CN112605487A - Automatic welding equipment for electronic components of integrated circuit board - Google Patents
Automatic welding equipment for electronic components of integrated circuit board Download PDFInfo
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- CN112605487A CN112605487A CN202011498854.9A CN202011498854A CN112605487A CN 112605487 A CN112605487 A CN 112605487A CN 202011498854 A CN202011498854 A CN 202011498854A CN 112605487 A CN112605487 A CN 112605487A
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- integrated circuit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/085—Cooling, heat sink or heat shielding means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0084—Programme-controlled manipulators comprising a plurality of manipulators
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- Mechanical Engineering (AREA)
- Robotics (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the field of integrated circuit boards, in particular to automatic welding equipment for electronic components of an integrated circuit board, which comprises a supporting mechanism, a mechanical arm mechanism, a moving mechanism, a clamping mechanism, a transferring mechanism and a heat dissipation mechanism, wherein the supporting mechanism is vertically arranged, the displacing mechanism is horizontally arranged, the mechanical arm mechanism is vertically arranged, the transferring mechanism is horizontally arranged, the heat dissipation mechanism is horizontally arranged, the mechanical arm mechanism comprises a first mechanical arm, a second mechanical arm, a third mechanical arm and a fourth mechanical arm which are vertically arranged, the clamping mechanism comprises a first fixed seat, a second fixed seat, a first motor, a second motor, a first supporting plate, a second supporting plate, a first pressure device and a second pressure device, the automatic welding device has the advantages that the integrated circuit board is automatically welded, the welding automatic detection of the integrated circuit board is realized, the heat dissipation is fast, the welding flux is fast solidified, and the welding effect is good.
Description
Technical Field
The invention relates to the field of integrated circuit boards, in particular to automatic welding equipment for electronic elements of an integrated circuit board.
Background
The integrated circuit board is a miniature electronic device or component, and is characterized by that it adopts a certain technological process to make the elements of transistor, resistor, capacitor and inductor, etc. required in a circuit and wiring interconnection together on a small semiconductor wafer or medium substrate, then make them be packaged in a tube shell to form a miniature structure with required circuit function, in which all the elements are formed into a whole body, so that the electronic elements can be greatly developed towards the aspects of miniaturization, low power consumption, intellectualization and high reliability, and can be expressed by using letter "IC" in the circuit, and the inventor of the integrated circuit board is a Jack-Kerr ratio (integrated circuit board based on germanium (Ge) and Robert-Noise (integrated circuit board based on silicon (Si)), and the most of the applications of existent semiconductor industry are integrated circuit boards based on silicon, and the integrated circuit board is a new-type semiconductor device developed in the late stage of 20 th century 50 to 60 th generation, it is made up through such technological steps as oxidation, photoetching, diffusion, epitaxy and aluminium evaporation, and integrates the semiconductor, resistor and capacitor elements and connecting wires between them, which are all needed by a circuit with certain functions, on a small silicon chip, and then welding the electronic devices in a tube.
The integrated circuit boards may be classified into semiconductor integrated circuit boards and film integrated circuit boards according to the manufacturing process, and the film integrated circuit boards are classified into thick film integrated circuit boards and thin film integrated circuit boards.
The electronic components are the basis of forming electronic products, and it is the basis of learning and mastering electronic technology to know the types, structures and performances of the commonly used electronic components, and the commonly used electronic components include: resistors, capacitors, inductors, potentiometers, transformers, etc. can be classified into two categories, i.e., conventional mounting and surface mounting, in terms of mounting methods, and triodes and diodes are called electronic devices.
Welding also is called the butt fusion, be one kind and add, high temperature or high pressure mode joint metal or other thermoplastic material's manufacturing process and technique, the butt fusion is the work piece that the heating is expected to joint makes it the local melting form the molten bath, just joint after the molten bath cooling solidifies, can add the filler when necessary and assist, it is the welding process who is fit for various metals and alloy, do not need pressure, the pressure welding is that welding process must exert pressure to the weldment, belong to the processing of various metal materials and part metal material, the brazing filler metal is done to the metal material that adopts to be lower than the base metal melting point, utilize the wetting base metal of liquid brazing filler metal, fill the joint clearance, and realize linking the weldment with the base metal diffusion each other, be suitable for the welding process of various materials, also be suitable for the welding process of different metals or different.
When the integrated circuit board is produced and processed, electronic elements on the integrated circuit board are usually welded manually, the general work efficiency of manual welding is low, welding dislocation is easy, welding workers are also harmed to certain extent, welding is generally carried out at high temperature, workers can be injured due to carelessness of welding, the integrated circuit board can be scalded, unnecessary loss is caused, some machines are used for welding, workers are required to put the circuit board on a workbench, only single-side welding can be carried out, the welding process is complex, mistakes are easy to make, therefore, the integrated circuit board can be automatically transported, automatic welding is carried out on multiple surfaces of the integrated circuit board, the welding environment temperature can be controlled simultaneously, and the welding equipment for the integrated circuit board with the welding flux is convenient to solidify.
Disclosure of Invention
The invention aims to provide automatic welding equipment for electronic components of an integrated circuit board.
