CN112563787A - 一种电镀滚桶导电线及其生产工艺 - Google Patents

一种电镀滚桶导电线及其生产工艺 Download PDF

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CN112563787A
CN112563787A CN201910840981.3A CN201910840981A CN112563787A CN 112563787 A CN112563787 A CN 112563787A CN 201910840981 A CN201910840981 A CN 201910840981A CN 112563787 A CN112563787 A CN 112563787A
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李伟
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/16—Apparatus for electrolytic coating of small objects in bulk
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/10—Sockets for co-operation with pins or blades
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/005—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure requiring successive relative motions to complete the coupling, e.g. bayonet type
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00—Coupling parts supported only by co-operation with counterpart
    • H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/56—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation one conductor screwing into another
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
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Abstract

本发明提供一种电镀滚桶导电线及其生产工艺，该电镀滚桶导电线包括紫铜棒A和紫铜棒B，紫铜棒A一端设有成螺纹外牙；紫铜棒B设有与紫铜棒A一端外牙配合的内牙；紫铜棒A的另一端头车空，并与电缆线端子相连；紫铜棒A外侧压注成型有一圈塑胶套。通过用直径0.15‑0.20mm的铜导线将紫铜棒A一端头车成螺纹外牙，另一端头车空；再将紫铜棒B车出与将紫铜棒A上螺纹外牙配合的内牙；紫铜棒A带螺纹外牙的一端头与油压机压紧连接，车空的另一端头与电缆线端子组装，一同吊装在成型模具中，加入聚胺脂及配料压注成型；在紫铜棒B一端头上连接增加密封圈。本发明工艺简单，方便更换导点头，导电线一次成型。制备的导电线耐磨性好，柔韧性高，使用寿命长。

Description

一种电镀滚桶导电线及其生产工艺
技术领域
本发明属于电力设备技术领域，具体涉及一种电镀滚桶导电线及其生产工艺。
背景技术
电镀滚桶是滚镀工艺设备的核心部件，滚桶内工件的电镀主要靠阴极的电流作用，使金属离子聚集在工件表面并形成镀层。现有技术的电镀滚桶导电线其结构一般包括导电头、连接片和设置在导电头和连接片之间的导电线，使用时导电线受力容易变形，变形后较难还原，导电线变形时会导致导电头翘起，导电头容易烧焦，不但会影响电镀质量，而且会降低整个电镀滚桶导电线的使用寿命。而且普通导电线生产工艺简单，实用性差，成本高。
发明内容
针对现有技术中的不足之处，本发明提供一种电镀滚桶导电线及其生产工艺。
为了达到上述目的，本发明技术方案如下：
一种电镀滚桶导电线，包括紫铜棒A和紫铜棒B，所述紫铜棒A一端设有成螺纹外牙；所述紫铜棒B设有与紫铜棒A一端外牙配合的内牙；所述紫铜棒A的另一端头车空，并与电缆线端子相连；所述紫铜棒A外侧压注成型有一圈塑胶套。
进一步的，所述紫铜棒A的长度可两端无限延长。
进一步的，所述紫铜棒B一端头上可加设密封圈。
进一步的，所述紫铜棒A的直径为18mm。
进一步的，所述紫铜棒B的直径为40mm，高度为60mm。
进一步的，所述外牙和内牙为m16。
进一步的，所述电缆线端子的规格有 35、50、70、95、120。
本发明还提供了一种电镀滚桶导电线的生产工艺，包括以下步骤：
（1）用直径0.15-0.20mm的铜导线将紫铜棒A一端头车成螺纹外牙，另一端头车空；
（2）再将紫铜棒B车出与将紫铜棒A上螺纹外牙配合的内牙；
（3）紫铜棒A带螺纹外牙的一端头与油压机压紧连接，车空的另一端头与电缆线端子组装，一同吊装在成型模具中，加入聚胺脂及配料压注成型；即得电镀滚桶导电线。
进一步的，所述配料包括抗磨剂和稀释剂。
有益效果：本发明工艺简单，方便更换导点头，导电线一次成型。制备的导电线耐磨性好，柔韧性高，使用寿命长。
附图说明
图1为本发明电镀滚桶导电线紫铜棒B一端的结构示意图；
图2为本发明电镀滚桶导电线的整体结构示意图。
图中，1-紫铜棒A，2-紫铜棒B，3-外牙，4-内牙，5-塑胶套，6-电缆线端子。
具体实施方式
以下参照具体的实施例来说明本发明。本领域技术人员能够理解，这些实施例仅用于说明本发明，其不以任何方式限制本发明的范围。
一种电镀滚桶导电线，如图1和图2所示，包括紫铜棒A（1）和紫铜棒B（2），紫铜棒A（1）一端设有成螺纹外牙（3）；紫铜棒B设有与紫铜棒A（1）一端外牙（3）配合的内牙（4）；紫铜棒A（1）的另一端头车空，并与电缆线端子（6）相连；紫铜棒A（1）外侧压注成型有一圈塑胶套（5）。其中，紫铜棒A（1）的长度可两端无限延长；紫铜棒A（1）的直径为18mm，紫铜棒B（2）的直径为40mm，高度为60mm；外牙（3）和内牙（4）为m16。
其中，电缆线端子的规格有 35、50、70、95、120。
上述电镀滚桶导电线的生产工艺，包括以下步骤：
（1）选用直径18mm紫铜棒A，用直径0.15-0.20mm的铜导线将紫铜棒A一端头车成螺纹外牙，另一端头车空；
（2）再选用40mm的紫铜棒B，紫铜棒B车出与将紫铜棒A上螺纹外牙配合的m16的内牙；
（3）紫铜棒A带螺纹外牙的一端头与油压机压紧连接，车空的另一端头与电缆线端子组装，一同吊装在成型模具中，加入聚胺脂及配料压注成型；
（4）在直径40mm的紫铜棒B一端头上连接增加密封圈，即得电镀滚桶导电线。
其中，步骤（3）中配料包括抗磨剂和稀释剂。

