CN116479433A - Tin-plated copper wire surface oxide removing equipment - Google Patents
Tin-plated copper wire surface oxide removing equipment Download PDFInfo
- Publication number
- CN116479433A CN116479433A CN202310434814.5A CN202310434814A CN116479433A CN 116479433 A CN116479433 A CN 116479433A CN 202310434814 A CN202310434814 A CN 202310434814A CN 116479433 A CN116479433 A CN 116479433A
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- China
- Prior art keywords
- copper wire
- fixedly connected
- cavity
- supporting wheel
- tin
- Prior art date
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 143
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 229910052802 copper Inorganic materials 0.000 claims abstract description 35
- 239000010949 copper Substances 0.000 claims abstract description 35
- 238000005554 pickling Methods 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 239000007921 spray Substances 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims description 90
- 239000000463 material Substances 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005498 polishing Methods 0.000 abstract description 7
- 239000003153 chemical reaction reagent Substances 0.000 abstract description 5
- 230000002378 acidificating effect Effects 0.000 abstract description 4
- 230000010405 clearance mechanism Effects 0.000 abstract 4
- 206010044565 Tremor Diseases 0.000 abstract 2
- 239000000243 solution Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 238000005406 washing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000003929 acidic solution Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/027—Associated apparatus, e.g. for pretreating or after-treating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/38—Single-purpose machines or devices for externally grinding travelling elongated stock, e.g. wire
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/024—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by a combination of dipping and spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/025—Details of the apparatus, e.g. linings or sealing means
- C23G3/026—Details of the apparatus, e.g. linings or sealing means for guiding the objects
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a device for removing oxide on the surface of a tinned copper wire, and relates to the field of oxide removing devices. This tinned wire surface oxide removal equipment, including trembling off the mechanism, set up in the intermediate chamber upside, be used for acting on copper line between third supporting wheel and the fourth supporting wheel, tremble off copper line surface pickling liquid, the one-level clearance mechanism sets up in the clear water intracavity upside, be used for carrying out the one-level to copper line surface oxide and get rid of, second grade clearance mechanism rotates the copper line surface oxide through drive assembly between the support frame and carries out the second grade and get rid of, circulation wiper mechanism, be used for using clear water intracavity liquid to carrying out spray rinsing to the copper line that is located between the second grade clearance mechanism, and spray rinsing liquid flows into clear water intracavity through second grade clearance mechanism. The invention removes the oxide on the surface of the galvanized copper wire by combining the acidic chemical reagent and mechanical polishing, can sufficiently clean the surface of the copper wire, and improves the effect of removing the oxide on the surface of the copper wire.
Description
Technical Field
The invention relates to the technical field of oxide removal equipment, in particular to tin-plated copper wire surface oxide removal equipment.
Background
When the tin-plated copper wire is not used and is exposed to relatively humid air for a long time, the surface of the copper wire is slowly blackened due to chemical reaction, oxide is generated, and in order not to influence the use of the copper wire, the oxide on the surface of the copper wire needs to be removed.
The existing copper wire surface oxide treatment process can be divided into a chemical reagent cleaning mode and a mechanical polishing mode. The acid washing method by using the acid chemical reagent generally adopts two processes of centralized whole acid soaking treatment and online automatic acid electrolysis treatment, but the two processes can generate toxic and harmful substances to the environment, the subsequent environment-friendly treatment process has high cost, and pollution accidents can be caused. The mechanical polishing mode generally utilizes polishing media such as abrasive belts to remove the harmful layers on the surface of the wire rod, special equipment is needed, a large amount of abrasive belts are consumed, the production cost is high, the single polishing mode is difficult to remove the harmful layers on the surface of the wire rod, and the wire rod is often not polished in place, so that the phenomenon that the residual oxide layer is not completely removed can influence the subsequent production operation.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a device for removing oxide on the surface of a tinned copper wire, which removes the oxide on the surface of the zinc-plated copper wire by combining an acidic chemical reagent and mechanical polishing, and solves the problem that the oxide removal effect is poor due to single mode of removing the oxide on the surface of the copper wire in the prior art.