In order to achieve the purpose, the invention adopts the following technical scheme:
provides an automatic welding device for electronic components of an integrated circuit board, which comprises a supporting mechanism, a mechanical arm mechanism, a moving mechanism, a clamping mechanism, a transferring mechanism and a heat dissipation mechanism, wherein the supporting mechanism is vertically arranged, the moving mechanism is horizontally arranged, the moving mechanism is positioned above the supporting mechanism, the moving mechanism is fixedly connected with the supporting mechanism, the mechanical arm mechanism is vertically arranged, the mechanical arm mechanism is fixedly connected with the moving mechanism, the clamping mechanism is positioned on the supporting mechanism, the lower end of the clamping mechanism is fixedly connected with the top surface of the supporting mechanism, the transferring mechanism is horizontally arranged, the transferring mechanism is positioned on the supporting mechanism, both ends of the transferring mechanism extend out of the supporting mechanism, the length of the transferring mechanism is greater than that of the supporting mechanism, the heat dissipation mechanism is horizontally arranged, the heat dissipation mechanism is connected with the clamping mechanism, and the mechanical arm mechanism comprises a, the first mechanical hand, the second mechanical hand, the third mechanical hand and the fourth mechanical hand are all vertically arranged, the first mechanical hand, the second mechanical hand, the third mechanical hand and the fourth mechanical hand are all connected with the moving mechanism, the clamping mechanism comprises a first fixed seat and a second fixed seat, the first motor, the second motor, first layer board, the second layer board, first pressure gauge and second pressure gauge, first fixing base and second fixing base all are connected with supporting mechanism, first fixing base and second fixing base symmetry set up on supporting mechanism, be provided with first electric jar on the first fixing base, first electric jar is connected with first motor, be provided with the second electric jar on the second fixing base, the second electric jar is connected with the second motor, first layer board is connected with first motor, the second layer board is connected with the second motor, first layer board upper end is connected with first pressure gauge, the second layer board upper end is connected with the second pressure gauge.
As an integrated circuit board electronic component automatic weld equipment's an preferred scheme, supporting mechanism includes backup pad, first supporting leg, second supporting leg, third supporting leg and fourth supporting leg, and the backup pad level sets up, and first supporting leg, second supporting leg, the equal vertical setting of third supporting leg and fourth supporting leg, four corner lower extremes of backup pad are connected with first supporting leg upper end, second supporting leg upper end, third supporting leg upper end and fourth supporting leg upper end respectively, and first supporting leg, second supporting leg, third supporting leg and fourth supporting leg length are the same.
As an optimal scheme of automatic welding equipment for electronic components of integrated circuit boards, the moving mechanism comprises a first moving plate, a second moving plate, a first moving vehicle, a second moving vehicle, a third moving vehicle and a fourth moving vehicle, the first moving plate and the second moving plate are horizontally arranged, the first moving plate and the second moving plate are symmetrically arranged on the supporting plate, the first moving vehicle and the third moving vehicle are arranged in the first moving plate, the second moving vehicle and the fourth moving vehicle are arranged in the second moving plate, two double-shaft motors are arranged on the first moving vehicle, the second moving vehicle, the third moving vehicle and the fourth moving vehicle, and two wheels are arranged on each double-shaft motor.
As a preferred scheme of the automatic welding equipment for the electronic components of the integrated circuit board, the transfer mechanism comprises a transfer plate, a rack, a first gear, a transfer body, a third motor, a first cylinder, a second cylinder, a first clamping jaw and a second clamping jaw, wherein the moving plate is horizontally arranged, the moving plate is parallel to the support plate, the moving plate is positioned in the middle of the support plate, the rack is horizontally arranged, the rack is fixedly connected with one side of the moving plate along the length direction of the moving plate, the first gear is horizontally arranged, the first gear is meshed with the rack, the third motor is vertically arranged, the output shaft of the third motor faces downwards, the output shaft of the third motor is connected with the first gear, the upper end of the third motor is connected with the moving body, the moving body is horizontally arranged, the first cylinder and the second cylinder are vertically arranged, the output ends of the first cylinder and the second cylinder face upwards, the first clamping jaw and the second clamping jaw are horizontally arranged, the output, the output end of the second cylinder is connected with the second clamping jaw.
As an optimal scheme of automatic welding equipment for electronic components of integrated circuit boards, the heat dissipation mechanism comprises a first support, a second support, a first fan and a second fan, the first support and the second support are connected with a first motor, the first support and the second support are symmetrically arranged, one end of the first support is connected with the first motor, one end, close to the first support, of the second support is connected with the first motor, the first fan is connected with one end, far away from the second support, of the first support, and the second fan is connected with one end, far away from the first support, of the second support.
As a preferred scheme of the automatic welding equipment for the electronic components of the integrated circuit board, a first welding device, a second welding device, a third welding device and a fourth welding device are respectively arranged on the first mechanical arm, the second mechanical arm, the third mechanical arm and the fourth mechanical arm, the first welding device is connected with the first mechanical arm, the second welding device is connected with the second mechanical arm, the third welding device is connected with the third mechanical arm, and the fourth welding device is connected with the fourth mechanical arm.
As a preferred scheme of an automatic welding device for electronic components of integrated circuit boards, a first through groove is formed in a first moving plate, a second through groove is formed in a second moving plate, the length direction of the first through groove along the length direction of the first moving plate and the length direction of the second through groove along the length direction of the second moving plate are the same, the length of the first through groove is smaller than that of the first moving plate, the length of the second through groove is smaller than that of the second moving plate, the first through groove is connected with wheels of a first moving vehicle and a third moving vehicle, and the second through groove is connected with wheels of a second moving vehicle and a fourth moving vehicle.
As an integrated circuit board electronic component automatic weld equipment's an preferred scheme, be provided with first slide on the transport board, first gear bottom is provided with the stopper, and first slide is along transporting board length direction, stopper and first slide sliding connection, first gear and stopper fixed connection, first slide and first gear sliding connection.
