CN112553886A - 一种高弹吸湿功能面料 - Google Patents

一种高弹吸湿功能面料 Download PDF

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CN112553886A
CN112553886A CN202011389913.9A CN202011389913A CN112553886A CN 112553886 A CN112553886 A CN 112553886A CN 202011389913 A CN202011389913 A CN 202011389913A CN 112553886 A CN112553886 A CN 112553886A
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parts
functional fabric
fibers
fiber
padding
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沈庆丰
沈伟峰
郑文渊
施晓峰
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Jiangsu Heyuan Textile Technology Co ltd
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Jiangsu Heyuan Textile Technology Co ltd
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Abstract

本发明公开了一种高弹吸湿功能面料，功能面料组分按重量份数包括基布、聚醚酯弹性纤维20‑30份、聚氨酯纤维10‑20份、抗菌剂2‑6份和柔软剂2‑6份，其中，基布由PTT抗菌纤维、棉纤维、阻燃PTFE纤维和活性炭纤维交织成，本发明制备工艺简单，制得的功能面料具有防火、阻燃、防静电、抗菌、透湿性能，采用该功能面料制成的服装穿着舒适性好。

Description

一种高弹吸湿功能面料
技术领域
本发明涉及功能面料制备技术领域，具体为一种高弹吸湿功能面料。
背景技术
面料就是用来制作服装的材料，作为服装三要素之一，面料不仅可以诠释服装的风格和特性，而且直接左右着服装的色彩、造型的表现效果，混纺即混纺化纤织物，是化学纤维与其它棉毛、丝、麻等到天然纤维混合纺纱织成的纺织产品，既有涤纶的风格又有棉织物的长处，如涤棉布、涤毛华达呢等。
目前的功能面料制备工艺复杂，且得到的面料抗菌、吸湿、耐候性能差，因此，有必要进行改进。
发明内容
本发明的目的在于提供一种高弹吸湿功能面料，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种高弹吸湿功能面料,功能面料组分按重量份数包括基布、聚醚酯弹性纤维20-30份、聚氨酯纤维10-20份、抗菌剂2-6份和柔软剂2-6份，其中，基布由30％PTT抗菌纤维、20％棉纤维、20％阻燃PTFE纤维和30％活性炭纤维交织成。
优选的，所述抗菌剂由30％纳米级抗菌包覆剂、30％二氧化钛水溶胶、20％金属负载复合矿粉、20％壳聚糖制成。
优选的，所述柔软剂由30％酯基季铵盐、30％氨基硅油、40％端环氧硅油制成。
优选的，聚醚酯弹性纤维的相对密度为1.34～1.45g/cm，其干湿态强度为3.5～4.7cN/dtex以及伸长率为25％～35％，所述聚氨酯纤维的相对密度为1.22～1.36g/cm，其干湿态强度为2.6～3.7cN/dtex以及伸长率为24％～33％，所述聚烯烃弹性纤维的相对密度为1.2～1.34g/cm，其干湿态强度为3.6～4.7cN/dtex以及伸长率为34％～43％。
优选的，其制备工艺包括以下步骤：
A、将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂依次投入反应釜中，通过电机带动搅拌轴在反应釜内搅动将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂进行混合制成浸轧液。
B、浸轧：将浸轧液倒入浸轧机中，将基布采用浸轧方法，采用二浸二轧工艺，浸轧液层即为加强层。
C、烘干：将浸轧后的基布层放入烘箱中，热烘温度为80-90℃，烘干时间为18～30min。
D、烘焙：将烘干后的基布层放入焙烘机中，焙烘温度为180-200℃，焙烘时间为10～20min。
E、定型：将焙烘后的基布放入面料定型机中，定型温度160～180℃，制得高弹吸湿功能面料。
与现有技术相比，本发明的有益效果是：本发明制备工艺简单，制得的功能面料具有防火、阻燃、防静电、抗菌、透湿性能，采用该功能面料制成的服装穿着舒适性好；添加的聚醚酯弹性纤维具有优异的抗霉性、抗老化性、耐光性和耐磨性，还具有较强的抗阳光和耐气候能力。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明提供如下技术方案：一种高弹吸湿功能面料,功能面料组分按重量份数包括基布、聚醚酯弹性纤维20-30份、聚氨酯纤维10-20份、抗菌剂2-6份和柔软剂2-6份，其中，基布由30％PTT抗菌纤维、20％棉纤维、20％阻燃PTFE纤维和30％活性炭纤维交织成。
实施例一：
功能面料组分按重量份数包括基布、聚醚酯弹性纤维20份、聚氨酯纤维10份、抗菌剂2份和柔软剂2份。
本实施例中，抗菌剂由30％纳米级抗菌包覆剂、30％二氧化钛水溶胶、20％金属负载复合矿粉、20％壳聚糖制成。
本实施例中，柔软剂由30％酯基季铵盐、30％氨基硅油、40％端环氧硅油制成。
本实施例中，聚醚酯弹性纤维的相对密度为1.34g/cm，其干湿态强度为3.5cN/dtex以及伸长率为25％，所述聚氨酯纤维的相对密度为1.22g/cm，其干湿态强度为2.6cN/dtex以及伸长率为24％，所述聚烯烃弹性纤维的相对密度为1.2g/cm，其干湿态强度为3.6cN/dtex以及伸长率为34％。