In order to achieve the above purpose, the invention is realized by the following technical scheme: a tin-plated copper wire surface oxide removal apparatus comprising:
the copper wire cleaning device comprises a cleaning pool, wherein the cleaning pool is sequentially provided with an acid washing cavity, a middle cavity and a clear water cavity along the feeding direction of copper wires, the copper wires are respectively arranged in the cleaning pool through a first supporting wheel, a pulley block and a second supporting wheel, the pulley block comprises a third supporting wheel and a fourth supporting wheel, and the third supporting wheel and the fourth supporting wheel are respectively fixedly connected to two sides of the middle cavity;
the shaking-off mechanism is arranged on the upper side of the middle cavity and is used for acting on a copper wire between the third supporting wheel and the fourth supporting wheel to shake off pickling liquid on the surface of the copper wire;
the first-stage cleaning mechanism is arranged at the upper side in the clear water cavity and used for carrying out first-stage removal on oxides on the surface of the copper wire, one side, close to the middle cavity, of the clear water cavity is fixedly connected with a material containing frame, and the material containing frame is arranged at the lower side of the first-stage cleaning mechanism and used for receiving the oxides removed by the first-stage cleaning mechanism;
the support frame is fixed on one side in the clean water cavity and is used for supporting the secondary cleaning mechanism;
the two ends of the second-stage cleaning mechanism are supported by the supporting frames, the copper wires penetrate between the second-stage cleaning mechanisms through the second supporting wheels, and the second-stage cleaning mechanism rotates between the supporting frames through the driving assembly to remove oxides on the surfaces of the copper wires in a second stage;
and the circulating cleaning mechanism is used for spraying the copper wires positioned between the two-stage cleaning mechanisms by using liquid in the clean water cavity, and the spraying liquid flows into the clean water cavity through the two-stage cleaning mechanisms.
Preferably, the shake-off mechanism comprises a mounting seat, the mounting seat is fixedly connected to the upper side of the cleaning pool, a first motor is fixedly connected to one side of the mounting seat, a connecting seat is fixedly connected to the output end of the first motor, an action block is connected to one side of the connecting seat through a connecting rod, and a copper wire conveyed between the connecting rod and the third supporting wheel and a copper wire conveyed between the connecting rod and the fourth supporting wheel are vertically arranged.
Preferably, the connecting rod sliding connection is inboard at the connecting seat, fixedly connected with spring between action piece and the connecting seat, the connecting rod outside is located to the spring housing, connecting rod outer wall is located connecting seat and is kept away from action piece one side fixedly connected with stopper.
Preferably, the first-level cleaning mechanism comprises a connecting roller, connecting roller fixed connection is at a fourth supporting wheel axle head, clear water chamber inner chamber fixedly connected with two mounting panels, two rotate respectively between the mounting panel and be connected with first roller and second roller, first roller and second roller set up in copper line both sides, link to each other through the chain between first roller one end and the connecting roller, first roller other end fixedly connected with first driving gear, first driving gear meshing is connected with first driven gear, first driven gear fixed connection is at second roller one end, first roller and second roller outer wall all are provided with the brush hair.
Preferably, the secondary cleaning mechanism comprises a rotary drum, two ends of the rotary drum are respectively connected with the middle parts of two support frames in a rotating mode, copper wires penetrate through the middle parts of the rotary drum, a plurality of brush assemblies are arranged on the inner wall of the rotary drum in an equal angle mode, and the driving assemblies are fixedly connected to one side of the support frames and connected with the rotary drum and used for driving the rotary drum to rotate so as to drive the brush assemblies to clean oxides on the surface of the copper wires.
Preferably, the driving assembly comprises a second motor, the second motor is fixedly connected to one side of the supporting frame, a second driving gear is fixedly connected to the output end of the second motor, a second driven gear is connected to the second driving gear in a meshed mode, and the middle of the second driven gear is fixedly connected to the outer wall of the rotary drum.
Preferably, the brush assembly comprises a connecting block, one end of the connecting block is fixedly connected with the inner wall of the rotary drum, the other end of the connecting block is fixedly connected with a fixing plate, and the fixing plate is fixedly connected with a scraping plate and a brush plate respectively towards one side of the copper wire.