As an optimal scheme of automatic welding equipment for electronic components of integrated circuit boards, a first hydraulic cylinder and a first pressing plate are arranged on a first pressure gauge, a second hydraulic cylinder and a second pressing plate are arranged on a second pressure gauge, the first hydraulic cylinder and the second hydraulic cylinder are vertically arranged, the first hydraulic cylinder is fixedly connected with a first supporting plate, the second hydraulic cylinder is fixedly connected with a second supporting plate, the output end of the first hydraulic cylinder faces downwards, the output end of the first hydraulic cylinder is fixedly connected with the first pressing plate, the output end of the second hydraulic cylinder faces downwards, and the output end of the second hydraulic cylinder is fixedly connected with the second pressing plate.
As an optimal scheme of automatic welding equipment for electronic components of integrated circuit boards, a third hydraulic cylinder and a first clamping plate are arranged on the first clamping jaw, a fourth hydraulic cylinder and a second clamping plate are arranged on the second clamping jaw, the third hydraulic cylinder and the fourth hydraulic cylinder are horizontally arranged, the output end of the third hydraulic cylinder is fixedly connected with the first clamping plate, and the output end of the fourth hydraulic cylinder is fixedly connected with the second clamping plate.
The invention has the beneficial effects that: the invention relates to automatic welding equipment for electronic components of an integrated circuit board, which is characterized in that when the electronic components of the integrated circuit board are welded, the integrated circuit board is connected with a first clamping jaw and a second clamping jaw, a third hydraulic cylinder and a fourth hydraulic cylinder extend, the first clamping jaw and the second clamping jaw move simultaneously, the integrated circuit board is fixed on the first clamping jaw and the second clamping jaw through the first clamping jaw and the second clamping jaw, a third motor rotates, a first gear rotates under the driving of the third motor, the first gear moves in a first slideway, a limiting block on the first gear also moves in the first slideway, a transfer body also moves together, a first cylinder and a second cylinder on the transfer body move, the first cylinder and the second cylinder move to drive the first clamping jaw and the second clamping jaw to move up and down, the first clamping jaw and the second clamping jaw drive the fixed integrated circuit board to move to a set position, the integrated circuit board is contacted with the first supporting plate and the second supporting plate, simultaneously, a first hydraulic cylinder and a second hydraulic cylinder move, a first pressing plate and a second pressing plate move to be in contact with an integrated circuit board, the integrated circuit board is fixed, a first mechanical arm, a second mechanical arm, a third mechanical arm and a fourth mechanical arm move to be under the integrated circuit board under the movement of a first moving vehicle, a second moving vehicle, a third moving vehicle and a fourth moving vehicle, the first mechanical arm, the second mechanical arm, the third mechanical arm and the fourth mechanical arm respectively control a first welding device, a second welding device, a third welding device and a fourth welding device to perform welding work on the integrated circuit board, when electronic elements on the integrated circuit board are welded, a first fan and a second fan on a first support and a second support dissipate heat of the integrated circuit board, after the welding is completed, the electronic elements are welded on the other side of the integrated circuit board, the first electric cylinder and the second electric cylinder move and extend simultaneously, the integrated circuit board is lifted, the first motor and the second motor rotate, the first pressure gauge, the second pressure gauge, the first supporting plate and the second supporting plate rotate, the integrated circuit board is turned over, the first mechanical arm, the second mechanical arm, the third mechanical arm and the fourth mechanical arm continue to weld the integrated circuit board, the first mechanical arm, the second mechanical arm, the third mechanical arm and the fourth mechanical arm detect electronic components on the welded integrated circuit board, after detection is finished, the third motor drives the first clamping jaw and the second clamping jaw to move to the position of the integrated circuit board, the first air cylinder and the second air cylinder move to be in contact with the integrated circuit board, the third hydraulic cylinder and the fourth hydraulic cylinder move, the first clamping plate and the second clamping plate fix the integrated circuit board, the first hydraulic cylinder and the second hydraulic cylinder extend, the integrated circuit board is loosened from the first pressure gauge and the second pressure gauge, and the third motor rotates, the automatic welding equipment for the electronic elements of the integrated circuit board can automatically convey the integrated circuit board, automatically weld the integrated circuit board, automatically detect the welding of the integrated circuit board, quickly dissipate heat, quickly solidify welding flux, has good welding effect, saves cost, and is environment-friendly and safe.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is a first cross-sectional view of the present invention;
FIG. 6 is a second cross-sectional view of the present invention;
FIG. 7 is a third cross-sectional view of the present invention;
FIG. 8 is a fourth cross-sectional view of the present invention;
FIG. 9 is an enlarged schematic view of the invention at A;
