembled wall production reduces the labour, improves production efficiency, realizes higher automated control.
This an automatic production line for assembled wall body module, the production line include fossil fragments charge-in system, glass cotton charge-in system, gypsum board material loading and wall body stack system, assembly platform, PLC controlling means and assembled wall body stack revolving stage, several systems mutually support, realize the automatic assembly to the assembled wall body. By adopting the automatic production line for the assembled wall modules, the production efficiency can be effectively improved, the labor force is saved, the safety of operators is guaranteed, and higher automatic operation is realized.
The utility model discloses an among the automatic production line technical scheme for assembled wall module, each functional module and the modular unit that wherein include all can correspond to the specific hardware circuit in the integrated circuit structure, consequently only relate to the improvement of specific hardware circuit, and the hardware part is not only the carrier that carries out control software or computer program, consequently solves corresponding technical problem and obtains corresponding technological effect and also does not relate to the application of any control software or computer program, that is to say, the utility model discloses only utilize the improvement in the hardware circuit structure that these module and unit relate to can solve the technical problem that will solve to obtain corresponding technological effect, and need not assist and can realize corresponding function with specific control software or computer program.
In this specification, the invention has been described with reference to specific embodiments thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the invention. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.

Claims (9)

1. An automated production line for fabricated wall modules, the production line comprising: the system comprises a keel feeding system, a glass wool feeding system, a gypsum board feeding and wall stacking system, an assembly platform, an assembly type wall stacking rotary table and a PLC (programmable logic controller) control device;
the keel feeding system, the glass wool feeding system, the gypsum board feeding system and the wall stacking system are all arranged on the periphery of the assembly platform, and the assembly type wall stacking rotary table is arranged on the periphery of the gypsum board feeding system and the wall stacking system;
the PLC control device is respectively connected with the keel feeding system, the glass wool feeding system, the gypsum board feeding and wall body stacking system and the assembling platform.
2. The automatic production line for assembled wall modules as claimed in claim 1, wherein the keel feeding system comprises a keel gripper and a keel robot, the keel gripper is connected with the keel robot, the keel robot is further connected with the PLC control device, and the keel robot is arranged at a position where the assembly platform can be accessed through the keel gripper.
3. The automatic production line for assembled wall modules as claimed in claim 2, wherein the keel feeding system further comprises a keel storage and transportation device for stacking the keels, the keel storage and transportation device is connected with the PLC control device, and the keel storage and transportation device is further used for transporting the stacked keels from an operator working area to an assembled wall production area.
4. The automatic production line for assembled wall modules as claimed in claim 1, wherein the glass wool feeding system comprises a glass wool storage device for storing rolled glass wool, a glass wool pulling device, a knife switch, a glass wool feeding device and a glass wool gripper,
the glass wool storage device, the glass wool pulling device, the knife switch and the glass wool feeding device are sequentially and adjacently arranged, the glass wool feeding device is arranged at a position adjacent to the assembling platform, and the glass wool gripper is arranged above the assembling platform;
the glass wool storage device, the glass wool pulling device, the knife switch, the glass wool feeding device and the glass wool gripper are all connected with the PLC control device.
5. The automatic production line for assembled wall modules as claimed in claim 1, wherein the plasterboard feeding and wall stacking system comprises a handling robot gripper, a handling robot and a plasterboard positioning and feeding turntable;
the carrying robot is connected with the carrying robot gripper, and is arranged at a position where the gypsum board positioning feeding rotary table and the assembly type wall stacking rotary table can be touched through the carrying robot gripper;
and the gypsum board positioning and feeding rotary table and the carrying robot are connected with the PLC control device.
6. The automated production line for assembled wall modules according to claim 5, further comprising:
the isolated small block feeding system is connected with the PLC control device, is adjacent to the assembling platform and is arranged at a position which can be touched by the carrying robot gripper;
and a positioning conveying line adjacent to the small isolation block feeding system is also arranged at the position adjacent to the assembling platform.
7. The automated production line for assembled wall modules according to claim 5, further comprising:
and the safety fence is enclosed outside the keel feeding system, the glass wool feeding system, the gypsum board feeding and wall body stacking system and the assembling platform.
8. The automatic production line for the assembled wall modules as claimed in claim 7, wherein the safety fence is provided with a correlation type safety photoelectric device, and the correlation type safety photoelectric device is connected with the PLC control device.
9. The automated production line for assembled wall modules according to claim 1, wherein the assembly platform comprises:
the assembly base is used for placing the keel, the glass wool and the gypsum board;
a punching mechanism and a screw mounting mechanism;
the punching mechanism and the screw mounting mechanism are positioned above the assembling base;
the punching mechanism and the screw installation mechanism are connected with the PLC control device.
CN201920472057.XU 2019-04-09 2019-04-09 Automatic production line for assembled wall modules Active CN209817257U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112109195A (en) * 2020-09-09 2020-12-22 重庆君道渝城绿色建筑科技有限公司 Prefabricated external wall panel production line system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112109195A (en) * 2020-09-09 2020-12-22 重庆君道渝城绿色建筑科技有限公司 Prefabricated external wall panel production line system

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