CN112643549B - Rotary AG glass production line - Google Patents
Rotary AG glass production line Download PDFInfo
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- CN112643549B CN112643549B CN202011500352.5A CN202011500352A CN112643549B CN 112643549 B CN112643549 B CN 112643549B CN 202011500352 A CN202011500352 A CN 202011500352A CN 112643549 B CN112643549 B CN 112643549B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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- General Chemical & Material Sciences (AREA)
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- Surface Treatment Of Glass (AREA)
Abstract
The invention provides a rotary AG glass production line which comprises a plurality of processing grooves arranged around a rotation center, wherein processing equipment with corresponding functions is arranged in each processing groove, the rotation center is provided with a rotating platform, the rotating platform is outwards extended and provided with supporting pieces and blocking pieces which are distributed at intervals, the supporting pieces support and fix glass substrates, the blocking pieces correspond to material through openings formed in adjacent side walls of the processing grooves, the blocking pieces can seal the material through openings in the rotating process of the rotating platform, and the supporting pieces can penetrate through the material through openings. Compared with a production line form in linear arrangement, the invention saves the field arrangement space and the personnel cost, and meanwhile, the operators can also process the fault in time and conveniently when the middle working procedure position has the fault.
Description
Technical Field
The invention relates to the technical field of AG glass production, in particular to a rotary type AG glass production line.
Background
The AG glass is also called anti-dazzle glass, non-reflection glass or anti-reflection glass, and the like, and a glass substrate is subjected to special surface treatment, so that the glass substrate has lower reflectance compared with common glass, and the light transmission is basically not influenced. The AG glass can improve the visual angle and the brightness of a display picture, and ensure that an image is clearer, more gorgeous and more saturated in color, thereby obviously improving the display effect. Can be widely used for manufacturing liquid crystal display screens, mobile phone cover plates and the like.
At present, two production modes of AG glass mainly comprise a spraying method and an etching method, wherein the AG spraying is a physical process method AG, the surface layer of the glass is not damaged, and the thickness of the glass is increased after the AG spraying. Etching AG is a chemical process AG, namely changing the surface of glass from a smooth surface to the surface of micron-sized particles by a chemical reaction mode. The process principle is complex, and is the result of the combined action of ionization balance, chemical reaction, dissolution, recrystallization, ion replacement and other reactions, the AG effect and the particle size and shape are related to the components and concentration of reactants, the reaction time, the temperature and other factors, the production difficulty is high, and the technical content is high. Therefore, compared with an etching method, AG spraying has low requirements on the glass substrate, and low cost is the largest market advantage of the product. The process of producing AG glass by the spraying method comprises the working procedures of acid washing, water washing, spraying, drying and the like, and acid washing liquid, water and the like on the surface of the glass substrate need to be filtered before spraying so as to achieve a better spraying effect.
Because processes such as pickling, washing, spraying all can set up the multichannel in succession on the actual production line, consequently linear AG glass production line among the prior art arranges very long usually, fairly occupies place space, all needs the operation of operating personnel at the head and the tail of production line simultaneously, and operating personnel need remove to production line intermediate position debugging when intermediate process goes wrong and handle, has reduced efficiency, has increased manufacturing cost.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a rotary AG glass production line so as to reduce the labor and site arrangement cost and improve the AG glass production efficiency.
In order to achieve the purpose, the invention provides a rotary AG glass production line which comprises a plurality of processing grooves arranged around a rotation center, wherein processing equipment with corresponding functions is arranged in each processing groove, the rotation center is provided with a rotary platform, the rotary platform is outwards extended and provided with supporting pieces and blocking pieces which are distributed at intervals, the supporting pieces support and fix glass substrates, the blocking pieces correspond to material through openings formed in adjacent side walls of the processing grooves, the blocking pieces can seal the material through openings in the rotation process of the rotary platform, and the supporting pieces can penetrate through the material through openings.
Furthermore, the processing equipment is located at the top end of the processing groove, a transverse moving mechanism is arranged at the top end of the processing groove and mainly comprises transverse moving electric cylinders and two ear fixing bodies, the two ear fixing bodies are arranged in the vertical direction and are connected through a connecting block, the connecting block is movably connected with the transverse moving electric cylinders, the processing equipment is downwards fixed on the two ear fixing bodies, a bar-shaped opening is further formed in the top end of the processing groove and is consistent with the moving track of the processing equipment, and the bottom end of the processing equipment penetrates into the processing groove from the bar-shaped opening.
