CN112623329A - A plunger device for filling line - Google Patents
A plunger device for filling line Download PDFInfo
- Publication number
- CN112623329A CN112623329A CN202011455314.2A CN202011455314A CN112623329A CN 112623329 A CN112623329 A CN 112623329A CN 202011455314 A CN202011455314 A CN 202011455314A CN 112623329 A CN112623329 A CN 112623329A
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- rod
- guide
- frame plate
- cylinder
- lower frame
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- 239000000463 material Substances 0.000 claims abstract description 61
- 238000003860 storage Methods 0.000 claims abstract description 34
- 238000001514 detection method Methods 0.000 claims description 42
- 238000003032 molecular docking Methods 0.000 claims description 27
- 230000033001 locomotion Effects 0.000 claims description 10
- 210000001503 joint Anatomy 0.000 claims description 9
- 230000009471 action Effects 0.000 abstract description 13
- 235000013305 food Nutrition 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000009924 canning Methods 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 abstract 1
- 238000003780 insertion Methods 0.000 description 10
- 230000037431 insertion Effects 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 235000011475 lollipops Nutrition 0.000 description 3
- 235000013324 preserved food Nutrition 0.000 description 3
- 235000014676 Phragmites communis Nutrition 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000008447 perception Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J25/00—Cheese-making
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J25/00—Cheese-making
- A01J25/004—Cheese-making by filling curd into permanent containers, i.e. for sale of the final product
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C19/00—Cheese; Cheese preparations; Making thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G9/00—Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
- A23G9/04—Production of frozen sweets, e.g. ice-cream
- A23G9/22—Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
- A23G9/26—Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for producing frozen sweets on sticks
- A23G9/265—Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for producing frozen sweets on sticks for manipulating the sticks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/005—Packaging other articles presenting special problems packaging of confectionery
- B65B25/006—Packaging other articles presenting special problems packaging of confectionery packaging of lollipops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
Abstract
The invention discloses a plunger device for a filling production line, which belongs to the technical field of food canning equipment and comprises a plunger support, a storage component, a conveying component, a connecting component, a plunger component and a guide component, wherein the storage component comprises a driving part, a protective plate and a plunger conveying turntable, the plunger conveying turntable is provided with a plunger storage groove, the conveying component is provided with a first conveying channel, the connecting component is provided with a connecting table, the connecting table is provided with a second conveying channel, the plunger component comprises a contact pin and a plunger cylinder, the guide component is provided with a guide pipe, and the guide pipe is provided with a guide channel. The rod body is inserted into the accommodating cavity which is not filled with the materials through the rod inserting device, then the materials are filled, after filling is completed, the sheet is sealed and cut, and then the packaged single rod inserting food can be obtained, the materials do not need to undergo carrying action in the production process, and the risk that the materials are polluted in the carrying process is effectively eliminated. The rod inserting device can effectively improve the rod inserting efficiency and is beneficial to improving the production efficiency of products.
Description
Technical Field
The invention relates to the technical field of food canning equipment, in particular to a rod inserting device for a canning production line.
Background
Along with the development of society, the living standard of people is continuously improved, the diet concept is greatly changed, and canned food which can be directly eaten is more and more favored by people due to the use requirements of sanitation, convenience, time saving and the like. The existing packaging process of the rod-inserting food such as ice lollies, cheese sticks, lollipops and the like is carried out in a mode that the rod-inserting food is solidified and formed and then is added and packaged outside, the rod-inserting food is required to be carried once from solidification and formation to packaging completion, and the rod-inserting food is exposed in the air in the carrying process, so that the risk of food pollution is increased. In addition, the existing rod inserting food has the conditions of low rod inserting efficiency, rod inserting omission and the like during production, and is not beneficial to improving the production efficiency and the product percent of pass.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention provides the rod inserting device for the filling production line, which is beneficial to improving the rod inserting efficiency in the production of rod inserting type food.