Preferably, the circulating cleaning mechanism comprises a circulating pipe, one end of the circulating pipe is arranged at the bottom side of the clear water cavity, the other end of the circulating pipe is connected with two connecting pipes through a three-way pipe, two spray heads are arranged at one ends of the two connecting pipes, the two spray heads face towards the space between the copper wire and the brush assembly, and a water pump is arranged at one side of the circulating pipe.
Preferably, the middle cavity is provided with a filter screen, the bottom wall of the middle cavity is inclined, and the side wall of the middle cavity is positioned at the lower end of the bottom wall and communicated with the pickling cavity.
Preferably, the bottom side of the material containing frame is obliquely arranged, the inner cavity of the material containing frame is communicated with the middle cavity, and the material containing frame and the middle cavity are communicated with an opening arranged on the upper side of the filter screen.
Working principle: when the galvanized copper wire surface oxide removal equipment provided by the invention is specifically operated, firstly, a copper wire is placed, and the copper wire is respectively arranged in a cleaning tank through a first supporting wheel, a pulley block and a second supporting wheel; then, the copper wire is wound through external traction equipment, the copper wire is pulled in the winding process, the copper wire is enabled to firstly pass through acid washing of pickling solution in an acid washing cavity, then pass through an intermediate cavity, at the moment, the connection seat is driven to rotate through a shaking-off mechanism, and then the connection seat is driven to rotate through a connecting rod, wherein the action block is a part with proper weight and shape and is used for acting on the surface of the copper wire, shaking off oxides and pickling solution, then the copper wire is cleaned through a primary cleaning mechanism, the copper wire rotates along with the copper wire in the conveying process through a fourth supporting wheel, and then the connecting roller is driven to rotate, so that the connecting roller drives the first rotating roller to rotate through a chain, and when the first rotating roller rotates, the first driving gear rotates to drive a first driven gear meshed with the first driving gear to rotate, and then drives a second rotating roller to rotate, so that bristles arranged on the outer wall are driven to brush the oxides on the surface of the copper wire; then the copper wire enters a clear water cavity to be washed, residual oxides and pickling solution on the surface of the copper wire are washed, then the copper wire is cleaned by a secondary cleaning mechanism, the output of a second motor drives a second driving gear to rotate, and then drives a second driven gear meshed with the second driving gear to rotate, and then drives a rotary drum to rotate, so that the rotary drum is rotated to drive a brush assembly to rotate to clean the oxides on the surface of the copper wire, the surface of the copper wire can be sufficiently cleaned, and the effect of improving the oxide cleaning effect on the surface of the copper wire is achieved; in the process of cleaning the oxide on the surface of the copper wire by the secondary cleaning mechanism, the liquid in the clean water cavity is shunted by the three-way pipe through the water pump and is sprayed between the copper wire and the brush assembly through the two connecting pipe end nozzles, the surface of the copper wire which is scrubbed by the secondary cleaning mechanism is flushed, the surface of the copper wire can be sufficiently cleaned, and the oxide removal effect of the surface of the copper wire is improved; and then the copper wire enters external drying equipment to dry the surface water stain, and then the copper wire is wound to remove the oxide on the surface of the galvanized copper wire.
The invention provides a device for removing oxide on the surface of a tinned copper wire. The beneficial effects are as follows:
1. according to the invention, copper wires are subjected to double cleaning through the primary cleaning mechanism and the secondary cleaning mechanism, and the surfaces of the copper wires scrubbed by the secondary cleaning mechanism are washed through the circulating cleaning mechanism, so that the surfaces of the copper wires can be sufficiently cleaned, the oxide removal effect of the surfaces of the copper wires is improved, and the device can clean the oxides of the surfaces of galvanized copper wires more thoroughly.
2. The invention shakes off the residual pickling solution on the surface of the copper wire through the shaking-off mechanism, so as to shake off the residual pickling solution on the surface of the copper wire, avoid interference in the cleaning process of the next stage, and facilitate the next treatment.
3. According to the invention, through the circulating cleaning mechanism, the surface of the copper wire can be cleaned by using the liquid in the clean water cavity, and the cleaned liquid can flow into the clean water cavity again through the rotary drum, so that the water can be recycled, and the water resource can be saved and the waste can be reduced.