Further, processing treatment facility includes pickling shower nozzle, washing shower nozzle, goes up sand shower nozzle and air knife, the pickling shower nozzle washing shower nozzle and go up the sand shower nozzle all through pipeline and place processing treatment tank bottom intercommunication and be provided with the actuating pump, the air knife is connected with the fan.
Furthermore, the horizontal section of the processing groove is in an isosceles trapezoid shape, and the processing groove is tightly attached to the adjacent processing grooves on two sides and shares a side wall.
Furthermore, the supporting parts correspond to the processing grooves one to one, the blocking parts correspond to the material through holes one to one, and one of the processing grooves is vacant and is used for feeding and discharging stations.
Further, when the stopper is located at the position of the material through opening, the support member is located at the middle position of the processing groove.
Furthermore, the blocking piece is a baffle, the baffle is L-shaped, the inner end of the baffle is fixedly connected with the rotating platform, the narrow section of the baffle corresponds to the narrow opening on the inner side of the material through opening, and the wide section of the baffle corresponds to the wide opening on the outer side of the material through opening.
Furthermore, the supporting piece is a supporting rod, the inner end of the supporting rod is connected with the rotating platform through a group of mounting blocks, the outer end of the supporting rod is fixedly provided with a charging tray, the upper surface of the charging tray is provided with a vacuum adsorption port, the supporting rod corresponds to the narrow opening of the material through port, and the charging tray corresponds to the wide opening of the material through port.
Further, rotation type AG glass production line still is provided with the upset subassembly, the upset subassembly is including fixed setting up upset piece on the bracing piece and with processing groove fixed connection's stirring piece, stirring piece is located and corresponds the vertical face at material passing hole place, the bracing piece with installation piece swivelling joint still overlaps simultaneously and is equipped with reset torsion spring, reset torsion spring's one end with bracing piece fixed connection, the other end with installation piece fixed connection.
Furthermore, the overturning assembly further comprises a limiting block, and the limiting block is fixedly arranged on the mounting block and limits the rotating angle of the overturning block.
The scheme of the invention has the following beneficial effects:
the rotary AG glass production line provided by the invention is provided with a plurality of processing grooves around the rotation center, the rotary platform arranged at the rotation center drives the baffle plate and the support rod for fixing the charging tray to feed materials in a rotary manner, only one person needs to operate at a charging and discharging station, and compared with a production line form in linear arrangement, the rotary AG glass production line obviously saves the site arrangement space and the personnel cost, and meanwhile, when the middle working position breaks down, the operators can also process the glass conveniently in time;
the automatic turnover device is provided with the turnover mechanism, the charging tray can be automatically turned over in the moving process, and can be automatically reset after turnover water filtering, no driving structures such as a motor are arranged, manual operation or control programs are not needed, the turnover is reliable, and the use is convenient.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a rotary platform according to the present invention;
FIG. 3 is a schematic view of the traversing mechanism of the present invention;
fig. 4 is a schematic diagram of the combination of the baffle, the support rod, the material feeding port and the turnover assembly according to the present invention.
[ instruction of reference ]
1, processing a treatment tank; 2-rotating the platform; 3-feeding a material port; 4-a loading and unloading station; 5-transversely moving the electric cylinder; 6-ear fixing; 7-a strip-shaped opening; 8-a baffle plate; 9-a support bar; 10-mounting a block; 11-a loading tray; 12-vacuum adsorption port; 13-overturning the block; 14-a material stirring block; 15-a return torsion spring; and 16-a limiting block.
Detailed Description
To make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1 and 2, the embodiment of the present invention provides a rotary AG glass production line provided with a plurality of processing tanks 1 around a rotation center. Because the process of producing AG glass by the spraying method comprises the procedures of acid washing, water washing, spraying, drying and the like, a plurality of processing treatment tanks 1 are arranged, comprise all the procedures and are arranged according to actual production requirements, and the same procedures such as water washing, spraying and the like can also be continuously arranged with a plurality of same processing treatment tanks 1, so that the effects of water washing, spraying and the like are improved in a multi-stage treatment mode. In this embodiment, the specific arrangement of the processing treatment tank 1 is not limited, and those skilled in the art can flexibly select the processing treatment tank according to actual requirements.