In order to achieve the technical purpose, the invention provides a plunger device for a filling production line, which comprises a plunger bracket and further comprises
The rod feeding turntable and the protection plate are arranged on the rod inserting support, the driving part is connected with the rod feeding turntable and drives the rod feeding turntable to rotate in the vertical direction, a plurality of rod storage grooves which are uniformly distributed around the axial lead of the rod feeding turntable at equal angles are formed in the rod feeding turntable, the extension direction of the rod storage grooves is overlapped with the radial direction of the rod feeding turntable, and the protection plate is positioned on one side of the rod feeding turntable and is positioned on the extension direction of the rod storage grooves on the side of the rod feeding turntable;
the rod conveying device comprises a rod conveying part, a rod storage groove and a rod conveying device, wherein the rod conveying part is provided with a first material conveying channel extending vertically, the top end of the first material conveying channel is positioned below a rod conveying turntable, and the rod storage groove is in butt joint conduction with the first material conveying channel when the rod conveying turntable rotates until the extending direction of the rod storage groove is positioned in the vertical direction;
the connecting assembly is provided with a connecting table which reciprocates back and forth in the horizontal direction, a second conveying channel which extends vertically is arranged on the connecting table, and the connecting table is positioned at the bottom of the conveying part when moving backwards to a proper position, and the second conveying channel is in butt joint conduction with the first conveying channel;
the pin inserting assembly comprises a pin and a pin cylinder, the pin extends vertically, and the pin reciprocates vertically under the driving of the pin cylinder; and
the guide assembly is provided with a guide pipe which reciprocates vertically, a guide channel extending vertically is arranged on the guide pipe, the guide channel is located in the motion range of the contact pin, and when the connection table moves forwards to a proper position, the connection table is located at the bottom of the contact pin, and the second material conveying channel is in butt joint with the guide channel to be conducted so that the contact pin can be inserted into the second material conveying channel and the guide channel downwards.
Preferably, the plunger subassembly is still including lacking the stick and detecting the structure, it includes the frame plate to lack the stick and detect the structure, lower frame plate, the column jacket, first spring and detection piece, lower frame plate is connected in the piston rod of plunger cylinder, the top of frame plate down is located to the upper frame plate and can be for lower frame plate along horizontal round trip movement, the contact pin is worn through upper frame plate and lower frame plate, the column jacket cover is located on the contact pin, the upper frame plate is equipped with column jacket complex detection through-hole, the lower frame plate is equipped with the locating hole with column jacket complex, the both ends of first spring contact respectively in upper frame plate and lower frame plate, the column jacket breaks away from the locating hole of frame plate down when the contact pin moves down in place and is detected the piece perception with the detection through-hole cooperation of upper frame plate and.
Preferably, the rod-lacking detection structure further comprises a guide block connected to the upper frame plate, one end of the first spring is inserted into the lower frame plate, and the other end of the first spring is inserted into the guide block.
Preferably, the plunger support is provided with a reset protrusion matched with the guide block, and when the plunger assembly moves upwards for resetting, the reset protrusion abuts against the guide block to enable the upper frame plate to move transversely for resetting.
Preferably, the rod-lacking detection structure further comprises a second spring sleeved on the contact pin, a positioning piece located below the lower frame plate is arranged on the contact pin, the top end of the second spring is abutted to the bottom of the lower frame plate, the bottom end of the second spring is abutted to the positioning piece, the second spring is pressed and deformed when the contact pin moves down to the right position, and the second spring drives the contact pin to fall back after the upper frame plate moves transversely and resets so that the column sleeve resets and is inserted into the positioning hole.
Preferably, the detection through hole is a long hole extending along the transverse direction, and the transverse length of the detection through hole is larger than the outer diameter of the column sleeve.
Preferably, the guide assembly further comprises a guide cylinder and a guide plate, the guide plate is connected to a piston rod of the guide cylinder, the guide pipe is arranged on the guide plate, and the guide cylinder drives the guide plate to vertically reciprocate.
Preferably, the assembly of plugging into still includes the cylinder of plugging into that is used for driving the platform of plugging into in the horizontal direction reciprocating motion back and forth, and the platform of plugging into is connected in the piston rod of the cylinder of plugging into.
Preferably, the plunger device is still including locating the anticreep subassembly of direction subassembly bottom, and the anticreep subassembly includes first clamp splice, second clamp splice, is used for driving first clamp splice back-and-forth movement's first anticreep cylinder and is used for driving second clamp splice back-and-forth movement's second anticreep cylinder, and first clamp splice and second clamp splice set up relatively, and first anticreep cylinder and second anticreep cylinder drive first clamp splice and the synchronous opposite direction motion of second clamp splice or synchronous back-to-back motion.
Preferably, the rod inserting device further comprises a limiting assembly arranged at the bottom of the anti-falling assembly, the limiting assembly comprises two limiting plates which are oppositely arranged, and a limiting groove extending along the transverse direction is formed between the two limiting plates.
After the technical scheme is adopted, the invention has the following advantages:
1. according to the rod inserting device provided by the invention, the rod to be inserted is pre-stored in the rod storage groove, when the rod conveying turntable rotates until the extension direction of the rod storage groove is located in the vertical direction, the rod in the rod storage groove can downwards enter the second material conveying channel on the connecting table through the first material conveying channel on the material conveying piece, and then the connecting table drives the rod to move forwards. When the connecting table drives the rod body to move forwards in place, the second material conveying channel is in butt joint with the guide channel and is communicated with the guide channel, and the contact pin drives the rod body to move downwards to enable the rod body to be separated from the second material conveying channel and the guide channel and then to be inserted into a material cavity for filling materials on the sheet material, so that the rod inserting purpose is achieved. According to the rod inserting device provided by the invention, the rod body is inserted into the material cavity which is not filled with materials, then the materials are filled into the material cavity, after the filling is finished, the sheet is sealed and cut, and then the packaged single rod inserting food can be obtained, the materials do not need to undergo a carrying action in the production process, and the risk of pollution of the materials in the carrying process is effectively eliminated. In addition, the rod inserting device can effectively improve the rod inserting efficiency and is beneficial to improving the production efficiency of products.