FIG. 10 is an enlarged schematic view of the invention at B;
FIG. 11 is an enlarged schematic view of the invention at C;
FIG. 12 is an enlarged schematic view of the invention at D;
in the figure:
the welding robot comprises a supporting mechanism 1, a supporting plate 1a, a first supporting leg 1b, a second supporting leg 1c, a third supporting leg 1d, a fourth supporting leg 1e, a manipulator mechanism 2, a first manipulator 2a, a first welder 2a1, a second manipulator 2b, a second welder 2b1, a third manipulator 2c, a third welder 2c1, a fourth manipulator 2d, a fourth welder 2d1, a moving mechanism 3, a first moving plate 3a, a first through groove 3a1, a second moving plate 3b, a second through groove 3b1, a first moving vehicle 3c, a second moving vehicle 3d, a third moving vehicle 3e, a fourth moving vehicle 3f, a double-shaft motor 3g, a wheel 3g1, a clamping mechanism 4, a first fixed seat 4a, a first electric cylinder 4a1, a second fixed seat 4b, a second electric cylinder 4b1, a first motor 4c, a second motor 4d, a first supporting plate 4e, a second supporting plate 4f, a second supporting plate 4b, a fourth supporting plate 4e, a third supporting plate 4b, a fourth supporting plate 4e, a supporting, The device comprises a first pressure device 4g, a first hydraulic cylinder 4g1, a first pressure plate 4g2, a second pressure device 4h, a second hydraulic cylinder 4h1, a second pressure plate 4h2, a transfer mechanism 5, a transfer plate 5a, a first slide way 5a1, a rack 5b, a first gear 5c, a limiting block 5c1, a transfer body 5d, a third motor 5e, a first air cylinder 5f, a second air cylinder 5g, a first clamping jaw 5h, a third hydraulic cylinder 5h1, a first clamping plate 5h2, a second clamping jaw 5i, a fourth hydraulic cylinder 5i1, a second clamping plate 5i2, a heat dissipation mechanism 6, a first support 6a, a second support 6b, a first fan 6c and a second fan 6 d.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in figures one to twelve, the automatic welding equipment for electronic components of integrated circuit boards comprises a supporting mechanism 1, a mechanical arm mechanism 2, a moving mechanism 3, a clamping mechanism 4, a transferring mechanism 5 and a heat dissipation mechanism 6, wherein the supporting mechanism 1 is vertically arranged, the displacement mechanism is horizontally arranged, the displacement mechanism is positioned above the supporting mechanism 1, the displacement mechanism is fixedly connected with the supporting mechanism 1, the mechanical arm mechanism 2 is vertically arranged, the mechanical arm mechanism 2 is fixedly connected with the moving mechanism 3, the clamping mechanism 4 is positioned on the supporting mechanism 1, the lower end of the clamping mechanism 4 is fixedly connected with the top surface of the supporting mechanism 1, the transferring mechanism 5 is horizontally arranged, the transferring mechanism 5 is positioned on the supporting mechanism 1, two ends of the transferring mechanism 5 extend out of the supporting mechanism 1, the length of the transferring mechanism 5 is greater than that of the supporting mechanism 1, the heat dissipation mechanism 6 is horizontally arranged, and the heat dissipation mechanism 6, the mechanical arm mechanism 2 comprises a first mechanical arm 2a, a second mechanical arm 2b, a third mechanical arm 2c and a fourth mechanical arm 2d, the first mechanical arm 2a, the second mechanical arm 2b, the third mechanical arm 2c and the fourth mechanical arm 2d are all vertically arranged, the first mechanical arm 2a, the second mechanical arm 2b, the third mechanical arm 2c and the fourth mechanical arm 2d are all connected with the moving mechanism 3, the clamping mechanism 4 comprises a first fixed seat 4a, a second fixed seat 4b, a first motor 4c, a second motor 4d, a first supporting plate 4e, a second supporting plate 4f, a first pressure device 4g and a second pressure device 4h, the first fixed seat 4a and the second fixed seat 4b are all connected with the supporting mechanism 1, the first fixed seat 4a and the second fixed seat 4b are symmetrically arranged on the supporting mechanism 1, a first electric cylinder 4a1 is arranged on the first fixed seat 4a, and a first electric cylinder 4a1 is connected with the first motor 4c, the second fixing seat 4b is provided with a second electric cylinder 4b1, the second electric cylinder 4b1 is connected with a second motor 4d, the first supporting plate 4e is connected with a first motor 4c, the second supporting plate 4f is connected with a second motor 4d, the upper end of the first supporting plate 4e is connected with a first pressure device 4g, and the upper end of the second supporting plate 4f is connected with a second pressure device 4 h.
The supporting mechanism 1 comprises a supporting plate 1a, a first supporting leg 1b, a second supporting leg 1c, a third supporting leg 1d and a fourth supporting leg 1e, the supporting plate 1a is horizontally arranged, the first supporting leg 1b, the second supporting leg 1c, the third supporting leg 1d and the fourth supporting leg 1e are vertically arranged, the lower ends of four corners of the supporting plate 1a are respectively connected with the upper end of the first supporting leg 1b, the upper end of the second supporting leg 1c, the upper end of the third supporting leg 1d and the upper end of the fourth supporting leg 1e, the lengths of the first supporting leg 1b, the second supporting leg 1c, the third supporting leg 1d and the fourth supporting leg 1e are the same, a plurality of working mechanisms are arranged on the supporting plate 1a to ensure the stable operation of each mechanism of the equipment, and the whole supporting plate 1a is supported by the first supporting leg 1b, the second supporting leg 1c, the third supporting leg 1d and the fourth supporting leg 1e, the equipment operation is more stable.