Each processing treatment tank 1 is internally provided with processing treatment equipment with corresponding functions, and the processing treatment equipment comprises an acid washing spray head, a water washing spray head, a sand feeding spray head and an air knife. Pickling shower nozzle, washing shower nozzle and last sand shower nozzle all communicate and are provided with the driving pump through pipeline and the bottom of place processing groove 1, make from pickling shower nozzle go up spun pickle, from washing shower nozzle go up spun water can be preserved in processing groove 1 inside after rinsing the glass substrate, the sand material that sprays on the sand shower nozzle from also can partially preserve in processing groove 1 inside, make the pickle through pipeline and driving pump, water and sand material reuse as far as possible, in order to save the cost. The air knife is connected with an external fan, and the glass substrate is dried by blowing air through the fan, so that the last process of AG glass production is realized.
The processing grooves 1 with corresponding functions are arranged in sequence and are fixedly arranged around the rotation center. The position of the rotation center is provided with a rotating platform 2, and the rotating platform 2 extends outwards to be provided with supporting pieces and blocking pieces which are distributed at intervals. Wherein, the supporting piece supports and fixes the glass substrate to be processed, and the blocking piece corresponds to the material through opening 3 arranged on the adjacent side wall of the processing groove 1. In addition, in the embodiment, the supporting members correspond to the processing grooves 1 one to one, the stoppers correspond to the material passing openings 3 one to one, and when the stoppers are located at the material passing openings 3, the supporting members are located at the middle positions of the processing grooves 1.
Rotating platform 2 is rotatory according to certain beat in the course of working for support piece that supports fixed glass substrate penetrates processing groove 1 inside from leading to material mouth 3, rotating platform 2 stops when removing to processing groove 1 intermediate position, and the fender piece of support piece both sides just in time shelters from this processing groove 1 both sides lead to material mouth 3 sealedly, and it is difficult to get into adjacent processing groove 1 from the lateral wall when pickler, washing liquor etc. are sprayed by the shower nozzle to be difficult to this moment. After the glass substrate is processed in the processing groove 1, the rotating platform 2 rotates by a certain angle, the supporting piece penetrates out of the processing groove 1 and then enters the next-stage processing groove 1 and stops at the middle position, and the blocking pieces on the two adjacent sides of the supporting piece seal the material passing openings 3 on the two sides of the next-stage processing groove 1, so that the glass substrate is further processed in the next processing groove 1. At this time, the glass substrate in the previous processing tank 1 enters the present processing tank 1 along with the previous support member after being processed and is located at the intermediate position. In addition, a feeding and discharging station 4 is further provided in this embodiment, and is located at a position of one of the processing grooves 1, where the processing groove 1 is not provided.
Therefore, the rotary type AG glass production line provided by the embodiment only needs a single feeding and discharging operation (or a single mechanical automatic feeding and discharging operation), the glass substrates (AG glass) completing all the procedures on the support member are discharged at the feeding and discharging station 4, then new glass substrates are fed onto the support member 9, the glass substrates are sequentially processed by each processing groove 1 under the action of the rotary platform 2, finally the glass substrates are discharged from the last processing groove 1 (air drying groove) and then return to the feeding and discharging station 4, and after the previous glass substrate enters the first-stage processing groove 1, the next glass substrate can be directly fed at the feeding and discharging station 4 (after the completed AG glass is discharged) so as to form the production line type processing, thereby improving the production efficiency of the AG glass, compared with the production line type of the linear arrangement, the rotary type AG glass production line provided by the invention obviously saves the field arrangement space and the personnel cost, meanwhile, when the middle working procedure position has a fault, the operator can also process the fault in time and conveniently.
Meanwhile, as shown in fig. 3, in the present embodiment, a traversing mechanism is disposed at the top end of the processing tank 1, and the traversing mechanism drives the corresponding processing equipment to move horizontally, so that all positions of the upper surface of the glass substrate can be sufficiently pickled, washed, sprayed, air-dried, and the like. Specifically, the transverse moving mechanism mainly comprises a transverse moving electric cylinder 5 and two ear fixing bodies 6, wherein the two ear fixing bodies 6 are arranged in the vertical direction and connected through a connecting block, and the connecting block is movably connected with the transverse moving electric cylinder 5 and driven by the transverse moving electric cylinder 5 to horizontally move. The processing equipment (spray head, air knife, etc.) is inserted downwards and fixed on the two ear fixing pieces 6 and moves horizontally along with the ear fixing pieces 6 and the connecting block. The top end of the processing groove 1 is also provided with a strip-shaped opening 7, the strip-shaped opening 7 is consistent with the moving track of the processing equipment, the bottom end of the processing equipment penetrates into the processing groove 1 from the strip-shaped opening 7, and the upper surface of the glass substrate in the groove is processed in the reciprocating movement process along the strip-shaped opening 7.