2. The inserted bar subassembly has still been established and has lacked the stick and detected the structure, when having the barred body in the defeated material passageway of second, the contact pin drives the barred body and inserts the back in place downwards, the contact pin drives the column jacket and shifts up a small distance for lower frame plate under the conflict effect of barred body, the column jacket breaks away from the locating hole of lower frame plate and cooperates with the detection through-hole of upper ledge plate, first spring drives the sideslip of upper ledge plate when the column jacket breaks away from the locating hole of lower frame plate, the sideslip action of upper ledge plate is detected the sensing, control element judges that the barred body does not leak the dress according to the perception signal that detects a feedback. When no rod body is arranged in the second material conveying channel, the contact pin moves down to the right position and cannot drive the column sleeve to move upwards relative to the lower frame plate under the action of collision with the rod body, the column sleeve cannot be separated from the positioning hole of the lower frame plate, the first spring cannot drive the upper frame plate to transversely move, the detection piece cannot feed back a transverse moving signal of the upper frame plate to the control element, the control element judges that the rod body is not loaded, and the control element can command the warning device to send a warning signal to remind that the rod is not loaded.
3. When the plunger assembly moves upwards and resets, the guide block is abutted against the reset protrusion, so that the guide block can overcome the acting force of the first spring to drive the upper frame plate to move transversely and reset, the column sleeve can fall back to a state matched with the positioning hole of the lower frame plate, and the reset of the first spring and the column sleeve is realized.
4. When the pin moves downwards to drive the rod body to be inserted into the material cavity on the sheet material, the second spring is stressed and compressed. When the plunger assembly moves upwards for resetting, after the upper frame plate moves transversely for resetting, the second spring applies force to the contact pin to enable the contact pin to drive the column sleeve to fall back to be matched with the positioning hole of the lower frame plate, and the column sleeve can be ensured to reset in place when the plunger assembly resets.
5. The detection through hole is arranged to be a long hole extending along the transverse direction, when the column sleeve is separated from the positioning hole of the lower frame plate, the upper frame plate is detected by sensing the detection through hole due to the fact that the detection through hole is the long hole and moves a small distance relative to the lower frame plate under the action of the first spring, the detection requirement of the detection part is met, and the distance of the horizontal movement of the upper frame plate is limited through the matching of the column sleeve and the detection through hole.
6. When the bar body is inserted into the material cavity on the sheet, the guide cylinder drives the guide pipe to move downwards through the guide plate so that the guide pipe is inserted into the material cavity, and then the bar inserting assembly operates to drive the bar body to be inserted into the material cavity downwards. After the rod inserting is finished, the rod inserting assembly moves upwards for resetting, and the guide assembly moves upwards for resetting. The guide assembly has a guide effect on the rod body when the rod is inserted, and is favorable for stably inserting the rod body into the material cavity.
7. First anticreep cylinder and the first clamp splice of second anticreep cylinder drive move in opposite directions in step with the second clamp splice and press from both sides tight sheet or move dorsad and loosen the sheet, when inserting the barred body in the material chamber, the tight sheet of anticreep subassembly clamp improves the stability of sheet. After the plunger is finished, the anti-falling assembly loosens the sheet so that the horizontal dragging device of the filling equipment can drive the sheet to move along the conveying direction to enter the next plunger to act.
8. Set up the spacing groove between two limiting plates of spacing subassembly, the lower part of sheet is arranged in this spacing groove, and spacing subassembly has the supporting role to the sheet, guarantees the stability of sheet when the plunger.
Drawings
FIG. 1 is a perspective view of a rod insertion device according to an embodiment;
FIG. 2 is a front view of an embodiment of a rod insertion device;
FIG. 3 is an enlarged view taken at I in FIG. 2;
FIG. 4 is an exploded view of the associated components of FIG. 3;
FIG. 5 is a side view of an embodiment of a rod insertion device;
FIG. 6 is a block diagram of a docking assembly of an embodiment of a plunger assembly;
FIG. 7 is an enlarged view taken at II in FIG. 5;
FIG. 8 is a schematic view of the rod not inserted into the pocket on the sheet;
FIG. 9 is a schematic view of the rod inserted downwardly into position in the feed cavity;
fig. 10 is an overall schematic view of a filling apparatus according to an embodiment.