4. The invention removes the oxide on the surface of the galvanized copper wire by combining the acidic chemical reagent and mechanical polishing, can sufficiently clean the surface of the copper wire, and improves the effect of removing the oxide on the surface of the copper wire.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a shake-off mechanism according to the present invention;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is a schematic view of a primary cleaning mechanism according to the present invention;
FIG. 5 is a schematic view of a two-stage cleaning mechanism according to the present invention;
FIG. 6 is an enlarged view of FIG. 5 at B;
FIG. 7 is a schematic view of a circulation cleaning mechanism according to the present invention;
FIG. 8 is a schematic diagram of the position of the spray head according to the present invention.
10, cleaning a pool; 11. a pickling cavity; 111. a first support wheel; 12. an intermediate chamber; 121. a bottom wall; 122. a filter screen; 13. a clear water cavity; 131. a second support wheel; 132. a material containing frame; 20. pulley block; 21. a third support wheel; 22. a fourth supporting wheel; 30. a shake-off mechanism; 31. a mounting base; 32. a first motor; 33. a connecting seat; 34. a connecting rod; 35. an action block; 36. a spring; 37. a limiting block; 40. a primary cleaning mechanism; 41. a connecting roller; 42. a chain; 43. a mounting plate; 44. a first rotating roller; 45. a second roller; 46. a first drive gear; 47. a first driven gear; 48. brushing; 50. a support frame; 60. a secondary cleaning mechanism; 61. a rotating drum; 62. a brush assembly; 621. a connecting block; 622. a fixing plate; 623. a scraper; 624. brushing a plate; 63. a second motor; 64. a second drive gear; 65. a second driven gear; 70. a circulation cleaning mechanism; 71. a circulation pipe; 72. a water pump; 73. a three-way pipe; 74. a connecting pipe; 75. a spray head.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples:
referring to fig. 1-8, an embodiment of the present invention provides a device for removing oxide on a surface of a tin-plated copper wire, including:
the cleaning tank 10, the cleaning tank 10 is sequentially provided with an acid washing cavity 11, a middle cavity 12 and a clear water cavity 13 along the copper wire feeding direction, copper wires are respectively arranged in the cleaning tank 10 through a first supporting wheel 111, a pulley block 20 and a second supporting wheel 131, the pulley block 20 comprises a third supporting wheel 21 and a fourth supporting wheel 22, and the third supporting wheel 21 and the fourth supporting wheel 22 are respectively fixedly connected to two sides of the middle cavity 12;
in this embodiment, the cleaning tank 10 is divided into three chambers. Specifically, it is divided into:
the pickling chamber 11, which contains an acidic solution, such as sulfuric acid, is effective in removing oxides from the copper wire surface.
An intermediate chamber 12 fixedly connected to the third support wheel 21 and the fourth support wheel 22;
wherein, the upper side of the middle cavity 12 is provided with a shaking-off mechanism 30 for acting on the copper wire between the third supporting wheel 21 and the fourth supporting wheel 22 to shake off the pickling solution on the surface of the copper wire; the shake-off mechanism 30 shakes off the residual pickling solution on the surface of the copper wire to shake off the pickling solution remaining on the surface of the copper wire, thereby avoiding interference in the cleaning process in the next stage and facilitating the next treatment.
The clean water cavity 13 can remove residual oxide and pickling solution on the surface of the copper wire by the clean water cavity 13, so that the surface of the copper wire is cleaner;
the upper side of the clean water cavity 13 is provided with a first-stage cleaning mechanism 40 for carrying out first-stage removal on oxides on the surface of the copper wire, one side, close to the middle cavity 12, of the clean water cavity 13 is fixedly connected with a material containing frame 132, and the material containing frame 132 is arranged on the lower side of the first-stage cleaning mechanism 40 and used for receiving the oxides removed by the first-stage cleaning mechanism 40;
the support frame 50 is fixed on one side in the clean water cavity 13 and is used for supporting the secondary cleaning mechanism 60;
in this embodiment, the supporting frame 50 is specifically composed of a middle annular supporting plate and a side wall connecting column;
the secondary cleaning mechanism 60 is supported by the support frames 50, copper wires penetrate between the secondary cleaning mechanism 60 from the clear water cavity 13 through the second support wheels 131 and are then connected in external drying equipment, and the secondary cleaning mechanism 60 rotates between the support frames 50 through the driving assembly to remove oxides on the surface of the copper wires in a secondary mode;
specifically, the secondary cleaning mechanism 60 drives the copper wire to rotate through the driving assembly, so that residual oxides on the outer side of the copper wire in the middle are cleaned, and the oxides on the surface of the galvanized copper wire are cleaned more thoroughly through primary cleaning and secondary cleaning.