The moving mechanism 3 comprises a first moving plate 3a, a second moving plate 3b, a first moving vehicle 3c, a second moving vehicle 3d, a third moving vehicle 3e and a fourth moving vehicle 3f, wherein the first moving plate 3a and the second moving plate 3b are horizontally arranged, the first moving plate 3a and the second moving plate 3b are symmetrically arranged on the supporting plate 1a, the first moving vehicle 3c and the third moving vehicle 3e are arranged in the first moving plate 3a, the second moving vehicle 3d and the fourth moving vehicle 3f are arranged in the second moving plate 3b, two double-shaft motors 3g are arranged on the first moving vehicle 3c, the second moving vehicle 3d, the third moving vehicle 3e and the fourth moving vehicle 3f, two wheels 3g1 are arranged on each double-shaft motor 3g, and the first moving vehicle 3c, the second moving vehicle 3d, the third moving vehicle 3e and the fourth moving vehicle 3f drive the first manipulator 2a, The second manipulator 2b, the third manipulator 2c and the fourth manipulator 2d move to ensure accurate welding and facilitate welding operation, and the first moving plate 3a and the second moving plate 3b limit the tracks of the first moving vehicle 3c, the second moving vehicle 3d, the third moving vehicle 3e and the fourth moving vehicle 3f and control the movement positions of the first moving vehicle 3c, the second moving vehicle 3d, the third moving vehicle 3e and the fourth moving vehicle 3 f.
The transfer mechanism 5 comprises a transfer plate 5a, a rack 5b, a first gear 5c, a transfer body 5d, a third motor 5e, a first cylinder 5f, a second cylinder 5g, a first clamping jaw 5h and a second clamping jaw 5i, wherein the moving plate is horizontally arranged, the moving plate is parallel to the support plate 1a and is positioned in the middle of the support plate 1a, the rack 5b is horizontally arranged, the rack 5b is fixedly connected with one side of the moving plate along the length direction of the moving plate, the first gear 5c is horizontally arranged, the first gear 5c is meshed with the rack 5b, the third motor 5e is vertically arranged, the output shaft of the third motor 5e faces downwards, the output shaft of the third motor 5e is connected with the first gear 5c, the upper end of the third motor 5e is connected with the transfer body, the transfer body is horizontally arranged, the first cylinder 5f and the second cylinder 5g are both vertically arranged, the output ends of the first cylinder 5f and the second cylinder 5g face upwards, first clamping jaw 5h and the equal level setting of second clamping jaw 5i, first cylinder 5f output is connected with first clamping jaw 5h, and second cylinder 5g output is connected with second clamping jaw 5i, and third motor 5e rotates and drives the motion of transport body 5d, first clamping jaw 5h and second clamping jaw 5 i. The first clamping jaw 5h and the second clamping jaw 5i fix the integrated circuit board, and guarantee that the integrated circuit is conveyed to a designated position.
The heat dissipation mechanism 6 comprises a first support 6a, a second support 6b, a first fan 6c and a second fan 6d, the first support 6a and the second support 6b are connected with a first motor 4c, the first support 6a and the second support 6b are symmetrically arranged, one end of the first support 6a is connected with the first motor 4c, one end, close to the first support 6a, of the second support 6b is connected with the first motor 4c, the first fan 6c is connected with one end, far away from the second support 6b, of the first support 6a, the second fan 6d is connected with one end, far away from the first support 6a, of the second support 6b, the first support and the first support 6a are connected with the first motor 4c, the first fan 6c and the second fan 6d dissipate heat of a welding agent, the welding agent is rapidly solidified, and a better welding effect is achieved.
The first robot 2a, the second robot 2b, the third robot 2c and the fourth robot 2d are respectively provided with a first welder 2a1, a second welder 2b1, a third welder 2c1 and a fourth welder 2d1, the first welder 2a1 is connected with the first robot 2a, the second welder 2b1 is connected with the second robot 2b, the third welder 2c1 is connected with the third robot 2c, the fourth welder 2d1 is connected with the fourth robot 2d, the first welder 2a1, the second welder 2b1, the third welder 2c1 and the fourth welder 2d1 weld the integrated circuit board, and the first welder 2a1, the second welder 2b1, the third welder 2c1 and the fourth welder 2d1 perform welding in different division and orderly.
The first moving plate 3a is provided with a first through groove 3a1, the second moving plate 3b is provided with a second through groove 3b1, the first through groove 3a1 is along the length direction of the first moving plate 3a, the second through groove 3b1 is along the length direction of the second moving plate 3b, the lengths of the first through groove 3a1 and the second through groove 3b1 are the same, the length of the first through groove 3a1 is smaller than that of the first moving plate 3a, the length of the second through groove 3b1 is smaller than that of the second moving plate 3b, the first through groove 3a1 is connected with the wheels 3g1 of the first moving vehicle 3c and the third moving vehicle 3e, the second through groove 3b1 is connected with the wheels 3g1 of the second moving vehicle 3d and the fourth moving vehicle 3f, the first through groove 3a1 limits the first moving vehicle 3c and the third moving vehicle 3e, and the second through groove 3b1 limits the second moving vehicle 3d and the fourth moving vehicle 3c and ensures that the second moving vehicle 3d limits the second moving vehicle 3d, The third moving vehicle 3e and the fourth moving vehicle 3f move stably, and the welding quality is good.
Be provided with first slide 5a1 on the transfer board 5a, first gear 5c bottom is provided with stopper 5c1, first slide 5a1 is along transfer board 5a length direction, stopper 5c1 and first slide 5a1 sliding connection, first gear 5c and stopper 5c1 fixed connection, first slide 5a1 and first gear 5c sliding connection, first gear 5c removes in first slide 5a1, stopper 5c1 carries on spacingly to first gear 5c, it is more stable when transporting the integrated circuit board, the position removes the accuracy.