In the figure, 100-rod inserting device, 110-rod inserting bracket, 111-reset protrusion, 120-storing component, 121-storing motor, 122-storing decelerator, 123-rod feeding turntable, 1231-rod storing groove, 124-protecting plate, 125-rotating shaft, 130-material conveying component, 131-first material conveying channel, 140-connecting component, 141-connecting platform, 1411-second material conveying channel, 142-connecting cylinder, 150-rod inserting component, 151-pin, 1511-locating plate, 152-rod inserting cylinder, 153-upper frame plate, 1531-detection through hole, 154-lower frame plate, 1541-locating hole, 155-column sleeve, 156-first spring, 157-guide block, 158-second spring, 159-detection component, 160-guide component, 161-guide pipe, 1611-guide channel, 162-guide cylinder, 163-guide plate, 170-anti-falling component, 171-first clamping block, 172-second clamping block, 173-first anti-falling cylinder, 174-second anti-falling cylinder, 180-limiting component, 181-limiting plate, 182-limiting groove, 200-perfusion device, 300-sealing device, 400-cutting device, 500-horizontal dragging device, 600-vibration rod feeding device, 700-sheet material, 701-material cavity, 800-rod body and 900-output device.
Detailed Description
The invention is further described with reference to the following figures and specific examples. It is to be understood that the following terms "upper," "lower," "left," "right," "longitudinal," "lateral," "inner," "outer," "vertical," "horizontal," "top," "bottom," and the like are used merely to indicate an orientation or positional relationship relative to one another as illustrated in the drawings, merely to facilitate describing and simplifying the invention, and are not intended to indicate or imply that the device/component so referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore are not to be considered limiting of the invention.
Example one
As shown in fig. 1 to 7, an embodiment of the present invention provides a rod inserting device for a bottling line. The rod inserting device 100 comprises a rod inserting bracket 110, a storing component 120, a material conveying component 130, a connecting component 140, a rod inserting component 150 and a guide component 160. The storing component 120 comprises a driving element, a guard plate 124 and a rod feeding turntable 123, the rod feeding turntable 123 and the guard plate 124 are arranged on the rod inserting support 110, and the driving element is connected with the rod feeding turntable 123 and drives the rod feeding turntable 123 to rotate in the vertical direction. The rod feeding turntable 123 is provided with a plurality of rod storage grooves 1231 which are uniformly distributed around the axial lead of the rod feeding turntable 123 at equal angles, the extending direction of the rod storage grooves 1231 is overlapped with the radial direction of the rod feeding turntable 123, and the guard plate 124 is positioned at one side of the rod feeding turntable 123 and is positioned in the extending direction of the rod storage grooves 1231 at the side of the rod feeding turntable 123. The feeding member 130 is provided with a first feeding channel 131 extending vertically, and the top end of the first feeding channel 131 is located below the rod feeding turntable 123. When the rod feeding turntable 123 rotates until the extension direction of the rod storage groove 1231 is located in the vertical direction, the rod storage groove 1231 is in butt joint with the first material conveying channel 131. The docking assembly 140 is provided with a docking table 141 reciprocating back and forth in the horizontal direction, and a second feeding passage 1411 extending in the vertical direction is provided on the docking table 141. The docking station 141 is located at the bottom of the feeding member 130 when moving backward to the position, and the second feeding passage 1411 is in butt-joint communication with the first feeding passage 131. The plunger assembly 150 comprises a pin 151 and a plunger cylinder 152, the pin 151 extends vertically, and the pin 151 reciprocates vertically under the driving of the plunger cylinder 152. The guide assembly 160 is provided with a guide tube 161 reciprocating in the vertical direction, a guide channel 1611 extending in the vertical direction is provided on the guide tube 161, and the guide channel 1611 is located within the movement range of the inserting needle 151. When the docking station 141 moves forward to the proper position, the docking station 141 is located at the bottom of the pin 151, the second feeding passage 1411 is in butt-joint communication with the guiding passage 1611, and the pin 151 can be inserted downward into the second feeding passage 1411 and the guiding passage 1611.
In this embodiment, the driving component of the stock component 120 includes a stock motor 121 and a stock decelerator 122, the stock motor 121 and the stock decelerator 122 are fixed on one side of the rod-inserting support 110, and a motor shaft of the stock motor 121 is in transmission connection with an input shaft of the stock decelerator 122. The top of the rod-inserting support 110 is provided with a rotating shaft 125 which is rotatably arranged, and the axial direction of the rotating shaft 125 is transverse and vertical to the front and back direction. The rod feeding turntable 123 is fixedly sleeved on the rotating shaft 125, one end of the rotating shaft 125 is in transmission connection with an output shaft of the storage reducer 122, the storage motor 121 drives the rotating shaft 125 to rotate along the omega direction shown in fig. 5 through the storage reducer 122, and the rotating shaft 125 drives the rod feeding turntable 123 to synchronously rotate along the omega direction. The guard plate 124 is fixed on the top of the rod inserting support 110, the cross section of the guard plate 124 in the front-back direction is arc-shaped, the guard plate 124 and the rod feeding turntable 123 are concentrically arranged, the guard plate 124 is positioned on the outer side of the lower portion of the front side of the rod feeding turntable 123, and the rod body 800 in the rod storage groove 1231 is prevented from being separated from the rod storage groove 1231.