Claims (9)

1.一种电镀滚桶导电线，其特征在于：包括紫铜棒A和紫铜棒B，所述紫铜棒A一端设有成螺纹外牙；所述紫铜棒B设有与紫铜棒A一端外牙配合的内牙；所述紫铜棒A的另一端头车空，并与电缆线端子相连；所述紫铜棒A外侧压注成型有一圈塑胶套。
2.如权利要求1所述的电镀滚桶导电线，其特征在于：所述紫铜棒A的长度可两端无限延长。
3.如权利要求1所述的电镀滚桶导电线，其特征在于：所述紫铜棒B一端头上可加设密封圈。
4. 如权利要求1所述的电镀滚桶导电线，其特征在于： 所述紫铜棒A的直径为18mm。
5.如权利要求1所述的电镀滚桶导电线，其特征在于：所述紫铜棒B的直径为40mm，高度为60mm。
6.如权利要求1所述的电镀滚桶导电线，其特征在于：所述外牙和内牙为m16。
7. 如权利要求1所述的电镀滚桶导电线，其特征在于：所述电缆线端子的规格有 35、50、70、95、120。
8.一种如权利要求1至7任一所述的电镀滚桶导电线的生产工艺，其特征在于：包括以下步骤：
用直径0.15-0.20mm的铜导线将紫铜棒A一端头车成螺纹外牙，另一端头车空；
再将紫铜棒B车出与将紫铜棒A上螺纹外牙配合的内牙；
紫铜棒A带螺纹外牙的一端头与油压机压紧连接，车空的另一端头与电缆线端子组装，一同吊装在成型模具中，加入聚胺脂及配料压注成型；即得电镀滚桶导电线。
9.如权利要求8所述的电镀滚桶导电线的生产工艺，其特征在于：所述配料包括抗磨剂和稀释剂。
CN201910840981.3A 2019-09-06 2019-09-06 一种电镀滚桶导电线及其生产工艺 Pending CN112563787A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113936842A (zh) * 2021-10-15 2022-01-14 天大铜业(天长)有限公司 一种高品质低氧铜杆及其制备方法

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DE19730613A1 (de) * 1997-07-17 1999-01-21 Tscherwitschke Gmbh Richard Kontaktgabel für eine Galvanisiertrommel
CN1483860A (zh) * 2002-08-02 2004-03-24 上市一吉 滚镀装置
CN2741209Y (zh) * 2004-10-26 2005-11-16 吉林电业局科信电器实业有限责任公司 复合绝缘低压套管
CN105951160A (zh) * 2016-06-01 2016-09-21 珠海瑟泊特科技有限公司 一种电镀机滚筒的电极棒
CN207091535U (zh) * 2016-12-06 2018-03-13 江苏九天光电科技有限公司 一种用于高速电镀中的钛篮用导电棒

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19730613A1 (de) * 1997-07-17 1999-01-21 Tscherwitschke Gmbh Richard Kontaktgabel für eine Galvanisiertrommel
CN1483860A (zh) * 2002-08-02 2004-03-24 上市一吉 滚镀装置
CN2741209Y (zh) * 2004-10-26 2005-11-16 吉林电业局科信电器实业有限责任公司 复合绝缘低压套管
CN105951160A (zh) * 2016-06-01 2016-09-21 珠海瑟泊特科技有限公司 一种电镀机滚筒的电极棒
CN207091535U (zh) * 2016-12-06 2018-03-13 江苏九天光电科技有限公司 一种用于高速电镀中的钛篮用导电棒

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113936842A (zh) * 2021-10-15 2022-01-14 天大铜业(天长)有限公司 一种高品质低氧铜杆及其制备方法

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Application publication date: 20210326