The first pressure device 4g is provided with a first hydraulic cylinder 4g1 and a first pressing plate 4g2, the second pressure device 4h is provided with a second hydraulic cylinder 4h1 and a second pressing plate 4h2, the first hydraulic cylinder 4g1 and the second hydraulic cylinder 4h1 are vertically arranged, the first hydraulic cylinder 4g1 is fixedly connected with the first supporting plate 4e, the second hydraulic cylinder 4h1 is fixedly connected with the second supporting plate 4f, the output end of the first hydraulic cylinder 4g1 faces downwards, the output end of the first hydraulic cylinder 4g1 is fixedly connected with the first pressing plate 4g2, the output end of the second hydraulic cylinder 4h1 faces downwards, the output end of the second hydraulic cylinder 4h1 is fixedly connected with the second pressing plate 4h2, the first hydraulic cylinder 4g1 and the second hydraulic cylinder 4h1 move to drive the first pressing plate 4g2 and the second pressing plate 4h2 to weld the integrated circuit board at fixed positions, and the integrated circuit board is convenient for welding electronic elements.
Be provided with third pneumatic cylinder 5h1 and first splint 5h2 on the first clamping jaw 5h, be provided with fourth pneumatic cylinder 5i1 and second splint 5i2 on the second clamping jaw 5i, third pneumatic cylinder 5h1 and fourth pneumatic cylinder 5i1 horizontal setting, third pneumatic cylinder 5h1 output and first splint 5h2 fixed connection, fourth pneumatic cylinder 5i1 output and second splint 5i2 fixed connection, third pneumatic cylinder 5h1 and fourth pneumatic cylinder 5i1 move, under the motion of first splint 5h2 and second splint 5i2, fix integrated circuit board, it is more stable to transport integrated circuit board.
The working principle is as follows: when the electronic components of the integrated circuit board are welded, the integrated circuit board is connected with the first clamping jaw 5h and the second clamping jaw 5i, the third hydraulic cylinder 5h1 and the fourth hydraulic cylinder 5i1 extend, the first clamping plate 5h2 and the second clamping plate 5i2 move simultaneously, the integrated circuit board is fixed on the first clamping jaw 5h and the second clamping jaw 5i through the first clamping plate 5h2 and the second clamping plate 5i2, the third motor 5e rotates, the first gear 5c rotates under the driving of the third motor 5e, the first gear 5c moves in the first slide way 5a1, the limiting block 5c1 on the first gear 5c also moves in the first slide way 5a1, the transfer body 5d also moves together, the first air cylinder 5f and the second air cylinder 5g on the transfer body 5d move, the first air cylinder 5f and the second air cylinder 5g move, the first clamping jaw 5h and the second clamping jaw 5i are driven to move up and down, and the first clamping jaw 5h and the second clamping jaw 5i carry the fixed position of the integrated circuit board to be established, the integrated circuit board is contacted with the first supporting plate 4e and the second supporting plate 4f, the first hydraulic cylinder 4g1 and the second hydraulic cylinder 4h1 move, the first pressing plate 4g2 and the second pressing plate 4h2 move to be contacted with the integrated circuit board, the integrated circuit board is fixed, the first manipulator 2a, the second manipulator 2b, the third manipulator 2c and the fourth manipulator 2d move under the integrated circuit board under the movement of the first moving vehicle 3c, the second moving vehicle 3d, the third moving vehicle 3e and the fourth moving vehicle 3f, the first manipulator 2a, the second manipulator 2b, the third manipulator 2c and the fourth manipulator 2d respectively control the first welder 2a1, the second welder 2b1, the third welder 2c1 and the fourth welder 2d1 to weld on the integrated circuit board, electronic components on the integrated circuit board are welded, and the first fan 6c and the second fan 6d on the first bracket 6a and the second bracket 6b carry out scattered fan 6d to carry out scattered circuit board welding operation After the welding is finished, electronic components are welded on the other surface of the integrated circuit board, the first electric cylinder 4a1 and the second electric cylinder 4b1 move and extend simultaneously, the integrated circuit board is lifted, the first motor 4c and the second motor 4d rotate, the first pressure device 4g, the second pressure device 4h, the first supporting plate 4e and the second supporting plate 4f rotate, the integrated circuit board is turned over, the first manipulator 2a, the second manipulator 2b, the third manipulator 2c and the fourth manipulator 2d continue to weld the integrated circuit board, the first manipulator 2a, the second manipulator 2b, the third manipulator 2c and the fourth manipulator 2d detect the electronic components on the welded integrated circuit board, after the detection is finished, the third motor 5e drives the first clamping jaw 5h and the second clamping jaw 5i to move to the position of the integrated circuit board, the first air cylinder 5f and the second air cylinder 5g move to be in contact with the integrated circuit board, the third hydraulic cylinder 5h1 and the fourth hydraulic cylinder 5i1 move, the first clamp plate 5h2 and the second clamp plate 5i2 fix the integrated circuit board, the first hydraulic cylinder 4g1 and the second hydraulic cylinder 4h1 extend, the integrated circuit board is released from the first presser 4g and the second presser 4h, the third motor 5e rotates, the integrated circuit board is conveyed to the next flow,
it should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (7)