Referring to fig. 3 and 4, the plunger assembly 150 further includes a rod missing detection structure, which includes an upper frame plate 153, a lower frame plate 154, a column sleeve 155, a first spring 156, and a detection member 159. The lower frame plate 154 is connected to the piston rod of the plunger cylinder 152, and the upper frame plate 153 is provided on the top of the lower frame plate 154 and is movable back and forth in the lateral direction with respect to the lower frame plate 154. The contact pin 151 passes through the upper frame plate 153 and the lower frame plate 154, the column sleeve 155 is sleeved on the top of the contact pin 151, the upper frame plate 153 is provided with a detection through hole 1531 matched with the column sleeve 155, the lower frame plate 154 is provided with a positioning hole 1541 matched with the column sleeve 155, and two ends of the first spring 156 are respectively contacted with the upper frame plate 153 and the lower frame plate 154. The rod missing detection structure further includes a guide block 157 connected to the upper frame plate 153, and one end of the first spring 156 is inserted into the lower frame plate 154, and the other end is inserted into the guide block 157. The rod-lacking detection structure further comprises a second spring 158 sleeved on the insertion pin 151, a positioning piece 1511 located below the lower frame plate 154 is arranged on the insertion pin 151, the top end of the second spring 158 abuts against the bottom of the lower frame plate 154, and the bottom end of the second spring 158 abuts against the positioning piece 1511. The plunger holder 110 is provided with a reset protrusion 111 engaged with the guide block 157, and the reset protrusion 111 is located at an upper portion of the plunger holder 110.
In this embodiment, the plunger cylinder 152 is vertically disposed and fixed on the plunger support 110, the guiding block 157 is fixed at the end of the right end of the upper frame plate 153, the guiding block 157 and the lower frame plate 154 are both provided with holes matched with the first spring 156, one end of the first spring 156 is inserted into the hole of the lower frame plate 154, and the other end is inserted into the hole of the guiding block 157. The detection through hole 1531 is a long hole extending in the lateral direction, and the lateral length of the detection through hole 1531 is greater than the outer diameter of the column cover 155. The detecting member 159 is fixed on the plunger holder 110 and is positioned at the right side of the upper frame plate 153, and the detecting member 159 is in signal connection with a control element of the filling equipment. Specifically, the detecting member 159 is preferably an infrared sensor. When the plunger assembly 150 moves downwards to the right position, the upper frame plate 153 and the guide block 157 are located at the same height, and the detection member 159 detects whether the upper frame plate 153 moves transversely by detecting whether the guide block 157 moves transversely.
The guide assembly 160 further comprises a guide cylinder 162 and a guide plate 163, the guide cylinder 162 is vertically arranged and arranged on the plunger rod support 110, the guide plate 163 is connected to a piston rod of the guide cylinder 162, the guide pipe 161 is arranged on the guide plate 163, and the guide cylinder 162 drives the guide plate 163 to reciprocate vertically.
Referring to fig. 6, the docking assembly 140 further includes a docking cylinder 142 for driving the docking table 141 to reciprocate in the front-rear direction, and the docking table 141 is connected to a piston rod of the docking cylinder 142. When the docking cylinder 142 drives the docking table 141 to move backward to the position, the docking table 141 is located right below the feeding member 130, and the second feeding passage 1411 is in butt-joint conduction with the first feeding passage 131. When the docking cylinder 142 drives the docking station 141 to move forward to a proper position, the docking station 141 is located right below the pins 151 and right above the guide tube 161, the second feeding passage 1411 is in butt-joint conduction with the guide passage 1611, and the pins 151 can be inserted downward into the second feeding passage 1411 and the guide passage 1611.
Referring to fig. 7, the plunger device 100 further includes an anti-slip assembly 170 disposed at the bottom of the guide assembly 160, the anti-slip assembly 170 includes a first clamping block 171, a second clamping block 172, a first anti-slip cylinder 173 for driving the first clamping block 171 to move forward and backward, and a second anti-slip cylinder 174 for driving the second clamping block 172 to move forward and backward, the first clamping block 171 and the second clamping block 172 are disposed opposite to each other, and the first anti-slip cylinder 173 and the second anti-slip cylinder 174 drive the first clamping block 171 and the second clamping block 172 to move synchronously in opposite directions or synchronously move reversely. In this embodiment, the first anti-slip cylinder 173 and the second anti-slip cylinder 174 are fixed on the plunger support 110 and both extend in the front-rear direction, and the first anti-slip cylinder 173 is located above the second anti-slip cylinder 174. The first clamping block 171 is fixedly connected to a piston rod of the first anti-drop cylinder 173, and the second clamping block 172 is fixedly connected to a piston rod of the second anti-drop cylinder 174.