本实施例的制备工艺包括以下步骤：
A、将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂依次投入反应釜中，通过电机带动搅拌轴在反应釜内搅动将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂进行混合制成浸轧液。
B、浸轧：将浸轧液倒入浸轧机中，将基布采用浸轧方法，采用二浸二轧工艺，浸轧液层即为加强层。
C、烘干：将浸轧后的基布层放入烘箱中，热烘温度为80℃，烘干时间为18min。
D、烘焙：将烘干后的基布层放入焙烘机中，焙烘温度为180℃，焙烘时间为10min。
E、定型：将焙烘后的基布放入面料定型机中，定型温度160℃，制得高弹吸湿功能面料。
实施例二：
功能面料组分按重量份数包括基布、聚醚酯弹性纤维30份、聚氨酯纤维20份、抗菌剂6份和柔软剂6份。
本实施例中，抗菌剂由30％纳米级抗菌包覆剂、30％二氧化钛水溶胶、20％金属负载复合矿粉、20％壳聚糖制成。
本实施例中，柔软剂由30％酯基季铵盐、30％氨基硅油、40％端环氧硅油制成。
本实施例中，聚醚酯弹性纤维的相对密度为1.45g/cm，其干湿态强度为4.7cN/dtex以及伸长率为35％，所述聚氨酯纤维的相对密度为1.36g/cm，其干湿态强度为3.7cN/dtex以及伸长率为33％，所述聚烯烃弹性纤维的相对密度为1.34g/cm，其干湿态强度为4.7cN/dtex以及伸长率为43％。
本实施例的制备工艺包括以下步骤：
A、将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂依次投入反应釜中，通过电机带动搅拌轴在反应釜内搅动将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂进行混合制成浸轧液。
B、浸轧：将浸轧液倒入浸轧机中，将基布采用浸轧方法，采用二浸二轧工艺，浸轧液层即为加强层。
C、烘干：将浸轧后的基布层放入烘箱中，热烘温度为90℃，烘干时间为30min。
D、烘焙：将烘干后的基布层放入焙烘机中，焙烘温度为200℃，焙烘时间为10～20min。
E、定型：将焙烘后的基布放入面料定型机中，定型温度180℃，制得高弹吸湿功能面料。
实施例三：
功能面料组分按重量份数包括基布、聚醚酯弹性纤维24份、聚氨酯纤维14份、抗菌剂3份和柔软剂3份。
本实施例中，抗菌剂由30％纳米级抗菌包覆剂、30％二氧化钛水溶胶、20％金属负载复合矿粉、20％壳聚糖制成。
本实施例中，柔软剂由30％酯基季铵盐、30％氨基硅油、40％端环氧硅油制成。
本实施例中，聚醚酯弹性纤维的相对密度为1.37g/cm，其干湿态强度为3.8cN/dtex以及伸长率为29％，所述聚氨酯纤维的相对密度为1.25g/cm，其干湿态强度为2.9cN/dtex以及伸长率为27％，所述聚烯烃弹性纤维的相对密度为1.3g/cm，其干湿态强度为3.8cN/dtex以及伸长率为39％。
本实施例的制备工艺包括以下步骤：
A、将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂依次投入反应釜中，通过电机带动搅拌轴在反应釜内搅动将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂进行混合制成浸轧液。
B、浸轧：将浸轧液倒入浸轧机中，将基布采用浸轧方法，采用二浸二轧工艺，浸轧液层即为加强层。
C、烘干：将浸轧后的基布层放入烘箱中，热烘温度为82℃，烘干时间为20min。
D、烘焙：将烘干后的基布层放入焙烘机中，焙烘温度为185℃，焙烘时间为12min。
E、定型：将焙烘后的基布放入面料定型机中，定型温度165℃，制得高弹吸湿功能面料。
实施例四：
功能面料组分按重量份数包括基布、聚醚酯弹性纤维25份、聚氨酯纤维15份、抗菌剂4份和柔软剂4份。
本实施例中，抗菌剂由30％纳米级抗菌包覆剂、30％二氧化钛水溶胶、20％金属负载复合矿粉、20％壳聚糖制成。
本实施例中，柔软剂由30％酯基季铵盐、30％氨基硅油、40％端环氧硅油制成。
本实施例中，聚醚酯弹性纤维的相对密度为1.4g/cm，其干湿态强度为3.8cN/dtex以及伸长率为30％，所述聚氨酯纤维的相对密度为1.32g/cm，其干湿态强度为3cN/dtex以及伸长率为30％，所述聚烯烃弹性纤维的相对密度为1.3g/cm，其干湿态强度为4cN/dtex以及伸长率为40％。
本实施例的制备工艺包括以下步骤：
A、将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂依次投入反应釜中，通过电机带动搅拌轴在反应釜内搅动将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂进行混合制成浸轧液。
B、浸轧：将浸轧液倒入浸轧机中，将基布采用浸轧方法，采用二浸二轧工艺，浸轧液层即为加强层。
C、烘干：将浸轧后的基布层放入烘箱中，热烘温度为85℃，烘干时间为24min。
D、烘焙：将烘干后的基布层放入焙烘机中，焙烘温度为190℃，焙烘时间为15min。
E、定型：将焙烘后的基布放入面料定型机中，定型温度170℃，制得高弹吸湿功能面料。
实验例：
采用本发明各实施例制成的功能面料进行性能测试，得到数据如下表：
Figure BDA0002810904290000061
Figure BDA0002810904290000071
综上所述，本发明制备工艺简单，制得的功能面料具有防火、阻燃、防静电、抗菌、透湿性能，采用该功能面料制成的服装穿着舒适性好；添加的聚醚酯弹性纤维具有优异的抗霉性、抗老化性、耐光性和耐磨性，还具有较强的抗阳光和耐气候能力。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (5)