In this embodiment, the horizontal section of the processing groove 1 is an isosceles trapezoid, and the processing groove 1 adjacent to both sides is tightly attached to the common side wall, so that the overall structure of the production line is more compact, and the occupied space is less.
Meanwhile, as shown in fig. 4, in the embodiment, the blocking member is in the form of a baffle 8 and is L-shaped, the inner end of the baffle 8 is fixedly connected with the rotating platform 2, meanwhile, the narrow section of the baffle 8 corresponds to the narrow opening at the inner side of the material passing opening 3, and the wide section corresponds to the wide opening at the outer side of the material passing opening 3, so that when the baffle 8 rotates to the position of the material passing opening 3, the material passing opening 3 can be completely blocked, and two sides of the processing groove 1 are ensured to be sealed. The supporting piece is a supporting rod 9, the inner end of the supporting rod 9 is connected with the rotating platform 2 through a group of mounting blocks 10, the outer end of the supporting rod is fixedly provided with a charging tray 11, the upper surface of the charging tray 11 is provided with a vacuum adsorption port 12, and the glass substrate is adsorbed and fixed through the vacuum action, so that the glass substrate cannot shift or fall off in the feeding, processing and particularly overturning processes. Wherein the vacuum pipeline can be arranged along the inside of the supporting rod 9 and is connected with a vacuum generator which is arranged in the rotating platform 2 and synchronously rotates. The support rod 9 corresponds to the narrow opening of the material passing opening 3, and the charging tray 11 corresponds to the wide opening of the material passing opening 3, so that the material can smoothly enter the processing groove 1 in the rotating process.
In the production process of AG glass, the glass substrate needs to filter the residual pickling solution and washing solution on the surface after pickling and washing, and then is sprayed with a sand coating process, so that the supporting rod 9 and the mounting block 10 are connected in a rotating manner in the embodiment, and meanwhile, the production line is also provided with a turnover assembly. Referring to fig. 4 again, the turning assembly specifically includes a turning block 13 fixedly disposed on the supporting rod 9 and a material-pulling block 14 fixedly connected to the corresponding processing groove 1. The material shifting block 14 is located in a vertical plane where the corresponding material through port 3 is located, that is, at a position of the material through port 3 in front of the processing tank 1 in the filtrate turning process. Still the cover is equipped with reset torsion spring 15 on the bracing piece 9, and reset torsion spring 15's one end and bracing piece 9 fixed connection, the other end and installation piece 10 fixed connection.
In the process that the supporting rod 9 carries the glass substrate to enter the processing and treating groove 1 of the filtrate overturning process, the bottom end of the overturning block 13 just contacts with the material stirring block 14 when the supporting rod 9 is just positioned at the position of the material passing port 3 (inlet). In the process that the supporting rod 9 continues to move, the material stirring block 14 limits the bottom end of the turning block 13, so that the whole of the turning block 13 and the supporting rod 9 rotates around the self axis to drive the charging tray 11 to turn, and liquid on the upper surface of the glass substrate is filtered out as much as possible under the action of gravity. With the continuous movement of the supporting rod 9, the overturning block 13 slides along the material stirring block 14 and leaves, and is not limited by the material stirring block 14 any more, at this time, the supporting rod 9 gradually rotates and resets under the action of the elastic torque of the resetting torsion spring 15, so that the loading tray 11 automatically returns to the normal horizontal posture, and the upper surface of the glass substrate after water filtration enters the processing tank 1 for subsequent AG spraying.
Adopt above-mentioned upset subassembly to make charging tray 11 can overturn automatically at the in-process that removes to also can automatic re-setting after the upset drainage, drive structure settings such as no motor need not manual operation or set up control program, and the upset is reliable, convenient to use.