The rod inserting device 100 further comprises a limiting component 180 arranged at the bottom of the anti-falling component 170, the limiting component 180 comprises two oppositely arranged limiting plates 181, and a limiting groove 182 extending along the transverse direction is arranged between the two limiting plates 181. In this embodiment, the two limiting plates 181 are fixed on the plunger holder 110, and the extending direction of the limiting groove 182 is perpendicular to the front-back direction.
In this embodiment, the rotating shaft 125 is provided with six rod feeding rotating discs 123 distributed at equal intervals in the transverse direction, and each rod feeding rotating disc 123 is provided with eight rod storage grooves 1231 uniformly distributed at equal angles around the axial line of the rod feeding rotating disc 123. Correspondingly, six first feeding channels 131, six second feeding channels 1411, six pins 151 and six guide pipes 161 are distributed at equal intervals along the transverse direction, and each pin 151 is sleeved with a column sleeve 155.
As shown in fig. 10, the present embodiment further discloses a filling apparatus using the rod inserting device 100. The filling equipment adopts a straight line conveying mode in the left-right direction, and further comprises a horizontal dragging device 500 for dragging the sheet to move from left to right, the left-right direction of the records is consistent with the left-right direction of the filling equipment, and the front-back direction of the records is vertically intersected with the left-right direction of the filling equipment on a horizontal plane. The filling equipment further comprises a filling device 200, a sealing device 300, a cutting device 400, a vibration rod feeding device 600 and an output device 900, wherein the rod inserting device 100, the filling device 200, the sealing device 300, the cutting device 400 and the output device 900 are sequentially arranged from left to right, and the vibration rod feeding device 600 is arranged on the rear side of the rod inserting device. The vibrating feeding device 600 includes a box, a vibrator, a feeding mechanism, etc., and the rods 800 are placed in the box, and the vibrator vibrates the rods 800 in the box and feeds the rods 800 one by one in sequence as shown in fig. 5 under the action of the feeding mechanism.
The sheet 700 is folded, heated and formed to form a material cavity 701 for filling materials as shown in fig. 8 and 9, and the rod body 800 is inserted into the material cavity 701 by the rod inserting device 100 before filling materials. The rod 800 is fed into the rod storage groove 1231 of the rod feeding turntable 123 under the action of the vibrating rod feeding device 600, and the rod feeding turntable 123 drives the rod 800 to rotate along the omega direction. When the rod feeding turntable 123 rotates until the extension direction of the rod storage groove 1231 is located in the vertical direction, the connecting table 141 moves backwards to a proper position, the rod storage groove 1231, the first material conveying channel 131 and the second material conveying channel 1411 are located on the same straight line and are in butt joint conduction, and the rod 800 is separated from the rod storage groove 1231, passes through the first material conveying channel 131 and then falls downwards into the second material conveying channel 1411.
Subsequently, the docking cylinder 142 drives the docking table 141 to move forward. When the docking station 141 moves forward to a proper position, the second material conveying channel 1411 and the guiding channel 1611 are positioned on the same straight line to be in docking conduction, at this time, the first clamping block 171 and the second clamping block 172 of the anti-dropping assembly 170 clamp the sheet 700 and leave the material opening cavity 701, and the guiding cylinder 162 drives the guiding tube 161 to move downward to insert the guiding tube 161 into the material cavity 701.
After the guide tube 161 moves down to the right position, the rod inserting cylinder 152 of the rod inserting assembly 150 drives the inserting pin 151 and the rod missing detection structure to move down. The insert pin 151 moves downward to push the rod 800 downward away from the second delivery passage 1411 and the guide passage 1611, and then insert into the cavity 701. As shown in fig. 9, when the pin 151 drives the rod 800 to be inserted downward to a proper position, the pin 151 moves upward a small distance relative to the lower frame plate 154 under the abutting action of the rod 800, and the second spring 158 is deformed under pressure, and the pin 151 drives the column sleeve 155 to move upward out of the positioning hole 1541 on the lower frame plate 154 and engage with the detection through hole 1531 on the upper frame plate 153. Since the detection through hole 1531 is a long hole, when the column sleeve 155 is disengaged from the positioning hole 1541, the upper frame plate 153 moves rightward relative to the lower frame plate 154 under the action of the first spring 156, the output signal of the detection member 159 changes, and the control element of the filling equipment determines that all six rod bodies 800 of the rod inserting operation are inserted in place according to the signal change of the detection member 159.