1. The utility model provides an integrated circuit board electronic component automatic weld equipment which characterized in that: comprises a supporting mechanism (1), a mechanical arm mechanism (2), a moving mechanism (3), a clamping mechanism (4), a transferring mechanism (5) and a heat dissipation mechanism (6), wherein the supporting mechanism (1) is vertically arranged, the displacement mechanism is horizontally arranged, the displacement mechanism is positioned on the supporting mechanism (1), the displacement mechanism is fixedly connected with the supporting mechanism (1), the mechanical arm mechanism (2) is vertically arranged, the mechanical arm mechanism (2) is fixedly connected with the moving mechanism (3), the clamping mechanism (4) is positioned on the supporting mechanism (1), the lower end of the clamping mechanism (4) is fixedly connected with the top surface of the supporting mechanism (1), the transferring mechanism (5) is horizontally arranged, the transferring mechanism (5) is positioned on the supporting mechanism (1), two ends of the transferring mechanism (5) extend out of the supporting mechanism (1), the length of the transferring mechanism (5) is greater than that of the supporting mechanism (1), and the heat dissipation mechanism (6) is horizontally arranged, the heat dissipation mechanism (6) is connected with the clamping mechanism (4), the mechanical arm mechanism (2) comprises a first mechanical arm (2 a), a second mechanical arm (2 b), a third mechanical arm (2 c) and a fourth mechanical arm (2 d), the first mechanical arm (2 a), the second mechanical arm (2 b), the third mechanical arm (2 c) and the fourth mechanical arm (2 d) are vertically arranged, the first mechanical arm (2 a), the second mechanical arm (2 b), the third mechanical arm (2 c) and the fourth mechanical arm (2 d) are all connected with the moving mechanism (3), the clamping mechanism (4) comprises a first fixing seat (4 a), a second fixing seat (4 b), a first motor (4 c), a second motor (4 d), a first supporting plate (4 e), a second supporting plate (4 f), a first pressure gauge (4 g) and a second pressure gauge (4 h), the first fixing seat (4 a) and the second fixing seat (4 b) are all connected with the supporting mechanism (1), the first fixing seat (4 a) and the second fixing seat (4 b) are symmetrically arranged on the supporting mechanism (1), a first electric cylinder (4 a 1) is arranged on the first fixing seat (4 a), the first electric cylinder (4 a 1) is connected with a first motor (4 c), a second electric cylinder (4 b 1) is arranged on the second fixing seat (4 b), the second electric cylinder (4 b 1) is connected with a second motor (4 d), a first supporting plate (4 e) is connected with the first motor (4 c), a second supporting plate (4 f) is connected with the second motor (4 d), the upper end of the first supporting plate (4 e) is connected with a first pressure device (4 g), and the upper end of the second supporting plate (4 f) is connected with a second pressure device (4 h);
the supporting mechanism (1) comprises a supporting plate (1 a), a first supporting leg (1 b), a second supporting leg (1 c), a third supporting leg (1 d) and a fourth supporting leg (1 e), the supporting plate (1 a) is horizontally arranged, the first supporting leg (1 b), the second supporting leg (1 c), the third supporting leg (1 d) and the fourth supporting leg (1 e) are vertically arranged, the lower ends of four corners of the supporting plate (1 a) are respectively connected with the upper end of the first supporting leg (1 b), the upper end of the second supporting leg (1 c), the upper end of the third supporting leg (1 d) and the upper end of the fourth supporting leg (1 e), and the lengths of the first supporting leg (1 b), the second supporting leg (1 c), the third supporting leg (1 d) and the fourth supporting leg (1 e) are the same;
the moving mechanism (3) comprises a first moving plate (3 a), a second moving plate (3 b), a first moving vehicle (3 c), a second moving vehicle (3 d), a third moving vehicle (3 e) and a fourth moving vehicle (3 f), the first moving plate (3 a) and the second moving plate (3 b) are horizontally arranged, the first moving plate (3 a) and the second moving plate (3 b) are symmetrically arranged on the supporting plate (1 a), the first moving vehicle (3 c) and the third moving vehicle (3 e) are arranged in the first moving plate (3 a), the second moving vehicle (3 d) and the fourth moving vehicle (3 f) are arranged in the second moving plate (3 b), the first moving vehicle (3 c), the second moving vehicle (3 d), the third moving vehicle (3 e) and the fourth moving vehicle (3 f) are respectively provided with two double-shaft motors (3 g), and each double-shaft motor (3 g) is provided with two wheels (3 g 1);
the transfer mechanism (5) comprises a transfer plate (5 a), a rack (5 b), a first gear (5 c), a transfer body (5 d), a third motor (5 e), a first air cylinder (5 f), a second air cylinder (5 g), a first clamping jaw (5 h) and a second clamping jaw (5 i), the moving plate is horizontally arranged, the moving plate is parallel to the supporting plate (1 a), the moving plate is positioned in the middle of the supporting plate (1 a), the rack (5 b) is horizontally arranged, the rack (5 b) is fixedly connected with one side of the moving plate along the length direction of the moving plate, the first gear (5 c) is horizontally arranged, the first gear (5 c) is meshed with the rack (5 b), the third motor (5 e) is vertically arranged, the output shaft of the third motor (5 e) faces downwards, the output shaft of the third motor (5 e) is connected with the first gear (5 c), the upper end of the third motor (5 e) is connected with the moving body, the moving body is horizontally arranged, the first air cylinder (5 f) and the second air cylinder (5 g) are vertically arranged, the output ends of the first air cylinder (5 f) and the second air cylinder (5 g) are upward, the first clamping jaw (5 h) and the second clamping jaw (5 i) are horizontally arranged, the output end of the first air cylinder (5 f) is connected with the first clamping jaw (5 h), and the output end of the second air cylinder (5 g) is connected with the second clamping jaw (5 i).
2. An automatic soldering apparatus for electronic components of an integrated circuit board according to claim 1, wherein; the heat dissipation mechanism (6) comprises a first support (6 a), a second support (6 b), a first fan (6 c) and a second fan (6 d), the first support (6 a) and the second support (6 b) are connected with a first motor (4 c), the first support (6 a) and the second support (6 b) are symmetrically arranged, one end of the first support (6 a) is connected with the first motor (4 c), one end, close to the first support (6 a), of the second support (6 b) is connected with the first motor (4 c), the first fan (6 c) is connected with one end, far away from the second support (6 b), of the first support (6 a) and the first support (6 a), and the second fan (6 d) is connected with one end, far away from the first support (6 a), of the second support (6 b).