The circulation cleaning mechanism 70 is used for spraying the copper wires between the two-stage cleaning mechanisms 60 by using the liquid in the clean water cavity 13, and the spraying liquid flows into the clean water cavity 13 through the two-stage cleaning mechanisms 60;
in this embodiment, the nozzle of the circulation cleaning mechanism 70 is located at the upper part of the secondary cleaning mechanism 60, and it can continuously pump the clean water in the clean water cavity 13 and spray the clean water onto the copper wires to remove the residual oxide or the residual acidic liquid. The cleaning liquid and the dirt flow to the clean water cavity 13, and the liquid in the clean water cavity 13 circulates through a circulating liquid reflux system of the cleaning tank 10 so as to ensure that the surface of the copper wire is sufficiently cleaned;
in particular, the water sprayed by the circulation washing mechanism 70 is recycled, which helps to save water resources and reduce waste generation.
In a specific embodiment, the shake-off mechanism 30 includes a mounting seat 31, the mounting seat 31 is fixedly connected to the upper side of the cleaning tank 10, a first motor 32 is fixedly connected to one side of the mounting seat 31, an output end of the first motor 32 is fixedly connected to a connecting seat 33, one side of the connecting seat 33 is connected to an action block 35 through a connecting rod 34, and the connecting rod 34 is vertically arranged with copper wires conveyed between the third supporting wheel 21 and the fourth supporting wheel 22;
in this embodiment, the first motor 32 outputs a torque to drive the connecting seat 33 to rotate, and then the connecting rod 34 drives the action block 35 to rotate along the connecting seat 33, wherein the action block 35 is a component with proper weight and shape for acting on the surface of the copper wire and shaking off oxide and pickling solution.
Further, the connecting rod 34 is slidably connected to the inner side of the connecting seat 33, a spring 36 is fixedly connected between the acting block 35 and the connecting seat 33, the spring 36 is sleeved on the outer side of the connecting rod 34, and a limiting block 37 is fixedly connected to the outer wall of the connecting rod 34, which is located on the side, away from the acting block 35, of the connecting seat 33;
in this embodiment, when the action block 35 acts on the copper wire, it drives the connecting rod 34 to slide along the through hole on the inner side of the connecting seat 33, so as to avoid the swing space, so that a stronger action force is not easily caused on the copper wire, the copper wire is prevented from derailing, and meanwhile, the action block 35 is reset through the spring 36 arranged between the action block 35 and the connecting seat 33.
In a specific embodiment, the primary cleaning mechanism 40 comprises a connecting roller 41, the connecting roller 41 is fixedly connected to one shaft end of the fourth supporting wheel 22, two mounting plates 43 are fixedly connected to an inner cavity of the clean water cavity 13, a first rotating roller 44 and a second rotating roller 45 are respectively and rotatably connected between the two mounting plates 43, the first rotating roller 44 and the second rotating roller 45 are arranged on two sides of a copper wire, one end of the first rotating roller 44 is connected with the connecting roller 41 through a chain 42, the other end of the first rotating roller 44 is fixedly connected with a first driving gear 46, the first driving gear 46 is in meshed connection with a first driven gear 47, the first driven gear 47 is fixedly connected to one end of the second rotating roller 45, and bristles 48 are arranged on the outer walls of the first rotating roller 44 and the second rotating roller 45;
in this embodiment, the copper wire is conveyed through the fourth supporting wheel 22, the fourth supporting wheel 22 rotates along with the copper wire, and then drives the connecting roller 41 to rotate, so that the connecting roller 41 drives the first rotating roller 44 to rotate through the chain 42, and when the first rotating roller 44 rotates, the first driving gear 46 is driven to rotate, the first driving gear 46 rotates to drive the first driven gear 47 meshed with the first driving gear 46 to rotate, and then drives the second rotating roller 45 to rotate, so that the first rotating roller 44 and the second rotating roller 45 rotate in opposite directions, and then the bristles 48 arranged on the outer wall are driven to brush oxide on the surface of the copper wire.