After the rod insertion is completed, the rod insertion cylinder 152 firstly drives the insertion pin 151 and the rod missing detection structure to move upwards for resetting, the guide block 157 is abutted against the resetting protrusion 111 in the resetting process, and the guide block 157 compresses the first spring 156 and drives the upper frame plate 153 to move leftwards for resetting under the abutting action of the resetting protrusion 111. After the upper frame plate 153 is reset, the second spring 158 is deformed again and drives the pin 151 and the post sleeve 155 to fall back downward relative to the lower frame plate 154, so that the lower end of the post sleeve 155 is reinserted into the positioning hole 1541 of the lower frame plate 154.
Then, the guide cylinder 162 drives the guide tube 161 to move upward and return, and the guide tube 161 is detached from the sheet 700. The first clamping block 171 and the second clamping block 172 of the anti-slip assembly 170 release the sheet 700, and the horizontal dragging device drags the sheet 700 to move rightwards to enter the next rod inserting action.
When the rod body 800 is inserted into the material cavity 701 by the rod inserting device 100, if the rod body 800 is not input into one of the guide channels 1611, the insertion pin 151 corresponding to the guide channel 1611 cannot drive the column sleeve 155 to move upward a small distance relative to the lower frame plate 154 under the interference action of the rod body 800 when moving downward to the proper position, the column sleeve 155 on the insertion pin 151 cannot be disengaged from the positioning hole 1541 matched with the column sleeve, the upper frame plate 153 cannot move rightward relative to the lower frame plate 154 under the action of the first spring 156, the output signal of the detection member 159 cannot be changed, and accordingly, the control element of the filling apparatus determines that the rod lack occurs. If the filling equipment is provided with a warning device which is connected with the control element through signals, the control element can command the warning device to send out warning signals to remind that the rod is short.
When the filling equipment works, all devices operate simultaneously. The horizontal dragging device 500 drags the sheet 700 to move rightwards, when the horizontal dragging device 500 moves leftwards and resets, the rod inserting device 100 inserts the rod body into the material cavity 701 on the sheet 700, meanwhile, the filling device 200 fills the material into the material cavity 701 into which the rod body is inserted, meanwhile, the sealing device 300 seals the material cavity 701 filled with the material, meanwhile, the cutting device 400 cuts the sealed sheet 700 to obtain a single packaged canned food, and the single canned food is output from the filling equipment through the output device 900.
It is understood that the detecting member 159 may also be other electronic components capable of sensing the lateral displacement of the upper frame plate 153, such as a reed switch or a hall element. When the detecting member 159 is a reed switch or a hall element, a magnet is attached to the upper frame plate 153, and when the upper frame plate 153 moves laterally, the distance between the magnet and the detecting member 159 changes, and the power-on/off state of the detecting member 159 changes accordingly. The control element knows whether the upper frame plate 153 transversely moves according to whether the power-on state of the detection member 159 is changed or not, so that whether the rod missing condition occurs or not is judged.
It is understood that the detecting member 159 may be provided on the left side of the upper frame plate 153.
It should be understood that the number of the rod feeding turntable 123, the first feeding passage 131, the second feeding passage 1411, the pins 151, the guide tube 161 and the related components is not limited to six as described above and shown in the drawings, and may be set to other reasonable numbers such as four, five, seven, eight, etc.
It should be understood that the specific number of the rod storage grooves 1231 on the single rod feeding turntable 123 is not limited to the eight shown in the above-mentioned drawings, and may be set to other reasonable numbers such as six or seven, etc., so as to satisfy the rod inserting requirement.
It is understood that the rod inserting device 100 of the present embodiment can be used for producing rod-like food products such as cheese sticks, lollipops, ice-lollies, and the like.
It will be appreciated that other configurations of the filling apparatus may be referred to in the art.
Other embodiments of the present invention than the preferred embodiments described above, and those skilled in the art can make various changes and modifications according to the present invention without departing from the spirit of the present invention, should fall within the scope of the present invention defined in the claims.