3. An automatic soldering apparatus for electronic components of an integrated circuit board according to claim 1, wherein; the welding machine is characterized in that a first welding device (2 a 1), a second welding device (2 b 1), a third welding device (2 c 1) and a fourth welding device (2 d 1) are arranged on the first manipulator (2 a), the second manipulator (2 b 1), the third manipulator (2 c) and the fourth manipulator (2 d) respectively, the first welding device (2 a 1) is connected with the first manipulator (2 a), the second welding device (2 b 1) is connected with the second manipulator (2 b), the third welding device (2 c 1) is connected with the third manipulator (2 c), and the fourth welding device (2 d 1) is connected with the fourth manipulator (2 d).
4. An automatic soldering apparatus for electronic components of an integrated circuit board according to claim 1, wherein: the first moving plate (3 a) is provided with a first through groove (3 a 1), the second moving plate (3 b) is provided with a second through groove (3 b 1), the first through groove (3 a 1) is arranged along the length direction of the first moving plate (3 a), the second through groove (3 b 1) is arranged along the length direction of the second moving plate (3 b), the length of the first through groove (3 a 1) is the same as that of the second through groove (3 b 1), the length of the first through groove (3 a 1) is smaller than that of the first moving plate (3 a), the length of the second through groove (3 b 1) is smaller than that of the second moving plate (3 b), the first through groove (3 a 1) is connected with wheels (3 g 1) of the first moving vehicle (3 c) and the third moving vehicle (3 e), and the second through groove (3 b 1) is connected with wheels (3 g 1) of the second moving vehicle (3 d) and the fourth moving vehicle (3 f).
5. An automatic soldering apparatus for electronic components of an integrated circuit board according to claim 1, wherein: be provided with first slide (5 a 1) on transport plate (5 a), first gear (5 c) bottom is provided with stopper (5 c 1), and transport plate (5 a) length direction is followed in first slide (5 a 1), stopper (5 c 1) and first slide (5 a 1) sliding connection, first gear (5 c) and stopper (5 c 1) fixed connection, first slide (5 a 1) and first gear (5 c) sliding connection.
6. An automatic soldering apparatus for electronic components of an integrated circuit board according to claim 1, wherein: be provided with first pneumatic cylinder (4 g 1) and first clamp plate (4 g 2) on first pressure ware (4 g), be provided with second hydraulic pressure and second clamp plate (4 h 2) on second pressure ware (4 h), first pneumatic cylinder (4 g 1) and the vertical setting of second pneumatic cylinder (4 h 1), first pneumatic cylinder (4 g 1) and first layer board (4 e) fixed connection, second pneumatic cylinder (4 h 1) and second layer board (4 f) fixed connection, first pneumatic cylinder (4 g 1) output is down, first pneumatic cylinder (4 g 1) output and first clamp plate (4 g 2) fixed connection, second pneumatic cylinder (4 h 1) output is down, second pneumatic cylinder (4 h 1) output and second clamp plate (4 h 2) fixed connection.
7. An automatic soldering apparatus for electronic components of an integrated circuit board according to claim 1, wherein: be provided with third pneumatic cylinder and first splint (5 h 2) on first clamping jaw (5 h), be provided with fourth pneumatic cylinder (5 i 1) and second splint (5 i 2) on second clamping jaw (5 i), third pneumatic cylinder and fourth pneumatic cylinder (5 i 1) level set up, third pneumatic cylinder output and first splint (5 h 2) fixed connection, fourth pneumatic cylinder (5 i 1) output and second splint (5 i 2) fixed connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011498854.9A CN112605487A (en) | 2019-04-29 | 2019-04-29 | Automatic welding equipment for electronic components of integrated circuit board |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910355187.XA CN110026636B (en) | 2019-04-29 | 2019-04-29 | Automatic welding equipment for electronic components of integrated circuit board |
| CN202011498854.9A CN112605487A (en) | 2019-04-29 | 2019-04-29 | Automatic welding equipment for electronic components of integrated circuit board |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910355187.XA Division CN110026636B (en) | 2019-04-29 | 2019-04-29 | Automatic welding equipment for electronic components of integrated circuit board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112605487A true CN112605487A (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910355187.XA Active CN110026636B (en) | 2019-04-29 | 2019-04-29 | Automatic welding equipment for electronic components of integrated circuit board |
| CN202011498854.9A Withdrawn CN112605487A (en) | 2019-04-29 | 2019-04-29 | Automatic welding equipment for electronic components of integrated circuit board |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201910355187.XA Active CN110026636B (en) | 2019-04-29 | 2019-04-29 | Automatic welding equipment for electronic components of integrated circuit board |
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| CN (2) | CN110026636B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112935671B (en) * | 2021-02-07 | 2022-09-16 | 中南大学 | Position adjusting device for welding complex curved surface framework |
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- 2019-04-29 CN CN202011498854.9A patent/CN112605487A/en not_active Withdrawn
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| EP2269757A1 (en) * | 2009-06-30 | 2011-01-05 | Feintool Intellectual Property AG | Apparatus to connect, in particular solder, a connector with a solar cell with a cleaning unit |
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Also Published As
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| CN110026636A (en) | 2019-07-19 |
| CN110026636B (en) | 2021-04-16 |
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Application publication date: 20210406 |