1.一种高弹吸湿功能面料,其特征在于：功能面料组分按重量份数包括基布、聚醚酯弹性纤维20-30份、聚氨酯纤维10-20份、抗菌剂2-6份和柔软剂2-6份，其中，基布由30％PTT抗菌纤维、20％棉纤维、20％阻燃PTFE纤维和30％活性炭纤维交织成。
2.根据权利要求1所述的一种高弹吸湿功能面料,其特征在于：所述抗菌剂由30％纳米级抗菌包覆剂、30％二氧化钛水溶胶、20％金属负载复合矿粉、20％壳聚糖制成。
3.根据权利要求1所述的一种高弹吸湿功能面料,其特征在于：所述柔软剂由30％酯基季铵盐、30％氨基硅油、40％端环氧硅油制成。
4.根据权利要求1所述的一种高弹吸湿功能面料,其特征在于：聚醚酯弹性纤维的相对密度为1.34～1.45g/cm，其干湿态强度为3.5～4.7cN/dtex以及伸长率为25％～35％，所述聚氨酯纤维的相对密度为1.22～1.36g/cm，其干湿态强度为2.6～3.7cN/dtex以及伸长率为24％～33％，所述聚烯烃弹性纤维的相对密度为1.2～1.34g/cm，其干湿态强度为3.6～4.7cN/dtex以及伸长率为34％～43％。
5.实现权利要求1所述的一种高弹吸湿功能面料的制备工艺,其特征在于：其制备工艺包括以下步骤：
A、将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂依次投入反应釜中，通过电机带动搅拌轴在反应釜内搅动将聚醚酯弹性纤维、聚氨酯纤维、抗菌剂和柔软剂进行混合制成浸轧液。
B、浸轧：将浸轧液倒入浸轧机中，将基布采用浸轧方法，采用二浸二轧工艺，浸轧液层即为加强层。
C、烘干：将浸轧后的基布层放入烘箱中，热烘温度为80-90℃，烘干时间为18～30min。
D、烘焙：将烘干后的基布层放入焙烘机中，焙烘温度为180-200℃，焙烘时间为10～20min。
E、定型：将焙烘后的基布放入面料定型机中，定型温度160～180℃，制得高弹吸湿功能面料。
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