As further improvement, the upset subassembly in this embodiment still includes a stopper 16, stopper 16 is fixed to be set up on installation piece 10, it is spacing to the rotation angle of upset piece 13, make upset piece 13 unable continuation upset after its bottom and stopper 16 contact in the upset process, the same unable rotation that resumes the direction that resets after the in-process upset piece 13 top that resets contacts with stopper 16 again simultaneously, stopper 16 that adopts elastic material can make bracing piece 9 rotatory to by rocking after spacing reduce, promote the stability of charging tray 11, it is not hard up to avoid the glass substrate to adsorb to appear.
While the foregoing is directed to the preferred embodiment of the present invention, it will be appreciated by those skilled in the art that various changes and modifications may be made therein without departing from the principles of the invention as set forth in the appended claims.
Claims (8)
1. A rotary AG glass production line is characterized by comprising a plurality of processing grooves arranged around a rotation center, wherein processing equipment is arranged in each processing groove, the rotation center is provided with a rotation platform, the rotation platform is outwards extended and provided with supporting pieces and blocking pieces which are distributed at intervals, the supporting pieces support and fix glass substrates, the blocking pieces correspond to material passing holes formed in adjacent side walls of the processing grooves, the blocking pieces can seal the material passing holes in the rotation process of the rotation platform, and the supporting pieces can penetrate through the material passing holes;
the supporting piece is a supporting rod, the inner end of the supporting rod is connected with the rotating platform through a group of mounting blocks, the outer end of the supporting rod is fixedly provided with a charging tray, the upper surface of the charging tray is provided with a vacuum adsorption port, the supporting rod corresponds to the narrow opening of the material through port, and the charging tray corresponds to the wide opening of the material through port;
still be provided with the upset subassembly, the upset subassembly is including fixed setting the upset piece on the bracing piece and with processing groove fixed connection's stirring piece, it is located the correspondence to stir the piece the vertical face at logical material mouth place, the bracing piece with installation piece swivelling joint still overlaps simultaneously and is equipped with reset torsion spring, reset torsion spring's one end with bracing piece fixed connection, the other end with installation piece fixed connection.
2. The rotary AG glass production line of claim 1, wherein the processing equipment is located at the top end of the processing tank, the top end of the processing tank is provided with a traversing mechanism, the traversing mechanism comprises a traversing electric cylinder and two ear fixing members, the two ear fixing members are arranged along the vertical direction and are connected through a connecting block, the connecting block is movably connected with the traversing electric cylinder, the processing equipment is downwards fixed on the two ear fixing members, the top end of the processing tank is further provided with a strip-shaped opening, the strip-shaped opening is consistent with the moving track of the processing equipment, and the bottom end of the processing equipment penetrates into the processing tank from the strip-shaped opening.
3. The rotary AG glass production line of claim 2, wherein the processing equipment comprises a pickling nozzle, a washing nozzle, a sanding nozzle and an air knife, the pickling nozzle, the washing nozzle and the sanding nozzle are all communicated with the bottom end of the processing tank through pipelines and are provided with a driving pump, and the air knife is connected with a fan.
4. The rotary AG glass production line of claim 1, wherein the horizontal cross section of the processing groove is an isosceles trapezoid, and the processing groove is closely attached to and shares a common side wall with the processing groove adjacent to both sides.
5. The rotary AG glass production line of claim 1, wherein the support members are in one-to-one correspondence with the processing tanks, the stoppers are in one-to-one correspondence with the feed through ports, and one of the processing tanks is vacant and is a loading and unloading station.
6. The rotary AG glass production line of claim 5, wherein the support member is located at an intermediate position of the processing tank when the stopper is located at the position of the feed-through opening.
7. The rotary AG glass production line of claim 6, wherein the stopper is a baffle plate, the baffle plate is L-shaped, the inner end of the baffle plate is fixedly connected with the rotary platform, the narrow section of the baffle plate corresponds to the narrow opening at the inner side of the feed through opening, and the wide section of the baffle plate corresponds to the wide opening at the outer side of the feed through opening.
8. The rotary AG glass production line of claim 1, wherein the turnover assembly further comprises a limiting block fixedly arranged on the mounting block for limiting the rotation angle of the turnover block.
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| CN202011500352.5A CN112643549B (en) | 2020-12-18 | 2020-12-18 | Rotary AG glass production line |
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| CN202011500352.5A CN112643549B (en) | 2020-12-18 | 2020-12-18 | Rotary AG glass production line |
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| CN112643549A (en) | 2021-04-13 |
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