In a specific embodiment, the secondary cleaning mechanism 60 includes a drum 61, two ends of the drum 61 are respectively connected to the middle parts of two supporting frames 50 in a rotating way, copper wires penetrate through the middle parts of the drum 61, a plurality of brush assemblies 62 are arranged on the inner wall of the drum 61 in an equal angle way, and a driving assembly is fixedly connected to one side of the supporting frames 50 and connected with the drum 61 and is used for driving the drum 61 to rotate so as to drive the plurality of brush assemblies 62 to clean oxides on the surface of the copper wires;
in this embodiment, the output of the driving assembly drives the drum 61 to rotate and drives the brush assembly 62 to remove the oxide on the surface of the copper wire, and during operation, the copper wire is passed through the center of the drum 61 and contacts the brush assembly 62, so that the oxide on the surface of the copper wire can be cleaned by the rotating brush assembly 62.
Further, the driving assembly comprises a second motor 63, the second motor 63 is fixedly connected to one side of the supporting frame 50, the output end of the second motor 63 is fixedly connected with a second driving gear 64, the second driving gear 64 is in meshed connection with a second driven gear 65, and the middle part of the second driven gear 65 is fixedly connected to the outer wall of the rotary drum 61;
in this embodiment, the output of the second motor 63 in the driving assembly drives the second driving gear 64 to rotate, and then drives the second driven gear 65 meshed with the second driving gear to rotate, and then drives the drum 61 to rotate, so as to realize that the drum 61 rotates to drive the brush assembly 62 to rotate to clean oxide on the surface of the copper wire.
In one embodiment, the brush assembly 62 comprises a connecting block 621, one end of the connecting block 621 is fixedly connected to the inner wall of the rotary drum 61, the other end of the connecting block 621 is fixedly connected with a fixing plate 622, and one side of the fixing plate 622 facing the copper wire is fixedly connected with a scraping plate 623 and a brush plate 624 respectively;
in this embodiment, the scraping plate 623 is disposed toward the copper wire for scraping oxide on the surface of the copper wire. The brush plate 624 is then secured behind the scraper 623 for further cleaning. The brush assembly 62 is configured to provide adequate cleaning of the copper wire surface to enhance the removal of oxides from the copper wire surface.
In a specific embodiment, the circulating cleaning mechanism 70 comprises a circulating pipe 71, one end of the circulating pipe 71 is arranged at the inner bottom side of the clean water cavity 13, the other end of the circulating pipe 71 is connected with two connecting pipes 74 through a three-way pipe 73, one ends of the two connecting pipes 74 are respectively provided with a spray head 75, the two spray heads 75 are respectively arranged between the copper wires and the brush assembly 62, and one side of the circulating pipe 71 is provided with a water pump 72;
in this embodiment, the water pump 72 in the circulation cleaning mechanism 70 shunts the liquid in the clean water cavity 13 through the three-way pipe 73 and sprays the spray head 75 at the end of the two connecting pipes 74 between the copper wire and the brush assembly 62 through the circulating pipe 71, so as to flush the surface of the copper wire brushed by the secondary cleaning mechanism 60, thereby being capable of sufficiently cleaning the surface of the copper wire and improving the oxide removal effect of the surface of the copper wire.
In a specific embodiment, the inner cavity of the middle cavity 12 is provided with a filter screen 122, the bottom wall 121 of the inner cavity of the middle cavity 12 is obliquely arranged, and the side wall of the middle cavity 12 is positioned at the lower end of the bottom wall 121 and is communicated with the pickling cavity 11;
in this embodiment, through the filter screen 122, the oxide solids shaken off by the shaking-off mechanism 30 are filtered and blocked, and through the bottom wall 121 which is obliquely arranged, the pickling solution shaken off by the shaking-off mechanism 30 flows into the pickling chamber 11 through the communicating groove.