Claims (10)
1. A plunger device for filling line, includes plunger support, its characterized in that still includes
The rod feeding turntable and the protection plate are arranged on the rod inserting support, the driving part is connected with the rod feeding turntable and drives the rod feeding turntable to rotate in the vertical direction, a plurality of rod storage grooves which are uniformly distributed around the axial lead of the rod feeding turntable at equal angles are formed in the rod feeding turntable, the extension direction of the rod storage grooves is overlapped with the radial direction of the rod feeding turntable, and the protection plate is positioned on one side of the rod feeding turntable and is positioned on the extension direction of the rod storage grooves on the side of the rod feeding turntable;
the rod conveying device comprises a rod conveying part, a rod storage groove and a rod conveying device, wherein the rod conveying part is provided with a first material conveying channel extending vertically, the top end of the first material conveying channel is positioned below a rod conveying turntable, and the rod storage groove is in butt joint conduction with the first material conveying channel when the rod conveying turntable rotates until the extending direction of the rod storage groove is positioned in the vertical direction;
the connecting assembly is provided with a connecting table which reciprocates back and forth in the horizontal direction, a second conveying channel which extends vertically is arranged on the connecting table, and the connecting table is positioned at the bottom of the conveying part when moving backwards to a proper position, and the second conveying channel is in butt joint conduction with the first conveying channel;
the pin inserting assembly comprises a pin and a pin cylinder, the pin extends vertically, and the pin reciprocates vertically under the driving of the pin cylinder; and
the guide assembly is provided with a guide pipe which reciprocates vertically, a guide channel extending vertically is arranged on the guide pipe, the guide channel is located in the motion range of the contact pin, and when the connection table moves forwards to a proper position, the connection table is located at the bottom of the contact pin, and the second material conveying channel is in butt joint with the guide channel to be conducted so that the contact pin can be inserted into the second material conveying channel and the guide channel downwards.
2. The rod inserting device according to claim 1, wherein the rod inserting assembly further comprises a rod missing detection structure, the rod missing detection structure comprises an upper frame plate, a lower frame plate, a column sleeve, a first spring and a detection member, the lower frame plate is connected to a piston rod of the rod inserting cylinder, the upper frame plate is arranged on the top of the lower frame plate and can move back and forth along a transverse direction relative to the lower frame plate, the contact pin penetrates through the upper frame plate and the lower frame plate, the column sleeve is arranged on the contact pin, the upper frame plate is provided with a detection through hole matched with the column sleeve, the lower frame plate is provided with a positioning hole matched with the column sleeve, two ends of the first spring are respectively contacted with the upper frame plate and the lower frame plate, the column sleeve is separated from the positioning hole of the lower frame plate when the contact pin moves down to the proper position and is matched with the detection through hole.
3. The rod inserting device according to claim 2, wherein the rod missing detection structure further comprises a guide block connected to the upper frame plate, one end of the first spring is inserted into the lower frame plate, and the other end of the first spring is inserted into the guide block.
4. The rod inserting device according to claim 3, wherein the rod inserting bracket is provided with a resetting protrusion engaged with the guide block, and when the rod inserting assembly moves upwards for resetting, the resetting protrusion interferes with the guide block to transversely reset the upper frame plate.
5. The rod inserting device according to claim 2, wherein the rod missing detection structure further comprises a second spring sleeved on the contact pin, the contact pin is provided with a positioning piece located below the lower frame plate, the top end of the second spring abuts against the bottom of the lower frame plate, the bottom end of the second spring abuts against the positioning piece, the second spring is deformed under pressure when the contact pin moves down to the proper position, and the second spring drives the contact pin to fall back after the upper frame plate moves transversely and resets to insert the column sleeve into the positioning hole.
6. The rod inserter device according to claim 2, wherein the detection through hole is a long hole extending in the lateral direction, and the lateral length of the detection through hole is larger than the outer diameter of the column cover.
7. The rod inserting device according to claim 1, wherein the guide assembly further comprises a guide cylinder and a guide plate, the guide plate is connected to a piston rod of the guide cylinder, the guide pipe is arranged on the guide plate, and the guide cylinder drives the guide plate to reciprocate in the vertical direction.
8. The rod inserting device according to claim 1, wherein the docking assembly further comprises a docking cylinder for driving the docking station to reciprocate back and forth in the horizontal direction, and the docking station is connected to a piston rod of the docking cylinder.
9. The rod inserting device according to claim 1, further comprising an anti-falling assembly arranged at the bottom of the guide assembly, wherein the anti-falling assembly comprises a first clamping block, a second clamping block, a first anti-falling cylinder used for driving the first clamping block to move back and forth and a second anti-falling cylinder used for driving the second clamping block to move back and forth, the first clamping block and the second clamping block are arranged oppositely, and the first anti-falling cylinder and the second anti-falling cylinder drive the first clamping block and the second clamping block to move synchronously in opposite directions or synchronously move backwards.
10. The rod inserting device according to claim 9, further comprising a limiting component arranged at the bottom of the anti-falling component, wherein the limiting component comprises two oppositely arranged limiting plates, and a limiting groove extending in the transverse direction is arranged between the two limiting plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011455314.2A CN112623329B (en) | 2020-12-10 | 2020-12-10 | Rod inserting device for filling production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011455314.2A CN112623329B (en) | 2020-12-10 | 2020-12-10 | Rod inserting device for filling production line |
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| CN112623329A true CN112623329A (en) | 2021-04-09 |
| CN112623329B CN112623329B (en) | 2023-11-14 |
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|---|---|
| CN112623329B (en) | 2023-11-14 |
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