Further, the bottom side of the material containing frame 132 is inclined, the inner cavity of the material containing frame 132 is communicated with the middle cavity 12, and the opening for communicating the material containing frame 132 with the middle cavity 12 is arranged on the upper side of the filter screen 122;
in this embodiment, the oxide cleaned by the primary cleaning mechanism 40 can be picked up by the material containing frame 132, and can fall onto the filter screen 122 of the middle chamber 12 through the communicating groove.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A tin-plated copper wire surface oxide removal apparatus, comprising:
the copper wire cleaning device comprises a cleaning tank (10), wherein the cleaning tank (10) is sequentially provided with a pickling cavity (11), a middle cavity (12) and a clear water cavity (13) along the feeding direction of copper wires, the copper wires are respectively arranged in the cleaning tank (10) through a first supporting wheel (111), a pulley block (20) and a second supporting wheel (131), the pulley block (20) comprises a third supporting wheel (21) and a fourth supporting wheel (22), and the third supporting wheel (21) and the fourth supporting wheel (22) are respectively fixedly connected to two sides of the middle cavity (12);
the shaking-off mechanism (30) is arranged on the upper side of the middle cavity (12) and is used for acting on a copper wire between the third supporting wheel (21) and the fourth supporting wheel (22) to shake off pickling solution on the surface of the copper wire;
the first-stage cleaning mechanism (40) is arranged on the upper side in the clean water cavity (13) and is used for carrying out first-stage removal on oxides on the surface of the copper wire, a material containing frame (132) is fixedly connected to one side, close to the middle cavity (12), in the clean water cavity (13), and the material containing frame (132) is arranged on the lower side of the first-stage cleaning mechanism (40) and is used for receiving the oxides removed by the first-stage cleaning mechanism (40);
the support frame (50) is fixed on one side in the clean water cavity (13) and is used for supporting the secondary cleaning mechanism (60);
the two ends of the second-stage cleaning mechanism (60) are supported by the supporting frames (50), copper wires pass through the second supporting wheels (131) between the second-stage cleaning mechanisms (60), and the second-stage cleaning mechanisms (60) rotate between the supporting frames (50) through the driving components to remove oxides on the surfaces of the copper wires in a second stage;
and the circulating cleaning mechanism (70) is used for spraying the copper wires between the two-stage cleaning mechanisms (60) by using the liquid in the clean water cavity (13), and the sprayed liquid flows into the clean water cavity (13) through the two-stage cleaning mechanisms (60).
2. The tin-plated copper wire surface oxide removal device according to claim 1, wherein the shaking-off mechanism (30) comprises a mounting seat (31), the mounting seat (31) is fixedly connected to the upper side of the cleaning tank (10), a first motor (32) is fixedly connected to one side of the mounting seat (31), a connecting seat (33) is fixedly connected to the output end of the first motor (32), an action block (35) is connected to one side of the connecting seat (33) through a connecting rod (34), and copper wires conveyed between the connecting rod (34) and the third supporting wheel (21) and the fourth supporting wheel (22) are vertically arranged.
3. The tin-plated copper wire surface oxide removal equipment according to claim 2, wherein the connecting rod (34) is slidably connected inside the connecting seat (33), a spring (36) is fixedly connected between the acting block (35) and the connecting seat (33), the spring (36) is sleeved outside the connecting rod (34), and a limiting block (37) is fixedly connected to one side, away from the acting block (35), of the connecting seat (33) on the outer wall of the connecting rod (34).
4. The tin-plated copper wire surface oxide removing device according to claim 1, wherein the primary cleaning mechanism (40) comprises a connecting roller (41), the connecting roller (41) is fixedly connected to one shaft end of a fourth supporting wheel (22), an inner cavity of the clean water cavity (13) is fixedly connected with two mounting plates (43), a first rotating roller (44) and a second rotating roller (45) are respectively and rotatably connected between the two mounting plates (43), the first rotating roller (44) and the second rotating roller (45) are arranged on two sides of the copper wire, one end of the first rotating roller (44) is connected with the connecting roller (41) through a chain (42), the other end of the first rotating roller (44) is fixedly connected with a first driving gear (46), the first driving gear (46) is in meshed connection with a first driven gear (47), the first driven gear (47) is fixedly connected to one end of the second rotating roller (45), and bristles (48) are arranged on the outer walls of the first rotating roller (44) and the second rotating roller (45).
5. The tin-plated copper wire surface oxide removal equipment according to claim 1, wherein the secondary cleaning mechanism (60) comprises a rotary drum (61), two ends of the rotary drum (61) are respectively connected to the middle parts of the two supporting frames (50) in a rotating mode, copper wires penetrate through the middle parts of the rotary drum (61), a plurality of brush assemblies (62) are arranged on the inner wall of the rotary drum (61) at equal angles, and the driving assemblies are fixedly connected to one side of the supporting frames (50) and connected with the rotary drum (61) and are used for driving the rotary drum (61) to rotate so as to drive the brush assemblies (62) to remove oxides on the surface of the copper wires.
6. The tin-plated copper wire surface oxide removal equipment according to claim 5, wherein the driving assembly comprises a second motor (63), the second motor (63) is fixedly connected to one side of the supporting frame (50), the output end of the second motor (63) is fixedly connected with a second driving gear (64), the second driving gear (64) is in meshed connection with a second driven gear (65), and the middle part of the second driven gear (65) is fixedly connected to the outer wall of the rotary drum (61).
7. The tin-plated copper wire surface oxide removal apparatus as recited in claim 5, wherein the brush assembly (62) comprises a connection block (621), one end of the connection block (621) is fixedly connected to an inner wall of the drum (61), the other end of the connection block (621) is fixedly connected with a fixing plate (622), and the fixing plate (622) is fixedly connected with a scraping plate (623) and a brush plate (624) respectively towards one side of the copper wire.
8. The tin-plated copper wire surface oxide removal equipment according to claim 1, wherein the circulating cleaning mechanism (70) comprises a circulating pipe (71), one end of the circulating pipe (71) is arranged at the inner bottom side of the clean water cavity (13), the other end of the circulating pipe (71) is connected with two connecting pipes (74) through a three-way pipe (73), one ends of the two connecting pipes (74) are provided with spray heads (75), the two spray heads (75) are arranged between the copper wire and the brush assembly (62), and one side of the circulating pipe (71) is provided with a water pump (72).
9. A tin-plated copper wire surface oxide removal device according to claim 1, wherein the inner cavity of the intermediate cavity (12) is provided with a filter screen (122), the bottom wall (121) of the inner cavity of the intermediate cavity (12) is arranged in an inclined manner, and the side wall of the intermediate cavity (12) is positioned at the lower end of the bottom wall (121) and is communicated with the pickling cavity (11).
10. The tin-plated copper wire surface oxide removal device according to claim 9, wherein the bottom side of the material containing frame (132) is obliquely arranged, the inner cavity of the material containing frame (132) is communicated with the middle cavity (12), and the communication opening of the material containing frame (132) and the middle cavity (12) is arranged on the upper side of the filter screen (122).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310434814.5A CN116479433A (en) | 2023-04-21 | 2023-04-21 | Tin-plated copper wire surface oxide removing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310434814.5A CN116479433A (en) | 2023-04-21 | 2023-04-21 | Tin-plated copper wire surface oxide removing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116479433A true CN116479433A (en) | 2023-07-25 |
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ID=87218927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310434814.5A Pending CN116479433A (en) | 2023-04-21 | 2023-04-21 | Tin-plated copper wire surface oxide removing equipment |
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| CN (1) | CN116479433A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117160948A (en) * | 2023-11-02 | 2023-12-05 | 国网山东省电力公司博兴县供电公司 | Cleaning mechanism for cable surface |
-
2023
- 2023-04-21 CN CN202310434814.5A patent/CN116479433A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117160948A (en) * | 2023-11-02 | 2023-12-05 | 国网山东省电力公司博兴县供电公司 | Cleaning mechanism for cable surface |
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